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ACF5

Screw pump series

Product description

Flow volume:   300‐3 000 l/min 
Max differential pressure: 16 bar 
Applications: Lubrication, circulation and transfer 
ACF5 1101.01 GB 
Applications
The ACF pumps are used for a number of machines. Main and prelube pump
different fluids: for diesel engines.
Lubrication oil, fuel oil, vegetable oil, hydrau- • Circulation for cooling and filtration
lic oil and other hydraulic fluids, glycols, in large machineries and hydraulic
polymers, emulsions, and any non-aggressive systems, pumping transformer oil for
fluid with some lubricating properties. insulation in transformers.
Typical applications are: • Transfer onboard ships, in oil factories,
• Lubrication of diesel engines, gears, gas refineries, tank farms etc.
and steam turbines, hydro turbines, paper • Filling of pressure chambers in
hydraulic presses.

Technical data
Discharge pressure
Maximum discharge pressure is 16 bar

Differential pressure
Maximum differential pressure is 16 bar but is reduced at low viscosities, see table below.
.Viscosity, mm2/s (cSt) 2 7 12 20 30 37
Max. diff. pressure (bar) 5 8 10 12 15 16

Inlet pressure
Max. inlet pressure is 7 bar. adjustable for different opening pressures up
Min. inlet pressure (suction capability) is to 16 bar.
dependent on fluid viscosity and axial The value of the pressure limit can be set at
velocity of the fluid. I.e. suction capability the factory and should be adjusted at installa-
increases with decreased viscosity and rota- tion (see Installation & Start-up instruction
tion speed. for low pressure pumps).
Information about all specific pump per- The maximum pressure ackumulation varies
formance can be obtained by using IMO AB with pump size, speed and viscosity, but will
pump selection program WinPump . normally not exceed 5 bar. The characteristic
of the valve allows the valve to be used as
Displacement cm3/r pressure regulating valve when not too high
Size and lead demands on pressure modulation are
080K 080N 090K 090N 100K 100N required.
380 458 555 653 769 895
Drive
110L 110N 125L 125N The ACF -pump is designed primarily for
1053 1191 1399 1748 direct drive through a flexible shaft coupling.
Under certain conditions other types of drive
Pressure relief valve can be permitted, e.g. gear or pulley drives,
which create radial loads onto the shaft end.
The pump is equipped with an integral
Permissible radial force varies with pressure,
pressure relief valve with internal return,
speed and inlet conditions.
limiting the differential pressure across the For radial load requirements, please contact
pump and protecting the pump should the IMO AB.
discharge line be blocked. The valve is
ACF5 1101.01 GB

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Speed  For shorter periods of time, a few minutes for 
emptying a discharge line, the pump may be 
The maximum speed is 1800 rpm. The  operated in reverse direction, provided the 
operating speed may be reduced depending  back pressure is limited to 3 bar. 
on inlet conditions. Please consult the pump   
selection program for limitations in order to 
avoid cavitation problems.  Fluid viscosity 
  2‐1500 mm2/s.  
Rotation  Viscosity up to 5000 mm2/swith approval  
from IMO AB. 
The ACF pump is designed to operate in   
one rotational direction only, as standard 
clockwise when facing the shaft end.   Fluid temperature 
Pumps for CCW operation can be delivered  Type Ixxx:  ‐20°C to 90°C. 
on special request.   Type NVxx:  ‐20°C to 130°C
 
 
Sound level 
Typical pump sound pressure levels refer to free field conditions at a distance of 1 m from the 
pump. Noise of driver excluded in the quoted figures. The pressure levels are measured at a 
discharge pressure of 7 bar, speed 1450 rpm, viscosity 37 mm2/s. 
Pump Size                              080       090        100        110        125 
Sound level dB(A)                 73         74         75          76           77 
 
 
_____________________________________________________________________________ 
Material and design 
 
IVXX    NVXX 
Pump body    Grey cast iron  Nodular cast iron 
Power rotor      Carbon steel 
Idler rotors      Carbon steel 
Shaft seal    Mechanical seal with rotating sealing ring and  
      stationary seat in perlitic cast iron (surface treated). 
 
