Вы находитесь на странице: 1из 19

INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
RENR7863-02
May 2011

315C Excavator
Electrical System
AKE1-UP
BTL1-UP
CJC1-UP

© 2011 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION
Page 1 of 2
Component Schematic Machine Component Schematic Machine
Location Location Location Location
A/C Switch Panel E-3 1A Sensor - Fuel Level A-6 17
Actuator - Engine Governor A-12 1 Sensor - Pump Discharge Pressure 1 A-9 2F
Air Heater A-12 2 Sensor - Pump Discharge Pressure 2 A-9 3F
Alarm - Action D-2 2A Socket - 12V 2 x 7A E-6 21A
Alarm - Travel A-6 3 Socket - 12V 7A E-6 11A
Alternator C-12 4 Solenoid - 1 Pump-2 Pump Exchange 1 D-8 27
Antenna C-4 5 Solenoid - 1 Pump-2 Pump Exchange 2 D-8 28
Battery I-12 6 Solenoid - A/C Clutch C-12 19
Block - Terminal G-8 1E Solenoid - Double Action D-8 29
Breaker - Alternator G-10 2E Solenoid - Engine Shutdown A-12 22
Control- Engine/Pump F-8 3E Solenoid - Flow Limit Pressure A-10 20
Converter - Radio D-6 40 Solenoid - Hammer A-4 35
Converter - 12V 2 x 7A H-6 26 Solenoid - Hydraulic Lock D-12 1G
Converter-12V7A H-6 1D Solenoid - Power Shift Control A-10 4F
Diode - Alternator Regulator H-9 6E Solenoid - Quick Coupler C-10 37
Diode - Chassis Lamps I-11 6E Solenoid - Rotate CCW A-5 32
Diode - Heater Relay 1
I-8 11E Solenoid - Rotate CW A-4 33
1
Diode - Heater Control H-7 14E Solenoid - Single Action 1 C-4 30
Diode - Main Relay I-8 11E Solenoid - Single Action 2 C-4 31
Diode - Start Relay H-7 14E Solenoid - Swing Brake Cancel D-12 2G
Forward Warning Horn (Low) C-2 7 Solenoid - Thumb Open A-5 41
Forward Warning Horn (High) B-2 7 Solenoid - Thumb Close A-5 42
Fuse Block I-10 4E Solenoid - Travel Speed Change D-12 3G
Heater Switch Panel E-3 1A Speaker (L) F-6 12A
Joystick H-1 8B Speaker (R) F-6 12A
Joystick I-2 2C Switch - Air Cleaner H-12 25
Lamp - Cabs 1, 2 F-1 9 Switch - Aux. Hydraulic Pressure H-1 4D
Lamp - Boom (LH) C-2 8 Switch - Backup EPR Valve G-2 2B
Lamp - Boom (RH) C-2 8 Switch - Backup Gov A/D G-2 5B
Lamp - Chassis B-2 10 Switch - Coolent Level H-12 24
Lamp - Dome E-6 3A Switch - Disconnect G-11 18E
Lighter - Cigar D-1 4A Switch - Engine Oil Level A-12 21
Meter - Service D-1 5A Switch - Engine Oil Pressure B-12 23
Monitor F-1 6A Switch - Hammer Foot I-1 39
Motor - Fan F-6 22A Switch - Hammer Pressure A-4,A-5 36
Motor - Lower Washer H-12 11 Switch - Hammer Pressure H-1 3D
Motor - Lower Wiper I-1 2D Switch - Horn I-2 1C
Motor - Starter B-12 12 Switch - Hydraulic Oil Filter A-7 5F
Motor - Washer H-12 13 Switch - Hydraulic Oil Level A-7 6F
Motor - Wiper E-1 7A Switch - Implement Pressure D-11 5G
Radio - AM/FM C-5 9A Switch - Joystick Pressure I-3 5D
Relay - Boom Lamp I-11 5E Switch - Key G-1 6B
Relay - Cab Lamp I-11 7E Switch - Lower Washer D-3 15A
Relay - Chassis Lamp I-11 6E Switch - Lower Wiper D-3 16A
Relay - Heater I-7 8E Switch - Medium Line Pressure A-4 34
Relay - Horn H-11 9E Switch - Medium Line Pressure I-1 6D
Relay - Hydraulic Lock Solenoid H-11 10E Switch - Neutral Start H-2 7D
Relay - Main I-8 11E Switch - One Touch Low Idle G-1 3B
COMPONENT LOCATION
Page 2 of 2
Component Schematic Machine Component Schematic Machine
Location Location Location Location
Relay - Neutral Start H-11 12E Switch Panel D-2 13A
Relay - Rotate CCW H-7 20E Switch - Quick Coupler E-1 14A
Relay - Rotate CW H-7 21E Switch - Seat Heater D-3 17A
Relay - Start Control I-10 13E Switch - Secondary Shutdown 1 H-1 4B
Relay - Starter G-7 14E Switch - Sgl-Dbl Action Exchange D-4 19A
Relay - Thumb Open G-6 37E Switch - Throttle Position G-1 1B
Relay - Thumb Close G-6 38E Switch - Travel Pressure D-11 4G
Relay - Timer I-9 15E Switch - Under Window Limit E-1 20A
Resistor - Backup I-7 17E Switch - Window Limit F-1 18A
Seat With Seat Heater H-1 14 Timer - Engine Shutdown I-10 16E
Sender - Engine Coolant Temperature C-12 15 Unit - Air Conditioner G-5 47
Sender - Hydraulic Oil Temperature A-7 1F Unit - Heater G-5 47
Sensor - A/C Photo E-1 10A Unit - Heater Control I-7 19E
Sensor - AIH Coolant Temperature C-12 16 Unit-IND G-1 7B
Sensor - Engine Speed Pickup B-12 18 Wiper Control D-1 8A

