1) Calculation for the Heat Load

Q = m1Cp∆T1
m1 = 70 li/min
o

Tube Side
ti = 90 C
o
to = 40 C
Tave = o
338 K
Cp = 4.187 kJ/kgoC

Q = m2Cp∆T2

Find; m2 = 350 li/min

o

Shell Side
Ti = 30 C
o
Let; To = 40 C
Tave = o
308 K
Cp = 4.187 kJ/kgoC

2) Construction Type
2.1 Shell and Tube
2.2 Single Tube Pass

3) Calculation for the LMTD

90

50 40

40 10

30

o
LMTD = 24.8534 C

4) Calculation for the correction factor for a single pass, cross flow HE

P = (to - ti) / (Ti - ti) = 0.833333

R = (Ti - To) / (to - ti) = 0.2

f= 0.84

5) Tube Bundles Design

NuD = 1.13 C1 ReDmaxm Pr1/3 Tf = (Ts + T∞) /2

o
NL ≥ 10 Tf = 35 C
Condition

o
2,000 < ReDmax < 40,000 Tf = 308 K
Pr ≥ 0.7

NuD = 1.13 C2 C1 ReDmaxm Pr1/3

ondition

NL ≤ 10
2,000 < ReDmax < 40,000
 Con
Pr ≥ 0.7

5.1 Staggered Arrangement

D= 19.05 mm
SL = 28.575 mm
ST = 28.575 mm
SD = 31.94782 mm
NL = 4 rows assigned value
N= 5 tube/row assigned value
Ntube = 20 tubes

5.2 w= 200.025 mm
5.3 BF = (2/3)w = 133.35 mm 2w/3; assigned value
5.4 A= 0.026673 m2
5.5 V∞ = m 2/(A*ρ) = 0.218695 m/sec
5.6 Vmax
Check; SD < (ST+D)/2 31.94782 < 23.8125
NO
NO; Vmax = (ST / (ST - D))V∞ = 0.656086 m/sec
YES; Vmax = (ST / 2*(SD - D))V∞

5.7 ReDmax = ρVmaxD/μ

μf kf Prf
μ = 0.000725 305 769 620 5.2
308 724.6 624.8 4.852
ReDmax = 17248.74 310 695 628 4.62

5.8 ST/D = 1.5

SL/D = 1.5
C1 = 0.46
C2 = 0.89
m= 0.562

5.9 Calculate for Prandtl number

Prf = 4.852

5.10 Calculate for Nusselt Number

NuD = 1.13 C2 C1 ReDmaxm Pr1/3

NuD = 188.332

5.11 Solve for convective heat transfer coefficient

h = Nu kf / D
kf = 0.6248 W/m*K
2
h= 6,176.90 W/m K

6) Evaluate Heat Trasfer Coefficient Inside the tubes

6.1 Mean Velocity Inside the tubes

Vtube = m1 /(ρ*Atube*Ntube)
 Vtube = 0.204662 m/sec

6.2 Mean temperature

o
Tmean= 338 K

6.3 Calculate Reynolds Number

μ = 0.000433
ReDmax = 9000.02

6.4 Calculate for Nusselt number inside the tubes

Prf = 2.748
n= 0.3

NuD = 45.37615

6.5 Solve for convective heat transfer coefficient

h = Nu kf / D
kf = 0.6584 W/m*K
2
h= 1,568.28 W/m K

7) Overall heat transfer coefficient

1/U = 1/hi + 1/ho

1/hi = 0.000162
1/ho = 0.000638

2
U = 1250.725 W/m K

8) Calculate for the length of tubes

Q = U*A*LMTD*F

Q = 24424.17 W
U = 1250.725 W/m2K
A = 1.196947 *L
LMTD = 24.8534
F= 0.84

L = 0.781481 m

9) Number of baffles

#= 5.860371

10) Nozzle Size

3
Vtube = 0.001167 m /sec
Veltube = 1.5 m/sec assigned value
Dnozzle = 31.46899 mm
Dused = DN40 x sch10s

3
Vshell = 0.005833 m /sec
Velshell = 1.5 m/sec assigned value
Dnozzle = 70.3668 mm
Dused = DN80 x sch10s
 NO

μf kf Prf
335 453 656 2.88
338 433.2 658.4 2.748
340 420 660 2.66