For handling of fluids which may be aggressive to above materials consult IMO AB. 
 
Viscosity table 
cSt         2             4             8             20             37             75             200             400             800             1500  
SSU    32.6        39.2        52.2         99.4          174            346            927            1850           3700            6940 
 
Units   
The following units are frequently used for specification of pumps:      
SI‐unit  IMO units  USA units   conversion 
Pressure    Pa (MPa)  bar  psi  1 bar = 14.5 psi = 0.1 MPa 
Speed    r/s  rpm  rpm  1 rpm = 0.016667 r/s 
Viscosity    mm 2 /s    cSt   SSU    mm 2 /s = cSt (see table) 
Temperature      °C    °C    °F    °C =  (°F‐32)/1.8 
Length       m    mm    inch    1 mm = 0.0394 inch 
Flow rate      m /s   
3 lit/min    GPM    1 lit/min = 0.264 USGPM 
ACF5 1101.01 GB 

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Performance guide

Typical performance values at 5 bar


Flow calculated at 26 cSt, Flow
power at 260 cSt 180 3 000
For values under other operating conditions, please refer to
the IMO AB pump selection software WinPump (download it
from www.imo.se and apply for a licence).
2 800
  160
2 600
  080K 080N
rpm   l/min kW l/min kW
2 400
950 308 4,7 373 5,7 140
1150   384 5,9 465 7,1
1450 498 7,8 602 9,4 2 200
1750
  612 9,8 739 11,8
  120 2 000
090K 090N
rpm   l/min kW l/min kW
1 800
950 464 6,9 541 8,1
1150
  575 8,6 672 10,2 100

lit/min
1450   742 11,4 868 13,4 1 600
1750 908 14,3 1 064 16,8
  1 400
m3/h

100K 100N 80
rpm   l/min kW l/min kW
1 200
950   649 9,5 752 11,1
1150 803 12,0 931 13,9
1450   1 034 15,8 1 200 18,4 60 1 000
1750   1 265 19,9 1 468 23,1
800
  110L 110N
rpm l/min kW l/min kW 40
  880 600
950 9,5 1 004 11,1
1150
1450
  11 090
406
12,0
15,8
1 242
1 600
13,9
18,4
400
20
1750   1 722 19,9 1 957 23,1
200
  125L 125N
rpm
950
  1l/min
208
kW
9,5
l/min
1 533
kW
11,1
0 0
1150   1 488 12,0 1 883 13,9
0N

0L
0K

0N

5L
0K

0K

0N

0N

5N

1450 1 908 15,8 2 407 18,4


11

12
08

09

10

11

12

  2 328
08

09

10

1750 19,9 2 932 23,1


 
 
 
 
The performance shown above is calculated at a certain pressure and viscosity. 
In order to achieve the right selection of pump, magnetic coupling and motor, the IMO AB 
pump selection program WinPump has to be used. The program can be down‐loaded free 
from www.imo.se.
ACF5 1101.01 GB 

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Pump model code

Pump series
ACF

Size
(Power rotor diameter, mm)
080, 090, 100, 110, 125

Lead
L =Low lead
K =Low lead
N =Normal lead

Generation
Design generation 5

Material in pump body


N =Nodular cast iron
I =Grey cast iron

Shaft seal design


V =Cast iron and Viton elastomers

Mounting
B =Flange mounting

Valve
P =Pressure relief valve with spring for max. 16 bar

Special design
Code group omitted for standard design

For special mounting and design, please contact IMO AB

Accessories
A bare shaft pump (Fig. 1) can be ordered with the accessories in fig. 2-8.

