NEBOSH International General Certificate

in Occupational Health and Safety

UNIT IGC3: HEALTH AND SAFETY PRACTICAL

APPLICATION

Student Name: S.SATHISH

Student Number: - 00326914
Date of Submission:
APPENDIX 1

IGC3 – The Health and Safety Practical Application

Candidate and course provider declarations:

For completion by the candidate:

I declare that the work submitted for this practical application assessment ie. the completed observation sheets
and the report to management, is my own work. I recognize that contravention of this statement constitutes
malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice policy.

Name (Print) S.SATHISH

Signature

Date

For completion by a course provider representative (e.g. internal practical assessor):

I declare that the work marked is identical to that received from the candidate. I recognize that contravention of
this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH
Malpractice policy.

Name (Print)

Signature

Date

For completion by the course provider’s internal practical assessor:

I declare that I have marked this work and am both qualified and approved by NEBOSH to do so. I recognise
that contravention of this statement constitutes malpractice and may result in my being subject to the penalties
set out in the NEBOSH Malpractice policy.

Name (Print)

Signature

Date

NB: This declaration must be completed in full, submitted and retained with the
candidate’s script. If this declaration is not submitted the candidate’s result may be
declared void.
APPENDIX 3
INTERNATIONAL GENERAL
CERTIFICATE Assessor’s marking sheet
(2011 specification)
IGC3 – THE HEALTH AND
SAFETY PRACTICAL APPLICATION

Date of practical application Name of assessor

Course provider Course provider
number name

Student number Student name S. Sathish

00326914
NEBOSH
Maximum
Assessor’s moderated
marks
Criteria available
marks awarded marks
(if different)

1 Completion of observation sheets

1.1 Range and outline of hazards and consequences 15

Identification of suitable control measures and

1.2 15
timescales

2 Report - Introduction and Executive Summary

Introduction providing an overview of the chosen

2.1 5
area
10
2.2 Executive summary 5

3 Report - Main findings of the inspection

3.1 Quality of interpretation of findings 15

Identification of possible breaches of international

3.2 5
standards

3.3 Persuasiveness / conciseness / technical content 10

4 Report - Conclusions and Recommendations

Clear and concise conclusions which are clearly

4.1 related to report findings and are effective in 15
convincing management to take action

Recommendations which present realistic actions to

4.2 15
improve health and safety in the chosen area

TOTAL MARKS 100

 Outcome: PASS (60% or more) REFER (less than 60%)

Date assessed / /

Assessor’s signature

Date received by course provider / /

Date received by NEBOSH

(if applicable) / /

Assessor’s additional comments on the practical application:

ASSESSED BY (name in block letters)

The mark sheet must be retained by the Course Provider and sent to NEBOSH only if requested.

NEBOSH USE ONLY

NEBOSH Moderator’s comments:

 APPENDIX 4
INTERNATIONAL GENERAL
CERTIFICATE
(2011 specification)
IGC3 – THE HEALTH AND
SAFETY PRACTICAL APPLICATION
Student name: S.SATHISH
Place inspected: ACOUSTICS INDIA PVT LTD , TRICHY
Observations
Hazards and Consequences
1. Fire Hazard :
Opened Paints were
stored near running
generator
Consequences:
If there is ignition of over
heat, risk factor of fire or
explosion.
Candidate’s observation sheet
Sheet number of
Student number : 00326914-
Date of inspection 01/03/2016
Control Measures
Time scale
Immediate and
Long term actions
Immediate :
Paint drums to be shifted to separate place 02 hours
under shelter with surrounding ambient
temperature.
Long term :
Sign Boards indicating the storage shall be
placed and separate places shall be 1 week
designated for storage in site.
Persons all be provided training regarding
storage of paints
2. Chemical Handling:

Immediate :
Persons were found
handling chemicals with
improper gloves.
Persons to be stopped immediately and
advised to wear appropriate PPE.
10 min
Consequences: Long term :

Chemicals may react with MSDS to be displayed in site wherever

hands may cause severe applicable.
harm or irritation of fatal
Training shall be provided prior on usage of
accident.
chemicals.

