HIGH FREQUENCY WELDED – HFW PIPE

FOR OFFSHORE AND ONSHORE PIPELINE

Presented by :
Iskandar I. Daulay – Method & Technology Manager
Rusma Patriansyah – Process & Product Development Engineer
 INTRODUCTION
• This presentation will explain about the quality of the
HFW pipe that BPI produced for both offshore, and
onshore project with detail as follow:
• Offshore
Bukit Tua Development Project – Petronas Carigali Ketapang with size 323,9
mm (12.750 inch) OD x 15,9 mm (0.625 inch) WT x 12,00 m (40 ft) length with
grade API Spec. 5L L450MO (X65MO) PSL 2. The design of the pipeline is
according to Customer Specification PTS 31.40.20.38 and API Spec. 5L Annex J
latest edition.
• Onshore
Jambi Merang Development Project - JOB Pertamina - Talisman Jambi
Merang with size The size of the pipe is 406,4 mm (16.000 inch) OD x 15,9
mm (0.625 inch) WT x 12,00 mm (40 ft) length with grade API Spec. 5L L360M
(X52M) PSL 2. The design of the pipeline is according to Customer
Specification SP-SP-L-001 and API Spec. 5L latest edition
 INTRODUCTION

Offshore
 Bukit Tua Field located in the Java Sea (in the Madura Island) about 110 km to the
northeast of Gresik, East Java.
 About 118 km pipes on various size (Dia 8.625 inch, 12.750 inch and 16 inch) with
grade API Spec. 5L X65 MO PSL-2 will be installed.

Onshore
 The Jambi Merang Block is located onshore in the South Sumatra region of
Indonesia. PT PERTAMINA (PERSERO) (“PERTAMINA”) is the operator; TALISMAN
LIMITED (“TALISMAN”) is the assistant operator; and PACIFIC OIL & GAS
(“PACIFIC”) make up the interest holders in the Block. The parties have
established the PERTAMINA TALISMAN Joint Operating Body (herein after
referred to as COMPANY) to conduct petroleum operations under a Production
Sharing Contract (PSC) term.
 Pursuant to the approved Plant of Development (POD), COMPANY intends to
build the additional Sales Gas Pipeline from Sungai Kenawang Central Gas Plant
(SKCGP) to PGN Tie-in Point at an area adjacent to Grissik – Conoco Phillips gas
processing plant, approximately 29 km to the South East with diameter 406,4
mm
 PROJECT REQUIREMENTS

Pipes shall be produced according to project

specification and API Spec. 5L latest edition
whichever is more stringent shall be applied

For offshore service,
 Pipes shall have excellent offshore weldability supported
by acceptable data
 Pipe ends shall have excellent Diameter and out-out
roundness tolerances for offshore automatic welding
 Pipes shall be suitable for offshore AUT (Automatic
Ultrasonic Testing)
 BPI MILESTONES
PT. Bakrie Pipe
Expansion of Industries (BPI) was Obtained API Installed a new PT. Bakrie Pipe Improved Improved
production range. established, located in license to production line Industries obtained production production
Product range: Bekasi - West Java. monogrammed for Dia. 1 ½” up API license to capabilities with capabilities
5/8” - 4”. Production range : API 5L products to 4 ½” and Dia. monogrammed max WT. 14.3mm with max WT.
Pipe specification : 2 3/8” - 16”. 8 5/8” up to 24” API 5CT products 15.9mm
conduit, water Pipe specification : with max WT.
pipes, pipe for water pipes, pipe for 12.7 mm
ordinary uses. ordinary uses, pipe for
oil & gas industries

1959 1972 1978 1981 1984 1992 1995 1996 2000 2002 2004 2007 2008 2012

PT. Bakrie & Obtained

Brothers established Expansion of production PT. Bakrie pipe Produced pipes Supplied pipes for Statement of Improved
steel pipe mill, range. Industries for sour service West Seno - A Compliance from production
“Pabrik Pipa Baja Product range : 1st company in accordance to (Indonesia's first DNV for producing capabilities
Talang Tirta”, 5/8” - 6”. Indonesia NACE MR0175, deepwater pipe accordance to with max
located in Jakarta. Pipe specification : obtained TM0177 & development) DNV OS F101 WT. 19.4mm
Product range: 5/8” conduit, water pipes, ISO 9000 TM0284
– 1 ½” square pipes, pipe for Certificate Obtained
Pipe Spec : Conduit ordinary uses, pipe for OHSAS 18001
oil & gas industries. Certificate
PRODUCTION PROCESS
PRODUCTION PROCESS
WELD QUALITY RELIABILITY & DIMENSION
QUALITY ASSURANCE

In offshore application of HFW pipe, seam weld

reliability and quality assurance are even more
critical than with onshore applications.