Fig. 1 Bare shaft pump Fig. 2 Set of counter flanges Fig. 3 Connecting frame

Fig. 4 Electric motor Fig. 5 Shaft coupling Fig. 6 Tripod


ACF5 1101.01 GB

Fig. 7 Extended, flexible valve shaft Fig. 8 Gauge panel

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Pump dimensions

ACF5 1101.01 GB 

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Pump dimensions
ACF5 1101.01 GB 

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Sectional view

ACF5 1101.01 GB 

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List of components

Pos No Denomination  Pos No Denomination  Pos No Denomination 


     
1020   Comp. power rotor   451  Screw  520A  O‐ring 
(103)  Ball   451A  Washer  (520B)  Tension pin 
(104)  Spring   453  Screw  521  Screw 
(105)  Hole  455  Screw  521A  Washer 
(106)  Balancing piston   455A  Washer  (537)  Plug 
113   Key  462   Plug  (537A) Washer 
122  Ball bearing  462A  Washer   556  Joint  
130  Support ring  463  Plug  6000  Valve cartridge  
131  Retaining ring   463A  Washer  (6010)  Compl. valve cover  
132  Support   480  Valve housing  (602)  Pin  
202  Idler rotor   501  Front cover  (603)  O‐ring  
401  Pump body   506  O‐ring   (605)  O‐ring 
4240  Tuning element  509  Mechanical seal   (608)  Valve spindle 
(424)  Cover  (509A) Rotating seal ring  (609)  Washer 
(424A) Joint  (509B)  Seat   (610)  Ball bearing 
(425)  Screw  (509C)  Rubber ring  (612)  Regulating nut  
(429)  Guiding screw  (509D) Washer  (614)  Valve piston  
(429A) Tension pin   (509E)  Spring  (615)  Spring  
(430)  Piston 1)  (509F)  O‐ring  (622)  Nut  
(432)  Tension pin 1)  520  Compl. Cover  (623)  Ball bearing  
(437)  O‐ring  520A  O‐ring   
451  Screw  520A  O‐ring  1) Valid for sizes 100‐125  
ACF5 1101.0 1 GB 

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IMO Tuning®
The tuning® valves, which are standard on the air entrained oil is compressible and air
ACF series, make it possible to pump oil bubbles expands and decreases in size very
containing free air, with a minimum of distur- rapidly.
bing vibration noise. By throttling the tuning® valve, the correct
Low volume lube oil systems and additives amount of fluid, depending on air content
that prolong deaeration time are the main and pressure, is fed from the pressure side
reasons for having an excessive amount of into the rotor bores.
free air in the oil. Free air is the main source of The effect this has on the air bubbles is that
vibration and noise in pump systems as the they will gradually decrease in size rather
than collapse when exposed to the full
pressure on the discharge side.
Effect of tuning®
Pressure fluctuations

Without tuning® With tuning®


Pressure fluctuations are rapid and cover a Pressure fluctuations are highly reduced in
wide band which produces a loud rattling speed and magnitude leading to low noise
noise. level.
Diagrams refer to tests at 1800 rpm, delivery
pressure 5 bar, inlet pressure -0,5 bar,
viscosity 75 cSt and 6% free air.

The tuning® valve on a ACF-pump is easily adjusted (by turning the


tuning spindle with an Allen key to a position where the noise level
comes to a minimum) while the pump is working under normal
operating conditions.

Installation
The ACF-pump is designed to be flange-mounted For more information about installation
horizontally to its electric motor via a connecting read the Installation and Start-up
frame and a flexible shaft coupling or vertically on instruction for low pressure pumps.
a tripod stand.

Maintenance and Service


Spare parts for these pumps are easily maintenance and service instruction for
available from stock. For detailed information ACF-pumps or contact IMO AB.
and know-how about service read the
ACF5 1101.01 GB

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ACF5 1101.01 GB 

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IMO AB: P. O. Box 42090, SE 126 14 Stockholm, Sweden


Telephone: +46 8 50 622 800, Telefax: +46 8 645 1509

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