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Web monitoring
Erhardt+Leimer | 1
ELSCAN dualView / Content
Erhardt+Leimer | 3
ELSCAN dualView | Higher quality and productivity due to web monitoring
++Web monitoring systems from Erhardt+Leimer make an essential contribution to fulfilling these demands.
++ELSCAN dualView supports the printing process from the setup phase to completion of the job with a continuous display of the printed web in
the highest resolution and prime image quality. The points in the print that are decisive for quality, such as register and color marks or distincti-
ve colored areas, are made available to the printer in highest resolution, and thereby protect the production process.
120
Area of use 40
E+L web monitoring systems are used mainly
in the following production plants:
NB
AB
30
90
x
++Offset printing press
++Flexo printing press
++Gravure printing press
++Rewinder
++Corrugators
3 1 2
Application
The web monitoring is used for vertical and Application in the gravure, offset and flexo printing press
horizontal web runs. For a horizontal web run,
it is better to position the camera above the
NB Display on monitor
web, in order to prevent soiling. A flat web po-
sition between to guide rollers is ideal.
AB
x
120
40
y
30
90
Legend
Erhardt+Leimer | 5
ELSCAN dualView | Web monitoring OMS 4
touch monitor
++Image representation on monitors in Full-
HD resolution
++Synchronization possible via gearwheel, print
mark, initiator, shaft encoder or print mark
ELSCAN dualView
ELSCAN dualView OMS 4 on label printing press ELSCAN dualView OMS 4 on label printing press
ELSCAN dualView
ELSCAN dualView OMS 4 on gravure printing press ELSCAN dualView OMS 4 on gravure printing press
Technical data
Camera
Type Camera Field of view Resolution Flash Protection For web surface
class
OM 4110 W 120x90 mm 47 µm / 550 dpi Bright field Paper, labels
2x5 mega- D 32x24 mm 13 µm / 2060 dpi (default)
pixels, color
OM 4111 (2596 x 1944 W 90x67.5 mm 34 µm / 732 dpi Bright field Paper, labels
D 24x18 mm 10 µm / 2747 dpi (default) IP 40
pixels) with
OM 4120 30-fold digital W 120x90 mm 47 µm / 550 dpi Dark field Film, high gloss
zoom D 32x24 mm 13 µm / 2060 dpi (twin-flash)
PC Crossbeam
Operating voltage 100 – 240 V AC / 400 W (±10%) Length Up to 2500 mm max. (frame
Nominal frequency 50 – 60 Hz inner dimension)
Protection class IP 30 Actuating speed 350 mm / s
Ports PS / 2, USB, DVI, DP (DisplayPort)
Erhardt+Leimer | 7
ELSCAN dualView | Double camera system
Double-camera system
Double-camera system
ELSCAN dualView OMS 4 allows retrofitting of
a second camera per plug&play
++Both cameras offset on one side of the web
or in one position on the front and back
side
++Full-screen display of the selected camera
with thumbnail of the second camera or
split-screen display of both cameras
++Display of both cameras on two separate
screens
++Independent operation of both cameras
++Coupled operation (lead /follow mode) of
both cameras
++Grid lines for inspecting the front and rear
registers
++Monitoring of two consecutive process
steps
One monitor with two camera images One monitor with split screen
X
1
Y
2 3 Camera 2
Front and rear registers with measuring line for optical Camera 2 Camera 2
inspection
Legend
1 = Measuring line for longitudinal registers
2 = Measuring line for top lateral registers Two monitors
3 = Measuring line for bottom lateral registers
Camera 2
Label
Twin-Flash OM 4120 –
Dark field flash for foil
++Xenon flashes are arranged at an angle to
the material path
++For high-gloss foils and other highly reflec-
ting materials
++Avoids reflections from flash sources and
camera lenses in the image
Packaging foil
Security
Erhardt+Leimer | 9
ELSCAN dualView | Operation
Operation
Operation with mouse
++Fast navigation with standard USB mouse
++Lag-free digital zooming with mouse wheel
Touch operation
++Functions can be called directly via the
menu bar
++Tip on the desired position on the monitor
to navigate in the repeat
ELSCAN dualView OMS 4 offers several functions for scanning the entire print repeat. Each scan process is started and stopped by pressing one
key. Camera increment adapted to the selected zoom level (adaptive scan). Alternatively, the number of panels across and along the web can be
specified, the camera then moves directly to each panel.