BPI has applied, any techniques contributing to the
enhancement of weld quality reliability and quality
assurance as follows:
- Equipment / Techniques for Enhancement of
Weld Quality Reliability and Assurance
- Equipment / Technique for Dimension Quality
Assurance
WELD QUALITY RELIABILITY AND ASSURANCE

Strip quality
Cleanliness of steel is required for securing the quality of
HFW pipe welds and obtaining good ultrasonic flaw
detection test results

Edge preparation
Good edge preparation is required to ensure quality of HFW
pipe welds and to get better Charphy value on the weld
seam. As per specification, the edges of the strip or plate
should be milled or machined immediately before welding
(rotary shearing is not acceptable). BPI has used edge
machining to ensure weld seam quality
WELD QUALITY RELIABILITY AND ASSURANCE

Heat Input Control

BPI has followed Company specification to maintain welding
heat input coefficient within ±5% from qualified welding
heat input coefficient during MPQT.
The welding parameter such as welding voltage, welding
ampere, welding powers are continuously recorded in chart
recorder for heat input calculation
Heat input control is one of the methods to enhance the
weld quality reliability. More stable welding heat input,
which leads to weld quality reliability, can be obtained
through the use of a heat input control
 DIMENSION QUALITY ASSURANCE

Forming (Edge bending, linear forming, downhill)

- The formability in pipe making has a great influence to the
quality of HFW pipe welds. Unstable formability will cause
deterioration on toughness of weld.
- BPI used linear forming and downhill forming prior to the
fin pass forming process. The linear forming can reduce
edge stress because of more natural and less restrained
forming compared to conventional forming
PIPE FORMING
PRODUCTION RESULTS FOR OFFSHORE SERVICE

No. Inspection items Result

1 Visual & Dimensional Inspection Good
2 Flattening Test Good
3 Product Chemical Analysis Good
4 Tensile Test Good
5 Charpy V-notch Test Good
6 Hardness test Good
7 Macro Examination and Metallographic Test Good
8 Hydrostatic Test Good
9 Ultrasonic Testing (off-line) for Weld and Pipe Ends Good
10 Magnetic Particle Inspection Good
11 Residual Magnetism Inspection Good
12 Final Inspection Good
PRODUCTION RESULTS FOR OFFSHORE SERVICE
Max Customer Customer
Actual Requirements Mechanical Test Actual Test max. Requirement
Element Remarks Standard
test wt Standard Max
% % Yield (450 – 570)
Carbon C 0.06 0.12 Accepted 540 MPa
Strength MPa
Manganese Mn 1.16 1.65 Accepted Tensile (535 – 760)
615 MPa
Phosphorous P 0.009 0.020 Accepted Strength MPa
Tensile test
Sulfur S 0.004 0.010 Accepted of the pipe Tensile (535 – 760)
620 MPa
Chromium Cr 0.14 0.50 Accepted body and Weld MPa
weld seam
Niobium Nb 0.06 0.08 Accepted Elongation,
42.5 % 23 %
min
Aluminium Al 0.050 0.060 Accepted
YS/TS ratio,
Copper Cu 0.12 0.50 Accepted 0.82 - 0.90 0.90
max
Molybdenum Mo 0.0040 0.50 Accepted
Sample
Nickel Ni 0.23 0.50 Accepted FL FL+2 FL90 FL, FL+2, FL90
position
Silicon Si 0.25 0.45 Accepted Temperatur
-10°C -10°C -10°C -10°C
Titanium Ti 0.0030 0.06 Accepted Charpy V- e

Nitrogen N 0.005 0.012 Accepted Notch Test Min.

