Topics for Theroritical Training

DI- Drawing Interpretation

Drawing Basics
DI-01 a Basics - Size / Zones / Title Block / BOM
b SI Units / Projections / Views / Shipping Section & Fish Plate position Etc
c Sectional Views
d Basic IS symbols
Drawing - Content
DI-02 a Noting's / Std Dimensional Practice (Linear / Geometric)
Check for TB fault currentwithstanding capability
b Sutiability of Re positioning of TB cover by 360o.
c Degree of protection
d Scope of supply like Gland Plate Cable Glands, Spare TB,s
Terminal markings for RTD, BTD Space heater etc and cable size & colour
e etc
f Enclosure Details
g Shade & Painting details
h Cable details
i Bus Bar details
j Labels & Legends Details
k Voltage & Current Details
l Cable Entry details
m Ferruling
n Bus Bar clearence
o System Earthing
p Operating Height
q Type of locking Arrangements
r Witing Terminal table &Terminal Type

QI-01 QAP Detailed Study on QAP Contents.

a Component/Operation
b Charcterstic to be checked
c category ( major/ minor)
d Type Method of Check
e Extent of Check
f Reference document
g Acceptance Norms
h Format of Record
i Scope; 1. Review 2. Witness.3. Verification.

DS-01 Data Sheet Detailed Study on Data Sheet

a Basic Rating
b Degree of protection
c Insulation class & temp Raise
d Site condition
e Painting
f Cooler data
g Oil & Bearing data
h Electrical & Mechanical data
 i Noise & Vibration Data
j Instrumentation & Accessories
k Exitation/ statring system & AVR data
l Terminals
DI-03 Standards
a IS/ IEE or any other standards as mentioned in the QAP for Testing
b IS or any other International Standards for Manufacturing.
c Type test certificates and Standard referred.

DI-04 Interpretation of Drawings (Practical)

a Study on General Arrangements
b Study on location of different components, Display arrangements Etc
c Study on Control circuits & power circuits of Different voltages AC / DC
d Electrical / Mechanical Inter Lock arrangements
RM-Raw Materials
RM-01 a Copper
b Cables
c Frame, castings
d Core laminations
e Insulating Materials
f Shaft Cooling Fans Heat Exchangers Lube Oil system
g Chemical/ Mechanical/ Electrical/Physical Properties as per standard.
Bought Out Material
BM-02 a RTD, BTD,
b Pressure gauges Temprature Gauges
c Vibration Probes
d Relays CT PT Breakers PressureTransmeters Transducers etc
a Digital & Analog meters
b

MT- Material Testing (Bought Out)

MT-00 a Genesis of Material Testing

MT-01 Mechanical
a Hardness
b Tensile Strength (Room / High Temp)
c Bend Test
d Fatigue Test
e Impact Test (Izod / Charpy)
f Flare / Flattening Test
g Polarity Test
h Pull Test - Fasteners
i Proof Load Test
j Secondary Current Injection
MT-02 Chemical
a Chemical Composition

N - Non-Destructive Testing
ND-00 a High voltage Test
b High Frequency Test
c IP Test
ND-01 a Visual Inspection
b Temparature Raise Test
c Tan delta & capacitance Test
d Partial Discharge Test
e Measurement of Magnetic Centre
f
SP - Surface Preparation
SP-01 a Grit / Shot Blasting
b Chemical Cleaning - Seven Tank Process
c Mechanical Cleaning - Brushing / Power Cleaning
d SA Standards
ST- Surface Treatment
Painting
ST-01 a Painting Pre-requisites - Surface / Temp / Humidity
b Paint - Type / Primer / Colour & Shade (RAL) / Mfg. data
c Primer - No. of coats / thickness (D Meter)
d Paint - Type / Coats / Thickness / Procedure (masking)
e Anti-corrosive - HB MIO Painting, Procedure / Thickness
f Testing - Visual / Pealing / Adhesion / Rusting (SPT)

ST-02 Powder Coating

a Pre-requisites
b Procedure
c Colour & Shade (RAL) / Thickness
d Testing

IN - Inspection
IN-01 a Intro to Instruments - Measurement by Variables
b Intro to Gauges- Measurement by Attributes
c Intro to Instruments - Optics / Electronics
IN-02 a Selection of Inspn Inst / Gauges based on Accuracy of Measurement
b Calibration - Need / Periodicity of Calibration
c Verification / Interpretation of Calibration Certificates
d Handling & Care of Instrument / Zero Error

IN-03 Specific Tests

a Noise Levels
b Vibration
c Temperature Rise
d Speed Check (Contact or Contactless Tachometer)
e Static / Dynamic Balancing
f Seismic Testing
g Strip Test
h Run Tests
i Strip Test
j Furnace Inspection - Size / Temperature (Thermocouples)
k

IN-04 Quantum of Inspection

a Intro to 100% Inspection

b Intro to Sampling Inspection - (Attributes / Variables / Selection of Sample)

c Identification of Items / Samples (Different Methods)

IN-05 a Inspection Procedure for Rotating machines

b Inspection Procedure for Static machines
c Inspection Procedure for Machinery / Equipment

IN-06 a Inspection Documentation / Dossier

b Observation of Good Documentation Practices
 Support Documents - Evidence in the form of Test Reports , DR's, MTC's,
c etc

PP - Preservation & Packing

Preservation
Planning Preservation -Duration of Protection / Mode of Transport /
PP-01 a Packing Type

PP-02 a Packing for Local / Containerized / Open Rack or Container by Sea

PP-03 a Selection of Bolts / Nuts (based on load & Type of basic material)
b Bearings
c Springs
d Keys
e O' Rings / Circlips / Gaskets
SY - Safety
SY-01 a Awareness of QUEST Safety Norms
b Safety during Machine Operations
NT - Newer Technologies - Current & Future
NT-01 a Programing of Relays
b Synchronising A V R panel
 Practical Training

Demo of Actual Manufacturing

Drawings & Practice Session
based on different sample
drawings

Arranging visit to manufacturing

Industry.

Practical Study on similar QAP of

2 or 3 products

Practical Study on similar QAP of

2 or 3 products
Practical Study on similar QAP of
2 or 3 products

Peactice on Interpretation of few

Standards.

Practice Session based on

different sample drawings on
both Rotating & Static machines.

Practical study on Similar Test

certificates
 Practical study on Similar Test
certificates

Video Demo's using Utube

Arranging visit to manufacturing

Industry.