Auto scan X
++In the Autoscan X mode the entire width of
the repeat is scanned at any position along
the length of the repeat.
Auto scan Y
++In the Autoscan Y mode, the repeat is
scanned in the direction of web travel, at
any position transverse to the web
y (direction of web
travel)
Erhardt+Leimer | 11
ELSCAN dualView | Standard function modules
Image stabilization
++Jitter caused by web expansion during
printing can be compensated up to ±20
mm in the direction of web travel
++So register marks can be monitored pre-
cisely in detail on screen
±20 mm
Measuring lines
++Two measuring lines that can be positioned
freely in the horizontal direction using the
mouse
++Measuring accuracy 1/10 mm
++For inspecting punching positions in the
print
++Measuring panels
++Inspect the web tension for flexible materials.
Master image
Position Gallery
++Up to 21 positions can be saved with zoom
and brightness levels in the position gallery
++The saved positions are shown in a conti-
nuous loop
++Additional functions such as master image
or color comparison are taken into account
++Double camera systems can switch freely
from position to position between the
cameras
++In each position it is possible to vary
individually between lead/follow and single
camera mode.
++A rear flash is also possible instead of the
second camera for inspecting the front and
rear registers
++The functional scope includes a program
library
++Saved programs can be edited
Color comparison
++The high picture quality allows precise color
inspection over the entire job
++Minimal color deviations are detected
++The inspection window allows simultaneous
monitoring of up to six colors
++The color comparison is therefore excel-
lently suited to color measurement strips
++In combination with the position gallery, each
position can have a color measurement zone
++Image stabilization guarantees that the cor-
rect color area is analyzed in the event of
slip or web expansion
++The last 50 measured values of each moni-
tored color are saved and can be displayed
graphically
Valuation of ΔE
ΔE Valuation
0.0 … 0.5 No difference to almost no difference
0.5 … 1.0 Difference can be detected by trained eyes
1.0 … 2.0 Imperceptible color difference (2.0 = typical limit value)
2.0 … 4.0 Perceived difference in color
4.0 … 5.0 Significant color difference that is rarely tolerated
above 5.0 The difference is evaluated as a different color
Erhardt+Leimer | 13
ELSCAN dualView | Function modules with upgrade licenses
Register pre-adjustment
++Comparison of color registers at a flexo
printing press
++Measuring accuracy higher than 50 µm due
to high screen resolution and lenses with
fixed focal length
++All register marks can be used
++The individual marks are marked with the
mouse and the distances between them
measured traverse and longitudinally to the
web
++The established deviations are transferred
to the printing press
++Up to 12 printing units are supported
++Publication assignments created are stored
in the archive
++The interface to the printing press is imple-
mented via Ethernet
Meander scan
++The camera scans the entire repeat by
meandering over the the print image
++The relevant pitch is coupled directly with
the selected zoom level (adaptive scanning)
++The repeat is scanned continuously as long
as the function is active
Area of use
E+L web monitoring systems are used mainly
in the following production plants:
++Offset printing press
++Flexo printing press
++Gravure printing press
Application
The web monitoring is used for vertical and
horizontal web runs. For a horizontal web run,
1 2 3 4
it is better to position the camera above the
web, in order to prevent soiling. A flat web
position between to guide rollers is ideal. Display on monitor
172
37.5
50
230
Legend
1 Field of view, zoom lens
2 Field of view wide-angle lens
3 Guide roller
4 Camera head
AB Operating width
NB Nominal width
x Traverse to direction of web travel
y Direction of web travel
Erhardt+Leimer | 15
ELSCAN dualView | Web monitoring OMS 6
ELSCAN dualView OM 61
ELSCAN dualView
ELSCAN dualView
ELSCAN dualView OMS 6 on flexo printing press ELSCAN dualView OMS 6 on flexo printing press