232.5 J 295 J 275.6 J 45 J
Average
Vanadium V 0.07 0.10 Accepted
Min.
Boron B 0.0003 0.0005 Accepted 300 J 300 J 290 J 38 J
Individual
Nb + V + Ti 0.13 0.15 Accepted
Cu + Ni + Cr + Mo 0.51 0.8 Accepted
CE (Pcm) 0.15 0.22 Accepted Hardness
270 HV
Test
Al/N 51.00 Min : 2 Accepted
245 HV
 CHEMICAL COMPOSITION FOR OFFSHORE SERVICE

Carbon Manganese
0.12 1.65
4 Mean 0.056 Mean 1.12
1.0
StDev 0.005477 StDev 0.03536
N 5 N 5

3 0.8
Frequency

Frequency
0.6
2

0.4

1
0.2

0 0.0
0.05 0.06 0.07 0.08 0.09 0.10 0.11 0.12 1.04 1.12 1.20 1.28 1.36 1.44 1.52 1.60
% Weight % Weight
Standar Max : 0.12 Standar Max : 1.65

Sulphur Phosphorus
0.01 0.02
2.5 Mean 0.0032 Mean 0.0072
3.0
StDev 0.0008367 StDev 0.001095
N 5 N 5
2.0 2.5

2.0
Frequency

Frequency
1.5

1.5
1.0
1.0

0.5
0.5

0.0 0.0
0.002 0.004 0.006 0.008 0.010 0.006 0.008 0.010 0.012 0.014 0.016 0.018 0.020
% Weight % Weight
Standar Max : 0.01 Standar Max : 0.02
CHEMICAL COMPOSITION FOR OFFSHORE SERVICE
Chromium Aluminium
0.5 0.06
Mean 0.132 Mean 0.0418
3.0 2.0
StDev 0.01095 StDev 0.006723
N 5 N 5
2.5
1.5
2.0

Frequency
Frequency

1.5 1.0

1.0
0.5
0.5

0.0 0.0
0.12 0.18 0.24 0.30 0.36 0.42 0.48 0.030 0.035 0.040 0.045 0.050 0.055 0.060
% Weight % Weight

Standar Max : 0.50 Standar Max : 0.06

Copper Niobium
0.5 0.08
Mean * 5 Mean 0.052
5
StDev * StDev 0.004472
N 5 N 5
4
4
Frequency

Frequency
3 3

2 2

1 1

0 0
0.20 0.25 0.30 0.35 0.40 0.45 0.50 0.05 0.06 0.07 0.08
% Weight % Weight
Standar Max : 0.5 Standar Max : 0.08
 CHEMICAL COMPOSITION FOR OFFSHORE SERVICE
Molybdenum Nickel
0.5 0.5
Mean 0.208
2.0 Mean 0.0036 2.0
StDev 0.001140 StDev 0.01643
N 5 N 5

1.5 1.5

Frequency
Frequency

1.0 1.0

0.5 0.5

0.0 0.0
0.000 0.065 0.130 0.195 0.260 0.325 0.390 0.455 0.20 0.25 0.30 0.35 0.40 0.45 0.50
% Weight % Weight
Standar Max : 0.5 Standar Max : 0.50

Silicon Titanium
0.45 0.06
Mean 0.224 4 Mean 0.0024
3.0
StDev 0.01949 StDev 0.0005477
N 5 N 5
2.5
3

2.0
Frequency

Frequency
1.5 2

1.0
1
0.5

0.0 0
0.20 0.24 0.28 0.32 0.36 0.40 0.44 0.000 0.008 0.016 0.024 0.032 0.040 0.048 0.056
% Weight % Weight
Standar Max : 0.45 Standar Max : 0.06
 CHEMICAL COMPOSITION FOR OFFSHORE SERVICE
Nitrogen Vanadium
0.12 0.1
Mean * Mean *
5 5
StDev * StDev *
N 5 N 5

4 4
Frequency

Frequency
3 3

2 2

1 1

0 0
0.000 0.016 0.032 0.048 0.064 0.080 0.096 0.112 0.07 0.08 0.09 0.10
% Weight % Weight
Standar Max : 0.120 Standar Max : 0.10

Nb+V+Ti
Boron
0.15
0.0005 4 Mean 0.126
Mean 0.00014
4 StDev 0.005477
StDev 0.00008944 N 5
N 5

3
3

Frequency
Frequency

2
2

1
1

0
0
-0.0000 0.0001 0.0002 0.0003 0.0004 0.0005
0.12 0.13 0.14 0.15
% Weight % Weight

Standar Max : 0.0005 Standar Max : 0.15

CHEMICAL COMPOSITION FOR OFFSHORE SERVICE

Cu+Ni+Cr+Mo Al : N
0.8 2
2.5 Mean 0.502 Mean 41.8
2.0
StDev 0.008367 StDev 6.723
N 5 N 5
2.0
1.5