3. Electrical Hazard

Immediate :
Found with persons
working on cranes without
02 days
electrical isolation in
place. Stop the work immediately

Consequences: Long term :

Crane may be started by  LOTO should be made when

any other unknown person
may be lead to fatality
attaining permit and de energized of
electrical components. 15 min
 Proper sign and warning boards shall
be provided.
 Proper training shall be provided for
all same shall be discussed in tool 1 week
box talk.
4. Electrical hazard

Immediate :
Power tools used were
found with damaged
cables and tapes worn
Stop the work immediately. Return tools to
around.
maintenance and get repaired
½ hour
Also sockets were found
damaged.

Consequences :
Long term:
May lead to electrical
shock resulting in fatality. Only inspected and color coded tools shall
be used. 2 weeks

Supervisor to ensure tools usage prior to

work.

5. Fall from height :

Immediate :
Persons person working in
height at above 2 m were Stop the work immediately, and insist ½ hour
found without using respective persons to wear safety harness
harness in scaffolding with two lanyards.

Consequences : Long term :

Work at height safety induction training shall

be provided for all personals.
Fall from height may
cause injury or fatality or Permit shall be issued after verification of 1 week
property damage safety harness.

6. Fall of objects : \

While people were

working in rope access, Immediate : ½ hour
3rd party persons were
Proper Barricade shall be provided below
walking below the working
the working area and sign boards shall be
area.
placed
 Consequences : Long term :

Isolate the area before the start of job by 1 day

barricading.
Fall of any objects on the
below persons may cause Stand by man to be there to ensure
injury or fatality. prohibition of entry

7. Fall of objects:

Immediate :
Persons working in rope
access and scaffolding Secure the below area of working with
found taking tools in hand barricade.
½ hour
without secondary safety.

Consequences :
Long term:

Tools may fall on persons

Always secure tools by attaching them with
and result in injury or 1 day
lanyard to the harness
damage property

8. PPE :

Immediate :
People were found without
PPE during Blasting Stop the work immediately if its possible. At once
activity

Consequences:
Long term:
People may get injury in
Provide training to the personals. 2weeks
eyes and hands
Provide complete blasting PPE kit

Place sign boards and posters on PPE

safety
9. Fire Hazard

Immediate :
Fire extinguisher were not
found near compressors Place a fire extinguisher immediately At once
used for painting

Consequences:
Long term:
In case of Fire time
elapsed for extinguishing
which may cause injury to Permit shall be issued only after ensuring of 1 day
nearby personal place of extinguishers

10. Confined space:

Hole watcher not found

while persons working Immediate :
inside confined space.
Hole watcher to be made full time available 15 min
Consequences: when persons working in confined space.

In case of emergency Long term:

possibility of harm to
Permit shall be issued only after ensuring
personals 1 day
place of hole watcher.

Log book shall be maintained for entry of

personals with time

11. Unawareness of muster

point
Immediate :

On discussion with Persons were thought about the place of 15 min

workers, they were muster point and symbols representing
unaware of muster point same.

Consequences: Long term:

Training shall be given to all persons. 2 weeks

In emergency situations it
may lead to miss count of
Sign boards and poster shall be made
persons and also result in
available.
harm to personals
Weekly safety meetings shall be made
without fails
12. Scaffold tag: Immediate :

Place Red tag in the scaffold or barricade

Scaffolding was found the scaffold entry
without proper tag 15 min

Consequences:
Long term:
Use of uninspected 1 day
scaffold may result in LTI Permit shall be closed only after inspection
or harm to persons and of scaffolding.
property

13. Confined Space : Immediate :

Inform to place a forced air supply

Confined space immediately.
operations was found ½ hour
without forced external air Informed to place a person for hole watch
supply and no hole
watcher around.

No gas monitor was

available with the working Long term:
team also outside
Permit shall be closed only after inspection
of air supply ,Lighting and hole watcher

Consequences: LEL level monitor shall be done all time 03 days

during operation
Insufficient air supply may
result in suffocation Gas monitors shall be made available with
problem. the working team

In case of emergency due

to communication reach it
may lead to fatality and
also affect rescue
operations.
14. Color code ;

Immediate :
Few lifting and electrical
equipments used around Stop immediately and Quarantine if possible 01 day
were found without color
code

Consequences:
Long term:
Equipments without color
coding found may be All equipments without color code shall be 2 weeks
without inspection which in verified for inspection and color coded if
use may lead to failure of complying the norms
equipment resulting in
injury to personal or
property damage.

