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RMD510
Session Objectives
Turbine Module
A triple-stage turbine
with single shaft system
Nomenclature RMD510
Suffixes
a,, w axial,, whirl component
p
b blade
c coolant
m, r, t mean, root, tip
N, R nozzle, rotor blades
p, s pressure, suction surface
of blade
g
T-s diagram g
for a reaction stage
11. Blade
Bl d lloading
di coefficient
ffi i or temperature drop
d ffi i ,
coefficient
which expresses the work capacity of a stage
U Ca tan β2 tan β3
c p Δ Tos
Ψ 2
U U2
2 2
2 Ca
Ψ tan β2 tan β3
U
2 Degree
2. D off R
Reaction,
ti R
This expresses the fraction of the stage expansion which occurs in the
rotor and it is usual to define it in terms of static temperature
p drops
p rather
than pressure drops.
T2 T3
R
T1 T3
axial velocities
Ca 2 Ca3 Ca are equal
3 Flow
3. Fl Coefficient
C ffi i
= Flow coefficient = Ca /U
= 2 (tan 2 + tan 3)
R = ½ (tan 3 - tan 2)
Gas Angles
tan 3 = ½ ( / 2 + 2 R )
tan 2 = ½ ( / 2 - 2 R )
tan 3 = tan 3 - 1/
tan 2 = tan 2 + 1/
11 @ M S Ramaiah School of Advanced Studies, Bengaluru 12
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Comments RMD510
In industrial gas turbine when size and weight are of little consequence
and a low sfc is vital, it would be sensible to design with a low and a
low . Certainly in the last stage a low axial velocity and a small swirl
angle 3 are desirable to keep down the losses in the exhaust diffuser.
diffuser
For an aircraft propulsion unit, it is important to keep the weight and
frontal area to a minimum and this means using higher values of and
. For example,
e ample = 3 to 5 and = 0.8 0 8 to 1.0
10
Loss
L coefficient
ffi i t for
f the
th rotor
t blade
bl d
1
tan α3 0 tan β3
φ
tan β3 1.25
1 1
tan β3 ψ 2R
2φ 2
1
1.25 1.44 2 R
1.6
Hence R 0.28
Hence,
1
tan β 2 1.44 0.842 0.3737
1.6
1
tan α 2 0.3737 1.624
0.8
β 2 20 .49 ; α 2 58.38
• The next task is to calculate the density at stations 1, 2 and 3 so that the
blade height h and tip/root radius ratio (rt/rr) can be estimated. We shall
commence with station 2 because some modifications will be required if
the pressure ratio p01/p2 across the convergent nozzles is much above the
critical value, or if the Mach number relative to the rotor blades at inlet
(Mv2) exceeds about 0.75.
p01 γ 1
1.853
pc 2
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• The actual pressure ratio is 1.607, well below the critical value.
The nozzles are not choking and the pressure in the plane of the
throat is equal to p2.
p2 100 2.49
2 0.883 kg/m3
RT2 0.287 982.7
Annulus area at plane2 is
m 20
A2 0.0833 m2
ρ2Ca 2 0.883 272
Throat area of nozzles required is
m
A2 N or A2 cos α2 0.0883 0.524 0.0437 m2
ρ2C2
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• Note that if the pressure ratio had been slightly above the critical
value it would be acceptable if a check (given later) on Mv2 proved
satisfactory. 2 and A2 would be unchanged, but the throat area
would then be given by m/cCc, where c is obtained from pc and
Tc and Cc corresponds to a Mach number of unity so that it can be
found from (RTc).
• We mayy now calculate the annulus area required
q in pplanes 1 and 3
as follows. Because it is not a repeating stage, we are assuming
that C1 is axial and this, together with assumptions (a) and (b) that
C1= C3 and Ca3= Ca2, yields
Ca 3 272
Ca1 C1 C3
276.4 m/s
cos α3 cos10
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C12 276.4 2
33.3 K
2c p 2296
C12
T1 T01 1100 33.3 1067 K
2c p
γ γ 1
p1 T1 4.0
or p1 3.54 bar
p01 T01 1100 1067 4
100 3.54
ρ1 1.155 kg/m 3
0.287 1067
m 20
A1 0.0626 m 2
ρ1Ca1 1.155 276.4
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• The blade
Th bl d height
h i h andd annulus
l radius
di ratio
i at stations
i 1 2 andd
1,
3 can now be established. At the mean diameter, denoted by
suffix m,,
340
U m 2πNrm so that rm 0.216 m
2 250
• Since the annulus area is given by
U mh
A 2π rm h
N
• The height
g and radius ratio of the annulus can be found from
AN 250 rt rm h 2
h A, and
U m 340 rr rm h 2
• The results are given in the table in next slide.
