192a Lt-2 LM 500 Elite Fanuc Oi TF Impm

INSTRUCTION
&

PARTS MANUAL

LT-2 LM 500 Elite

Control System:
Fanuc Oi - TF
Note:
This Instruction and parts manual also contains some additional information.
Please refer the information applicable to the machine supplied.
ACE CNC LATHE
INSTRUCTION MANUAL
MACHINE : ACE CNC LATHE
MODEL : LT-2 LM 500 ELITE CNC
CONTROL SYSTEM : FANUC Oi-TF
IMPORTANT
Before operating the ACE CNC LATHE LT-2 LM 500 ELITE this instruction Manual
should be read carefully.
This Instruction Manual should be kept in a safe place where it is easily accessible
during operations of ACE CNC LATHE LT-2 LM 500 ELITE.
While this manual has been compiled to give the general description and usage of the
machine, there may be changes owing to continuous design and development. Also
some options that have been custom built for your company may not be included in this
manual. Such options will be separately given as a supplement.
Suggestions for improvement are always welcome.
192A_LT-2 LM 500 ELITE_Fanuc_Oi_TF_IMPM Jan - 2018

Contents Page No.
INTRODUCTION
1. Preface 1.1
2. Notes on safety 1.1
3. Basic points of safety 1.2
4. Clothing and personal safety 1.6
5. Safety aspects related to work piece and tooling 1.8
6. Safety aspects related to maintenance 1.9
7. Safety aspects related to workplace 1.10
8. Safety equipment 1.11
9. Stickers and labels on safety 1.12
10. Matters forbidden regarding lathes and other machine tools 1.18
11. Disposal 1.20
PREPARATION
1. Preparation to be done by the customer prior to installation 2.1
2. Foundation drawing for installation 2.2
3. Environmental conditions 2.3
4. Power source intake 2.3
INSTALLATION AND STARTUP

1. Lifting method using ropes 3.1
2. Installation check points 3.2
3. Grounding 3.3
4. Cautionary details concerning installation 3.3
5. Power on / power off - check points 3.5
6. Manual operation - check points 3.5
7. Manual / automatic operation - check points 3.6
8. Automatic operation - check points 3.8
9. Levelling 3.9
10. Installation and maintenance of inter-machine connection 3.10
Contents Page No.
MACHINE SPECIFICATION
1. LT-2 LM 500 Elite CNC - Front view 4.1
2. LT-2 LM 500 Elite CNC - Side view 4.1
3. LT-2 LM 500 Elite CNC - Top view 4.2
4. Machine specifications 4.3
5. Machine power capacity chart 4.4
6. Bed 4.5
7. Head stock assembly 4.5
8. Spindle encoder assembly 4.6
9. Spindle speed characteristics 4.6
10. Work holding 4.7
11. Z-axis assembly 4.8
12. X-axis assembly 4.9
13. Turret 4.9
14. Tailstock assembly 4.10
15. Hydraulic system 4.12
16. Lubrication system 4.13
17. Coolant system 4.13
WORK HOLDING
1. Standard chucks and cylinders 5.1
2. Chuck installation - Standard chuck 5.1
3. Chuck installation - Hollow chuck 5.2
4. Standard chucking cylinder 5.3
5. Operation and adjustment of hydraulic chuck unit 5.4
6. Soft jaw boring sequence for external clamping 5.5
7. Spindle speed and chucking force 5.6
8. Draw Bar - Collet 5.7
9. Face Plate- Collet 5.7
10. Draw Bar - Chuck 5.8
11. Chuck Flange 5.8
12. Chucking cylinder mounting flange 5.9
13. Spindle details A2-6 std 5.9
14. Power operated chuck assembly 5.10
15. Power operated collet assembly 5.10
Contents Page No.
APPLICATION - 8 STATION TURRET

1. Machine movable range 6.1
2. Interference diagram 6.1
3. Configuration of tool mounting area 6.2
4. Reversed cutting tool application 6.3
5. Normal cutting tool application 6.3
6. O.D. cutting and facing tool mounting procedure 6.4
7. Cutting oil discharge system 6.4
8. Overhang of the cutting tool 6.5
9. Tailstock interference 6.5
10. Tool holder for face and inner diameter cutting 6.6
11. Boring bar holder 6.7
12. Boring bar sleeve 6.7
13. MT-1 sleeve 6.8
14. MT-2 sleeve 6.8
15. MT-3 sleeve 6.9
APPLICATION - 12 STATION TURRET

1. Machine movable range 7.1
2. Interference diagram 7.1
3. Configuration of tool mounting area 7.2
4. Standard cutting tool 7.2
5. Reversed cutting tool application 7.3
6. Normal cutting tool application 7.3
7. O.D. cutting and facing tool mounting procedure 7.4
8. Cutting oil discharge system 7.4
9. Overhang of the cutting tool 7.5
10. Tailstock interference 7.6
11. Tool holder for face and outer diameter cutting 7.7
12. Boring bar holder 7.8
13. Boring bar sleeve 7.9
14. MT-1 sleeve 7.10
Contents Page No.
CONTROL SYSTEM
1. Fanuc Oi - TF specifications 8.1
2. G Code list 8.13
3. M Code list 8.16
4 Operator messages 8.17
MACHINE CONTROL PANEL

1. Machine control panel diagram 9.1
2. Machine control panel details 9.2
3. Machine control panel description 9.3
MAINTENANCE
1. Daily maintenance 10.1
2. Periodic inspection 10.2
3. Lubrication 10.3
4. Head stock realignment 10.7
10.8
5. Turret realignment

1. PREFACE

Proper operational techniques and safety procedures will be
explained in detail by our
technical staff. The general principles for safe operation of Ace CNC lathe are

outlined in this manual.

All Ace lathes have been engineered for operational safety. You will note, for example,
that all rotating parts are protected by specially designed covers and shields. The entire

machine is covered to eliminate damage by metal chips and cuttings and to prevent an

insecurely clamped workpiece from being thrown out during cutting operations. If

the Ace lathe is operated in accordance with the manufacturer’s instructions, it will

provide you with reliable service. However, with machines of this nature, serious

accidents may occur owing to improper or careless
operation. Do not attempt to
operate this equipment without having first read and thoroughly
understood the contents

of this instruction manual. Not every example of improper
operation or unauthorized

usage which may lead to malfunction or an accident can be anticipated. If a particular

operation is not documented in the manual as authorized usage of the equipment, it

should be assumed that this is an unauthorized or improper usage with potential danger
and should be avoided.

2. NOTES ON SAFETY

1. This machine is provided with various safety devices to protect the operator and the

machine. However, these cannot cover all aspects of safety; therefore the operator must

thoroughly read and understand this chapter before operating the machine. The operator
should also take into consideration other aspects of safety related to particular

environmental conditions and materials.

2. Three categories of safety guidelines have been used throughout this manual:

DANGER, WARNING and CAUTION.

Their meanings are as follows:

DANGER: Failure to observe these instructions could result in loss of life.
WARNING: Failure to observe these instructions could result in serious injury or

substantial damage to the machine.

CAUTION: Failure to observe these instructions could

result in damage to the

machine or minor injuries.

1.1

3. Always observe the safety instructions inscribed on the safety nameplates fixed onto
the machine. Do not remove or damage these name plates.

4. Do not attempt to operate the machine until you
have read the manuals supplied with

the machine and have understood each of the functions and operating methods.

3. BASIC POINTS OF SAFETY

1. DANGER

There are high voltage terminals on the electrical control panel, transformer, motors,

junction boxes and other equipment.

Do not touch any of them under any circumstances, when the power supply is ON.
Make sure that all doors and safety covers are fitted before switching on the power. If

any door or safety cover is to be removed, first switch off the main circuit breaker.

Appearance of the following symbol on the device or the equipment indicates presence

of high voltage.

Before switching on the power the ground wire must be permanently connected to all
electrical units according to the connection diagram.

Do not operate electrical equipment at any time, even for brief measurements or tests, if

the ground wire is not permanently connected to the points of the components.

Before working with electrical parts with voltage higher than 50 VAC the equipment

must be disconnected from the mains voltage or power
supply.
Use Padlock to prevent unintended switching ON of the
equipment. (Export Machines

Only). Follow general instructions and safety regulations while working on high

voltages.

1 .2

Residual risks on the machine:

The ejection of jaws / job from the spindle in spite of jaws holding at the required pressure

(verified by pressure switch interlock to the CNC controller) and the door being closed
(monitored by door close switch) with the protective guard might cause severe

injury/death of the operator. This is because the guard protection is to minimize the

risk and not eliminate the risk. Hence operator is required to be awake to avoid being

close to the moving guard with transparent window and try to be away from this

position to avert the disaster due to the residual risk. It is recommended to replace the

polycarbonate vision panel after two years
of use. Weekly inspection of polycarbonate
vision panel for any damage to be done. Monitor
for damages dents, scratches, visibly
intruded metal working fluids or by unsuitable cleaning
agents and bulges in the

transparent window and if so replace with new one. The polycarbonate window has

safe life of 2 years. Follow replacement procedure.

- Instruction is given for verifying door close action during the beginning of every
shift by keeping door open and observing the cycle not continuing
to proceed with the

operation of cycle start.

- In spite of proper earthing and the use of earth leakage circuit breaker (supposed to

trip if leakage current is > 30mA) the said non operation of earth leakage circuit

breaker (ELCB) could lead to severe injury/death by the electrical shock to the
operator due to insulation failure of power elements and the improper earthing. Hence

ensure a proper functional earthing and also test once every 3 months for the proper

functioning of the ELCB with test button on the ELCB for tripping.

- Emergency Stop : The operation of emergency stop should stop the moving/rotating

elements and then remove power. If this does not happen in spite of the safe design,

then switch off the main switch on the machine.

1.3

In case of any fire the power from the distribution board to be removed and attend to
fire extinguishing, if seen, as below.

Instructions for putting out a fire

Use powder extinguisher type ABC - air

Water must not be used to put out a fire if the material with which it comes in contact

can react to sharply increase the temperature, or produce inflammable or poisonous

gases.
Water must never be used where there are electrical cables, machines or other

electrical apparatus, which are live.

2. WARNING

Memorize the position of the EMERGENCY STOP button so that you can press it

immediately from any position.

Take care not to touch any of the switches accidentally while the machine is in
operation.

While in the setting mode with door open exercise following

precautions.

Take care not to catch your fingers/palm in the chuck or tail stock quill.

Warning sign on tailstock to the operator for additional precaution in holding the job

towards the tailstock slide and operating the hold to run FWD foot switch.

Pinch point

- Jaws are to be adjusted for each type of the job
so that the clearance between job and
open jaws is less than 3 mm to prevent fingers being
caught in the jaws when chuck is
clamped.

1.4

Under no circumstances touch a rotating workpiece or the tool with your hands or any

other object.

To prevent incorrect operation of the machine, carefully check the position of the
switches before operation.

If in the slightest doubt about a procedure, ask the
person in charge.

Always switch off the main circuit breaker before leaving the machine.

If more than one person is operating the machine, do not proceed to the next step

without indicating to the other operator(s) that you are about to do so.
Do not modify the machine in any way that will affect its safety.

Usage of mist and dust collector, usage of mask by operator for
the safety of health is
essential.

Proper coolant specification and usage considering the fire and flash point of fluids is

to be ensured. Consult the doctor for allergic situation prevention.
3. CAUTION

Do not subject the CNC unit, the operator panel, or the electrical control panel to

strong voltage fluctuations.

Do not change the parameter values, volume values, or other electrical setting values

without good reason. If it becomes necessary to change a value, first check that it is

safe to do so, then make a note of the original value so that it can be reset if necessary.
Do not paint, soil, damage, modify, or remove any of the safety nameplates. If the

details become illegible or if the name plate is lost, obtain a replacement from Ace and

mount it in the original position.

Safety instruction labels shall be cleaned by soft liquid detergent. If found damaged

must be replaced.
Do not open any doors or safety covers while the machine
is in automatic operation.

Stop all machine operations before cleaning the machine

or any of the peripheral

equipment. After a job has been completed, set up each part of the machine so that it is

ready to be used for the next series of operation.

Hot parts are indicated by the symbol on the component.
Housing surfaces could be extremely hot! Do not touch housing surfaces,
near sources

of heat! This may cause Danger of burns!

Do not touch the equipment immediately after turning it OFF, wait at least 10 min to

cool down the equipment before touching it.

1.5

4. CLOTHING AND PERSONAL SAFETY

1. DANGER

Tie back long hair which could become entangled in drive mechanisms.

Wear safety equipment (helmet, goggles, safety shoes, etc.) whenever possible. Always

wear a helmet if there are any overhead obstacles in the work area. Always wear a
protective mask when machining magnesium alloys.

Always use safety shoes with steel toecaps and oil-resistant soles.

Never wear loose or baggy clothes.

Always completely fasten buttons and hooks on the arms of clothing to avoid the danger

of entanglement in drive mechanisms.
Do not operate the machine while under the influence of drugs with powerful effects,

un-prescribed drugs or alcohol.

Do not operate the machine if you suffer from dizziness or fainting spells.

Persons with heart pacemakers, metal implants and hearing aids have to avoid close

proximity with electrical equipment. Consult the physician.
2. WARNING

Close all doors and covers of the CNC unit, operation panel, electrical
control panel and

junction boxes to prevent damage from water, chips and oil.

Check all electrical cables for damage to prevent accidents due to current leakage or

electric shock.

Avoid direct contact with coolant, wear (nitrile / PVC) gloves.
Always use personal protective equipment like gloves when loading or unloading

workpiece or tools and when removing chips from the work area to protect your hands

from sharp edges and heat generated during machining.

Always use safety glasses to protect eyes from metal chips.

Use of suitable ear plug after doctor’s consultation where noise is beyond 80 dB is
recommended.

Do not use abrasive soap / detergent to wash hands wet with coolant. Protect hand with

correct type of barrier cream/conditioner.

Machine with coolant should not be kept idle for long time as it may create bacteria

(odor). Hence aeration of coolant (or idle running
of the machine with coolant for about
15 to 20 minutes a day) is necessary to maintain
the coolant bacteria (odor) free.

1.6

Do not handle coolant with bare hands since it is likely to cause irritation. Operators

with allergies should take special precautions like use of hand gloves.

Do not operate the machine during violent thunderstorms.
Check the safety covers regularly to make sure that they are
properly fitted and that they

are not damaged. Repair or replace any damaged covers immediately.

Always obtain assistance in handling loads beyond your capacity.

Do not operate fork lifts or cranes or carry out slinging work unless you have undergone

officially approved training.
When using fork lifts or cranes, make sure that there are no obstructions in the vicinity

of these machines.

Always use wire rope or slings as per standards, suitable for the load to be supported.

Do not adjust the coolant nozzles while the machine is in operation.

Do not remove or otherwise interfere with safety devices such as actuating dogs, limit
switches or interlocks in order to increase axis travel.

When loading workpiece blank onto or unloading the finished product from the

machine, make sure that the tools are as far away as possible from the work area and the

spindle is not rotating.

Do not wipe the workpiece or clear away chips with your hand or with a rag while the
spindle is rotating. Always stop the machine
and use a brush.

Do not operate the machine with any of the safety
covers removed.