15. Manual handling

Immediate :
Persons were found lifting
and carrying heavy Persons to be advised on manual handling 01 day
Equipment manually. and Forklifts were provided if possible
immediately

Long term :
Consequences:
Provide Manual handling training for
May result in Back pain, persons to get enough knowledge of manual 2 weeks
dislocation on disc and handling
even injury.

16. Slip Hazard

Immediate :
Oil spillages were found
around workshop and also  Secure the area temporarily with
barricade
 Inform to clean the surface or usage ½ hour
spillage kit.
 Waste water was
disposed in walkways
Long term :

Consequences:
 Place sign boards on spillage slips
hazards

May result in injury and

harm to person and also  Proper disposal procedure to be followed 3 weeks
damage of property.
 Provide training on Environmental policy
to all persons
Environmental pollution

17. Trip Hazard:

Materials were placed in

the walk ways of the shop Immediate :
also wire were crossing
Remove the impediment materials away
the walkways to either
from the walkways.
side 15 min

Consequences:
Long term :

May result in injury or

Fracture of bone or Proper Housekeeping to be followed during
damage to property working hours.
01 day

Electrical Cables shall be taken on

respective side power connection point
18. House Keeping

Immediate :
Pantry for labors were
found with all waste Inform the cleaning to dispose and clean all
materials on tables , not debris
15 min
properly cleaned
Long term :
Consequences:
Place sign boards at the pantry regarding
housekeeping.

Ease spread of bacteria, Encourage labors with incentive who follow

and make clean environment
Bad odor, may result
sometimes in suffocation Also make a schedule on routine check for 2 Weeks
cleaning team.

19. Fire Hazard:

Immediate :
Fumes and electrodes
are dropped while welding Secure the below area with barriacation 15 min
and cutting at height
Long term :
Consequences:
Cover with fire blank underneath the
welding and cutting process with proper
tension lines.
Risk of catching fire while
falling below and injury to Keep separate box for electrodes for proper
persons disposal. 02 days
Fire watch is in place with fire extinguisher

20. Blasting :

Immediate :
Persons found checking
pressure by forcing Stop and advise immediately not to practice 15 min
against the hands again
 Consequences: Long term :

1 week

Major injury to hand due to Proper training shall be provided to them.

high pressure force
excreted

21. PPE :

Persons involving Blasting

were found without using Immediate :
proper PPE ( Blasting
Stop the work immediately
hood , ear muff etc)
10 min

Long term :
Consequences:

Permit shall be issued after verification of all

Serious injury to personals
PPE .
and damage to property 02 weeks
Provide sufficient Training on Blasting

Place appropriate sign boards and posters

22. Power tools vibration

Power tools used were

found to be with heavy Immediate :
vibrations
Take enough break during the use of 1 hour
Consequences : operations

Prolonged Exposure to the Long term :

use may result in severe
 Proper maintenance of tools
hand pain and fatigue  Scheduled audit for inspection of 1 Week
tools
 Periodic health check of persons.
23. Storage and
transportation of Gas
cylinders

Cylinders were
transported without proper Immediate :
securing and position.
Stored in improper ways
Stop the transportation immediately if ½ hour
possible.
Consequences :

Explosion of cylinders, Long term:

Gas leaks, Property Train the drivers how to transport loaded
damage. cylinders.

Separate stands to be provided for storage 2 Weeks

with chain lock .

24. Noise Hazard

Noise over 85 db were

found in workshops where Immediate :
operations were carried
Earmuff in addition to ear plugs shall be 15 min
out inside silos, vessels
given to wear.

