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BaseMetal:StainlessSteel Process:FCAW­G(GasShielded) Process:FCAW Position:AllPosition

FlowRate:35to40CFH

Current/Polarity:DCRP(DCEP)

NozzleCupSize:5/8in.

ArcTravelSpeed(in/min):10to20

Shieldinggas:100%CO2forE3XXLT1­1orE3XXLT0­1electrodes

Shieldinggas:Ar+20to25%CO2forE3XXLT1­4orE3XXLT0­4electrodes

Note:

Parametersarebasedonmanufacturers'recommendationsurvey.

Uselowerenddataforthinnermetalandhigherenddataforthickermetals

FillerMetalElectrodes:

AWSA5.22:E308LT1­1,E308T1­1,E316LT1­1,E316T1­1,E308LT0­1,E308T0­1,E316LT0­1,E316T0­1

Orsimilarstainlesssteelelectrodeswith100%CO2gas(E3XXT­1,E3XXLT­1)

AWSA5.22:E308LT1­4,E308T1­4,E316LT1­4,E316T1­4,E308LT0­4,E308T0­4,E316LT0­4,E316T0­4

OrsimilarstainlesssteelelectrodeswithAr+20to25%CO2gases(E3XXT­4,E3XXLT­4)

FillerSize:0.035in.(0.9mm)

 

ESO:1/2to3/4in.(12to20mm)

ESO:ElectricalStickOut

A

V

W(in/min)

A:Current,V:Voltage,W:WireFeedSpeed

110­120

23­24

300­330

140­150

25­27

380­450

160­170

26­29

450­520

FillerSize:0.045in.(1.1/1.2mm)

ESO:5/8to3/4in.(16to20mm)

A

V

W(in/min)

125­130

24­25

230­275

165­180

25­27

300­340

190­200

27­29

360­410

220­250

29­31

430­475

FillerSize:0.062in.,1/16in.(1.6mm)

ESO:3/4to1in.(20to25mm)

A

V

W(in/min)

170­200

25­27

155­175

200­210

26­27

175­200

240­250

27­28

220­250

250­310

28­30

250­320

GoodtoknowtipswhenweldingStainlessSteelOnTheGo

Stainlesssteelsarecommonlydividedintothefollowinggeneralgroups:

(1)ChromiumMartensitic(4XXSeries)

(2)ChromiumFerritic(4XXSeries)

(3)Austenitic(2XXSeries,Cr­Ni­Mnand3XXSeriesCr­Ni)

(4)Precipitation­hardening(gradesareassigneddesignationsbasedontheirCrandNicontents)

Forloworhightemperature,corrosiveoranycriticalapplicationsalwaysconfirmelectrodechoice

withwiremanufacturer.

Forsimilarmetaljoints,usefillermetalofmatchingcomposition,

(e.g.:weld304Lwith308Lwire),(316with316,and308Lwith308Lwire).

Dissimilarjoining,usetheloweralloyedofthetwobasemetals(e.g.use308tojoin304to316).

13/6/2016

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Ifbothmetalsarelowcarbon(3XXL),thenuselowcarbon,3XXLfillermetalaswell.

Ifbothmetalsarelowcarbon(3XXL),thenuselowcarbon,3XXLfillermetalaswell.
Ifbothmetalsarelowcarbon(3XXL),thenuselowcarbon,3XXLfillermetalaswell.
Ifbothmetalsarelowcarbon(3XXL),thenuselowcarbon,3XXLfillermetalaswell.

AWSCodePointofViewonPrequalifiedWPS­FCAW

*PrequalifiedweldingproceduresforFCAWofstainlesssteelarelimitedto:

FCAW­G(Gasshielded)isprequalifiedinallposition,exceptthatverticaldownislimitedto3/16in.(5mm)thickness.

FCAW­S(Selfshielded)isprequalifiedforFlatandHorizontalpositiononly.

*SeefullinstructiononAWSD1.6StructuralSteelCode­Stainless

* SeefullinstructiononAWSD1.6StructuralSteelCode­Stainless http://www.wpsamerica.com/members/data/8.htm 2/2