Frequency
Frequency

1.5

1.0
1.0

0.5
0.5

0.0 0.0
0.50 0.55 0.60 0.65 0.70 0.75 0.80 7.5 15.0 22.5 30.0 37.5 45.0 52.5
% Weight % Weight
Standar Max : 0.8 Standar Min : 2

CE (Pcm)
0.22
Mean 0.142
3.0
StDev 0.01095
N 5
2.5

2.0
Frequency

1.5

1.0

0.5

0.0
0.12 0.14 0.16 0.18 0.20 0.22
% Weight
Standar Max : 0.22
MECHANICAL PROPERTIES FOR OFFSHORE SERVICE
Yield Strength Weld Tensile Strength
450 570 535 760
Mean 514.7 Mean 590.7
2.0 2.0
StDev 21.94 StDev 23.76
N 3 N 3

1.5 1.5
Frequency

Frequency
1.0 1.0

0.5 0.5

0.0 0.0
460 480 500 520 540 560 540 570 600 630 660 690 720 750
MPa MPa
Standar Min : 450, Max : 570 Standar Min : 535, Max : 760

Tensile Strength Elong.

535 760 24
Mean 605.3 Mean 38.65
1.0 1.0
StDev 10.41 StDev 3.076
N 3 N 3

0.8 0.8
Frequency

Frequency
0.6 0.6

0.4 0.4

0.2 0.2

0.0 0.0
540 570 600 630 660 690 720 750 25 30 35 40 45
MPa MPa
Standar Min : 535, Max : 760 Standar Min : 24
MECHANICAL PROPERTIES FOR OFFSHORE SERVICE
YS/TS Impact B
0.9 45
Mean 275.6
1.0 2.0
StDev 23.26
N 3

0.8
1.5
Frequency

Frequency
0.6
1.0
0.4

0.5
0.2

0.0 0.0
0.82 0.84 0.86 0.88 0.90 40 80 120 160 200 240 280 320
MPa Joule
Standar Max : 0.90 Standar Min : 45

Impact W Impact H
45 45
Mean 232.5 Mean 295
3.0 1.0
StDev 92.26 StDev 3
N 5 N 3
2.5
0.8

2.0
Frequency

Frequency
0.6
1.5
0.4
1.0

0.2
0.5

0.0 0.0
100 200 300 400 68 102 136 170 204 238 272 306
Joule Joule
Standar Min : 45 Standar Min : 45
MECHANICAL PROPERTIES FOR OFFSHORE SERVICE

Shear Area Hardness

85 270
Mean * Mean 213.0
3.0 1.0
StDev * StDev 3.371
N 3 N 3
2.5
0.8

2.0

Frequency
Frequency

0.6
1.5
0.4
1.0

0.2
0.5

0.0 0.0
100 207 216 225 234 243 252 261 270
Avg : 85 % 270 HV.10

Standar Avg : 85 Standar Max : 270

MACRO EXAMINATION FOR OFFSHORE SERVICE

Metal Flow

(Mag. 10X)
METALURGICAL EXAMINATION
FOR OFFSHORE SERVICE
Fusion line Heat Affected Zone

Base Metal

(Mag. 200x)
DIMENSIONAL FOR OFFSHORE SERVICE
OD Pipe End OD Pipe Body
323.3 325.5 321.5 326.3
Mean 324.5
9 Mean 324.8
9 StDev 0.4995
StDev 0.3835
8 N 42
N 42
8
7
7
6

Frequency
6
Frequency

5
5
4
4
3
3
2
2
1
1 0
321.6 322.2 322.8 323.4 324.0 324.6 325.2 325.8
0
mm
323.4 323.7 324.0 324.3 324.6 324.9 325.2 325.5
Standar Min : 321.5, Max : 326.3
Standar Min : 323.3, Max : 325.5

OOR Pipe End - A OOR Pipe End - B

3.2 3.2
Mean 0.9929 Mean 1.069
9 StDev 0.3598 7
StDev 0.3302
N 42
N 42
8 6
7
5
6
Frequency

Frequency
5 4

4
3
3
2
2

1 1
0
0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 0
0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2
mm
mm
Standar Max : 3.2
Standar Max : 3.2
 DIMENSIONAL FOR OFFSHORE SERVICE

OOR Pipe Body Pipe Length

6.5 11.7 12.7
Mean 0.9415 Mean 12.17
12 20
StDev 0.3331 StDev 0.1846
N 41 N 57
10
15
8

