Online Infrared Flue Gas Analyzer

Gasboard 3000
O2 CO CO NOx
2 SO NO
2

Use of measurement methods General Features

• Proprietary Infrared NDIR Detectors
- Micro-flow in ppm range: CO, NO, SO2,
CO2
- Dual beam in % volume ranges: CO2,CO
•Electrochemical Detector for O2 % range
(optional paramagnetic sensor)
•Catalytic Converter for NOx in ppm range
(NO2 to NO conversion)
Applications
Boiler, furnace exhaust emission gas and
combustion efficiency monitoring
Cement production line process and
security
Continuous Emission Monitoring System
(CEMS)
•Measure SO2,CO,CO2,NO and O2
•Large LCD display (320 x 240)
•Keyboard interface for set-up and
calibration
•4-20mA linear output per measuring
channel
•Up to 10 relays for low and high gas
alarms, auto-zero function, ...
•2 freely configurable alarm levels per
measuring channel
•RS232 to an external PC
•Flow meter with needle valve for gas flow
regulation
 Measurement range and accuracy
Gas Min Range Max Range Display Resolution Full scale Accuracy T90 (sec)
Min Range Max Range
NDIR micro-flow detector
NO 0-200 ppm 0-5000 1 ppm 1 ppm ±1% < 10
ppm
CO 0-200 ppm 0-5000 1 ppm 1 ppm ±1% < 10
ppm
SO2 0-200 ppm 0-5000 1 ppm 1 ppm ±1% < 10
ppm
NDIR dual beams detector
CO2 * 0-5% 0-100% 0,01% 0,1% ±2% < 10
CO* 0-1% 0-100% 0,001% 0,1% ±2% < 10
Paramagnetic detector(optional)
O2 0-1% 0-100% 0,001% 0,1% ±2% <2
Industrial electrochemical sensor
O2 0-5% 0-100% 0,01% 0,1% ±2% < 15
Catalytic Gas Converter (NOx) : efficiency > 95%
NOx 0-500 ppm 0-5000 ppm 1 ppm 1 ppm ±2% < 10

flue gas analyzer Gasboard 3000 for Internal view GASBOARD 3000
fast delivery analyser 3x Micro-flow NDIR
 TECHNICAL SPECIFICATIONS GASBOARD 3000
NDIR FLUE GAS ANALYZER
Enclosure
Dimension 19’’ - 3U rack enclosure : 485×457×132 mm
Weight Depending on gas configuration : 11 Kg with 5 gases configuration
Electrical
Power supply 220VAC/50Hz or 115VAC/60Hz
Display LCD 240 x 128 display

I/O
Analogue 4-20mA linear output signal per measuring channel
Communication RS232 for real time data download (.txt files) to an external PC (software is
part of the delivery)
Digital 3 common relays for default, low and high gas alarms
Gas Alarms 2 gas alarms (low and high) per channel, configurable by software
Configuration and calibration By software, via key path interface on the front panel

Gas sampling
Pump External pump is recommended for maintenance and accessibility reasons
Nominal gas flow 0,5 to 1L/ minute (internal flow regulator 100 ml/min for paramagnetic
detector)
Inlet gas temperature min. 5°C below the lowest gas dew point
Inlet/outlet gas pressure Atmospheric pressure +/- 10%
Quality Gas must be dry, free of oil traces and dust particles <1μm

Operating conditions
Temperature operation
range
Relative Humidity
Ambient pressure
Response time T90
Warm-up time
Calibration
0-50°C
<=95% RH
86-108 kPa
< 10s (NDIR-TCD)
< 2s (PMG)
< 15s Electrochemical O2
30 minutes (NDIR) for full performances
< 1h (PMG) for full performances
5 points factory calibration per measuring channel, stored in the memory
2 points (zero and span) user calibration
 Typical Applications
1. Processing monitoring in metallurgy
Places Use Range

Entry of coal milling Safety monitoring O2: 0-25%

Outlet of coal milling O2: 0-25%

Outlet of bag dust collector CO:0-2000ppm

O2: 0-25%
pulverized coal bunker CO: 0-2000ppm

2. Gas monitoring in cement

Places Use Range

Kiln feed end chamber Efficient controlling O2: 0-25%

Emission reducing CO: 0-3000ppm
Decomposition furnace outlet NO:0-3000ppm

C1 preheater outlet Efficient controlling O2: 0-25%

Emission reducing CO: 0-3000ppm
High temperature fan outlet NO:0-3000ppm

Kiln outlet dust collecting Safety monitoring CO: 0-2000ppm

chamber inlet and outlet
Coal mining dust collecting CO: 0-2000ppm
chamber inlet and outlet

pulverized coal bunker CO: 0-2000ppm

3. CEMS
Places Use Range

Stack Environmental SO2：0-2000ppm

monitoring Nox:0-2000ppm
CO2:0-5000ppm
CO2:0-25%
O2:0-25%
 Online flue gas monitoring system
Gas route diagram

Installation
 Gas conditioning components

Compressed chiller

Sampling pump
Peltier gas cooler

Electromagnetic valve

Peristaltic pump
Water condenser

Gas conditioning system Analysis cabinet

 Why should be GASBOARD 3000?

3. Why flue gas analyzer from Cubic can measure up to 5 components simultaneously?

We adopts advanced microflow infrared gas

sensors, four microflow gas sensors of SO2,
NO,CO2,CO, together with an imported ECD(O2)
of long working life are built inside in one single
analyzer.

4. How to solve the inference from water vapor to SO2 and NOx?

The traditional double-beam infrared gas sensor technology due to the impact of filter
bandwidth, SO2, NOx and water vapor IR absorption peaks overlap, cross-infection is very
serious. Experimental results show: 4 ℃ in the flue gas water vapor saturation SO2, NOx
measurement results of up to 50-100ppm.

Infrared gas sensors using micro-flow, while the water allocation of special
compensation mechanism, to a large extent resolved gaseous water on SO2, NOx
interference problems, after testing and validation, saturated air at room temperature for
SO2, NOx maximum of only 5-8ppm

5. How to eliminate the environment’s influence on flue gas analyzer?

Ambient temperature change is inevitable, so in order to ensure the stability of infrared

gas analyzer, the temperature correction method commonly used to address the
changes in temperature brought on the application of instruments to measure results,
the method applies only to air flow over Small, relatively constant temperature
environment.

Overall temperature sensor and the use of a combination of temperature correction

method can solve the problem of environmental temperature