DOC. NO.

ISGEC HEAVY ENGINEERING LIMITED DATE: 02-09-2015

JB0940-50991000- PRESSURE & TEMPERATURE PROFILE REV. NO. R05
DOC-030

CLIENT: HPCL- MITTAL ENERGY LIMITED

GURU GOBIND SINGH REFINERY
BATHINDA-PUNJAB-INDIA

CONSULTANT: TATA CONSULTING ENGINEERS LTD.

ÌSGEC HEAVY ENGINEERING LIMITED

A-4, Sector 24, Noida – 201 301 U.P., India
Tel.: +91-120-408 5001 / 02

PROJECT
2x300 TPH COAL / PET COKE FIRED STEAM
GENERATORS (UNIT NO: 575)

HMEL REF. NO.- 9112-575-TCS-185-00001

REV. NO. R2 R3 R4 R5
ISSUE
INITIALS SIGN. INITIALS SIGN. INITIALS SIGN. INITIALS SIGN.

PPD. BY R.Kanagaraj R.Kanagaraj R.Kanagaraj R.Kanagaraj

CHD. BY B.Kalimuthu B.Kalimuthu B.Kalimuthu B.Kalimuthu

R05
APD. BY J.Rajavel J.Rajavel J.Rajavel J.Rajavel

DATE 23.06.2015 04.08.2015 28.08.2015 02.09.2015

DOC. NO. ISGEC HEAVY ENGINEERING LIMITED DATE: 02-09-2015
JB0940-50991000- PRESSURE & TEMPERATURE PROFILE REV. NO. R05
DOC-030

REVISION STATUS SHEET

REV. STATUS
DATE DESCRIPTION
NO.

ISSUE FOR Client comments Incorporated &

R05 02-09-2015
APPROVAL (IFA) Issued for Client’s approval

ISSUE FOR Client comments Incorporated &

R04 28-08-2015
APPROVAL (IFA) Issued for Client’s approval

ISSUE FOR Client comments Incorporated &

R03 04-08-2015
APPROVAL (IFA) Issued for Client’s approval

ISSUE FOR Client comments Incorporated &

R02 23-06-2015
APPROVAL (IFA) Issued for Client’s approval

ISSUE FOR Client comments Incorporated &

R01 17-03-2015
APPROVAL (IFA) Issued for Client’s approval

ISSUE FOR
R0 03-02-2015 First Issue
REVIEW(IFR)
DOC. NO. ISGEC HEAVY ENGINEERING LIMITED DATE: 02-09-2015
JB0940-50991000- PRESSURE & TEMPERATURE PROFILE REV. NO. R05
DOC-030

PRESSURE & TEMPERATURE PROFILE

70% 70%
100% INDIAN Imported
S.NO 100% Pet 50% Light 50% LCO+
DESCRIPTION UNIT
coke firing
Imported COAL COAL
Cycle Oil
50% RFG
RFG
coal +30% +30%
PETCOKE PETCOKE

Load TPH 300 300 300 300 150 150 150

Predicted Gas
Temp. profile
1. Bed temperature qC 890 - 925 870 - 900 870 - 900 870 - 900 730 – 750 730 – 750 730 – 750

2. Furnace outlet qC 880 - 900 870 - 900 880 - 900 880 - 900 700 – 730 700 – 730 700 – 730

3. Compact Sep. qC 870 - 890 860- 890 870 - 890 870 - 890 680 - 700 675 – 695 680 - 700
outlet
4. Entering Final SH qC 760 - 780 760 - 780 725 - 745 755 – 775 620 - 630 615 - 625 620 - 630

5. Entering Primary qC 590 - 610 580 – 600 560 – 580 585 – 605 570 - 580 565 - 575 565 - 575
SH
6. Entering qC 460 - 480 455 - 475 450 - 470 455 - 475 400 - 410 395 - 405 400 - 410
Economizer
7. Entering Air pre qC 220 – 240 215 - 235 215 - 235 215 - 235 190 - 200 185 - 195 185 - 195
heater
8. Leaving Air pre qC 140 140 140 140 140 140 140
heater
Predicted Water
Temp. Profile
1. Economizer Inlet qC 135 135 135 135 135 135 135

2. Economizer qC 230 -240 240- 250 235-245 240- 250 265 – 275 265 – 275 265 – 275
Outlet
Predicted Steam
Temp. Profile
1. Entering Cross qC 328 328 328 328 320 320 320
over duct (COD)
2. Entering qC 331 331 329 331 325 325 325
Convection cage
3. Entering Primary qC 335 – 345 335 – 345 335 – 345 335 – 345 335 – 345 335 – 345 335 – 345
superheater
4. Entering De- qC 435 – 445 440 – 450 425 – 435 435 – 445 440 – 450 440 – 450 435 - 445
Super heater - 1
5. Entering Wing qC 385 -395 390 - 400 385 -395 385 -395 410 - 420 410 - 420 410 - 420
wall superheater
6. Entering De- qC 475 – 485 480 - 490 475 – 485 475 – 485 480 - 490 485 - 495 480 - 490
Super heater - 2
7. Entering Final qC 453 – 463 455 - 465 453 – 463 453 – 463 465 - 475 470 - 480 465 - 475
Stage SH
8. At MSSV outlet qC 515 ± 5 515 ± 5 515 ± 5 515 ± 5 515 ± 5 515 ± 5 515 ± 5