Frequency
Frequency

6 10

4
5
2

0 0
1 2 3 4 5 6 11.8 12.0 12.2 12.4 12.6
mm mm
Standar Max : 6.5 Standar Min : 11.7, Max : 12.7
 WELDABILITY TEST

BPI has experience data for offshore service with the same pipe grade
for Weldability test which was conducted in Serimax by using
automatic GMAW according to API 1104.
All test result was satisfactory
WELDABILITY TEST
PRODUCTION RESULTS FOR ONSHORE SERVICE
No Inspection Items Results
1 Visual & Dimensional Inspection Good
2 Product Chemical Analysis Good
3 Tensile Test Good
4 Flattening Test Good
5 Charpy V-notch Test Good
6 Hardness test Good
7 Macro Examination and Metallographic Test Good
8 Hydrostatic Test Good
Ultrasonic Testing (off-line) for Weld and Full Body full
9 Good
length
10 Magnetic Particle Inspection Good
11 Residual Magnetism Inspection Good
12 Final Inspection Good
PRODUCTION RESULTS FOR ONSHORE SERVICE
Element Actual test Customer Remarks Customer
max. wt % Requireme Requirement
Mechanical Test Actual Test max. Standard
nts
Ø406.4mm x
Standard
15.9mm x
Max % Min:360
12,000mm
Yield Strength 405 MPa MPa
Max:530MPa
Carbon C 0.04 0.16 Accepted Min:460
Tensile
Tensile test of 520 MPa MPa
Manganese Mn 1.21 1.40 Accepted Strength
the pipe body Max:760MPa
and weld Min:460
Phosphorous P 0.018 0.020 Accepted
seam Tensile Weld 550 MPa MPa
Sulfur S 0.007 0.010 Accepted Max:760MPa

Chromium Cr 0.021 0.30 Accepted Elongation 45.20 % Min: 27%

YS/TS ratio 0.81 Max: 0.93

Niobium Nb 0.040 0.050 Accepted

Aluminum Al 0.039 0.060 Accepted Sample

FL0 FL+2 BM FL0,FL+2,BM
position
Copper Cu 0.022 0.35 Accepted
Temperature 0°C 0°C 0°C -0°C
Molybdenum Mo 0.007 0.15 Accepted Charpy V-
Notch Test Average 238.7 J 275.8 J 297.6 J Min: 27 J
Nickel Ni 0.007 0.30 Accepted

Silicon Si 0.28 0.35 Accepted

Individual 300 J 300 J 300 J Min: 21 J
Titanium Ti 0.004 0.04 Accepted

Vanadium V 0.003 0.10 Accepted

Nb + V + Ti 0.050 0.15 Accepted

Hardness Test Max: 248 HV

CE (Pcm) 0.12 0.25 Accepted

210 HV
 CHEMICAL COMPOSITION FOR ONSHORE SERVICE
Carbon Manganese
0.16 1.4
Mean 0.04233 Mean 1.184
5 2.0
StDev 0.0008165 StDev 0.01697
N 6 N 6

4
1.5
Frequency

Frequency
3
1.0
2

0.5
1

0 0.0
0.048 0.064 0.080 0.096 0.112 0.128 0.144 0.160 1.16 1.20 1.24 1.28 1.32 1.36 1.40
% Weight % Weight
Standar Max : 0.16 Standar Max : 1.40

Phosphorus Sulphur
0.02 0.01
Mean 0.01533
4 2.0 Mean 0.005283
StDev 0.002066 StDev 0.0008305
N 6 N 6

3 1.5
Frequency

Frequency
2 1.0

1 0.5

0 0.0
0.012 0.014 0.016 0.018 0.020 0.004 0.005 0.006 0.007 0.008 0.009 0.010
% Weight % Weight
Standar Max 0.020 Standar Max : 0.010
 CHEMICAL COMPOSITION FOR ONSHORE SERVICE
Chromium Almunium
0.03 0.06
Mean 0.035
4 Mean 0.02 2.0
StDev 0.001549 StDev 0.003225
N 6 N 6

3 1.5

Frequency
Frequency

2 1.0

1 0.5

0 0.0
0.018 0.020 0.022 0.024 0.026 0.028 0.030 0.030 0.035 0.040 0.045 0.050 0.055 0.060
% Weight % Weight
Standar Max : 0.30 Standar Max : 0.060

