New Product Introduction

Product Improvement

Technical Information

Number 8- 2016 Technical Bulletin

New Undercarriage Components for Hitachi®

EX1200-6 Mining Excavator .

NEW PRODUCT INTRODUCTION

The continuous demand from the Surface Mining Market for a wider range of products, in addition to
continuous improvement in terms of machine cost per hour performance, has driven ITM® to introduce the
new undercarriage components suitable for Hitachi® EX1200-6. Mining Excavators. The products are the
result of extensive engineering activities, new materials and wide variety of laboratory and field tests.

A Titan International, Inc. Brand

 New Product Introduction
Product Improvement

Technical Information

Number 8 - 2016 Technical Bulletin

Part No. E4025001M00000 Track Chain without Shoes - Technical Data
A

Dimensions
Y
Position Units - mm (inch)
A 280 (11,02)
B 109 (4,29)
C 79,5 (3,13)
D 183 (7,2)
E 256,6 (10,1)
F 33,8 (1,33)
Y
G 60,32 (2,37)
H 321,7 (12,67)
J 292,8 (11,53)
G F
K 181 (7,13)
L 105 (4,13)
M 98,52 (3,88)
N 143,2 (5,64)
Number of Elements Available:
48 Elements
49 Elements
D
E

55 Elements
Weight:
48 Elements 2.467 kg (5.439 lb)
49 Elements 2.518 kg (5.551 lb)
55 Elements 2.826 kg (6.230 lb)

B C

SECTION Y-Y
M
K

N
J

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Number 8 - 2016 Technical Bulletin

Part No. Z4012200N0000V Double Grouser Shoe - Technical Data

Dimensions
Position Units - mm (inch)
700 (27,56)
A
1000 (39,37)
B 256,6 (10,1)
C 183 (7,2)
D

D 306 (12,05)
E 79,5 (3,13)
F 34 (1,34)
G 23,5 (0,93)
C
H 50 (1,97)
B
Weight:
A
700 mm (27,5 in) 52,6 kg (115,6 lb)
1000 mm (39.4 in) 76,4 kg (168,4 lb)

G
F

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Number 8 - 2016 Technical Bulletin

Part No. A76120A0M00
Lower Roller with Brackets - Technical Data

Dimensions
F Position Units - mm (inch)
G A 350 (13,77)
D
B 290 (11,41)
V C
C 302 (11,89)
S
D 378 (14,88)
E 504 (19,84)
F 568 (22,36)
G 408 (16,6)
H 110 (4,33)
N
A

J 217 (8,54)
J

L 28,5 (1,12)
M 172 (6,77)
N 125 (4,92)
L
E S 136 (5,35)
M
V 20°
Weight: 221 kg (487,2 lb)

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Number 8 - 2016 Technical Bulletin

Part No. C7612000M00
Carrier Roller - Technical Data

S
V
A

L
N

M E

Dimensions
Position Units - mm (inch)
A 240 (9,44)
B 210 (8,27)
E 170 (6,69)
F 391 (15,39)
H 85 (3,34)
L 24 (0,94)
M 85 (3,34)
N 44 (1,73)
S 116 (4,57)
U 260 (10,23)
V 15°
W 180 (7,08)
Weight: 80,1 kg (176,6 lb)

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Number 8 - 2016 Technical Bulletin

Part No. P7612400M00
Idler with Brackets - Technical Data

Dimensions
Position Units - mm (inch)
A 930 (33,61)
H B 884 (34,8)
I C 140 (5,51)
D 290 (11,41)
E 128 (5,03)
F 390 (15,35)
G 580 (22,83)
C

H 466 (18,34)
I 330 (12,99)
L 24 (0,94)
M 114 (4,48)
N 478 (18,81)
Q 190 (7,48)
Weight: 760 kg (1.675,5 lb)
D
E

L
B
A
M
Q

F
N
G

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Number 8 - 2016 Technical Bulletin

Part No.R76120A0M01
Sprocket - Technical Data

R L

G
S

Dimensions
Position Units - mm (inch)
A 1125,9 (44,33)
B 1134 (44,65)

A C 1027,33 (40,44)
C

D 828 (32,59)
D2
D2

B
Q

D2 954 (37,56)
F 120 (4,72)
G 14 (0,55)
L 280 (11,02)
N 44 (1,73)
Q 888 (34,96)
R 15 (0,59)
S 29 (1,14)
N° Bolts : 30
F
N° Teeth : 25
Weight: 209 kg (460,76 lb)

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Number 8 - 2016 Technical Bulletin

MAIN FEATURES AND BENEFITS

The new track links are manufactured with special

boron steel, quenched, tempered and stress relieved to
guarantee high resistance and support heavy structural
loads.

The track link rail is deep induction hardened to optimize

wear performance in any environment and working
condition.

The track chain is grease lubricated to reduce pin and

bushing internal wear and, as a consequence, reduce
track chain pitch elongation.

The track pins receive heat treatment specifically studied

to resist bending and wear even under the most extreme
conditions.

The master section joint system (Slip Fit Type) offers maximum reliability and serviceability for minimum
machine downtime during parts replacement.

The track shoes are available in Heavy Duty version (shoe plate thickness 23,5 mm - 0,93 in.); they
receive quench and temper treatment to increase robustness and avoid bending and, at the same time,
resist wear even in very demanding environment. A central mud hole is provided to reduce accumulation
of material on the track chain.