Take breaks random and get refreshed

Consequences:

Long term :
Persons working inside
Ensure of persons ear muff availability prior
may get severe ear pain 02 weeks
to issue of permit.
sometime damage too.
Posters shall be displayed on noise hazard

Avoid simultaneous works inside vessels

25. Vehicles
transportation

Vehicles found exceeding Immediate :

speed limit and without
 Stop the driver and explain about
warning lights .
driving speed.

 Visible jackets shall be provided 01 day

Consequences:

Long term :
May result in accidents,
 Warning lights shall be fixed while
damage to property. travelling inside the sight

 Speed monitor level may be fixed

 Separate areas for walkways shall be

made.

 Sign board( Speed Limit) shall be

placed all over the area. 01 week

 Provide Training for drivers on site

safety and audit on drivers shall be
made periodically
26. Segregation of waste
materials:
Improper segregation and
disposal of domestic and
industrial
Consequences :
Improper segregation may
lead to environment
pollution affecting habitat
27. Fire Hazard
Empty Paint drums are
used as stands to hold
down object during
welding and cutting
process
Consequences :
Chances of fire explosion
as used drums contain dry
paints.
Immediate :
Advise persons to segregate industrial 01 day
waste and keep them aside
Long term:
New bins/ can shall be placed with proper
sign boards over them
03 weeks
Provide adequate training for the personals
and create awareness
Provide incentives and bonus for the
employees who follow the same
Immediate :
Advise persons to remove from working 01 day
area
Long term:
Separate space shall me provided for
storage of used bins
02 weeks
Make procedures for proper disposal of
empty paint drums
 APPENDIX 5
INTERNATIONAL GENERAL
CERTIFICATE
(2011 specification) UNIT IGC3 – THE HEALTH AND
SAFETY PRACTICAL APPLICAITON

Student number : 00326914

Location__: Acoustics India Pvt Limited Date of review 01/03/2016

Introduction including overview of area inspected and activities taking

place:

Company name: Acoustics India Pvt limited, Trichy

Production of : Pressure vessels, Heat exchanger etc
Inspection Date: 01/03/2016
Inspection time: 10.00 A.M to 10.45 A.M
Purpose of the Inspection:
 To identify the strength and weakness of the health and safety management
system.
 To identify the uncontrolled hazards and strength and weakness of the risk
control systems placed in the company.
 To identify the compliance with the legal and statutory bodies
 To improve the health and safety performance of the organization.

Factory Details: 4 Shop bays, 1 machining workshop, Blasting and painting yard, Material
storage yard , Office buildings, New Erecting site.

Head office details:

1 main building and new under construction building.

Site Details: 1000 sq and build up area is 500 sq.

Details: The company have 30 sections of the work areas, I have inspected up to around
10 areas.
Employee Details:
 6000 workers,
 50 managers
 320 engineers
 150supervisors,
 2000Foremen
 15 safety officers are working in this project.

There is no presence of vulnerable workers in the site.

Activities Over view:

 Welding
 Blasting
 Rope access
 Scaffolding
 Transportations
 Machining operations
 Crane operations

Equipment’s over view:

 Welding machines, gas cylinder, Blasting machine, Air compressor, Paint guns, Grinding
machines, Shearing machine, Perforation machine , Punching machine.
Lifting Equipments:
 Forklift
 Hydraulic trolley,
 Hoist cranes
 Mobile Crane.
 Overhead cranes

During the inspection time period several observations have been identified. The control
measures may directly or indirectly make a impact on the financial stability and schedule of project
completion and more affect the current production and attitude of all staff.

As Safety is the key of the organization I strongly believe and insist to practice better safety
ensuring the welfare of the employee .
APPENDIX 5
INTERNATIONAL GENERAL
CERTIFICATE
(2011 specification) UNIT IGC3 – THE HEALTH AND
SAFETY PRACTICAL APPLICAITON

Student number : 00326914

Location__: Acoustics India Pvt Limited Date of review 01/03/2016

Executive Summary:
In this report, some of the major hazards and controlled measures are identified. The following
list may cover the important areas where the recommendations are required
Main findings of the inspection:

 Observed in shops that persons are using empty paint drums as stands during welding
and cutting activities , which are highly dangerous as the paint drums are not thoroughly
cleaned which in turn may get ignite and result in fire causing great injury to persons and
damage of property .
 Scaffolding persons working at height found without using safety harness and also tools
not attached with lanyard to the harness, which may lead to severe injury or fatality.
 During confined space operations it was observed that external forced ventilation and
proper lighting were not provided, also no Hole watcher was available also LEL level was
not monitored continuously. This may lead to suffocation, accident or severe problem in
case of emergency.
 Welding and cutting activities using rope access at height were found without fire blanket
attached underneath and also no fire extinguisher kept nearby, which may cause fire due
to flames and result in injury or
 Blasting persons were found working without using proper PPE and without knowledge on
the hazards of the process and equipments.
 Waste Materials were not segregated separately to their respective types which while
disposing result in severe environmental pollution.
Recommendations:

 Provide all the necessary training to the employees with schedule time.

 Motivate the employees to follow the safe system of work and emergency procedures.

 Management has to provide proper training and information’s to the employees about
hazards and risks
 Make a audit plan on maintenance inspection of tools and equipments.
 Provide sufficient storage to store the materials in the workplace to avoid improper storage
and free from trip hazards
 Make color coding of all equipments mandatory and maintain separate procedure for the
same
 Motivate employees by incentives and bonus for safe work practices on monthly meetings
 Create separate bins/ Trash cans highlighting the type of waste materials to be disposed
on each bin.
 Arrange safety talk once a week for the and safety meeting once a month without without
fail.
 Rope acces shall be substituted in some areas for scaffolding

Cost:

 Blasting PPEs full set shall be newly purchased which will cost around 4,00,00 for a pair of
set.
 The work at height safety training expenses per person will be Rs.1,20,000 and the
required employees’ man-hours
 Purchasing of non spark tools aids to reduce the risk factor specially confined space
operation will cost Rs.1, 00,000.
 New gas monitors should be purchased for confined space woks where LEL should be
monitored inside continuously. it will cost around 2,00,000.
 New Fire extinguishers and fire alarms shall be purchased which will cost around 70,000
 CCTV cameras shall be purchased for vehicle monitoring 2,00,000
 Purchase / Fabrication of trash bins with appropriate color coding will result in cost of
50,000

The suggestions given based on the actual cost vs the benefits of the implementation as well as
the loss in case of accidents. If the company implements the above mentioned control measures
then it may result in a big safe practice for the company, employee and environment
 APPENDIX 5
INTERNATIONAL GENERAL
CERTIFICATE
(2011 specification) UNIT IGC3 – THE HEALTH AND
SAFETY PRACTICAL APPLICAITON

Student number : 00326914

Location__: Acoustics India Pvt Limited Date of review 01/03/2016

Main findings of the inspection

Fire Hazard:
During inspection Fire Hazards were found. This was observed everywhere around the shop
floor. Empty Paint drums were used as stands and to hold jobs which during welding, cutting or
any hot work operations may cause fire and result in burns, injury, fatality and damage to
environment.
The management has to make procedure for the disposal of paint drums adhering to the legal
and judiciary requirements.

Recommendations & Cost:

 Proper segregation of empty drums shall be made in areas no near to fabrication.
 Proper disposal shall be made to authorised body adhering the environment policy
 Maintaining the areas free from paint drums by housekeeping and separate storage
area for the used drums may cost 1, 00,000.

Benefits of Implementation:
By this investment and implementation employers legal requirements make employee as safe
system of work at workplace. Injuries/Harms to people and damage to the property may reduce to
ALARP by this implementation process. It is the moral duty of the employer to protect the
employees from injuries and fatality.

Breach of Law:
As per the law of ILO Occupational health & Safety Convention C155 Article 16, Employer
has to provide Safe place of work and more specifically the obligations mentioned in ILO
Recommendation R10 are possibly breached.
Work at Height:
Persons working in Scaffolding were found without wearing safety harness, if using were found
without attaching lanyards to anchor point. Also the tools used by them were not attached by
lanyard to the harness. This may result in fall of persons from height or drop of tools or
equipment which may result in injury, even fatality of below persons.