Always wear gloves and use a brush to clean chips off the tool tip. Never use bare

hands.

Stop the machine before mounting or removing a tool.
Check slings, chains, hoists and other lifting gear for defects
before use. Repair or

replace defective gear immediately.

3. CAUTION

Do not allow chips to accumulate during heavy-duty cutting since they will be hot and
could start a fire.

Check that the belts have the correct tension before operating the machine. Warm up the

spindle and the axis motion mechanisms before operation.

Write the program for the warming-up operation so as to execute the functions of the

full range of the machine components.

1.7

Do not operate the operation panel switches while wearing gloves as this could lead to

incorrect operation or other mistakes.

Follow the sequence for switching off, press emergency
switch off the power switch on
the CNC operation panel, switch off the machine
circuit breaker, then switch off the

factory power supply.

5. SAFETY ASPECTS RELATED TO WORK PIECE

AND TOOLING

1. WARNING
Always use tools suitable for the work and which conform to the
machine specifications.

Replace the worn tools immediately, since badly worn tools are a cause of accidents or

damage. Do not operate the spindle above the rated speed of the accessories mounted on

it. Before starting the spindle, check that any parts which are clamped onto it are
properly secured.

If the centre hole on larger workpiece held between centres is too small, the work piece

could come off when cutting load is applied. Make sure that the hole is big enough and

that is at the correct angle.

Take care not to catch your fingers in the chuck.
Jaws are to be adjusted for each type of the job so that the clearance between the job and

the opened jaws is less than 4 mm. Operator is instructed to park the turret at safe place

to avoid entanglement while indexing the turret.

Always use the correct lifting gear for heavy chucks and work pieces.

2. CAUTION
Make sure that the tool length is such that the tool
will not interfere with fixtures or

other objects. Perform a test operation after mounting the tool.

After machining soft jaws, check if they grip the workpiece correctly and that the chuck

pressure is correct.

1.8

6. SAFETY ASPECTS RELATED TO MAINTENANCE

1. DANGER
Always switch off the main circuit breaker before carrying
out any maintenance work.

This will eliminate the possibility of the machinery being
started inadvertently by

someone else. After the power has been switched off for a short while, check the voltage

with a multi-meter or similar instrument to make sure that there is no residual voltage.

Live wires after the isolation switch off condition are identified by orange color and
warning labels also put near that location. Caution
to be exercised by the maintenance

engineer on this to prevent possible direct shock.

2. WARNING

Always switch off the main circuit breaker before replacing bulbs or other electrical
equipment and use products with the same specifications as the
original.
Maintenance of electrical equipment must be carried out by qualified
licensed electrical

engineers only.

Do not remove or modify over travel limit switches, interlock limit switches, proximity

switches, or other safety devices.
When carrying out maintenance in high places always use a suitable ladder or a service

platform and always wear a helmet.

Keep your fingers clear of belts and pulleys.

Do not start the machine until all the covers removed for maintenance have been

refitted.
Wipe up any water or oil spills immediately and keep the maintenance area and the

workplace clean and tidy at all times

3. CAUTION

Maintenance work should be carried out by qualified personnel in accordance with the
instructions of the person in charge.

Keep a stock of replacement parts.

Do not use compressed air to clean the machine or to remove chips.

Always use gloves when clearing away chips; never touch chips with bare hands.

Use only the specified grades of hydraulic oil, lubricating oil and grease or their

equivalents. When changing a fuse, check that the new
fuse has the correct rating.
(Using a fuse with too high a rating could result in damage to the
equipment).
Check the results of the maintenance work in the presence of the person in charge.

If one of the belts in a set has stretched beyond the prescribed limit, change the entire

set. Stop all machine operation before cleaning the machine or the surrounding area.

1.9

7. SAFETY ASPECTS RELATED TO THE WORK

PLACE

1. WARNING
Immediately remove all water and oil spills from
the floor and dry the floor to prevent
accidents.

Use strong service platforms only and make sure that nothing can slip off them. Keep

combustible materials well away from the work area or any other place where there are
hot chips.

Always provide sufficient working space and clear access to the machine
and peripheral

equipment and store tools and other potential obstacles in a prescribed place away from

the machine.

Never place tools or other potentially dangerous objects on top of the headstock, turret
or covers.

Warning note put in the manual to consult Doctor to enter the area near the machine for

persons with heart pacemakers, hearing aids and metal implants for the health hazard.

The presence of Electromagnetic radiation be considered while selecting proper ear

protection.
Where the noise level is above 80 dB it is advised to use earplugs by the operator to

avoid damage to ear with sustained noise level for long durations.

Make sure that the nominal cross-sectional area of the power supply cable between the

factory power supply switch and the machine main circuit breaker is sufficient to enable

a stable supply for operation at the maximum output.
Protect all cables which will run along the floor
from being damaged by chips, since this
could cause short-circuiting.

All safety devices to be checked manually in a periodic manner.

At the start of every shift, the operator has to check / verify the non-start of machine

operation cycle with door open condition. (Export Machines only)
This is to ensure that with door open condition the spindle is not
enabled to rotate. The

guard and the minimum chuck pressure helps to reduce the risk
of job hitting the
operator. However, one has to be careful about the residual risk of job still coming out

through guard and causing danger to operator when the spindle is running.

1.10

ELCB operation function to be checked once in a six months. (Export Machines only)

Machine earth connection to be physically checked once every month.

However, one should be cautious of residual risk
of shock when machine earth
wire/device earth is not properly connected or loose during
the failure of devices

insulation.

All cable loose connections to be verified once in six months.

Provide a space of 300 mm all-round the machine where the user should prevent entry

of any persons to prevent any possible risk. Eg. By providing a perimeter fence or a
distance guard. It is essential to train the operator and maintenance person for the safe

operation and maintenance of the machine.

Operator should be thoroughly trained to Load/unload of jobs with tailstock and without

tailstock, and also to ensure no collision of turret with spindle and tailstock while

manually jogging.
8. SAFETY EQUIPMENT

This machine is provided with various safety devices to protect
the operator and the

machine. The safety devices include interlock devices and emergency stop switches as

well as doors and covers. However it is absolutely necessary that the operator

familiarises himself with the instruction manual of the machine. It is essential that all
operations be carried out in accordance with these instructions. The manufacturer

emphasises that it is the sole responsibility of the operator to ensure that all operations

using the Ace CNC lathe are carried out in complete safety.

Neither the manufacturer nor his representatives or dealers can

assume responsibility for any mishaps, damage or personal injury

which may occur as a result of improper operation or from failure to

observe the safety precautions mentioned in this manual.

1.11

9. STICKERS / LABELS - ON SAFETY
ITEM ID : 95403P0165 ITEM ID : 95403P0084

ITEM ID : 95403P0092

1.12

ITEM ID : 95403P0151 ITEM ID : 95403P0085
ITEM ID : 95403P0156
ITEM ID : 95403P0091A ITEM ID : 95403P0091B
1.13

ITEM ID : 95403P0087A ITEM ID : 95403P0106B ITEM ID : 95403P0087B
ITEM ID : 95403P0175 ITEM ID : 95403P0174 ITEM ID : 95403P0094
ITEM ID : 95403P0157 ITEM ID : 95403P0158
ITEM ID : 95403P0169 ITEM ID : 95403P0170
ITEM ID : 95403P0095A
1.14

ITEM ID : 00103P0553
ITEM ID : 95403P0164 ITEM ID : 95403P0135
ITEM ID : 03104P0391 ITEM ID : 03104P0390
1.15

ITEM ID : 95403P0107
ITEM ID : 02102P0292
USE RECOMMENDED LUBRICATION OIL
MOBIL VACTRA NO—2 OR
SERVO WAY LUBE—68
TANK CAPACITY : 3 LITRES
1.16

ITEM ID : 95403P0090 ITEM ID : 95403P0095C
ITEM ID : 95403P0173
ITEM ID : 95403P0168 ITEM ID : 95403P0167
ITEM ID : 95403P0171 ITEM ID : 95403P0172
ITEM ID : 95403P0166
1.17
10. MATTERS FORBIDDEN REGARDING LATHES AND OTHER
MACHINE TOOLS
1. Do not install the machine in a place where it is in direct sunlight.
2. Do not install the machine incorrectly.
3. Do not forget to check the level after installing the machine.
4. Do not excessively tighten the foundation bolts.
5. Do not start operating the machine without setting it.
6. Do not excessively tighten V-belts.
7. When two or more V-belts are used, do not use unmatched ones.
8. Do not run the machine unnecessarily.
9. Do not forget to check temperature increase of the spindle.
10. Do not use dirty oil.
11. Do not use oil which has not been filtered.
12. Do not start working without lubrication.
13. Do not forget to check the circulation of the lubricating oil.
14. Do not use oil other than that specified.
15. Do not stop the spindle when the machine is cutting.
16. Do not forget to pay attention to the cut surface.
17. Do not postpone replacing cutting tools.
18. Do not use excessive force when clamping the job.
19. Do not forget to balance the job mounted.
20. Do not apply excessive force when tightening the chuck, etc.
21. Do not use a pipe on the chuck handle.
22. Do not put off cleaning and servicing of the sliding surfaces.
23. Do not overhaul the machine unnecessarily.
24. Do not use compressed air for cleaning the machine.
25. Do not put off removing swarf.
26. Do not forget to wear protective glasses.
27. Do not remove safety device unnecessarily.
28. Do not service dangerous positions of the machine when it is running.
29. Do not wipe rotating work with a cloth.
1.18
30. Do not be inattentive, even when the machine is running slowly.
31. Do not use a pipe to turn wrench.
32. Do not remove chips with bare hands.
33. Do not hit burrs with a file.
34. Do not replace a tool when the spindle is rotating.
35. Do not use tools from other machines.
36. Do not neglect to clean up after the job is over.
37. Do not put tools directly on the machine bed.
38. Do not scrape or damage the sliding surfaces.
39. Do not use a wrench as a hammer.
40. Do not fail to open the main contactor when the AC line power has failed.
41. Do not omit the warming-up operation.
42. Do not open the splash guard when the machine is running.
43. Do not forget to check that the pressure gauge reading is correct.
44. We recommend cleaning the machine and clear all entangled chips in every shift. This
hardly takes 5 to 10 minutes of your time and ensure trouble free operation for a long time.
1.19

11. DISPOSAL

Adequately trained and equipped personnel must carry out the machine disconnection and
disposal operations.
The following causes pollution when disposed after its use.
a. Packing case of the machine / optional accessories (e.g. Polythene tec.)
b. Internal parts with and without heat treatment made from Cast Iron, Steel, Brass, Etc.
c. Internal parts made of Rubber and Plastic.
d. Items surface protected with painting.
e. Hydraulic Oil, Lubrication Oil and Coolant.
f. Electrical components.
g. Cloth used for wiping off the spilled oil and coolant.
h. Chips accumulated after machining.
The above should be disposed as per the stipulated procedures and or authorised
organisations only.
ENVIRONMENT FRIENDLY FEATURES ON THE MACHINE

1. R134a refrigerant is used in NC panel coolers which is environment friendly.
2. Less amount of waste lubrication oil generation is ensured through PLC to consume less
oil when the machine is idle and required oil when the machine is in use.
3. When the machine is idle for more than a stipulated period, the hydraulic power pack
will be switched off to save energy, based on the specific requirement from customer.
4. Machine lamp ON / OFF switch has been provided to make it on manually, only when
it is required to save energy.
5. Energy efficient motor is used for driving hydraulic pump.
NOTE : Machines are expected to generate mist when coolant is used during machining, which
affects operator’s health. Mist separator/Collectors are offered as optional equipment.
Users are advised to use Personal Protective Equipment and order the mist separator along
with the machine.
When disposing of coolant and oil, follow the related government and local laws &rules.
1.20
1. PREPARATION TO BE DONE BY THE CUSTOMER
PRIOR TO MACHINE INSTALLATION
1.Environment (Machine side)
While installing the machine tool, avoid installing the machine in such places as mentioned
below.
a. Places exposed to direct sunshine, close to heat sources and where temperature fluctuation is
considerable.
b. Places where it is extremely humid.
c. Places which are very dusty.
d. Places close to sources of vibration.
e. Places where the floor is not firm.
While installing the machine tool, the foundation should be firm and stable in order to maintain
the machining accuracy of the machine in the best condition. One of the recommended examples
of installation is shown on next page. However, as the foundation construction much depends
upon the condition of soil stratum supporting the floor of your shop, general counter measures for
the foundation of the machine tool should be taken.
When the floor of your shop is made of reinforced concrete having thickness of 300mm, it is
considered that the floor is firm enough to install this machine. The installing position should be
determined, considering the space around the machine so that the operator can remove the covers
for the maintenance of the machine, open and close the machine door and travel the carriage to
take out the cutting chips without contacting with other machines or bumping walls or the like.
Keep the environment around the machine clean at all times and do not install the machine where
it may be exposed to direct sunlight or heat source (heater).
FOUNDATION PROCEDURE FOR ISOLATING THE MACHINE

FROM SURROUNDING VIBRATIONS
In the case where the machine tool is installed out of necessity at a place close to vibration
sources, like hammers and presses, it is recommended to provide an isolated machine
foundation.
Please contact Ace Designers for further details.