Predicted air
Temp. Profile
1. Primary air fan /
Secondary air fan qC 30 30 30 30 30 30 30
Inlet
DOC. NO. ISGEC HEAVY ENGINEERING LIMITED DATE: 02-09-2015
JB0940-50991000- PRESSURE & TEMPERATURE PROFILE REV. NO. R05
DOC-030

70% 70%
100% INDIAN Imported
S.NO 100% Pet 50% Light 50% LCO+
DESCRIPTION UNIT
coke firing
Imported COAL COAL
Cycle Oil
50% RFG
RFG
coal +30% +30%
PETCOKE PETCOKE

Load TPH 300 300 300 300 150 150 150

2. Primary /
Secondary air qC 44 / 38 44 / 38 44 / 38 44 / 38 40 / 37 40 / 37 40 / 37
heater Inlet
3. Air heater Outlet qC 170 - 175 165 - 170 170 - 175 165 - 170 170 - 175 170 - 175 170 - 175

Predicted
Pressure Drop
Profile
Primary air
system
1. Silencer + inlet mmwc 11 18 16 16 3 3 3
ducting
2. Air heater mmwc 135 123 124 125 22 21 21

3. Grid air nozzles mmwc 365 596 533 524 114 106 107

4. Bed mmwc 800 800 800 800 800 800 800

5. Ducting &
dampers + Flow mmwc 39 65 58 57.1 9 8 8
element
6. Total Primary air mmwc 1350 1603 1531 1523 948 938 939
system drop
Secondary air
system
1. Silencer + inlet mmwc 20.0 8 11 11 14 13 13
ducting
2. Air heater mmwc 115 44.0 63 62 80 74 75

3. Secondary air mmwc 322 69.0 131 127 300 300 300
Nozzle
4. Bed mmwc 250 250.0 250 250 250 250 250

5. Ducting &
dampers + Flow mmwc 100 38 55 54 55 52 52
element
6. Total Secondary mmwc 807 409 510 504 698 689 689
air system drop
Flue Gas
system
1. Furnace mmwc 19 20 20 19.9 6.7 6.3 6.3

2. Compact mmwc 123 111 142 120 34 34 34

separator
3. Cross over duct + mmwc 3.8 4.0 4 4.0 1.3 1.2 1.3
Cavity
4. Final Super
heater + Primary mmwc 23.2 24.5 24.6 24.2 8.2 7.6 7.7
superheater
5. Economizer mmwc 29 30.5 31.3 30.3 10.2 9.6 9.7
DOC. NO. ISGEC HEAVY ENGINEERING LIMITED DATE: 02-09-2015
JB0940-50991000- PRESSURE & TEMPERATURE PROFILE REV. NO. R05
DOC-030

70% 70%
100% INDIAN Imported
S.NO 100% Pet 50% Light 50% LCO+
DESCRIPTION UNIT
coke firing
Imported COAL COAL
Cycle Oil
50% RFG
RFG
coal +30% +30%
PETCOKE PETCOKE

Load TPH 300 300 300 300 150 150 150

6. Air heater mmwc 123 129.5 130 128.7 43 41 41

7. ESP mmwc 18.9 20 20 19.8 14 12.5 12

8. Ducting, dampers mmwc 49 51.5 51.9 51.3 14 13 13

& stack
9. Total Pressure mmwc 389 391 424 398 125 119 120
Drop

Steam side pressure drop UNIT Pressure drop

1. Drum to Cross over duct (COD) link Kg/cm2 0.44

2. Cross over duct (COD) Kg/cm2 1.90

3. Cross over duct (COD) to Convection cage link Kg/cm2 0.47

4. Convection cage Kg/cm2 2.15

5. Primary superheater Kg/cm2 2.72

6. Primary superheater to Wing wall superheater link Kg/cm2 1.75

7. DSH-I Kg/cm2 0.25

8. Wing wall Super Heater Kg/cm2 1.69

9. Wing wall Super Heater to Final superheater link Kg/cm2 1.15

10. DSH-II Kg/cm2 0.25

11. Final superheater Kg/cm2 2.60

12. Final superheater to MSSV inlet link Kg/cm2 1.63

13. Total Steam side pressure drop up to MSSV O/L Kg/cm2 17.00

14. Steam side pressure drop from MSSV O/L to Kg/cm2 3.0
terminal point
15. Pressure drop across control valve at 100% MCR Kg/cm2 24.04
operating condition
Water side pressure drop
A. BFP discharge side pressure drop
1. Static head from steam drum to Economiser inlet Kg/cm2 1.62
header
2. Economiser pressure drop Kg/cm2 1.10

3. Pressure drop across valves & fittings Kg/cm2 2.10

4. Static head from BFP discharge nozzle to Kg/cm2 2.30

DOC. NO. ISGEC HEAVY ENGINEERING LIMITED DATE: 02-09-2015
JB0940-50991000- PRESSURE & TEMPERATURE PROFILE REV. NO. R05
DOC-030

Economiser inlet header

5. Pump Discharge Piping Kg/cm2 1.50

6. Total pressure drop Kg/cm2 8.62

B. BFP suction side pressure drop

1. Suction pressure drop across pipes, valves & Kg/cm2 0.126
fittings, strainer
Pressure drop at wall seal line
1. Rota meter mmWC 1000

2. Nozzles mmWC 500

3. Piping + Valves mmWC 100

4. Bed mmWC 1000

5. Total drop mmWC 2600