Recommendations & Cost:

The training expenses will be Rs.20, 000 per day which may take around 3 days to provide for all
staff.
Purchase of approved full body harness with shock absorbers and extra lanyards will take
around 75,000.

Benefits of Implementation:
Implementation of this may result for a better safe environment for the people and environment,
The employer has the responsible to provide work at height training to maintain a safe working
environment.

Breach of Law:
As per the law “ILO - Safety & Health Convention C167 Article 18 the employer duty
do all that is reasonably practicable to prevent anyone falling from height, and carry out the risk
assessment .

Confined Space (Inhalation):

While person were working inside confined space forced external ventilation were not
found , Hole watcher was not found, continuous LEL was not monitored. This may result in
suffocation problem, communication break resulting in poor response in emergency situation.
Also will lead to death of persons in emergency.
All persons shall be undergone safety induction training prior to job.
Recommendations & Cost:
Only trained persons shall be allowed to perform job.
Separate hole watcher to be placed available all time during the operation.
LEL shall be recorded and maintained in scheduled time.
The cost for the new gas detectors and forced fans shall be around cost will be Rs. 2,00,000.
 Breach of Law:

This is the possible breaches of law ILO - Safety & Health in construction Convention
C167 Article which needs the safe electrical equipments at workplace.

Fire Hazard:
It was found on major areas that during welding and cutting activities no fire extinguishers were
placed near, also fire blankets were not available. Hot works were carried in some areas near combustible
substances without segregation.
In case of fire it may be difficult to extinguish and may lead to easy of fire spread resulting in injury and
property damage.

Recommendations & Cost:

Maintain proper house keeping
Provide fire proof screens incase to carry out hot works near combustible substances
The purchase of Fire Extinguishers and fire blanket may cause around cost Rs 10,00,000.

Breach of Law:
As per the law of ILO Occupational health & Safety Convention C155 Article 16, Employer
has to provide Safe place of work and more specifically the obligations mentioned in ILO
Recommendation R10 are possibly breached.

Blasting PPE:

Persons carrying out blasting activity were found without wearing proper blasting
PPE. This will result serious injury, harm and even fatality to the blasting person. The company is
intended to follow all safe act to protect environment and people.
The company stands for the responsibility to provide enough training on blasting process,
Hazards involved and provide enough PPE.

Recommendations & Cost:

The cost for buying new blasting PPE will be around 2, 00,000 Rs.
Permit shall be issued only after ensuring the availability of all PPE and safety checks.
 Breach of Law:
As per the law, ILO Occupational health & Safety Convention Article 4, employer is
responsible for reasonable safe of their own. it shall be to prevent accidents and injury to health
arising out , but the law is breached.

Improper segregation of waste materials:

During inspection it was found everywhere including offices that, all domestic , industrial materials
were placed in a same trash area. This is breach as improper disposal of industrial materials may
result in environmental pollution and harm to living begins.

The management must take immediate steps for segregation of materials and make ensure all
employees follow the same.

Recommendations & Cost:

New basket/ Trash bin shall be placed wih sign boards placed on the type of materials to be
disposed or may be color code, provided the same shall be explained in induction;
Sign boards and posters shall be placed.
Fabrication /Purchase of trash bins may lead to cost of about 1, 50,000..

Breach of Law:
As per the law of ILO Occupational health & Safety Convention Article 4 the waste material
should be properly segregrate it and should have be some proper materials to segregrate the
waste materials.
 APPENDIX 5
INTERNATIONAL GENERAL
CERTIFICATE
(2011 specification) UNIT IGC3 – THE HEALTH AND
SAFETY PRACTICAL APPLICAITON

Student number : 00326914

Location__: Acoustics India Pvt Limited Date of review 01/03/2016

Conclusions:

The observations clearly show that the strength and weakness of an organizations risk
assessment. The management has invests and provide many materials to protect their
employees from hazards and risks. But still the management wants to focus on the employee’s
attitude towards the safety of environment and make them realize the consequences of absence
of control measures.
The recommendation includes,
 Arrangement for Health & safety related training,
 Regular monitoring & improve the level of supervision,
 Conducting tool box talks regularly
 Provision of adequate personal protective equipment’s
 Provision of adequate fire extinguisher’s for suitable works
 Maintain the good housekeeping in organization
 Provision of proper storage for materials used in organization

The recommendations and control measures are strictly followed, then employer will
receive the economical and moral benefits, such as increase in safety culture & moral among
workforce will result in improved production.
On the whole, implementation of control measures and remedial actions
reduces accident and health related diseases will result in improved productivity of the
organization.
The employee & the employer morale is the best source to achieve the safe system of work in the
organization’s.