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Number 8 - 2016 Technical Bulletin

Roller shell is made from special boron steel and

differential hardened to increase robustness, guarantee
high resistance and optimize wear performance in any
environment.

The roller shaft is induction hardened, realized with high

surface finishing quality, to resist heavy radial and axial
loads and in the meantime guarantee an adequate internal
oil lubrication.

Upper roller shells are Through-Hardened to increase the

roller wear life, strengthness and durability.

The roller shaft is induction hardened, realized with high

surface finishing quality, to resist heavy radial and axial
loads and in the meantime guarantee an adequate internal
oil lubrication.

The new sprocket are quenched and tempered plus

induction hardened to obtain high resistance and, in the
meantime, significantly improve wear performances in any
environment.

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Number 8 - 2016 Technical Bulletin

Idler wheel is made from special cast steel, with idler rim
induction hardened to increase robustness and optimize
wear performance.

MARKETING INFORMATION AND AVAILABILITY

The reference numbers are listed in the following table. As a consequence superseded products will be
gradually discontinued:

Superseded Main Machine Models

New Part Number Availability Date 1)
Part Number 2) Manufacturer Model

K40252A0M49700 - None - Hitachi® EX1200-6 2th Quarter 2016

E4025001M00049 - None - Hitachi® EX1200-6 2th Quarter 2016

Z4012200N0700V - None - Hitachi® EX1200-6 2th Quarter 2016

A76120A0M00 - None - Hitachi® EX1200-6 2th Quarter 2016

C76120A0M01 - None - Hitachi® EX1200-6 2th Quarter 2016

R76120A0M01 - None - Hitachi® EX1200-6 2th Quarter 2016

P7612400M00 - None - Hitachi® EX1200-6 2th Quarter 2016

1)
: The availability date is subject to change without notice. Please refer to your ITM® Local Sales Representative or to our ITM® AMK Sales Dpt.
reference personnel for further detailed information.
2)
: The interchangeability with new component part number and superseded part number is intended for the complete item only. Single internal
components interchangeability MUST be verified for each single item. Please refer to ITM® WEB Catalogue for further detailed information.

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Technical Information

Number 8 - 2016 Technical Bulletin

Please be aware that the list may not fully cover all applications and machines configurations. Please refer
to ITM® WEB Catalogue for special applications, additional not-listed machines in the HITACHI® EX1200-6
Class (like Custom Special Order machines) or further technical information on this product.

INTERCHANGEABILITY
Track chain, shoes , bolts and nuts, idler, upper and lower rollers are fully interchangeable with original
components. Please refer to ITM® WEB Catalogue for further detailed information regarding internal
components interchangeability.

SERVICE INFORMATIONS
For all components wear rates listed in this Technical Bulletin please refer to ITM® “Undercarriage Service
and Wear Limits Handbook”.
Refer also to ITM® “Undercarriage Wear & Care Manual” (available from January 2013) for recommended
undercarriage maintenance usage and repairs.

A Titan International, Inc. Brand 11 of 12

HITACHI EX1200-6_rev00_(03_10_2016)
Titan International
Quincy, IL, USA
Bryan, OH, USA
Des Moines, IA, USA
Freeport, IL, USA
Saltville, VA, USA
Titan Tire Corporation
Union City, TN, USA
Titan Pneus do Brasil Ltda
São Paulo, Brazil
Voltyre-Prom
Volgograd, Russia
Titan Mining Services (TMS)
SWT
Saskatoon, SK, Canada
Titan Mining Services (TMS)
Titan Australia Pty Ltd
Emerald, QLD, Australia
Kalgoorlie, WA, Australia
Karratha, WA, Australia
Mildura, VIC, Australia
Muswellbrook, NSW, Australia
Perth, WA, Australia
Port Hedland, WA, Australia
Sydney, NSW, Australia
Whyala, SA, Australia
Yatala, QLD, Australia
Titan Mining Services (TMS)
PT Titan Wheels Indonesia
Jakarta, Indonesia
Titan Mining Services (TMS)
Titan Wheels South Africa
(Pty) Ltd
Nuffield, Springs, SA
Titan Mining Services (TMS)
Aros del Pacifico S.A.C.
Lima, Peru
Titan Mining Services (TMS)
Aros del Pacifico S.A.
Santiago, Chile
Iquique, Chile
www.group-itm.com
www.titan-intl.com
Titan Steel Wheels Ltd
Kidderminster, UK
Titan Distribution (UK) Ltd
St. Helens, UK
Titan Italia SpA
Crespellano (BO), Italy
Finale Emilia (MO), Italy
Jesi (AN), Italy
Titan France SAS
Flers, France
Titan Asia A.S.
Aydin, Turkey
Wheels India Ltd
Tamilnadu, India
(Minority Share)
Italtractor ITM SpA
Fanano (MO), Italy
Ceprano (FR), Italy
Potenza, Italy
Titan Intertractor GmbH
Gevelsberg, Germany
Pyrsa Piezas y Rodajes S.A.
Monreal del Campo
(Teruel), Spain
Intertractor America Corp.
Elkhorn, WI, USA
Winston-Salem, NC, USA
ITM Latin America Ltda
Atibaia, São Paulo, Brazil
ITM Track (Tianjin) Ltd
Tianjin, P.R. of China
Titan ITM (Tianjin) Co. Ltd
WDA Tianjin, P.R. of China
Titan ITM Japan Ltd
Yokohama, Japan