2.1

2. FOUNDATION DRAWING FOR INSTALLATION

Drg. No. : 14111M03D

NOTE: 1. FOUNDATION POINTS ARE MARKED AS “A”

2. STABILIZER POSITION NOT SHOWN.

3. MAINTENANCE SPACE AROUND THE MACHINE TO BE PROVIDED AS PER THE CUSTOMER REQUIREMENT.

2.2

MACHINE INSTALLATION
1. Place the machine on 25 mm thick M.S. pads positioned so as to have the anchoring bolt holes
over the grouting pockets.
2. Place the 150 x 150 x 20 mm plates in position and insert the anchor bolt into the pocket
through the gap of the opening of pocket beyond the plate. Assemble the jack bolt, levelling
pad and the anchor bolt.
3. Prepare the grout and pour into the pockets
4. After the specified time finish the floor around the pockets and remove the pads. (25 mm
thick M.S)
5. Level the machine
In case machine is to be installed at a place where the ground is not firm, reinforce it by piling
work to prevent the installation from settling.
3. ENVIRONMENTAL CONDITIONS (NC SIDE)

a. Ambient temperature :
During operation 00 to 400 C (320 to 1040 F)
b. Humidity :
Relative humidity in normal cases, 75% or below. High humidity will cause deterioration of
insulation, leading to accelerated parts deterioration. There is no particular necessity for
dehumidification. However, avoid installing NC equipment in a humid place.
c. Vibration
During operation: 0.5 G or less
During transportation: 3.5 G or less
4. POWER SOURCE INTAKE : (in INDIA)

Total Power capacity : 21 KVA (For Beta 8i Spindle motor)
Voltage : AC 380 / 400 V, +10%, -10%, 3 phase
Frequency : 50 Hz
Current : 32 / 30 A
Power cable connection : 10 mm2
Note: Check the machine name plate details before connecting mains power to the machine.
Also ensure the supply voltage and other power specifications. 2.3

1. LIFTING METHOD USING ROPES
The lifting arrangement of the machine is as shown in the figure. Remove the relevant covers
to sling the machine. Use a crane with capacity of at least 5 tons to lift the machine.
While lifting up, carefully check that the wire ropes do not touch the machine and provide the
portions where the ropes may touch with waste cloth or wooden pieces to prevent the ropes
from damaging the machine body. Drg. No. 14111M002A
PACKING
PIECE
THIS PLATE TO BE REMOVED

DURING MACHINE LIFTING
CAUTION:
USE SUITABLE WIRE ROPE TO WITHSTAND 5 TONS LOAD.
THE DRAWING SHOWS ONLY APPROXIMATE POSITION OF

THE LIFTING HOOK FOR MACHINE BALANCING.
MACHINE TO BE PROPERLY BALANCED WHILE LIFTING.
NOTE : When lifting the machine, it is important to see that it is well balanced backwards and
forwards as well as to the right and left. Lift the machine a little above the floor and make sure
that it is well balanced before final lifting.
In case of lifting the machine by a group, proper co-ordination between the members of the
group has to be ensured.
3.1
2. INSTALLATION - CHECK POINTS
INSTALLATION SITE
The CNC machine should be properly installed in a location not exposed to direct sunlight. Care
should be taken to locate the installation site such that any chips, water, oil, or vibrations from
other equipments do not affect the lathe. Failure to observe these installation precautions may
result in serious malfunction of the machine. Improper installation can cause both numerical
control (CNC) error and loss of precision in machining operations.
Proper ambient temperature : 00 - 400 C.
Proper humidity : Below 75% Relative Humidity.
POWER SOURCE
The power source to the lathe should be free from any electrical noise produced by other equipment
such as electric welders or electrical discharging machines. Voltage drops and insufficient input
current can result in improper functioning of the CNC. An independent power source should be
provided if possible.
ELECTRICAL WIRING
a. Connect the power line to the input terminals which are provided in the electrical cabinet of
the machine.
b. The power source should be AC 415V, +10%, -10%, 50 Hz, 3 phase supply.(In India)
c. Minimum gauge of the cable, from power source to the machine should be 10 mm2 .
Separate neutral and earth wires of 10 mm2 size are to be brought in.
Note : The machine should be earthed with an independent earth cable. We strongly insist
on the use of a 3Ø unbalanced voltage stabilizer at the incoming line.
3.2
3. GROUNDING
To prevent personal injury due to any abnormal current surges which may result from electrical
malfunction in other equipments, it is absolutely essential that all Ace CNC Lathes be grounded
independent of other equipment. If welding machines, electrical discharging machines, or the
like, are grounded to the steel framework of the building at the installation site, in no case should
any Ace CNC Lathe be grounded to the same steel framework. Malfunctions in electrical
equipment grounded in common with the Ace CNC Lathe may have adverse effects on the CNC’s
performance. Grounding wires should be as short and as thick as possible (use a grounding wire
of atleast 10 mm2).
4. CAUTIONARY DETAILS CONCERNING

INSTALLATION
Provide a proper maintenance area.
1. Make sure that all doors and panel coverings open and close freely without obstruction. Refer
to the appropriate installation diagram(s) in the manual provided with the Ace CNC Lathe.
2. Make sure that the installation foundation is of sufficient strength and sturdiness. Refer to
the appropriate installation foundation diagram(s) in the manual.
3. Ensure that the chip conveyor can be installed properly while accommodating the mainte-
nance space. Refer to the appropriate installation diagram in the manual.
4. All rust protective coatings on slideways which were applied for shipping should be
completely removed before beginning operations. Failure to do this can result in the actuation
of the servo-alarm when power is switched on.
5. Before turning on the power, be sure to remove all fasteners and stoppers attached to the
carriage and the cross-slide during shipping.
6. A number of internal cooling fans are fitted to each Ace CNC Lathe. It is imperative that the
installation site be located so as to prevent these fans from being clogged by dust or by mist
or spray from other equipment.
7. When lifting the lathe, be sure to use only properly-rated cables, shackles and pipes. Refer
to the appropriate hoisting diagrams in the manual.
3.3
8. After the lathe has been properly installed, use the Accuracy Test Results Chart shipped with
the equipment to ensure that it has been accurately levelled and adjusted so as to function at
a level of accuracy specified as being within the proper operating tolerances. Failure to do
so will result in serious loss of precision in machining operations.
Check the following before switching the power ON for the first time :
1. Make sure that all bolts are properly tightened.
2. Make sure that all high-pressure feed hosing and piping are securely fastened.
All Ace CNC Lathes are inspected and tested at the factory before being shipped to our
customers. However, possible mishandling or carelessness during shipment to the installation
site may result in misalignment or damage to the equipment. If left unchecked, this could
result in serious malfunctions later, such as vibration, CNC error, or oil leaks. To prevent the
possibility of this, it is essential to make a complete pre-operation inspection of the Ace CNC
Lathe.
3. Power source:
Switch the power ON only after these points have been confirmed. At this time, once again,
check to make sure that all fastening and stoppers attached for shipping have been removed.
Do not begin operations immediately after switching the power ON. First operate the lub
pump manually to lubricate the slideways. Failure to provide proper lubrication can result in
seizing of the slideways.
After switching the power ON for the first time, check the following:
1. Inspect for oil leaks. Make sure that all meters and gauges are functioning properly. Confirm
that the main pressure gauge is reading normally.
2. Run the spindle, gradually increasing the RPM from low speed to maximum speed. This
should be separated into approximately five stages, operating at intermediate speeds at each
of the five stages for at least 20 minutes before eventually reaching the maximum allowable
RPM.
3.4
5. POWER ON / POWER OFF - CHECK POINTS
The following checkpoints should be observed at all times during daily operations :
When switching the power ON, make a careful inspection of all the moving parts of the machine,
ensure that no one is standing close and that there are no obstructions. After switching ON the
power, check to make sure that the pressure gauges, lube pump, cooling fans, and other auxiliary
equipments are functioning properly. After the power is switched ON, do not begin operations
immediately. First operate the lube pump manually to lubricate the slideways and ballscrews.
Then activate each of the axes. Run the spindle for a period of approximately 15 minutes.
When turning OFF the power, observe the following order of operations:
1) Push the Emergency Stop Button
2) Turn OFF CNC
3) Shut OFF the machine power.
Do not leave the machine unattended with the power ON.
6. MANUAL OPERATION - CHECK POINTS

The equipment should be operated only by one person at a time. It should never be operated by
anyone other than a trained operator who is familiar with the CNC Lathe.
If for example, one person is at the control panel operating the machine while another is replacing
the chuck jaws, the latter is liable to serious personal injury should the person at the control panel
inadvertently hit the wrong switch. If special circumstances make it unavoidable for two or more
persons to run the equipment, special care must be taken in co-ordinating activities to prevent
accidents.
Confirm that cutting tools and tool holders are securely fastened to the turret disc. Make sure that
these are fitted so as to be properly balanced and not to cause any interference or obstruction with
other parts of the equipment. Improper balance can have adverse effects on indexing cycle.
When performing set-up operations, be sure that the power is OFF. If it is absolutely necessary
to perform set-up operations with the power ON, take care before hand to set each switch located
on the control panel so as to prevent any accidents.
3.5
When using a scroll chuck, be sure to remove the chuck handle after using it to tighten the jaws.
Even if the spindle is stopped, the spindle will rotate slightly. This movement is more pronounced
on larger equipment. Be prepared for this rotation.
Always start rotating the spindle from minimum speed.
If any axis has moved beyond software overtravel, move the axis in the opposite direction and
then press the System Reset key. If any axis movement has actuated the Emergency limit, the
power to the drives will be shut off. Then keeping the Emergency over ride push button switch
pressed, jog the axis in the opposite direction till the emergency limit switch is released. Then
the emergency over ride push button can be released.
Optimum spindle speed should be calculated with due consideration to the specifications of the
particular chuck and chucking cylinder being used for the operation, and to the specific cutting
conditions.
7. MANUAL / AUTOMATIC OPERATION -

CHECK POINTS
Do not remove the protective covers or shields. Never attempt to insert a bar into the bore through
the spindle while it is rotating. This is an extremely dangerous practice with a high likelihood of
personal injury should the operator or portions of his clothing come into contact with the moving
parts of equipment and be drawn into the lathe.
When machining a bar, be sure to use the bar feeder and the guide bush. When a short bar is to
be machined, it must be of such length as to not protrude beyond the end of the spindle and the
guide bush must be used without fail. If the bar is longer than the spindle, it will be whipped
around violently with severe vibration.
3.6
Do not open the front guard or door while the spindle is rotating. Never open the front guard or
door to remove chips or cuttings or to gain access to the workpiece or the cutting tools while the
spindle is rotating.
Make sure that all rotating parts have come to a complete standstill before attempting to touch
them.
Never operate any Ace CNC Lathe with any of the safety devices removed. Be extremely careful
not to let loose clothing or hair get entangled in the moving parts of the machine. Be sure to wear
safety shoes or boots.
Be sure to keep the workpiece and cutting tools securely clamped at all times. Always begin
cutting operations at slow speeds and moderate cutting depths, gradually increase the feed and
depth of cut.
The operator should never stand in front of the spindle or other rotating parts. Particular care
should be taken during set-up operations or trial machining not to stand in front of the chuck since
there may be danger of the workpiece jumping out of the chuck jaws as a result of improper
clamping, and the cutting tool jumping out of the turret disc as a result of improper set-up.
During cutting operations, do not remove the chips by hand. Also, never attempt to touch the
chips directly with bare hands.
Never touch any of the switches or buttons with wet hands. This can cause short circuits or other
electrical malfunctions.
To prevent operational errors, operators should familiarize themselves thoroughly with the exact
positions of all the switches and push buttons.
3.7
8. AUTOMATIC OPERATION - CHECK POINTS
When initiating operations for the first time under a new program, do not attempt to begin
continuous automatic operations at once. Keep the equipment in Single Block Operation (SBL)
mode and use other manual backup devices as appropriate to stop operations in progress as
necessary to check the effects of the program and to eliminate any bugs or undesirable machining
conditions found during trial runs.
Before replacing the workpiece with a new one, check that the Program-End lamp has turned ON
(indicating that the cutting cycle has been completed), and machining operations are actually
completed.
Be careful not to touch any of the push buttons or switches unnecessarily during automatic
operation.
3.8
9. LEVELLING
Before levelling, the machine base should rest on the levelling pads.
Fix the levelling bracket to the turret disc, as shown in the figure and place a spirit level on
the bracket.
Do a level check with the levelling bolts and foundation bolts tightened.
Level used
1 scale division = 0.02 mm per meter.
Face size = 150 x 55 mm
Keep the spirit level on the bracket.
Now, jog the Z-axis slide in both directions and adjust the levelling bolts so that the machine
is levelled both across and along the spindle axis. For levelling the machine across the spindle
axis keep the spirit level square to the spindle axis and repeat the same for different positions
of Z.
The bed should be levelled to get a reading within 2 divisions of the spirit level over the entire
axis length.
The level changes gradually depending on the condition of foundation, machine, etc. If the
above mentioned requirements are not satisfied the machining accuracy will be affected. So,
be sure to readjust the level atleast once every 6 months.
3.9
10. INSTALLATION AND MAINTENANCE OF
INTER-MACHINE CONNECTION
In order to maintain precision of machine for a long period of time and to operate it always
in the best condition, it is necessary to properly maintain the machine. Giving careful attention
to the operating state, conducting periodic inspection and replacing worn-out parts in their
early stage will prevent unexpected accident from happening.
1. Maintenance immediately after installation

In the initial stage when the machine is installed, the machine is largely subject to change in
the bed level due to change in the foundation ground as well as to unstable solidification of
the ground, all of which have a serious influence on machine accuracy and at the same time
the machine itself undergoes initial wear and other changes. These changes possibly could
eventually affect the machine adversely.
While operating the machine, therefore, it is necessary to pay particular attention. Mentioned
below are points of caution as to the initial maintenance.
i) Running in
After installation and when operating the machine for the first time, it is necessary to pay
particular attention to the machine before running in. Allow approximately 100 hours for the
running in. Avoid loading the machine heavily during the running in.
ii) Initial inspection of bed level

Check the bed level and the foundation for changes atleast once a month for a period of six
months after installation and, ensure correction of any disorder and always maintain the bed
level properly. After the six months, gradually extend the period between check as appropriate
depending on the changes observed, then carry out the check once or twice a year as it
stabilises.
3.10
2. Inspection of inter-machine connection
Inspection of the state of electrical connections among respective units of the NC equipment,
the machine proper, the hydraulic unit, the control panel, etc.
i) Loosened connectors
Check each connecting portion for loosening and tighten if so.
ii) Loosened screws at each terminal
Check electrical terminals of machine relay regions and each operation panel for loosened
screws, and tighten them as required.
iii) Check terminal screws and mounting screws of micro-switches for loosening and tighten
them.
3. Inspection of electrical control panel

When inspecting the electrical control panel, be sure to turn off the main circuit breaker before
performing each check.
i) Terminal screws and soldered portions
Check terminal screws of each electrical component for loosening and tighten them if
loosened. Lightly pull soldered portions of relay panel to check soldering strength.
ii) Cleaning
Dust and chips in the electrical control panel will lead to accidents. So vacuum clean them
with care.
3.11
1. ACE LT-2 LM 500 ELITE CNC - FRONT VIEW
Drg. No. : 14111M01H
2. ACE LT-2 LM 500 ELITE CNC - SIDE VIEW

4.1
3. ACE LT-2 LM 500 ELITE CNC - TOP VIEW
Drg. No. : 14111M01H
4.2
4. MACHINE SPECIFICATIONS
Description Standard
Swing over bed Ø 500 mm
Swing over carriage Ø 225 mm
Capacity Distance between centres 550 mm
Maximum machining diameter Ø 350 mm
Maximum longitudinal travel (Z) 500 mm
Maximum transverse travel (X) 180 mm
Maximum power requirement 21 KVA
Approximate weight 4000 Kg
Spindle centre height from floor 1050 mm
Spindle nose A2-6
Bore through spindle Ø 63 mm
Maximum bar capacity Ø 51 mm
Spindle Front bearing I.D. Ø 100 mm
Spindle speed 50 - 5000 rpm
Spindle motor (A.C. Motor)cont./30min Fanuc Beta iI 8/10000, 7.5 kW/11 kW
Tailstock quill diameter Ø 80 mm
Tailstock taper in quill MT-4
Tailstock Tailstock quill stroke 100 mm
Tailstock base travel 410 mm
Thrust (Maximum recommended) 500 kg @ 20 kg/cm2
Cross slide inclination 300
Number of turret stations 8
X&Z Standard cutting tools 25 x 25 mm
Axes Ball screw diameter X-axis Ø32 mm; Pitch=10 mm
Ball screw diameter Z-axis Ø32 mm; Pitch=10 mm
Feed motor X-axis Fanuc Beta iSc 8/3000, 7 Nm
Feed motor Z-axis Fanuc Beta iSc 8/3000, 7 Nm 4.3
5. MACHINE POWER CAPACITY CHART
MACHINE : LT-2 LM 500 Elite CNC
CNC System : Fanuc Oi-T)
CNC Package : Beta iSc 8/3000 (Feed), Beta iI 8/10000 (Spindle) with SVPM 11i
Elements used Power required

Spindle & Servo Drives 15.60 KVA
Electrical control unit 1.00 KVA
Hydraulic pump motor 1.40 KVA
Coolant pump motor 0.675 KVA
Lubricant pump motor 0.15 KVA
Chip conveyor 0.20 KVA
Air Cooler 1.00 KVA
Total 20.025 KVA
4.4
6. BED
The Bed is of box type construction made of cast iron grade 25. It is designed for high
rigidity with suitable cross section and ribs. The bed undergoes natural seasoning and
stress relieving before assembly.
7. HEAD STOCK ASSEMBLY
The head stock aasembly features cartridge type construction. The spindle assembly consists
of cylindrical roller bearing with taper bore of NN30K type and double direction angular
contact thrust ball bearing in the front and cylindrical roller bearing with taper bore NN30K
in the rear. The bearings are of super precision class of accuracy. The bearings are lubricated
with grease for life. The spindle drive is thro’ a set of SPA series wedge belt drive.
4.5

8. SPINDLE ENCODER ASSEMBLY

The spindle speed feed back is through an incremental rotary optical encoder which is
driven by a timing belt.