Technical data
Camera
Type Camera Field of view Resolution Flash Protection For web surface
class
OM 6120 2x12 megapi- W 230x172 mm 56 µm / 450 dpi Dark field Paper, foil
xels, color 4096 D 50x37.5 mm 12 µm / 2080 dpi
x 3072 pixels IP 40
with digital
zoom
W = Wide-angle lens, Z=Zoom lens
PC Crossbeam
Operating voltage 90 – 240 V AC / 400 W (±10%) Length Up to 3000 mm max. (frame
Nominal frequency 50 – 60 Hz inner dimension)
Protection class IP 30 Actuating speed 1000 mm / s
Ports PS / 2, USB, DVI, DP (DisplayPort)
Acceleration 10 m/s2
Monitor
Operating voltage 90 – 240 V AC / 120 W (±10%) System data
Web speed Max. 1000 m / min
Connection DVI / DP
Operating width max. 2700 mm
Resolution 1920 x 1080 (Full HD
Ambient temperature +5 °C to +55 °C
3840 x 2160 (4k) optional
Erhardt+Leimer | 17
ELSCAN dualView | Double camera systems
Double-camera system
Double-camera system
A second camera can be retrofitted on the
ELSCAN dualView OMS 6
++Both cameras on one side of the web
++Offset or in one position on the front or
back
++Full-screen display of the selected camera
with thumbnail of the second camera or
split-screen display of both cameras
++Display of both cameras on two separate
screens
++Independent operation of both cameras
++Coupled operation (lead /follow mode) of
both cameras
++Grid lines for inspecting the front and
rear registers
++Monitoring of two consecutive process
steps
One monitor with two camera images One monitor with split screen
X
1
Y
2 3 Camera 2
Front and rear registers with measuring line for optical Camera 2 Camera 2
inspection
Legend
1 = Measuring line for longitudinal registers
2 = Measuring line for top lateral registers Two monitors
3 = Measuring line for bottom lateral registers
Camera 2
Rear flash
The ELSCAN dualView OMS system is available
with motorized and continuous rear flash
++Inspection of front and rear registers
++Enhanced contrast for opaque and trans-
parent foil prints
Erhardt+Leimer | 19
ELSCAN dualView | Operation
Operation
Multitouch operation
++Functions can be called directly via the
menu bar
++Tip on the desired position on the monitor
to navigate in the repeat
Auto scan X
++In the Autoscan X mode the entire width of
the repeat is scanned at any position along
the length of the repeat
Auto scan Y
++In the Autoscan Y mode, the repeat is scanned
in the direction of web travel, at any positi-
on transverse to the web.
y (direction of web
travel)
Meander-Scan
++The camera scans the entire repeat by
meandering over the the print image
++The relevant pitch is coupled directly with
the selected zoom level
Erhardt+Leimer | 21
ELSCAN dualView | Function modules with upgrade licenses
Position Gallery
++Up to 18 positions can be saved with zoom
and brightness levels in the position gallery
++The saved positions are shown in a conti-
nuous loop
++Additional functions such as master image
or color comparison are taken into account
++Double camera systems can switch freely
from position to position between the
cameras
++In each position it is also possible to vary
individually between lead/follow and single
camera mode.
++A rear flash is also possible instead of the
second camera for inspecting the front and
rear registers
++The functional scope includes a program
library
++Saved programs can be edited
GigE
architecture
++The integrated pixELbox, which takes care GigE
of synchronizing the camera and flash Joystick-
units, provides an additional powerful PixELbox Keyboard
Ethernet switch with 4 connections
GigE
GigE
GigE
GigE
Camera
GigE
Crossbeam
The ELSCAN dualView OMS 6 system can be extended with the following software options (licenses):
Register pre-adjustment
++Comparison of color registers at a flexo
printing press
++Measuring accuracy higher than 50 µm due
to high screen resolution and lenses with
fixed focal length
++All register marks can be used
++The individual marks are marked with the
mouse and the distances between them
measured traverse and longitudinally to the
web
++The established deviations are transferred
to the printing press
++Up to 12 printing units are supported.