Copper Niobium
0.35 0.05
Mean 0.01717 Mean 0.03867
4 2.0
StDev 0.004916 StDev 0.001366
N 6 N 6

3 1.5
Frequency
Frequency

2 1.0

1 0.5

0 0.0
0.000 0.045 0.090 0.135 0.180 0.225 0.270 0.315 0.036 0.038 0.040 0.042 0.044 0.046 0.048 0.050
% Weight % Weight
Standar Max : 0.35 Standar Max : 0.050
 CHEMICAL COMPOSITION FOR ONSHORE SERVICE
Molybdenum Nickel
0.15 0.3
Mean 0.00615 Mean 0.006283
3.0 2.0
StDev 0.0001225 StDev 0.0006145
N 6 N 6
2.5
1.5
2.0
Frequency

Frequency
1.5 1.0

1.0
0.5
0.5

0.0 0.0
0.013 0.026 0.039 0.052 0.065 0.078 0.091 0.104 -0.0000 0.0384 0.0768 0.1152 0.1536 0.1920 0.2304 0.2688
% Weight % Weight
Standar Max : 0.15 Standar Max : 0.30

Silicon Titanium
0.35 0.04
Mean 0.262 Mean 0.003633
2.0 3.0
StDev 0.01647 StDev 0.0007257
N 6 N 6
2.5
1.5
2.0
Frequency

Frequency
1.0 1.5

1.0
0.5
0.5

0.0 0.0
0.24 0.26 0.28 0.30 0.32 0.34 0.005 0.010 0.015 0.020 0.025 0.030 0.035 0.040
% Weight % Weight
Standar Max : 0.35 Standar Max : 0.04
 CHEMICAL COMPOSITION FOR ONSHORE SERVICE
Vanadium Nb + V + Ti
0.1 0.15
Mean 0.002767 Mean 0.04507
2.0 2.0
StDev 0.0001633 StDev 0.001931
N 6 N 6

1.5 1.5

Frequency
Frequency

1.0 1.0

0.5 0.5

0.0 0.0
0.0127 0.0254 0.0381 0.0508 0.0635 0.0762 0.0889 0.1016 0.045 0.060 0.075 0.090 0.105 0.120 0.135 0.150
% Weight % Weight
Standar Max : 0.10 Standar Max : 0.15

CE (Pcm)
0.25
Mean 0.1155
3.0
StDev 0.0006850
N 6
2.5

2.0
Frequency

1.5

1.0

0.5

0.0
0.126 0.144 0.162 0.180 0.198 0.216 0.234 0.252
% Weight
Standar Max : 0.25
 MECHANICAL PROPERTIES FOR ONSHORE SERVICE
Yield Strength Weld Tensile Strength
360 530 460 760
Mean 399.7 Mean 549.3
1.0 1.0
StDev 7.506 StDev 3.512
N 3 N 3
0.8 0.8
Frequency

Frequency
0.6
0.6

0.4
0.4

0.2
0.2

0.0
375 400 425 450 475 500 525 0.0
MPa 480 520 560 600 640 680 720 760
Standar Min : 360, Max : 530 MPa
Standar Min : 460, Max : 760

Tensile Strength Elong ( % )

460 760 27
Mean 508.3 Mean 44.75
1.0 1.0
StDev 8.505 StDev 0.6920
N 3 N 3

0.8 0.8
Frequency

0.6 Frequency 0.6

0.4 0.4

0.2 0.2

0.0 0.0
480 520 560 600 640 680 720 760 28.0 30.8 33.6 36.4 39.2 42.0 44.8
MPa MPa
Standar Min : 460, Max : 760 Standar Min : 27
 MECHANICAL PROPERTIES FOR ONSHORE SERVICE
YS/TS Impact B
0.93 27
Mean 0.7863 Mean 297.6
1.0 2.0
StDev 0.01752 StDev 0.1934
N 3 N 3

0.8
1.5

Frequency
Frequency

0.6
1.0

0.4
0.5

0.2

0.0
5 8 1 4 7 0 3 6
0.0 9. 2. 6. 9. 2. 6. 9. 2.
0.75 0.78 0.81 0.84 0.87 0.90 0.93 19 21 22 23 25 26 27 29
MPa Joule
Standar Max : 0.93 Standar Min : 27

Impact W Impact H
27 27
Mean 238.7
1.0 2.0 Mean 275.8
StDev 51.89 StDev 17.02
N 3 N 3