9. a SPINDLE SPEED CHARACTERSTICS (5000 RPM)

Fanuc Beta iI 8 Motor

4.6
9. b. SPINDLE SPEED CHARACTERSTICS
10. WORK HOLDING

The work holding is mounted on the spindle front end and the power chucking cylinder at
the rear end, and they are connected by a drawbar. The clamping and declamping is
achieved by the actuation of the draw bar.
Any standard work holding and chucking cylinder can be mounted on the spindle with suitable
adaptors.
4.7
11. Z-AXIS ASSEMBLY
The Z-axis slide moves over a pair of anti friction LM guides, bolted on to the bed. An AC
servo motor is directly coupled to the ball screw thro’ a torsionally rigid coupling. The ball
screw is pre-tensioned and it minimises the effect of temperature variations.
The axis system can also be provided with overload safety device which protects the machine
against application of excessive motor torque on to the elements in case of accidents.
The feedback for the Z-axis motion is through the encoder built into the motor. The motor
is provided with absolute encoders.
For setting the machine co-ordinate in the Z-axis, torque sensing (dead stopper referencing)
method is used. Axis safe limits are monitored via safe limit (plus & minus) parameters
which can be settable.
4.8
12. X-AXIS ASSEMBLY
The X-axis slide moves over a pair of anti friction LM guides, bolted on to the saddle. An
AC servo motor is directly coupled to the ball screw thro’ a torsionally rigid coupling. The
ball screw is pre-tensioned and it minimises the effect of temperature variations.
The axis system can also be provided with an overload safety device which protects the
machine against application of excessive motor torque on to the elements in case of accidents.
The feedback for the X-axis motion is through the encoder built into the motor. The motor is
provided with absolute encoder.
For setting the machine co-ordinate in the X-axis, torque sensing (dead stopper referencing)
method is used. Axis safe limits are monitored via safe limit (plus & minus) parameters
which can be settable.
13. TURRET
An electrically operated bi-directional turret is mounted on the X-slide (for details of the turret,
refer to Turret instruction manual).
A tool disc mounted on the turret accommodates different types of tool holders (for details
refer tool holding section).
4.9
14. TAILSTOCK ASSEMBLY
The tailstock assembly consists of hardened quill sliding in a honed cast iron housing. The
housing which is adjustable crosswise is mounted on a cast iron base which moves on V and
flat guide ways. The tail stock quill can be advanced and retracted hydraulically using the
foot switch. The whole tailstock body can be moved after loosening the clamp bolts.
The quill is provided with MT-4 taper in the front to facilitate mounting of add-on revolving
centre, with bullet.
4.10
Tailstock revolving centre - Load diagram
Example : Admissible load of centre at 1000 rpm

Axial load = 480 Kgf and Radial load = 320 Kg workpiece
4.11
This is typical axial load versus RPM Diagram for service life of 2000 operating hours.
Actual value depends on type and size of revolving centre.
15. HYDRAULIC SYSTEM
Note: Make and specification may not be same for your supplied machine.
The power pack is mounted at the rear side of the bed. A variable displacement vane pump
supplies oil to the manifold block mounted at the front of the machine. The various control
elements are mounted on the manifold block and the settings of these can be done from the
front of the machine. A gauge isolator with pressure gauge is provided to read the different
pressure settings. From the manifold blocks A & B lines of the actuators are connected
through flexible hoses. The leakage line from the chucking cylinder is connected back to the
power pack through a PVC wire braided hose. Pressure switches provided in the circuit enable
interlocking features to ensure clamping.
This is our standard circuit diagram. Actual circuit may be different, depending on the
machine configuration. Refer our Annexure diagrams for actual circuit. 4.12
16. LUBRICATION SYSTEM
1. Pump 7. Float switch

2. Motor 8. Oil filler cum breather
3. Relief valve 9. Suction strainer
4. Pressure gauge dampner 10. Pressure reducing valve
5. Pressure gauge 11. Feed valve
6. Pressure switch 12. Reservoir
The machine is built with an automatic centralized lubrication system which supplies a
metered quantity of lubricant at a set regular interval to the guide ways and the ball screw
nuts. The quantity of the lubricant is regulated by metering cartridges and the time interval
through a PLC timer. The lubrication system monitors the build up of pressure and oil level
and gives suitable signals to the operator. An oil collector collects the spent lubricant which
is to be disposed off at regular intervals. For lubricant system details refer to the annexure.
17. COOLANT SYSTEM

The machine has got a coolant tank of 110 litres capacity. The coolant pump mounted on the
tank delivers the coolant to the tool tip through the turret and tool disc assembly. The coolant
which flows out through the turret, drains back to the tank. The machine guarding is designed
to protect the drive elements from coolant splash and chips and to facilitate easy maintenance.
A sight glass with safety grill is provided for viewing the machining operation with the
front doors closed. 4.13
1. STANDARD CHUCKS AND CYLINDERS
Standard 3 jaw / 2 jaw chucks (GMT)
Hollow 3 jaw / 2 jaw chucks (GMT)
Standard chucking cylinders (PRAGATI)
2. STANDARD CHUCK
DISMOUNTING AND INSTALLING PROCEDURE
If the machine is supplied with a standard chuck (GMT 3B/2B x 200), follow the procedure
given below to dismount the chuck.
a. Put the chuck in clamping condition.
b. Remove the jaws.
c. Remove the centre piece.
d. Remove the chuck mounting screw.
e. Actuate the draw bar in out position. The chuck slides out from mounting flange.
f. Hold the chuck firmly.
g. Use the special Allen (or box spanner) supplied along with the chuck to loosen the draw bolt
completely. The chuck will slide out. Avoid hammer blows on the Allen key.
While following the above procedure it is suggested that the hydraulics be put OFF.
HOLLOW CHUCK : Insert a suitable rod inside the draw bar and unscrew the draw nut of
the chuck
FOR REINSTALLING FOLLOW THE STEPS GIVEN BELOW:

a. Clean the chuck mounting surfaces with lint free cloth.
b. If the chuck to be installed is a new one, it has to be dismantled, cleaned and greased as per
the recommended instructions of the manufacturer. Then the chuck assembly without the
hard/soft jaws and centre piece is to be mounted on the face plate.
c. It is assumed that the relevant chucking cylinder and the corresponding drawbar is already
installed on the machine. If it is not done, the appropriate chucking cylinder flange and the
drawbar are to be fitted on to the chucking cylinder after cleaning the mounting surfaces.
5.1
Provisions for mounting the chucking cylinder flange exists on the face of the pulley on the
spindle. Clean the surface well and mount the chucking cylinder together with the flange
and the drawbar onto this surface. Check the alignment of mounting by dialling the reference
surface at the rear of the chucking cylinder. The total indicated reading (TIR) should be
preferably less than 0.04 mm to keep the spindle vibrations to the minimum.
Connect hoses to the input lines. The drain line should be directed downward and held in
that position to avoid tilting, thereby preventing overflow of oil from the drain chamber.
d. Switch on the hydraulics and actuate the chuck clamp, the draw bar will be drawn in. Mount
the chuck in this condition. Engage the draw bar bolt into the draw bar and rotate the draw
bolt till the chuck is seated on the face plate. Insert the mounting bolts and tighten them
uniformly.
To set the clamping stroke, operate the foot pedal to release the chuck. Loosen the draw bar
till it just meets the resistance. This is the fully opened position of the jaws. Now tighten
the draw bolt by half a turn. Now the full stroke of the master jaws is available for clamping.
Operate the clamp/declamp switch/foot pedal to ensure the above. Then insert the centre
piece and fix it. Mount the hard/soft jaws suitably.
3. HOLLOW CHUCK INSTALLING PROCEDURE

This is almost similar to the mounting and dismounting of a standard chuck.
Following are the differences:
The draw bar is hollow and threaded to the piston of the chucking cylinder, and is prevented
from loosening by applying suitable thread locking compounds, which also prevents coolant
seeping through the threads.
The chuck being hollow, a draw nut is provided in it to fasten the draw bar. The draw nut
needs a special tool to rotate it (supplied by chuck manufacturer).
The chucking cylinder is provided at the rear with a coolant collector, (connected to the
housing) and a face seal is provided to seal coolant entry in to the chucking cylinder.
The chuck flange is not the same as that of a standard solid chuck.
5.2
4. STANDARD CHUCKING CYLINDERS
The hydraulic cylinders are suitable for operation of power chucks or collets. The cylinder
is mounted on the rear of the lathe spindle, and operates the job holding device through a
draw bar.
These cylinders have been designed with a hole through the entire assembly. The through
hole can be used to supply air or coolant to the work holding fixture. It is also possible to
use a length stop rod fitted from the rear of the cylinder to provide axial location for the
workpiece. This rod rotates with the spindle, but always remains axially stationary with
respect to the spindle, thus providing a positive reference point for job location.
The cylinders incorporate a non-contacting type of rotary joint, which is virtually free from
maintenance problems. This type of rotary joint gives a certain amount of leakage. The
leakage return tube should be of generous size and should be connected directly to the tank.
Cylinders should be mounted in the HORIZONTAL position, with leakage oil connection
pointing downward.
5.3
5. OPERATION AND ADJUSTMENT OF
HYDRAULIC CHUCK UNIT
The hydraulic chuck is opened by depressing the foot pedal and closed by depressing it again.
a. If reduced jaw opening is desired then the draw bolt has to be adjusted after removing the
centre piece. The centre piece should be put back again after adjustment. For large
adjustments, the jaws have to be shifted on the serration on the master jaw.
b. Jaw change :
For jaw change, clean the serration of the master jaw and jaws, and the jaw nut fitting part
carefully, and then install with the same serration engagement as at the time of jaw
boring/turning.
c. Adjustment of the clamping force :
Adjustment is done with the pressure reducing valve on the hydraulic power pack. Adjust
while observing the pressure gauge. After the adjustment, it must be locked with the lock
nut. The chuck pressure adjustment range is from 5 to 30 kg/cm2.
d. Change between Chuck Clamp / Declamp (by M codes).
To be used in MDI mode only and spindle should be OFF.
1. Select MDI mode
2. Enter M11 for chuck clamping
3. Enter M10 for chuck declamping
4. Press cycle start. The selected mode will be retained even after power OFF.
NOTE :
1. For execution of M03 and M04 ensure that chuck is clamped properly before starting the
cycle.
2. Change over from internal to external clamping should be done through I.D./O.D. selection
M codes i.e M16 for I.D. and M18 for O.D.
5.4
6. SOFT JAW BORING SEQUENCE FOR
EXTERNAL CLAMPING
1. Install the soft jaws on the chuck.
2. Set the hydraulic chuck internal clamping by parameter (M11).
3. Use an inner diameter cutting tool to cut a hole (d) about 8 mm smaller than the workpiece
clamping diameter (D) into the soft jaws installed in the chuck.
4. Set the hydraulic chuck external clamping by parameter (M10).
5. Clamp a blank (outer diameter d-1 mm, length about 6 mm) in the hole (d) of the machined
soft jaws.
6. Bore the soft jaws according to the clamping diameter (D) of the workpiece and remove the
blank after boring.
7. Remove burrs.
NOTE : For detailed explanations regarding the hydraulic chuck, refer to the instructions
issued by the chuck manufacturer. 5.5
7. SPINDLE SPEED AND CHUCKING FORCE
1) Maximum chuck operating force :
The chucking force of the chuck may be decreased by the influence of centrifugal force in
proportion to the spindle speed in case of O.D. chucking. However, in general, the maximum
speed is defined as that speed at which the dynamic chucking force becomes a half of the
static chucking force when the standard jaw is used under ordinary condition and chucked
with a suitable cylinder.
2) Spindle speed and chucking force :
The decrease of chucking force against operational speed is shown in figure. The top jaw
is the standard jaw and at the maximum operating position. This value is, however, the
normal case and care must be taken because it generally varies depending on the adjusting
position of top jaws, size of jaw and cutting conditions.
5.6
This is only a sample. Please check with chuck manufacturers catalogue.
8. DRAW BAR (For Collet DIN 48 & P-110 Chucking cylinder)
Drg. No. 99-105 / 0055-3
9. FACE PLATE (For COLLET MOUNTING) Drg. No. 99-105 / 0054-3
5.7
10. DRAW BAR (For 3B x 200 PHNC Chuck & P-110 Chucking Cylinder)
Drg. No. 99-105 / 0059-3
11. CHUCK FLANGE

(For 3B x 200 PHNC Chuck) Drg. No. 99137 / 0001-3
5.8
12. CHUCKING CYLINDER MOUNTING FLANGE
(For P-110 Chucking Cylinder)
Drg. No. 99154 / 0012-3
13. SPINDLE DETAILS (A2-6 CARTRIDGE)
Drg. No. 00-103 / M26
5.9
14. POWER OPERATED CHUCK ASSEMBLY
Drg. No. 99-105 / 32-1-3
15. POWER OPERATED COLLET ASSEMBLY

Drg. No. 99-105 / 30-0-3
5.10
APPLICATION
8 STATION
TURRET
1. MACHINE MOVABLE RANGE 8 Station Turret
Drg. No. : 02102M02P
A2-6 CARTRIDGE, 280 A/F DISC

The tool movable range of the machine is as shown in the figure.
2. INTERFERENCE DIAGRAM
Assume that a 25 mm square shank standard cutting tool which is overhung by 40 mm is used
to cut a workpiece up to the specific centre line. A boring bar 40 mm in diameter installed
above and adjacent to the standard cutting tool interferes with the workpiece, if the diameter
of the workpiece is 235 mm or more. Drg. No. : 00103M18I
6.1

3. CONFIGURATION OF TOOL MOUNTING AREA
The turret of LT-2 LM 500 Elite CNC is octagonal. For direct mounting of a 25 mm square
qualified tool for outside diameter or face cutting, every side of the octagon is shaped as
shown below. When the tool holders are mounted, various cutting tools can be mounted.
6.2

4. REVERSED CUTTING TOOL APPLICATION
EXAMPLE (O.D. CUTTING TOOL)
The cutting tool can be installed by placing the clamping block and screws as shown.
5. NORMAL CUTTING TOOL APPLICATION