++Printing unit configurations created are
stored in the archive
++The interface to the printing press is imple-
mented via Ethernet
Color comparison
++The high picture quality allows precise color
inspection over the entire job
++Minimal color deviations are detected
++The inspection window allows simultaneous
monitoring of up to six colors
++The color comparison is therefore excel-
lently suited to color measurement strips
++In combination with the position gallery, each
position can have a color measurement zone
++Image stabilization guarantees that the cor-
rect color area is analyzed in the event of
slip or web expansion
++The last 50 measured values of each moni-
tored color are saved permanently and can
be displayed graphically
Valuation of ΔE
ΔE Valuation
0.0 … 0.5 No difference to almost no difference
0.5 … 1.0 Difference can be distinguished by trained eyes
1.0 … 2.0 Imperceptible color difference (2.0 = typical limit value)
2.0 … 4.0 Perceived difference in color
4.0 … 5.0 Significant color difference that is rarely tolerated
above 5.0 The difference is evaluated as a different color
Erhardt+Leimer | 23
ELSCAN dualView | Synchronization for OMS 4 and 6
…
Print mark sensor
Initiator
++Synchronization via repeat signal 1 Z pulse per repeat
++1 Pulse per printing cylinder rotation
++Mounted on the shaft of the print roller
Z
… A
e.g. 1024 B pulses /repeat
… B
Press 1 Z pulse /repeat
++Modern drive controller deliver emulated
encoder signals for synchronization ……………… Z
e.g. 1024 A pulses /repeat
… A
e.g. 1024 B pulses /repeat
… B
Technical data
Type of machine
Make
Position on the machine
Type of web q Printed paper q Printed slide q
Web width Min. ________ mm Max. ________ mm
Web speed Min. ________ m / min Max. ________ m / min
Ambient temperature ______________ °C
Ambient conditions q Dry q Dusty q
Frame inner dimension GI ________ mm
Operating voltage q ________ V q ________ Hz q
Specification synchronization
Synchronization q
Rotary encoder with coup- Cable length: q 10 m q 15 m q ___m
ling (A, B signal) including
attachments
q
Impeller encoder (A, B sig- Cable length: q 10 m q 15 m q ___m
nal) including attachments
q
Encoder Cable length: q 10 m q 15 m q ___m
q
Gearwheel sensor q With attachments
Cable length: q 5m q 10 m q 15 m q__m
q
Print mark sensor q With attachments
Cable length: q 5m q 10 m q 15 m q__m
q
Proximity switch q With attachments
Cable length: q 5m q 10 m q 15 m q__m
q
Signal provided by printing q NPN q PNP q Push / Pull q
press Difference
amount
Cable length: q 10 m q 15 m q ___mq
___m
Date Issuer
+
ELWINDER – Web guiding systems for winding stations (brushless)
Erhardt+Leimer | 27
Head office
Erhardt+Leimer GmbH
Albert-Leimer-Platz 1 · 86391 Stadtbergen, Deutschland
Tel.: +49(0)8 21 / 24 35-0
info@erhardt-leimer.com · www.erhardt-leimer.com
Subsidiaries
E+L Elektroanlagen Augsburg, Germany · E+L Automatisierungstechnik Augsburg, Germany
E+L Steuerungstechnik St. Egidien, Germany · E+L Corrugated Bielefeld, Germany · Dr. Noll GmbH, Bad
Kreuznach, Germany · E+L Bradford, England · E+L Mulhouse, France · E+L Stezzano, Italy
E+L Bucharest, Romania · E+L Barcelona, Spain · E+L Burlington, Canada · E+L Duncan, S.C., USA
E+L Guarulhos-São Paulo, Brazil · E+L Ahmedabad, India · E+L Hangzhou, China E+L Tao Yuan, Taiwan
E+L Yokohama, Japan · E+L Seoul, South Korea