0.8
1.5
Frequency

Frequency
0.6
1.0
0.4

0.5
0.2

0.0 0.0
60 120 180 240 300 360 40 80 120 160 200 240 280 320
Joule Joule
Standar Min : 27 Standar Min : 27
MECHANICAL PROPERTIES FOR ONSHORE SERVICE

Hardness
248
Mean 202
1.0
StDev 8.888
N 3

0.8

Frequency
0.6

0.4

0.2

0.0
180 190 200 210 220 230 240
248 HV.10
Standar Max : 248
MACRO EXAMINATION FOR ONSHORE SERVICE

Metal Flow

(Mag. 10X)
METALURGICAL EXAMINATION FOR ONSHORE SERVICE
Fusion line Heat Affected Zone

Base Metal

(Mag. 200x)
 DIMENSIONAL FOR ONSHORE SERVICE
OD Pipe End OD Pipe Body
404.8 408 403.4 409.4
25 25 Mean 407.3
Mean 406.4
StDev 0.3658 StDev 0.2919
N 43 N 43

20 20

Frequency
Frequency

15 15

10 10

5 5

0 0
405.0 405.6 406.2 406.8 407.4 408.0 404.0 404.8 405.6 406.4 407.2 408.0 408.8
mm mm
Standar Min : 404.8, Max : 408.0 Standar Min : 403.4, Max : 409.4

OOR Pipe End - A OOR Pipe End - B

6.1 6.1
Mean 1.260 20 Mean 0.7698
14
StDev 0.3339 StDev 0.3328
N 43 N 43
12
15
10

Frequency
Frequency

8
10
6

4 5

0 0
0.8 1.6 2.4 3.2 4.0 4.8 5.6 -0.0 0.8 1.6 2.4 3.2 4.0 4.8 5.6
mm mm
Standar Max : 6.1 Standar Max : 6.1
 DIMENSIONAL FOR ONSHORE SERVICE

OOR Pipe Body Pipe Length

8.1 11.5 12.7
Mean 1.337 25 Mean 12.16
12
StDev 0.3697 StDev 0.1712
N 43 N 43
10 20

8
Fr e q u e n c y

Fr e q ue ncy
15

6
10
4

5
2

0 0
1 2 3 4 5 6 7 8 11.6 11.8 12.0 12.2 12.4 12.6
mm mm
Standar Max : 8.1 Standar Min : 11.5, Max : 12.7
 BPI’S PROJECT EXPERIENCE
Quantity
Size Grade
No Customer Project
Dia x WT API 5L
ft Ton Year

PERTAMINA HULU
1 LTP Replacement Program 16” x 0.500” X52MO 47480 1800 2014
ENERGY ONWJ

Rerouting Gas Pipeline 14” x 0.500“ 13189 432

2 PERTAMINA EP X52MO 2013
L-Parigi - Cilamaya 20” x 0.500“ 3307 156

3 PERTAMINA GAS ARUN - BELAWAN 24” x 0.500” X52M 725903.0 41388.15 2013

REKAYASA INDUSTRI QQ Pembangunan Fasilitas 16” x 0.344” 95144.07 2485.5

4 X52M 2013
PERTAMINA EP Produksi Gas Donggi 16” x 0.406” 26246.64 804.87
CPM QQ JOB
Jambi Merang 16” x 0.562” 85038.8 3576.9
5 PERTAMINA-TALISMAN X52M 2013
Development 16” x 0.625” 1345.14 62.7
JAMBI MERANG
Kepodang Gas
6 PTMI QQ PC MURIAH 10.750” x 0.344” X65MO 11648 201 2013
Development

Peluang Field
7 SANTOS 10.750” x 0.500” X65MO 58179 1446 2013
Development

8 KPM QQ PHE WMO Procurement of 16” 16” x 0.500” X52MO 72178 2994 2012

KE-38B, KE-39 & KE-54 16” x 0.500” X52MO 56712 2391

9 PHE WMO 2012
Field Development 10.750” x 0.500” X42MO 7218 216
 BPI’S PROJECT EXPERIENCE
Quantity
Size Grade
No Customer Project
Dia x WT API 5L ft Ton Year

SWIBER QQ
14“ x 0.438“ 63186 2177
10 CONOCOPHILLIPS South Belut Project X65MO 2012
8.625“ x 0.312“ 15134 1944
INDONESIA