On the LT-2 LM 500 Elite CNC a standard cutting tool is normally installed in the turret disc
directly.
6.3
6. O.D. CUTTING AND FACING TOOL MOUNTING
PROCEDURE
The clamping block on the turret disc is fixed in position with the retainer screw. Place a
cutting tool between clamping block and the turret disc. Slightly press the tool towards
the back and side locating faces and evenly tighten both clamping bolts.
To remove the cutting tool
a) Sufficiently loosen the clamping bolts.
b) Remove the cutting tool.
7. CUTTING OIL DISCHARGE SYSTEM
In the cutting oil discharge sys-

tem for the directly mounted cut-
ting tool, the cutting oil flows to
the tool tip through the nipples
mounted on the face of the turret
disc.
In various tool holders, the cut-
ting oil discharge device is built-
in. Since the spherical nozzle is
provided, the cutting oil dis-
charge direction can be adjusted
as desired. When adjusting the
nozzle loosen the set screw, ad-
just the position of nozzle and
secure it with the set screw.
6.4
8. OVERHANG OF THE CUTTING TOOL
The relative position between the turret disc and the carriage cover is as shown. Set the
overhang of the cutting tool to 105 mm or less from the turret disc face so that the cutting
tool does not interfere with the carriage cover when the turret disc is indexed. The
positional relationship between the turret disc and cross slide is as shown. Set the overhang
on the rear side of the turret head to 25 mm or less.
9. TAILSTOCK INTERFERENCE
The drawing shows the interfer-
ence of the tailstock and the turret
when the cutting tool is projected
by the standard amount (40 mm)
and the workpiece is supported
by tailstock. The tool can ma-
chine a minimum diameter of 10
mm. Therefore, the cutting tool
must be projected more than 40
mm if the machining is to be
done at a lower diameter. 6.5
10. TOOL HOLDER FOR FACE AND I.D. CUTTING
With the tool holder, a 25 mm square cutting tool can be used in both the normal and reverse
positions. Align the holder with the positioning key and tighten the cap bolts. Cutting oil
passes inside the holder and is discharged from a nozzle.
Drg. No. 96-104 / 0475-2
6.6
11. BORING BAR HOLDER
This holder is used together with a 40 mm drill socket or boring bar sleeves.
Drg. No. 96-104 / 0474-2
12. BORING BAR SLEEVE
Drg. No. 85-02/0174-4
6 10 0870-4
7 8 0894-4 6.7
13. MT-1 SLEEVE Drg. No. 85-02/0166-4
Drg. No. 85-02/0172-4

14. MT-2 SLEEVE
6.8
15. MT-3 SLEEVE Drg. No. 85-02/0173-3
6.9
1. MACHINE MOVABLE RANGE 12 Station Turret
Drg. No. : 00103M02Q
A2-6 CARTRIDGE, 12 STN - 320 A/F DISC

The tool movable range of the machine is as shown in the figure.
2. INTERFERENCE DIAGRAM
Assume that a 20 mm square shank standard cutting tool which is overhung by 30 mm is used
to cut a workpiece up to the specific centre line. A boring bar 32 mm in diameter installed
above and adjacent to the standard cutting tool interferes with the workpiece, if the diameter
of the workpiece is 160 mm or more.
Drg. No. : 00103M18K
7.1

3. CONFIGURATION OF TOOL MOUNTING AREA

The turret of LT-2 LM 500 Elite is dodecagonal. For direct mounting of a 20 mm square
qualified tool for outside diameter or face cutting, every side of the dodecagon is shaped
as shown below. When the tool holders are mounted, various cutting tools can be
mounted.

4. STANDARD CUTTING TOOL

Standard cutting tools are qualified tools

7.2

5. REVERSED CUTTING TOOL APPLICATION
EXAMPLE (O.D. CUTTING TOOL)
The cutting tool can be installed by placing the clamping block and screws as shown.
6. NORMAL CUTTING TOOL APPLICATION

On the LT-2 LM 500 Elite a standard cutting tool is normally installed in the turret disc directly.
7.3

7. O.D. CUTTING AND FACING TOOL MOUNTING PROCEDURE

The clamping block on the turret disc is fixed in position with the retainer screw. Place a
cutting tool between clamping block and the turret disc. Slightly press the tool towards the
back and side locating faces and evenly tighten both clamping bolts.
To remove the cutting tool
a) Sufficiently loosen the clamping bolts.
b) Remove the cutting tool.
8. CUTTING OIL DISCHARGE SYSTEM

In the cutting oil discharge system for the directly mounted cutting tool, the cutting oil flows
to the tool tip through the nipples mounted on the face of the turret disc.
In various tool holders, the cutting oil discharge device is built-in. Since the spherical nozzle
is provided, the cutting oil discharge direction can be adjusted as desired. When adjusting the
nozzle loosen the set screw, adjust the position of nozzle and secure it with the set screw.
7.4

9. OVERHANG OF THE CUTTING TOOL
The relative position between the turret disc and the carriage cover is as shown. Set the overhang
of the cutting tool to 85 mm or less from the turret disc face so that the cutting tool does not
interfere with the carriage cover when the turret disc is indexed. The positional relationship
between the turret disc and cross slide is as shown. Set the overhang on the rear side of the turret
head to 25 mm or less.
Drg. No.: 00-103/M32
7.5

10. TAILSTOCK INTERFERENCE (ADD-ON )
The drawing shows the interference of the tailstock and the turret when the cutting tool is
projected by the standard amount (30 mm) and the workpiece is supported by tailstock. The tool
can machine a minimum diameter of 10 mm. Therefore, the cutting tool must be projected more
than 30mm if the machining is to be done at a lower diameter.
Drg. No.: 00-103/M31
7.6
1 2 3 4 5 6 7 8
0.012 0.025 0.05 0.1 0.2 0.4 0.8 1.6 3.2 6.3 12.5 25 50 100
ALL EDGES CHAMF MAX x45 ~
'Z'
A 40±0.2 17
A 'X' A
'B' 'P' 'B'
0.02 A
40
0
+0.01
1.6 26 34±0.2
12
26
16
30±0.1
A R8
3.2
20 2
0.8
80
1.6
B B
40H8
0.8
8
60±0.2
6
LES M
6
26
60
12
1.6
4 HO EEP
D 17 8
12±0.1
12
14.5
'B' 'P' 'B'
'X'
5 86 16.5 45 37
C 'K' C
6 39 A
THRO' @'B'
4 HOLES 9
0.8
'S'
6
'Y'
4 3.3
M6,12 DEEP
46
10.5
13
D D
90°
10
16
6H
40
120°
TH OLES
RO , M
10 32±0.2 32±0.2 '@ 8
'X'
6
45 DEEP
10 'K'
SECTION A-A
2 HOLES, M8
20
E DETAIL @ 'Y' 8 DEEP @'K' 90X85X50 C45 1.38 3.0
E
1.5
3 DEEP
2 HOLES 6.8
11 DEEP @'P'
SCALE 1.000 Net Wt. Stock Wt.
Stock Size Semi Product Material Kg Kg
Surface 3.2 1.6 0.8
AND O. D. CUTTING
Finish ( )
0.6
4 Scale Drawn B S PAI

R0.
1:1 Designed B S PAI
6.8 DETAIL @ 'S'
Date Checked
SCALE 2.000 27-08-15
DETAIL @ 'Z' No.
Sign Date Index Rev No. Assembly Drg.No.
11. TOOL HOLDER FOR FACE
Alteration Approved Off

F With the tool holder, a 20 mm SCALE
square1.000
cutting
tool can be used in both the normal and reverse positions. F
Title Superceded by Drg No.
Drg. No. : 14111P0186
MACHINING DEVIATIONS WHERE NOT SPECIFIED A3

Align the holder with the positioning key and tighten the cap bolts. Cutting oil passes inside the holder is discharged from a nozzle.
12 STATION TURRET
LENGTH IN mm OF SHORTER SIDE OF ANGLES
7.7
6 30 120 315 1000
EXT.
2000
TOOL andHOLDER
4000
Up To 6 6-30 30-120 120-400 Length Up To 6 30 120 315 1000 2000 4000 Replaces
or DESIGNERS
14111P0186 00
1 30' 20' 10' 0.1 0.2 0.3 0.5 0.8 1.2 2 3 ACE DESIGNERS LTD.BANGALORE
1 2 3 4 5 6 7 8
12. BORING BAR HOLDER
This holder is used together with a 32 mm drill socket or boring bar sleeves.
Drg. No.: 00-103/0674-3
7.8
13. BORING BAR SLEEVE Drg. No.: 85-02/0869-4
Sl No. ØX Drg. No.
1 Ø8 85-02/0869-4
2 Ø 10 85-02/0897-4
Drg. No. : 87-02/0098-4
Sl No. ØX Drg. No.
1 Ø 12 87-02/0137-4
2 Ø 16 87-02/0136-4
3 Ø 20 87-02/0135-4
4 Ø 25 87-02/0098-4
7.9
14. MT-1 SLEEVE
Drg. No. : 87-02/0095-4
15. MT-2 SLEEVE Drg. No. : 87-02/0096-4
7.10
16. MT-3 SLEEVE
Drg. No. : 87-02/0097-4
7.11
1. FANUC SERIES 0i-TF SPECIFICATIONS
SERIES 0I-TF
FEATURE SPECIFICATION
PACKAGE 5
Max. Control Axes -
2 Path/each path
(2 Path system) -
Max. Feed Axes -
2 Path/each path
(2 Path System) -
Max. Spindle Axes -
2 Path/Each Path
(2 Path System) -
Max. Control Axes Optional 6
(1 Path system) Basic 5
Max. Feed Axes Optional 5
(1 Path System) Basic 4
Max. Spindle Axes Optional 2
(1 Path System) Basic 1
Max.3 -
Machine Groups Max.2 Optional
Max.1 Available
2 Path -
Controlled path
1 Path Available
Maximum Simultaneous control
4
in each path
Axis Control by PMC Not available on Cs Axis Available
Cs Contouring Control Available
Addition of loader control path Loader 2 paths -
X,Y,Z and additional U,V,W,A,B & C -
In G code system A, Basic :X and Z.
Axis Name Available
Additional are Y, A, B, C.
In G code System B/C , Basic: X and
Available
Z, additional are Y, U, V, W, A, B, C.
This cannot be ordered with
Peripheral Axis Control -
Function for loader control
Synchronous-composite control -
Changing velocity and time constant
Superimposed Control -
is not available
Feed rate and acc/dcc time of
Superimposed control A master and slave axis can be set -
individually
Synchronous/superimposed
-
control by program command
Flexible path axis assignment -

8.1
Axis synchronous control Maximum 4 pairs Optional
Inclined Rotary Axis control -
Tandem Control -
Tandem Disturbance
-
Elimination control
Stored Stroke Check 1 Area
-
expansion
Chuck and tailstock barrier Optional
Chamfering on/off Available
Interference check for each
Only for two path control -
path
High speed position switch -
Dual check safety Dual check safety is required -
Test mode function for
Dual check safety is required -
acceptance test
Axis immediate stop function AI contour control 1 or 2 is required -
OPERATION
Manual intervention and return Optional
Retraction for rigid taping Optional
Retraction for 3 dimensional
Retraction for rigid taping is required -
rigid taping
3 dimensional manual feed -
Manual interuption for 3
3 dimensional coordinate conversion
dimensional coordinate system -
is required
conversion
Retrace -
Manual handle retrace for
Manual handle feed 1 unit is required -
multipath
Active block cancel -
High speed program check -
Dwell /auxiliary function time
-
override function
INTERPOLATION FUNCTION
Single direction positioning G 60 -
Polar coordinate interpolation Available
Cylindrical interpolation Available
Cylindrical interpolation by
Cylindrical interpolation required -
plane distance command
Circular interpolation plus maximum
Helical interpolation -
two axis linear interpolation
Nano smoothing AI contour II tool is required -
8.2

Package function to machine fine

mold following functions are available
- AI contour control tool
Fine mold machining package - Smooth tolerance control -
- Jerk control
- Machining quality level adjustment
function
Thread cutting, synchronous
Available
cutting
Including thread cutting, synchronous
Multi-threading Available
cutting on M system of package 5
Thread cutting retract Available
Including thread cutting, synchronous
Continuous threading Available
cutting on M system of package 5
Variable lead thread cutting - Available
Circular thread cutting Optional
Polygon turning Optional
Polygon machining with two
Optional
spindles
Normal direction control Optional
Balanced cutting Only two path control -
Index table indexing -
General purpose retract Optional
FEED FUNCTION
Positioning by optimum
-
acceleration
Linear acceleration /
Including AI contour control 1 or 2 t Available in
deceleration before cutting feed
system another Option
interpolation
Second feed rate override 0- 254% Optional
Inverse time feed -
Manual per revolution feed Available
Including AI contour control 1 or 2 Available in
Automatic corner deceleration
on T system another Option
Feed rate control with
Including AI contour control 1 or 2 Available in
acceleration in circular
on T system another Option
interpolation
Advanced Preview Control -
AI advanced preview control -
Number of preview block is max
Preview block number increase 400. Special hardware and AI -
contour control tool are necessary

8.3
Bell type acceleration / deceleration Include AI contour control 1 or Available in
before look ahead interpolation 2 T system another Option
Jerk control AI contour control 2 required -
Smooth tolerance control AI contour control 2 required -
PROGRAMME INPUT
Optional block skip 9 Optional
Polar coordinate command -
48 pairs -
Addition of work piece coordinate
300 pairs -
Direct drawing dimension
Available
programming
G code system A/B/C Available
Chamfering / corner R Available
Optional chamfering / corner R -
Custom macro common variable
Only for 2 path control -
between each path
Canned cycles Available
Multiple repetitive cycle Available
Multiple repetitive cycle II Pocket profile Available
Mirror image for double turret -
Automatic corner override -
Scaling -
Guidance screen is not shown
Tilted working plane indexing -
on 8.4” on LCD
Figure copying -
Tape format for Fanuc series 10 / 11 Available
C language executer additional 192 kb non-volatile memory
-
SRAM 256 kb addition
C language executer addition SRAM 448n kb non-volatile memory
-
512 kb addition
512Kbyte Optional
1MB -
2MB -
3MB -
Custom software 4MB Optional
(total amount of each path) 5MB -
6MB -
8MB -
12MB -
16MB -

8.4
Coordinate system shift Available
Direct input of coordinate system
Available
shift
Embedded macro -
Small hole peck drilling cycle `
Real time custom macro -
Pattern data input Optional
M code protect function -
MAUAL GUIDE i
Basic Function -
Milling Cycle -
Turning Cycle -
Machine Simulation -
Setup Guidance -
Multi path lathe function Supporting two path lathe -
Tilted working plane indexing Programming TWP command on
-
function guidance window
MANUAL GUIDE i window call Calling MANUAL GUIDE i window
-
function by application
Machining slanted line arc with one
Handle machining function -
handle
1.input data check by simulation
2.decomposed by cycle display
MANUAL GUIDE i advanced 3.help window function according
to each screen -
guidance function
4.cooperate with animated software
is operated with PANNEL i
5. scaling and rotation of animation
MANUAL GUIDE i extended axis Editing and displaying a program
-
main function with extended axis name
MANUAL GUIDE 0i
Milling Cycles -
Turning Cycles Optional
TURN MATE i
Basic Functions Optional
Turning Cycle Optional
MDI Key Operation Function Optional
NC program conversion Function Optional
Expansion of machining cycle Optional