Once again thanks for the management for the best co operation during the inspection.
 APPENDIX 5
INTERNATIONAL
GENERAL CERTIFICATE
(2011 specification) UNIT IGC3 – THE HEALTH AND
SAFETY PRACTICAL
APPLICAITON

Student number : 00326914

Location__: Acoustics India Pvt Limited Date of review 01/03/2016

Recommendations:

Recommendation Likely resource implications Priority Review date

Fire Hazard :

1. Clean off the waste debris 1. Arrange and supervise Immediate

In welding operation area. regular housekeeping High
procedures thorough the site
2. Removal of empty used especially in welding
paint cans from shop floor operation area requires High Immeditate
and site. Rs.20000 per month.

3. Provide separate area for 2. Purchase of fire

storage of empty paint extinguishers including CO2 Medium 3 days
drums type and DCP type will cost
Rs.2,25,000.

4. Maintain procedure for the 3. Place boards and posters

disposal of paint drums of safety signs requires
minimum cost only roughly Medium 1 week
Rs. 10,000
5. Disposal shall be made .
only to government 4. Conducting fire mock drill is Low 3 weeks
authorized bodies in-house training requires
management time only.
Work at Height :

1. All persons working in Purchase of equipment High 1weeks

scaffolding shall be shall cost around 75,000
provided with safety
harness.

2. Provide adequate Providing training for Medium 2 week

training to all working person will cost around
persons. 20,000 per day

1. Tools and equipments New Lanyards purchase

shall be connected with may be cost of High 1 week
lanyards and same to Rs.15,000
Safety harness.

Confined space

1. Place external force Purchase of external High 1 week

fan during operation forced fans may cost
around 10,000 per piece

2. Place Gas monitor all

time during operation to Providing enough Gas
check LEL level. detector will be around High 1 week
20,000
3. Provide adequate
training on Confined Providing will cost around Medium 2 Weeks
space operation and 10,000 per day
emergency rescue.

4. Hole watchers should Placing of extra men will High 1 week

be made available all indulge extra cost to
time during operations project
Fire Hazard :

1. Conduct mock up fire drills It indulges allocation of Medium 1 Month

at regular intervals time by management

2. Monitor LEL thoroughly Purchase of gas dector

required Medium 1 week
3. Place fire blanket and Fire Fire blankets and fire
extinguisher during Extinguishers shall be
welding and other hot purchased for all hot work Medium 1 week
work activities activities. This may cost
around 15,000
4. Barricade the welding
activity from combustible
substances with fire proof
screens

Blasting PPE

Provide enough blasting Purchase of new blasting

PPE for all Blasters hoods and complete PPE Medium 3 weeks
set will cost around Rs
2,00,000
Train personals with hand
signals and other ways for
communication during
operation Providing training of Medium 1 week
persons will make charges
Provide training on all around
blasting activities including Rs 30,000 per day
hazards and risk.

Place sign boards and Medium 1 week

posters indication hazards Place of sign boards may
and usage of blasting indulge expenditure of Rs
components 5000.
Improper segregation of
materials

1. Place new bins with 1. Cost to get or fabricate High 2 week

color code of sign new Bins may cost
boards indicating types around 1,50,000
of materials

2. Provide awareness 2. The in-house training

training to all persons no cost but requires Medium 1 week
after placing of new management time.
bins

3. Motivate employees on
waste material
segregation and effects 3. The cost indulge time Low 1 month
on environmental and cost of around
pollution by giving 3000 per month
incentives , gifts and
bonus

4. Workers safety 4. This requires top

behaviors & culture can management to
be improved with allocate their time to Low 1 month
adequate training.
make discussion with
workers directly