12.750“ x 0.375“ 336739.8 7582.94

12.750“ x 0.406“ 40826.65 992.16
PETRONAS PC Bukit Tua
11 12.750“ x 0.625“ X65 1761.15 64.75 2012
KETAPANG LTD Development
16“ x 0.375“ 4921.245 139.96
8“ x 0.438" 4963.24 86.35

12.750"x 0.500" BM 39894.9 1185

12 PGN CP 7 2012
16"x 0.500" X46 204395.7 7682

PEARL OIL (SEBUKU) Ruby Field

13 14” x 0.438” X65 492,125 14,145 2012
LTD Development

Bawal Subsea
14 CONOCO PHILLIPS 14” x 0.563” X60 12,497 5,594 2011
Development
10” x 0.500” 54 62
PERTAMINA HULU APN E/F New Field
15 24” x 0.563” X52 156 139 2011
ENERGY ONWJ Development
24” x 0.500” 5,923 4,088
 BPI’S PROJECT EXPERIENCE
Quantity
Size Grade
No Customer Project
Dia x WT API 5L ft Ton Year

Santos (Sampang) Pty, Wortel 10” x 0.361” 2,768 641

16 X65 2010
Ltd Development 10” x 0.500” 361 123
Pipeline Replacement 6” x 0.375”
17 BP West Java X52 63,267 1,437 2009
and Restoring 10” x 0.500”

18 Asia Petroleum Glagah Kambuna 14” x 0.374” X65 136,153 3,365 2008

Oyong 14” x 0.500” 6,890 171

19 Santos Pty, Ltd X65 2008
Development 14” x 0.406” 172,500 5,056

Kiprah Multi Sarana

20 Kakap Project 10” x 0.500” X52 45,260 1,230 2008
(Star Energy)
16” x 0.562” 840 100
21 Conoco Phillips North Belut Development 16” x 0.469” X65 114,447 4,417 2007
10” x 0.438” 115,434 2,688
10” x 0.500”
CWDW/KE33/KE38/GAS 2005
22 KODECO 12” x 0.500” X52 391,576 12,721
EXP PHASE II 2006
16” x 0.500”
 BPI’S PROJECT EXPERIENCE
Quantity
Size Grade
No Customer Project
Dia x WT API 5L ft Ton Year

Oikos
23 SAPI 12” x 0.500” X52 35,090 1,072 2004
(UNOCAL)

24” x 0.500” 259,120 14,775

APN Development
24 BP West Java Ltd 24” x 0.562” X52 1,435 92 2004
Project
10” x 0.500” 1,435 36

12” x 0.500” X65 25,880 767

Clough Offshore West Seno Field
25 12” x 0.500” X52 234,240 6,960 2002
(UNOCAL) Development
12” x 0.375” X52 12,440 280

J.RAY MC-DERMOTT
26 GPG1 12” x 0.500” X52 72,000 2,140 2002
(BP West Java Ltd)

ONWJ Pipeline
27 BP West Java Ltd 16” x 0.500” X52 44,000 1,650 2001
Replacement
 CONCLUSIONS
• The chemical analysis result found acceptable according to API Spec. 5L
latest edition annex J and Customer Specification where the materials
have lower carbon, phosphorus and sulphur content in order to maintain
good cleanliness of steel, mechanical properties, toughness level and weld
ability.

• BPI can make high quality HFW pipe product which comply to customer
requirement and API Spec. 5L Specification both for onshore and offshore
services in various size with thickness up to 15,9 mm

• The Pipes both material and weld element have good mechanical
properties (Mechanical Strength, toughness, ductility, and hardness).

• Pipe manufactured by BPI has good roundness or ovality in accordance

with customer requirements and API 5L
 CONCLUSIONS
• For Bukit Tua Development Project, one of pipe size that BPI
produced is 323,9 mm x 15,9 mm x 12000 mm

• For Jambi Merang Development Project, one of size that BPI

produced is Ø 406,4 mm x 15,9 mm x 12,000 mm and Ø 406,4 mm x
14,3 mm x 12000 mm

• BPI maintains its commitment by ensuring that the product is

delivered on schedule

• Pipes for Bukit Tua Development Project and Jambi Merang

Development Project were inspected and tested at PT. Bakrie Pipe
Industries and found acceptable according to API Spec. 5L and
Customer Specification.
TERIMA KASIH
MATUR NUWUN
THANK YOU
ARIGATOU
KAMSAHAMNIDA
GRACIAS
DANKE
MERCI