8.5
AUXIALLARY / SPINDLE SPEED FUNCTION
nd
2 auxiliary function B8 digit Optional
Waiting function Only for 2 path control -
Waiting m code of high speed
Only for 2 path control -
type
Auxiliary function output in
-
moving axis
Waiting function by specifying
-
start point
Actual spindle speed output Optional
Spindle sync control Analog spindle is not available -
Spindle Orientation Available
-
Spindle command sync control
Optional
FSSB High speed rigid tapping Available
Multi spindle control Available
Arbitrary position setting for Cs
-
axis
M code group check -
Spindle speed fluctuation
-
detection
Servo/Spindle Sync control Optional
Spindle Tandem Control Analog spindle is not Optional
Arbitrary speed threading Optional
Spindle Sync control -
TOOL FUNCTION/ TOOL COMPANSATION

T7 + 1/ T6+ 2/T5/3(tool selection +
Available
Tool function tool offset number)
T8 digit -
32 pairs
64 pairs
99 pairs
Tool Offset Pairs
128 pairs Available
200 pairs -
400 pairs -
Distinction between geometry and
Tool offset memory c wear , or between cutter and tool -
length between compensation
Common offset memory between
Only for two path control -
each path
Tool length offset -
8.6

Y- axis offset Available
th th
4 / 5 axis offset Optional
Cutting point interpolation for
-
cylindrical interpolation
Tool geometry/ wear
Available
compensation
2nd geometry tool offset -
Tool management function : 64
64 tools -
pairs
240 tools -
pairs
1000 tools -
pairs
Tool management function
customized data -
expansion(5~20)
Tool management function
customized data -
expansion(5~40)
Tools management expansion -
Tool management function for Including tool management
-
oversized tools expansion B
Tool management function for
-
multi edge tools
Tool management tool
-
attachment/ detachment function
Tool management expansion B -
Tool offset value counter input Available
Tool length measurement -
Automatic tool offset Optional
Direct input of tool offset
Available
measured
Direct input of tool offset of
Optional
measured B
Direct input of offset value
-
measured B for two spindle lathe
Automatic alteration of tool
-
position
100 pairs -
Tool geometry size data
300 pairs -
Tool geometry size data
-
additional tool type

8.7
ACCURACY COMPENSATION FUNCTION
Stored Pitch error compensation
Extended bi-directional pitch error
and Bi-directional pitch error -
compensation
compensation required
Smooth Backlash compensation Available
Smart Backlash compensation Available
Stored Pitch error compensation Optional
Stored Pitch error compensation
Optional
Tool Value Input
Interpolation type pitch error
Optional
compensation
Bidirectional Pitch error
Optional
compensation
Inclination compensation Optional
Simple Straightness
Optional
compensation
Straightness compensation Optional
Interpolation Type straightness
Optional
compensation
Stored pitch error compensation
Interpolated straightness
and interpolation type straightness -
compensation 3072 points
compensation are required
ELECTRONIC GEAR BOX

Electronic gear box -
Skip function for EGB axis EGB is required -
EGB automatic Phase
EGB is required -
Synchronization
Flexible synchronization control -
Automatic Phase synchronization Flexible synchronization control is
-
for Flexible required
Inter path Flexible Flexible synchronization control is
-
synchronization control required
Skip Function for Flexible Flexible synchronization control is
-
synchronization required
Hob command by Flexible Flexible synchronization control is
-
synchronization required
U axis control Included in EGB -
GRINDING FUNCTION
Multi-step skip, canned cycle for
grinding, continuous dressing, in -
Grinding Function A feed control
Multi- step skip canned cycle for
Optional
grinding

8.8
EDITING OPERATION
320Kbytes
512Kbyte Available
Part Program Storage size
1Mbyte -
2Mbyte Optional
400 Available
Number of Register able
Programs Expansion 1: maximum 1000
Optional
program
Key and Program Encryption Optional
Machining Time stamp Optional
Multipart program editing Not available on 8.4” display unit -
Memory card program edit and
Available
operation
Memory Card program entry
Optional
count extension
Data server editing / operation Fast data server is required -
Multipath editing function Only for 2path control -
High Speed program
Available
Management
SETTING AND DISPLAY

Optional path name display Only for two path control -
Remote Diagnostic Optional
Machine operation menu making tool
that is include in cnc application
Machine operation menu -
development kit is necessary for
making menu data operation menu
Either Fanuc picture function, Fanuc
picture function for non-touch panel
Fanuc auto HMI – NC -
display or Fanuc [picture executer is
necessary
Fanuc auto HMI NC screen
Fanuc auto HMI – NC is necessary -
enhancement 1
AI contour control II, nano smoothing
Machine quality level
and machining condition and -
adjustment function
selecting functions are required
Virtual MDI key -
Ethernet Display function -
CNC screen Display Available
Dual Screen of CNC Optional
Basic operation package 2
Optional
function
Machining Status monitor
Optional
package function
8.9

CNC screen web server

Optional
function
Energy saving level selecting
Optional
function
Main menu screen -
Main menu screen customization
Main menu screen customizing
tool, ie: included in CNC application -
function
development kit
DATA INPUT / OUTPUT

Rs 232 interface Channel 2 -
DNC operation is available for first
Fast data server path control only / option board is -
required
Data server buffer mode Including fast data server -
Data server explorer connection Fast data server is required -
One touch macro call Optional
Automatic Data backup Available
INTERFACE FUNCTION
Fast Ethernet Option board is required -
Profibus – DP master Option board is required -
Profibus – DP slave Option board is required -
Device net master Option board is required -
Device net slave Option board is required -
FL –net Option board is required -
FL –net dual check safety are
Safety function by FL –net -
required
FL –net / Ethernet co existing Fast Ethernet and FL – net are
-
function required
Enhance embedded Ethernet
Available
function
CC – link remote device function Option board is required -
Robot connection function Optional
Ethernet / IP scanner function Option board is required -
Ethernet / IP adapter function Option board is required -
Ethernet /IP adapter safety Ethernet / IP adapter function and
-
function dual check safety are required
MODBUS / TCP server function -
PROFINET IO controller function Option board is required -
PROFINET IO device function Hardware option is required -
CNC status notification function Optional
8.10

OTHER
0slot 400x200x70 Basic Option
8.4” LCD/ MDI Horizontal type 0slot 400x200x60
2slot 400X200X120
0slot 400x200x70 Basic Option
8.4” LCD/MDI Horizontal type
0slot 400x200x60
with touch panel
2slot 400X200X120
0slot 260X300X70 Basic Option
8.4” LCD/MDI Vertical Type 0slot 260X300x60
2slot 260X300X120
0slot 260X300X70 Basic Option
8.4” LCD/MDI Vertical Type with
0slot 260X300x60
touch panel
2slot 260X300X120 -
0Slot -
10.4” LCD /MDI
2Slot -
0Slot -
10.4” LCD/MDI with touch panel
2Slot -
0Slot -
15” LCD /MDI
2Slot
0Slot -
15” LCD/MDI with touch panel
2Slot
Standalone type control unit Option two slot with 60mm -
Display unit for standalone type
PANEL i -
control
MDI UNIT
Separate MDI (Horizontal type) 140(W)X200(H) mm -
Separate MDI (Horizontal Type) 230X220 mm -
Separate MDI (Horizontal Type) 230X220 mm -
Max. Step Number ladder: 5000 Available
Max. Step Number ladder: 8000 Optional
PMC/L
Max. Step Number ladder: 24000 Optional
Max. Step Number ladder: 24000 -
PMC Function

8.11
1st level execution cycle 4ms -
8ms Available
Ladder Dividing management
Available
Function
Multipath PMC function 3 Paths -
PMC Multilanguage message
Available
display function
Step sequence -
Non-volatile PMC extra relay
-
function
Non Volatile PMC data table area
-
expansion
I/O link DI/DO 1024/1024 points Available

2048/2048 points Optional
i Pendent Optional
Connectable Servomotor Alpha i
Basic Option
series
Connectable Servo Amplifier
Basic Option
Alpha I series
Analog Servo Adapter Basic Option
Ambient Temperature of Unit Basic Option

8.12
3. PREPARATORY FUNCTION
(G FUNCTION) PROGRAMMING B-64304EN/01
2 G CODE LIST IN THE T SERIES
T
Table 3.2 (a) G code list
G code system
Group Function
A B C
G00 G00 G00 Positioning (Rapid traverse)
G01 G01 G01 Linear interpolation (Cutting feed)
01
G02 G02 G02 Circular interpolation CW or helical interpolation CW
G03 G03 G03 Circular interpolation CCW or helical interpolation CCW
G04 G04 G04 Dwell
G05.4 G05.4 G05.4 HRV3 on/off
G07.1 G07.1 G07.1
Cylindrical interpolation
(G107) (G107) (G107)
00
G08 G08 G08 Advanced preview control
G09 G09 G09 Exact stop
G10 G10 G10 Programmable data input
G11 G11 G11 Programmable data input mode cancel
G12.1 G12.1 G12.1
Polar coordinate interpolation mode
(G112) (G112) (G112)
21
G13.1 G13.1 G13.1
Polar coordinate interpolation cancel mode
(G113) (G113) (G113)
G17 G17 G17 XpYp plane selection
G18 G18 G18 16 ZpXp plane selection
G19 G19 G19 YpZp plane selection
G20 G20 G70 Input in inch
06
G21 G21 G71 Input in mm
G22 G22 G22 Stored stroke check function on
09
G23 G23 G23 Stored stroke check function off
G25 G25 G25 Spindle speed fluctuation detection off
08
G26 G26 G26 Spindle speed fluctuation detection on
G27 G27 G27 Reference position return check
G28 G28 G28 Return to reference position
00
G30 G30 G30 2nd, 3rd and 4th reference position return
G31 G31 G31 Skip function
G32 G33 G33 Threading
G34 G34 G34 Variable lead threading
G36 G36 G36 01 Automatic tool offset (X axis)
G37 G37 G37 Automatic tool offset (Z axis)
G39 G39 G39 Tool nose radius compensation: corner rounding interpolation
G40 G40 G40 Tool nose radius compensation : cancel
G41 G41 G41 07 Tool nose radius compensation : left
G42 G42 G42 Tool nose radius compensation : right
G50 G92 G92 Coordinate system setting or max spindle speed clamp
00
G50.3 G92.1 G92.1 Workpiece coordinate system preset
G50.2 G50.2 G50.2
Polygon turning cancel
(G250) (G250) (G250)
20
G51.2 G51.2 G51.2
Polygon turning
(G251) (G251) (G251)
8.13
3.PREPARATORY FUNCTION
B-64304EN/01 PROGRAMMING (G FUNCTION)

G code system
Group Function
A B C
G50.4 G50.4 G50.4 Cancel synchronous control
G50.5 G50.5 G50.5 Cancel composite control
G50.6 G50.6 G50.6 Cancel superimposed control
G51.4 G51.4 G51.4 Start synchronous control
00
G51.5 G51.5 G51.5 Start composite control
G51.6 G51.6 G51.6 Start superimposed control
G52 G52 G52 Local coordinate system setting
G53 G53 G53 Machine coordinate system setting
G54 G54 G54 Workpiece coordinate system 1 selection
14
G61 G61 G61 Exact stop mode
G63 G63 G63 15 Tapping mode
G64 G64 G64 Cutting mode
G65 G65 G65 00 Macro call
G66 G66 G66 Macro modal call
12
G67 G67 G67 Macro modal call cancel
G68 G68 G68 Mirror image on for double turret or balance cutting mode
04
G69 G69 G69 Mirror image off for double turret or balance cutting mode cancel
G70 G70 G72 Finishing cycle
G71 G71 G73 Stock removal in turning
G72 G72 G74 Stock removal in facing
G73 G73 G75 00 Pattern repeating cycle
G74 G74 G76 End face peck drilling cycle
G75 G75 G77 Outer diameter/internal diameter drilling cycle
G76 G76 G78 Multiple-thread cutting cycle
G71 G71 G72 Traverse grinding cycle (for grinding machine)
G72 G72 G73 Traverse direct sizing/grinding cycle (for grinding machine)
01
G73 G73 G74 Oscillation grinding cycle (for grinding machine)
G74 G74 G75 Oscillation direct sizing/grinding cycle (for grinding machine)
Canned cycle cancel for drilling
G80 G80 G80
Electronic gear box : synchronization cancellation
Spot drilling (FS10/11-T format)
G81 G81 G81
Electronic gear box : synchronization start
G82 G82 G82 10 Counter boring (FS10/11-T format)
G83 G83 G83 Cycle for face drilling
G83.1 G83.1 G83.1 High-speed peck drilling cycle (FS10/11-T format)
G84 G84 G84 Cycle for face tapping
G84.2 G84.2 G84.2 Rigid tapping cycle (FS10/11-T format)
8.14
3. PREPARATORY FUNCTION
(G FUNCTION) PROGRAMMING B-64304EN/01

G code system
Group Function
A B C
G85 G85 G85 Cycle for face boring
G87 G87 G87 Cycle for side drilling
10
G88 G88 G88 Cycle for side tapping
G89 G89 G89 Cycle for side boring
G90 G77 G20 Outer diameter/internal diameter cutting cycle
G92 G78 G21 01 Threading cycle
G94 G79 G24 End face turning cycle
G91.1 G91.1 G91.1 00 Maximum specified incremental amount check
G96 G96 G96 Constant surface speed control
02
G97 G97 G97 Constant surface speed control cancel
G96.1 G96.1 G96.1 Spindle indexing execution (waiting for completion)
G96.2 G96.2 G96.2 Spindle indexing execution (not waiting for completion)
00
G96.3 G96.3 G96.3 Spindle indexing completion check
G96.4 G96.4 G96.4 SV speed control mode ON
G98 G94 G94 Feed per minute
05
G99 G95 G95 Feed per revolution
- G90 G90 Absolute programming
03
- G91 G91 Incremental programming
- G98 G98 Canned cycle : return to initial level
11
- G99 G99 Canned cycle : return to R point level
8.15