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Station 1 2 3
[ 2]
A[m 0.0626 0.0833 0.1047
rt/rr 1 24
1.24 1 33
1.33 1 43
1.43
29 /2
Comments RMD510
An end-wall
d ll fl
flare off 29° is
i regarded
d d rather
h high,
hi h involving
i l i a risk
i k off flow
fl
separation from the inner wall where the reaction, and therefore the
acceleration, is not large; 25° has been suggested as a safe limit.
We shall not pause for adjustment here, because the blade height/width
ratio of 3.0 is merely a rough guess to be justified or altered later when
the effect of blade stresses on the design has to be considered.
considered
Furthermore, the choice of 0.25 for the space/blade width ratio is rather
low. A low value is desirable only to reduce the axial length and weight
of the turbine.
Vibrational stresses are induced in the rotor blades as they pass through
th wakes
the k off the
th nozzlel blades,
bl d andd these
th stresses
t increase
i sharply
h l withith
decrease in axial space between the blade rows. A value of 0.2 is
considered as the lowest value of space/blade chord ratio, which is safe.
B t a value
But, l nearer 0.50 5 is
i often
ft usedd andd this
thi wouldld reduce
d both
b th the
th
vibrational stresses and the annulus flare.
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C3 276.4
M3 0.47
γRT3 1.333 0.287 922 1000
Thi could
This ld be
b safely
f l increased
i d to
t reduce
d the
th flare
fl if desired.
d i d
• Finally,
Fi ll for
f this
hi preliminary
li i design
d i we have h taken
k losses
l into
i i N
account via
and s rather than N and R. The value of R implied by the design can be
found by determining (T3 – T3’’ ). Thus
γ 1 γ
T2 p2 982 .7
''
or T3'' 1
913 K
T3 p3 2.49 1.856 4
Ca 3 272
V3
473.5 m/s
cos β3 cos 54.96
V32 473.5 2
97 .8 K
2c p 2296
T3 T3'' 922 913
Then λR 2 0.092
V3 / 2c p 97 .8
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• Applying this to the stage in the figure, we can see that with
uniform inlet conditions to the nozzles then, since no work is
done by the gas in the nozzles, ho must also be constant over
the annulus at outlet. Thus condition (a) is fulfilled in the
space between the nozzles and rotor blades.
• But when the work done per unit mass of gas is constant over the
annulus, and ho is constant at inlet, h0 must be constant at outlet
also; thus condition (a) is met.
• It is
i apparent that
h a free
f vortex design
d i is i one in
i which
hi h the
h workk
done per unit mass of gas is constant over the annulus, and to
obtain the total work output
p this specific
p value need onlyy be
calculated at one convenient radius and multiplied by the mass
flow.
• In contrast, we may note that because the density varies from root
to tip at exit from the nozzles and the axial velocity is constant,
an integration over the annulus will be necessary if the continuity
equation is to be used in Plane-2. Thus, considering a flow m
through an annular element of radius r and width r,
δm ρ2 2πrδr Ca 2
rt
m 2π Ca 2 ρ2 rdr
rr
Comments RMD510
Cw 2 r rC
Ca 2 tan α2 constant
Ca 2 constant
The gas angles at inlet to the rotor blade, 2, can then be found
using equation
U
tan β2 tan α2
Ca 2
rm r Um
tan α2 m
r 2 rm 2 Ca 2
rm r Um
tan β3 tan α3m
r 3 rm 3 Ca 3
rm rm rm rm
and thus 1.164 , 0.877 , 1.217 , 0.849
rr 2 rt 2 rr 3 rt 3
also Um Um 1
1.25
Ca 2 Ca 3 φ
Applying appropriate equations, we get
2 2 3 3
Tip 54.93 0 8.52 58.33
Root 62.15 39.32 12.12 51.13
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sin2 α2
Ca2r constant
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• Normally nozzle angles are greater than 60°, and quite a good
approximation to the flow satisfying the equilibrium condition is
obtained by designing with a constant nozzle angle and constant
angular momentum, i.e. 2= constant and Cw2r = constant. If this
approximation is made and the rotor blades are twisted to give
constant angular momentum at outlet also, then, as for free vortex
flow, the work output per unit mass flow is the same at all radii.
• However, the free vortex and constant nozzle angle types of
design do not exhaust the possibilities.