3. M - CODE LIST FOR ACE CNC LATHES

M00 Program Stop M50 Spindle Lock

M01 Optional Stop M51 Spindle Unlock

M02 End of Program M60 Door Interlock OFF

M03 Spindle Rotation CW M61 Door Interlock ON

M04 Spindle Rotation CCW M65 Bar Feeder ON

M05 Spindle Stop M70 Foot Switch Active

M07 Coolant ON M71 Foot Switch Inactive

M08 Coolant-2 ON M72 Spindle-Low Speed Select

M09 Coolant OFF M73 Spindle-High Speed Select

M10 Chuck Declamp M76 Steady Rest-2 Open

M11 Chuck Clamp M77 Steady Rest-2 Hold

M16 Chuck-ID Select M78 Steady Rest-1 Open

M18 Chuck-OD Select M79 Steady Rest-1 Hold

M19 Spindle Orientation M80 Bar Change

M20 Spindle Orientation Cancel M82 Tailstock Body Forward

M27 Chuck-Low Pressure Select M83 Tailstock Body Retract

M28 Chuck-High Pressure Select M84 Touch Probe Arm Forward

M29 Rigid Tapping M85 Touch Probe Arm Retract

M30 End of Main Program M88 Bar Feeder OFF

M32 Tailstock Quill Forward M89 Job Seating Confirmation

Programmable Tailstock
M33 Tailstock Quill Retract M93
Body Macro Call

M34 Parts Catcher Forward M94 Bar Feeder Macro Call

M35 Parts Catcher Retract M98 Sub Program Call

M38 Air Jet ON M99 Sub Program End

M39 Air Jet OFF M101 +X Lift Enable

M41 Spindle-Low Gear Select M102 -X Lift Enable

M42 Spindle-High Gear Select M103 +Z Lift Enable

M44 Right Hand Tapping M104 -Z Lift Enable

M45 Left Hand Tapping M105 Auxiliary Function Lock

M46 Door Open M106 Machine Lock

M47 Door Close

Door Open + Quill Retract +

M48
Chuck Declamp

Door Close + Quill Forward +
M49

Chuck Clamp

8.16
[MATF-02] Message 1
NO. ADDRESS MESSAGE

0001 A000.0 1000 LOW LUB OIL LEVEL, CYCLE INTERRUPT
0002 A000.1 1001 LOW LUB PRESSURE, CYCLE INTERRUPT
0003 A000.2 1002 CHUCK ACTUATION FAILURE
0004 A000.3 1003 T.S. BODY UNCLAMP FAULT
0005 A000.4 1004 T.S. BODY ACTUATION FAILURE
0006 A000.5 1005 T.S. QUILL NOT IN POSITION, CYCLE INTERRUPT
0007 A000.6 1006 SPINDLE POSITIONING ABORTED
0008 A000.7 1007 PRG CNTL SW OPRTD, RST & HOME X & Z AXES
0009 A001.0 1010 TURRET CLAMP SIGNAL FAULTY
0010 A001.1 1011 T.S. QUILL POSITION LOST, SET DOGS & RESET
0011 A001.2 1012 T.S. QUILL ACTUATION FAIL
0012 A001.3 1013 SPN O/L, CHK TOOL TIP, DEPTH OF CUT & F/R
0013 A001.4 1014 X-AXIS CLUTCH TRIPPED
0014 A001.5 1015 Z-AXIS CLUTCH TRIPPED
0015 A001.6 1016 TOOL WORNOUT, REPLACE THE INSERT
0016 A001.7 1017 TURRET INDEX ABORTED
0017 A002.0 1020 TURRET NOT IN SAFE ZONE, GO X/Z-HOME
0018 A002.1 1021 TURRET MOTOR OVER HEATED
0019 A002.2 1022 TOOL NUMBER HIGH
0020 A002.3 1023 TURRET UNCLAMPED, MOVE SAFE ZONE INDEX
0021 A002.4 1024 PARTS CATCHER ACTUATION FAILURE
0022 A002.5 1025 DOOR ACTUATION FAILURE
0023 A002.6 1026 SPINDLE ORIENTATION ABORTED
0024 A002.7 1027 AIR PRESSURE LOW
0025 A003.0 1030 T.P ACTUATION FAILURE
0026 A003.1 1031 LUB MOTOR/PR SW CONTINUOUSLY ON
0027 A003.2 1032 HOMING FAILURE
0028 A003.3 1033 CANCEL CSS BEFORE T-COMMAND
0029 A003.4 1034 HYDRAULIC OIL LEVEL LOW
0030 A003.5 1035 CONVEYOR TH. TRIP/LOAD
0031 A003.6
0032 A003.7
0033 A004.0
0034 A004.1
0035 A004.2 1042 MOVE T.S. QUILL TO HOME POS.
0036 A004.3
0037 A004.4 1044 CHECK TURRET ENCODER
0038 A004.5
0039 A004.6
0040 A004.7
0041 A005.0 1050 PARTS MACHINED = PARTS SET
0042 A005.1 1051 RELEASE EMG PUSH BUTTON
0043 A005.2 1052 HYD/COOLANT TH. OVERLOAD
0044 A005.3 1053 M/C IDLE TRIP, PRESS M/C RESET
0045 A005.4 1054 MOVE T.S.BODY IN OPPOSITE DIR
0046 A005.5 1055 COUNTER BALANCE PRESSURE LOW
0047 A005.6
0048 A005.7
0049 A006.0 1060 CABINET TEMP. TOO HIGH
0050 A006.1 1061 PLC O/P OVERLOAD/SHORT CKT.
0051 A006.2 1062 PLC I/P SHORT CKT.,
0052 A006.3 1063 CHECK TURRET STATION
0053 A006.4 1064 CHECK FOR POWER FLUCTUATION
0054 A006.5
0055 A006.6
0056 A006.7
0057 A007.0
0058 A007.1
0059 A007.2
0060 A007.3
0061 A007.4
0062 A007.5
0063 A007.6 1076 SERVO AMP.WARNING(REF MAINT)
0064 A007.7 1077 SPINDLE AMP.WARNING(REF MAINT)
0065 A008.0 1080 TOOL 1 WORNOUT, CHANGE INSERT
8.17
[MATF-02] Message 2
NO. ADDRESS MESSAGE

0077 A009.4 1094 TOOL/TOOL GROUP WORNOUT
0078 A009.5 1095 ABS ENCODER NOT SET(P1815.5)
0079 A009.6 1096 OPEN & CLOSE THE DOOR ONCE
0080 A009.7
0081 A010.0 2100 COOLANT CONTACTOR NOT ON
0082 A010.1 2101 CHUCK POSITION FAULT
0083 A010.2 2102 CHUCK NOT CLAMPED, SPINDLE INHIBIT
0084 A010.3 2103 TOOL IS WEARING OUT
0085 A010.4 2104 CHUCK CLAMPED ON O. D.
0086 A010.5 2105 CHUCK CLAMPED ON I.D.
0087 A010.6 2106 CHUCK IN EXTREME END POSITION
0088 A010.7 2107 AXES NOT REFERENCED, HOME X & Z
0089 A011.0 2110 HOME X BEFORE Z
0090 A011.1 2111 HOME Z BEFORE X
0091 A011.2 2112 CLAMP CHUCK BEFORE SPINDLE START
0092 A011.3 2113 DOOR NOT CLOSED, CLOSE BEFORE CY START
0093 A011.4 2114 CONVEYOR THERMAL TRIP/ L.S. OPEN
0094 A011.5 2115 TOOL PROBING INCOMPLETE,PROBE OTHER AXIS
0095 A011.6 2116 PRESS MACHINE RESET PB
0096 A011.7 2117 COOLANT-2 CONTACTOR NOT ON
0097 A012.0 2120 SPINDLE STOP, DOOR OPEN
0098 A012.1
0099 A012.2
0100 A012.3
0101 A012.4
0102 A012.5
0103 A012.6
0104 A012.7
0105 A013.0 2130 TOOL 1 GETTING WORNOUT
0117 A014.4 2144 TOOL/TOOL GROUP GETTING WORNOUT
0118 A014.5
0119 A014.6
0120 A014.7
0121 A015.0 1150 CHECK BELT TENSION AND CORRECT,CHECK FOR BELT CONDITION AND REPLACE IF RE
QUIRED
0122 A015.1 1151 GREASE THE CHUCK FOR PROPER WORKING
0123 A015.2 1152 CLEAN THE COOLANT FILTER
0124 A015.3 1153 CHECK X-SLIDE WIPER CONDITION AND REPLACE IF REQUIRED
0125 A015.4 1154 CHECK Z-SLIDE WIPER CONDITION AND REPLACE IF REQUIRED
0126 A015.5 1155 REPLACE GREASE CARTRIDGE (ONLY ON MACHINES WITH GREASE LUBRICATION)
0127 A015.6 1156 CHECK THE CONDITION OF HYDRAULIC OIL AND REPLACE IF REQUIRED
0128 A015.7 1157 CHECK FOR DUST ACCUMULATION AND CLEAN DRIVE FAN (BEHIND ELECTRICAL CABINE
T)
0129 A016.0 1160 CHECK FOR DUST ACCUMULATION AND CLEAN SPINDLE MOTOR FAN
0130 A016.1 1161 CHECK FOR DUST ACCUMULATION AND CLEAN PANEL COOLER FILTER
0131 A016.2 1162 CHECK THE CONDITION OF PANEL COOLER FILTER AND REPLACE IF REQUIRED
0132 A016.3 1163 CLEAN "Y" STAINER NEAR COOLANT PUMP
0133 A016.4 1164 CHECK THE CONDITION OF GEAR BOX OIL IN ELECTROMECHANICAL TURRET AND REPLA
CE IF NEEDED
0134 A016.5 1165 CHECK THE AIR DRYER FILTER AND CLEAN/REPLACE (APPLICABLE IF MACHINES IS W
ITH PNEUMATICS)
0135 A016.6 1166 CLEAN THE SUCTION FILTER INSIDE HYDRAULIC TANK
0136 A016.7 1167 DISMANTLE, CLEAN, GREASE THE CHUCK
0137 A017.0 1170 CLEAN THE CHIPS IN AND AROUND THE MACHINE
0138 A017.1
8.18
MACHINE
CONTROL
PANEL
1. MACHINE CONTROL PANEL DIAGRAM
The below machine control panel is only for the user reference. For the exact description of
control panel for the machine supplied, refer to the relevant machine control panel drawing
supplied with the machine interface manual.
9.1
2. MACHINE CONTROL PANEL DETAILS
1. Emergency Stop Push Button
2. CNC ON/OFF Push Button
3. Mode Selection Rotary Switch
4. Feed Override Rotary Switch
5. Rapid Override - Handle/Step Feed Rotary Switch
6. Spindle Speed Override Rotary Switch
7. Program Edit ON/OFF Key Switch
8. Machine Reset Push Button
9. Cycle Start Push Button
10. Cycle Stop Push Button
11. + X Jog Push Button
12. - X Jog Push Button
13. + Z Jog Push Button
14. - Z Jog Push Button
15. Rapid Override Push Button
16. Spindle CW Push Button
17. Spindle Stop Push Button
18. Spindle CCW Push Button
19. Chip Conveyor Forward Push Button
20. Chip Conveyor Reverse Push Button
21. Door Open/Close Push Button (Optional)
22. Coolant ON/OFF Push Button
23. Lub. Inch push button
24. Turret Index ON Push Button
25. Coolant-2 ON/OFF Push Button (Optional)
26. Lub.-2 Inch Push Button (Optional)
27. Chuck High/Low Push Button (Optional)
28. Optional Stop Switch
29. Block Delete Switch
30. Dry Run Switch
31. Program Test Switch
32. Machine Lamp
33. Lamp Test
34. Turret Tool Station Display Unit
35. Spindle Load Meter
36. LED Indicators
9.2
3. MACHINE CONTROL PANEL DESCRIPTION
1. EMERGENCY STOP PUSH BUTTON
Machine will be in emergency state if this push button is pressed. After pressing the CNC
ON push button, if the emergency push button is released hydraulic turns ON and machine
will reset, automatically. In emergency state, power to the drives and hydraulics are removed
and not ready message is displayed on the screen.
2. CNC ON/OFF PUSH BUTTON

After the main supply is switched ON, CNC system can be switched ON by pressing CNC
ON (Green) push button. After a few seconds delay the CNC display will tum ON showing
software version number. The CNC can be switched OFF (Red) by pressing CNC OFF push
button.
3. MODE SELECTION ROTARY SWITCH

Modes of operations such as EDIT, SINGLE-AUTO, AUTO CONT, MDI, HANDLE/STEP,
JOG, and ZRN can be selected using this switch.
4. FEED OVERRIDE ROTARY SWITCH

Feed can be varied from 0- 150% of the set feed rate.
5. RAPID OVERRIDE - HANDLE/STEP FEED ROTARY SWITCH

Rapid rate can be varied from 0 - 100 % in steps of 25%.
In handle/step mode without MPG option, this rotary switch can be used to move the slides
to a distance ranging from one micron to one mill-meter using X or Z keys. With MPG
option in handle/step mode, with every incremental rotation of the MPG, slides can be
moved to a distance ranging one micron to 100 microns depending upon the position of
handle/step rotary switch.
6. SPINDLE SPEED OVERRIDE ROTARY SWITCH

Spindle speed can be varied from 50 % to 120 % of set speed in steps of 10 %.
7. PROGRAM EDIT ON/OFF KEY SWITCH

Program edit is possible only when this switch is in ON position.
8. MACHINE RESET PUSH BUTTON

This push button can be used to reset M, S or T functions and auto cycle when in execution.
This push button can also be used to reset PLC messages and spindle alarm.
9. CYCLE START PUSH BUTTON

This push button is effective in Auto, Single MDI modes of operation.
9.3
10. CYCLE STOP PUSH BUTTON
Auto cycle is interrupted when this push button is pressed.
11. + X JOG PUSH BUTTON

If this key is pressed in jog mode then X- slide will move in positive direction at a feed rate
depending upon the feed override selected. When in reference mode, this key can be used for
X-axis homing.
12. - X JOG PUSH BUTTON

If this key is pressed, in jog mode then X-slide will move in negative direction at a feed rate
depending upon the feed override selected.
13. + Z JOG PUSH BUTTON

If this key is pressed in jog mode then Z-slide will move in positive direction at a feed rate
depending upon the feed override selected. When in reference mode and X-axis reference is
completed then with this key Z-axis homing is possible.
14. - Z JOG PUSH BUTTON

If this key is pressed in jog mode then Z-slide will move in negative direction at a feed rate
depending upon the feed override selected.
15. RAPID OVERRIDE PUSH BUTTON

When this push button is pressed along with any of the jog push buttons, the respective slide
moves in rapid rate set for that slide. This push button is effective only after axes are
referenced. Rapid rate can be set using the rapid override rotary switch.
16. SPINDLE CW PUSH BUTTON

Spindle clockwise direction can be enabled by pressing this push button.
17. SPINDLE STOP PUSH BUTTON

Spindle is stopped/ disabled by pressing this push button.
18. SPINDLE CCW PUSH BUTTON

Spindle counter clockwise direction can be enabled by pressing this push button.
19. CHIP CONVEYOR FORWARD PUSH BUTTON

In jog mode chip conveyor can be run forward by pressing chip conveyor forward push
button. In manual mode, with this push button forward inching is possible. In auto mode,
chip conveyor works continuously in forward direction.
9.4
20. CHIP CONVEYOR REVERSE PUSH BUTTON
In manual mode, with this push button reverse inching is possible. Reverse inching can be
made only for a short duration to prevent stalling of the chip conveyor motor and subsequent
damages.
21. DOOR OPEN/CLOSE PUSH BUTTON (OPTIONAL)

This push button should be pressed for 500ms to open or close the door in Jog, MDI or Auto
mode, when the auto cycle is not ON.
22. COOLANT ON/OFF PUSH BUTTON

Coolant can be switched ON and OFF using push button in Jog mode. In Auto/MDI mode
for coolant ON M07 to be commanded along with coolant ON selection. Coolant can be
turned OFF by M09 or machine reset or coolant OFF selection.
23. LUB. INCH PUSH BUTTON

Once this push button is pressed for 500ms lub motor will tum ON for three seconds.
Lubrication inching is possible only when the machine is not under emergency and sufficient
oil is present in the lubrication tank.
24. TURRET INDEX ON PUSH BUTTON

In the Jog/Manual mode the turret can be indexed in forward direction by pressing this
pushbutton for 500ms provided turret is in safe zone. If "TURRET UN-CLAMPED, MOVE
SAFE ZONE INDEX" alarm occurs move axis to safe zone by pressing Lube Inch Push
Button and Axis Push button simultaneously in manual mode then index the turret.
25. COOLANT-2 ON/OFF PUSH BUTTON (Optional)

Coolant can be switched ON and OFF using this push button in Jog mode. In Auto/MDI
mode for coolant ON M08 to be commanded along with coolant ON selection. Coolant can
be turned OFF by M09 or machine reset or coolant OFF selection.
26. LUB.-2 INCH PUSH BUTTON (Optional)

Once this push button is pressed for 500ms lub motor will tum ON for three seconds.
Lubrication inching is possible only when the machine is not under emergency and sufficient
oil is present in the lubrication tank.
27. CHUCK HIGH/LOW PUSH BUTTON (Optional)

To select Chuck pressure high to low or vice versa press this push button.
9.5
28. OPTIONAL STOP SWITCH
For M01 code to be effective, this switch is to be pre-selected.
29. BLOCK DELETE SWITCH

For skipping the part program blocks this switch is to be preselected. '/' mark has to be
inserted before the block. If this switch is selected during the execution of auto cycle in
single block then system indicates the error alarm "PRGM CONT SW OPRATD, RST &
HOME".
30. DRY RUN SWITCH

This switch can be used to enable DRN signal. When the DRN signal turns ON, the feed rate
command, commanded in Auto or MDI mode is ignored and the machine operates at the feed
determined by the override dial. Dry run for rapid traverse can be enabled or disabled by
parameter setting.
31. PROGRAM TEST SWITCH

This switch can be used to check the part program using graphic option (Graphic
simulation). The slide movement, M-function, S-function, and T-functions will only be
effective with this switch OFF. This switch is to be preselected to check the part program in
auto continuous mode. If this switch is selected during the execution of auto cycle in single
block then system indicates the error alarm "PRGM CONT SWOPERATED, RST &
HOME".
32. MACHINE LAMP

By pressing this switch machine lamp can be turned ON/OFF. When lamp is not in use,
please switch off.
33. LAMP TEST

This switch can be used for testing of all indicators.
34. TURRET TOOL STATION DISPLAY UNIT

This can be used to indicate the turret station number of the tool being used.
35. SPINDLE LOAD METER

This meter indicates the load conditions of the spindle motor as a percentage of full load
(0 to 120 %).
9.6
36. LED INDICATORS
* Chuck Clamp *Chuck Low
* Chuck De-clamp *Chuck High
*Power ON * Turret Clamp
* Tailstock Quill Home * Tailstock Body Home
* Tailstock Quill Forward * Tailstock Body Forward
* Tailstock body Unclamp
* X- reference * Z - reference
* Spindle Clockwise * Spindle Counter Clock wise
* Conveyor Forward * Conveyor Reverse
*Coolant ON * Coolant - 2 ON
*Lube ON * Lube Fault
*Lube- 2 ON * Lube- 2 Fault
* Optional Stop * Block Delete

* Dry Run * Program Test
* Machine Lamp
9.7
1. DAILY MAINTENANCE
1) Lubrication system Check for oil level, pressure At the start of the work
(Alarm signal) build up & film on sliding
surfaces
2) Chuck Greasing the master jaws At the start of the work
through grease nipples.
Tighten the jaws
3) Cutting tools Tighten the tool blocks, At the start of the work
tools and inserts
4) Hydraulic oil level Check for level Replenish if needed
5) Pressure gauge Check system pressure 30 Kg/cm2
Check for chuck pressure As per requirement
6) Coolant level Check for level Replenish if needed
7) Tubing and machine Check for leakage and
surroundings cleanliness
8) External wiring and Check for disconnections and
cables damage to sheath
9) Cleaning Clean the work holding, turret At the end of the work
and sliding guards to remove
chips and coolant
10.1
2. PERIODIC INSPECTION
Coolant Check for condition Replace as required
Hydraulic system Return line filter replacement 6 months
Check condition of oil and replace 1 year
Clean power pack and surroundings 1 year
Clean suction strainer 1 year
Check proper working of 6 months
accumulator
Lubricating system Check for proper working 1 month
Check for oil lubrication lines 1 month
V belts and timing belts Check for condition and tension 1 month
Motors Check for rigid (proper) mounting 6 months
Chuck Overhaul the chuck 1 month
Chucking cylinder Check for leakage across the piston 3 months
Electrical cabinet Vacuum clean the CNC and the 3 months
electrical cabinets
Electrical contacts Check for discolouration in the 3 months
contacts
Electrical elements Check for proper working of push 3 months
button switches
Limit switches Check for proper signals 3 months
Axes backlash Check and compensate 6 months
Foundation Check for level and relevel 6 months
Headstock Clean labrynth holes 1 month
Turret Check for alignment and correct As required
10.2
3. LUBRICATION
Lubrication is very important for machine tools since it greatly affects machine life. Use
only recommended lubrication oils which can clean and free foreign matter. Periodically
clean the tank and filter, inspect equipment or piping for damages to ensure optimum machine
operation.
a. SPINDLE
The headstock houses the spindle in bearings which are lubricated for life with high grade
grease (KLUBER ISOFLEX NBU-15). This grease can withstand low and high tempera-
tures (-60o C to +130o C).
Spindle should be warmed up for approximately one hour when the machine has been
stopped for a long period (e.g. five days or more on account of holidays etc.).
See Cautionary details concerning Installation
b. TAILSTOCK
The tailstock quill is connected to the central lubrication system. If the tailstock contains a
built-in live centre, then it is lubricated for life with KLUBER ISOFLEX NBU-15 grease.
It needs to be changed when the bearings are to be changed. If the machine is with add-on
revolving centre there is no lubrication required.
3.1 COOLANT
A tank serving both as a coolant tank and a chip tray (or optional chip conveyor) is installed
in the rear side of the bed. It can be removed from the rear side of the machine. Therefore,
it is easy to clean the inner part of the tank and to dispose chips. (Capacity 110 litres)
A coolant tank of 110 litres capacity, with a swarf tray (or chip conveyor) is placed in rear
of the machine. The tank and tray can be removed from the rear side for cleaning etc.
10.3
3.2 CHUCK
Selection of grease depends on the chuck used. Never fail to supply grease once a day to
the slideway of master jaw.
For GMT Chucks, it is recommended to lubricate the chuck once every shift. Use DOW
CORNING GN PLUS, MOSIL BRB 100, MOLYKOYTE BR 2 GREASES.
DO NOT USE OIL FOR LUBRICATION.
3.3 CENTRALISED LUBRICATION

The X & Z slideways, ballscrews and the tailstock quill are lubricated by automatic
centralised lubrication. Each point of lubrication is connected through a metering cartridge
of 0.25cc capacity/stroke. The provision for manual or automatic selection of lubrication is
provided on the control panel, and the lubrication interval is usually set at once for three
seconds for every 30 minutes.
It is recommended to supply enough number of lubrication shots by manual means before
starting a machine which has been shut down for a long time. The number of shots required
to fill the drained out lubrication lines after the lubrication metering cartridge depends upon
the distance from the metering cartridge to the lubrication point.
For further details see annexure - Centralised Lubrication.
3.4 DAILY INSPECTION

By opening the rear door the lubrication oil distributor mounted beside the X-axis feed motor
is monitored. Visual inspection of the distributor is not sufficient, so check oil at places
where oil is distributed (such as slideways). (e.g. Touch the slideways to check for an oil
film.)
Especially when the machine has been stopped for an extended period, the distributing pipe
gets drained. There are cases when the oil does not flow even though the pipe is filled with
oil. In such a case, check for oil flow by disconnecting the pipe.
If the machine is operated without supplying the lubricating oil to the sliding surfaces, it will
cause seizure of the sliding surface. Be sure to perform the above mentioned inspection
every day.
10.4

3.5 OIL GUIDE TABLE
Lubrication point Lubrication system Recomm. oil grade and Quantity

Specification
Head stock Grease KLUBER ISOFLEX NBU-15
Ball screws,
Mobil Vactra No - 2 or
Guideways, Centralised lubrication 3 Litres
Servo Way Lube - 68
Tailstock
Hydraulic ISO VG-68 45 Litres
Blaser India / Swiss Lube or Eqlt.

WS 500N (METL COOL) –
Coolant Water soluble cutting oil ITW make 110 Litres
IML 507 (K) SPL-SL -

INDO-METAL Lubricants make

NOTE: Do not use the mixture of oils of different makes.
Water soluble coolant must have at least 5 % of oil.
Lubrication cycle is every 25 minutes.
Around 0.25cc of oil is fed in every lubrication cartridge per cycle.
Grease Lubrication once in every 6 hrs.
3.6 PRECAUTIONS ABOUT THE USE OF CUTTING COOLANT

Synthetic coolants are damaging to machine components. Concerning the use of cutting
fluids, cautions have to be taken on the type of coolant being used. Among coolants
available in the market, some types are damaging to machine components and should be
avoided. Typical damages are turcite wear, peeling of paint, cracking and damage to
plastics and polymers, expansion of rubber parts, corrosion and rust build up on
aluminum and copper. To prevent such damages, coolants that are synthetic or
containing chlorine have to be avoided. Machine warranty terms do not apply to any
claims or damage arising from the use of improper coolant.

10.5

3.7 STARTING CHECK TABLE
Check item
1. Lubrication oil level

Check
a. Centralised lubrication unit tank
b. Transmission
2. Grease injection
a. Check master jaw (Once every day)
3. Oil flow
Check
a. Slideway
b. Tailstock quill
4. Oil leak from each part
a. Transmission
b. Hydraulic unit
c. Chucking cylinder
d. Peripheral area of machine
5. Abnormal noise from spindle drive system
a. Head stock
b. Transmission
c. Motor
6. Electrical system
a. Check for each indication
b. Check for each switch function
10.6

4. HEAD STOCK REALIGNMENT

In case of axis misalignment of the spindle with respect to the Z-axis, follow the method given
below for resetting:
1. Remove the chuck, chucking cylinder etc.
2. Insert an inspection mandrel.
3. Open the left hand guard covering the head stock.
4. Loosen the mounting bolts of the head stock slightly and use the screws provided (A and
B) to align the axis with respect to the Z-axis.
5. Tighten the clamping bolts and recheck the alignment in both primary and secondary planes
of the Z-axis.
6. Shift the tailstock also if necessary in the appropriate direction using the cross adjustment
provided in the tailstock (use a mandrel between centres for this task).
7. Re-fix the covers.

10.7
5. TURRET REALIGNMENT
In case of minor accident the turret disc might slip thereby lowering the tool’s centre height and
the turret body might slip on its mountings thereby causing the misalignment of the turret axis.
This can easily be set right by the following procedure.
a. Loosen the turret disc mounting screws and dial the tool mounting face for external
machining. Adjust the disc by lightly tapping with a mallet to get the adjustment within
0.02mm. Tighten all the screws and recheck the values. Centre height of the tool is now
established.
b. Loosen all but one of the eight bolts used for mounting the turret body. Dial the face used
for mounting the boring bar holders. Align within 0.02mm over the entire length of the
face (approx. 85mm). Retighten the bolts firmly and recheck. The turret is now realigned.
IN CASE OF A SEVERE ACCIDENT, THE BOLTS AND PINS OF THE HIRTH

COUPLING MAY GET DAMAGED. PLEASE CONTACT ACE DESIGNERS IN
SUCH AN EVENT.
10.8

192a Lt-2 LM 500 Elite Fanuc Oi TF Impm

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

192a Lt-2 LM 500 Elite Fanuc Oi TF Impm

Загружено:

Авторское право:

Доступные форматы

MACHINE : ACE CNC LATHE

MODEL : LT-2 LM 500 ELITE CNC

CONTROL SYSTEM : FANUC Oi-TF

Suggestions for improvement are always welcome.

192A_LT-2 LM 500 ELITE_Fanuc_Oi_TF_IMPM Jan - 2018

INSTALLATION AND STARTUP

APPLICATION - 8 STATION TURRET

APPLICATION - 12 STATION TURRET

MACHINE CONTROL PANEL

substantial damage to the machine.

CAUTION: Failure to observe these instructions could

machine or minor injuries.

3. BASIC POINTS OF SAFETY

electrical units according to the connection diagram.

operation of cycle start.

electrical apparatus, which are live.

While in the setting mode with door open exercise following

Stop all machine operations before cleaning the machine

of heat! This may cause Danger of burns!

4. CLOTHING AND PERSONAL SAFETY

platform and always wear a helmet.

workplace clean and tidy at all times

Keep a stock of replacement parts.

ITEM ID : 95403P0091A ITEM ID : 95403P0091B

ITEM ID : 95403P0175 ITEM ID : 95403P0174 ITEM ID : 95403P0094

ITEM ID : 95403P0157 ITEM ID : 95403P0158

ITEM ID : 95403P0169 ITEM ID : 95403P0170

ITEM ID : 95403P0164 ITEM ID : 95403P0135

ITEM ID : 03104P0391 ITEM ID : 03104P0390

ITEM ID : 95403P0168 ITEM ID : 95403P0167

ITEM ID : 95403P0171 ITEM ID : 95403P0172

ENVIRONMENT FRIENDLY FEATURES ON THE MACHINE

FOUNDATION PROCEDURE FOR ISOLATING THE MACHINE

Please contact Ace Designers for further details.

3. ENVIRONMENTAL CONDITIONS (NC SIDE)

4. POWER SOURCE INTAKE : (in INDIA)

THIS PLATE TO BE REMOVED

USE SUITABLE WIRE ROPE TO WITHSTAND 5 TONS LOAD.

THE DRAWING SHOWS ONLY APPROXIMATE POSITION OF

MACHINE TO BE PROPERLY BALANCED WHILE LIFTING.

4. CAUTIONARY DETAILS CONCERNING

6. MANUAL OPERATION - CHECK POINTS

Always start rotating the spindle from minimum speed.

7. MANUAL / AUTOMATIC OPERATION -

1. Maintenance immediately after installation

ii) Initial inspection of bed level

3. Inspection of electrical control panel

2. ACE LT-2 LM 500 ELITE CNC - SIDE VIEW

Elements used Power required

7. HEAD STOCK ASSEMBLY

8. SPINDLE ENCODER ASSEMBLY

9. a SPINDLE SPEED CHARACTERSTICS (5000 RPM)

10. WORK HOLDING

Example : Admissible load of centre at 1000 rpm

1. Pump 7. Float switch

17. COOLANT SYSTEM

FOR REINSTALLING FOLLOW THE STEPS GIVEN BELOW:

3. HOLLOW CHUCK INSTALLING PROCEDURE

Drg. No. 99-105 / 0055-3

9. FACE PLATE (For COLLET MOUNTING) Drg. No. 99-105 / 0054-3

Drg. No. 99-105 / 0059-3

11. CHUCK FLANGE

13. SPINDLE DETAILS (A2-6 CARTRIDGE)