1 Not equipped on some machines.


Machine locations are repeated for components located close together.
A = Inside of cab.
B = Inside of right console.
C = Inside of left console.
D = Under platform.
E = Around relay panel.
F = Inside of hydraulic pump unit.
G = Around control valve.
CONNECTOR LOCATION

Schematic Machine
Connector Number
Location Location
CONN 1 F-11 22E
CONN 2 F-10 23E
CONN 3 F-10 24E
CONN 4 F-10 25E
CONN 5 H-10 27E
CONN 6 H-10 27E
CONN 7 G-9 28E
CONN 8 G-9 29E
CONN 9 A-10 3F
CONN 10 G-8 30E
CONN 11 G-8 31E
CONN 12 G-8 32E
CONN 13 G-7 33E
CONN 14 G-7 34E
CONN 15 G-7 34E
CONN 16 D-5 28A
CONN 17 H-6 8D
CONN 18 F-5 24A
CONN 19 F-4 23A
CONN 20 F-4 24A
CONN 21 H-3 55
CONN 22 H-3 9D
CONN 23 I-3 21E
CONN 24 I-3 10A
CONN 25 I-2 29E
CONN 26 H-2 10D
CONN 27 H-2 11D
CONN 28 F-2 25A
CONN 29 E-1 30A
CONN 30 G-1 1B

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.
CID / MID / FMI
Component Identifiers (CID¹)
Module Identifier (MID²) Event Identifiers (EID³)
Engine and Pump Control
EID Event
(MID No. 069) 17 Coolant Overheat
CID Component
43 Battery Voltage Too Low
91 Throttle Position Signal
50 Battery Voltage Too High
96 Fuel Level Sensor
59 Low Coolant Level
110 Engine Coolant Temperature Sensor
95 Fuel Filter is Clogged
167 Alternator
100 Engine Oil Pressure is Low
168 Voltage of the Power Supply (Key Switch)
119 Fuel Level is Low
190 Speed Sensor
171 Engine Oil Level is Low
254 Electronic Control Module
179 Abnormal Battery Charge
271 Action Alarm
232 Water Separator Draining Demand
286 Signal for Low Engine Oil Pressure
235 Hydraulic Oil Level is Low
374 Swing Brake Solenoid
236 Hydraulic Oil Filter is Clogged
376 Travel Alarm
237 Overload Warning
Proportional Reducing Valve
581 272 Air Filter is Clogged
for the Power Shift Pressure
600 Hydraulic Oil Overheat
586 Engine Speed Dial
862 Special Filter is Clogged
587 Feedback Sensor for the Governor Actuator
863 Automatic Greasing Failure
588 Communication Problem Between Controller and Monitor
³ The EID is a code that indicates diagnostic events.
590 Engine Controller
598 Travel Speed Solenoid
600 Hydraulic Oil Temperature Sensor
1161 Pump Delivery Pressure Sensor (1)
1162 Pump Delivery Pressure Sensor (2)
1525 Straight Travel Solenoid
1590 Flow Limit Solenoid Valve
1931 1P/2P Select Solenoid Valve

¹ The CID is a diagnostic code that indicates which component is faulty.


² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
12 Bad device or component.
13 Out of calibration.
14 Parameter failures.
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
SPECIFICATIONS AND RELATED MANUALS

Related Electrical Service Manuals


Title Form Number
Engine and Pump Control RENR3814

Off Machine Switch Specification


Part No. Function Actuate Deactuate Contact Position1
5I-8005 Engine Oil Pressure 49 ± 9.8 kPa 29 kPa MAX Normally Open
(7.11 ± 1.42 psi) (4.21 psi MAX)
154-0498 Air Cleaner 635 ± 58 mm H2O - Normally Open
Hydraulic Hammer Pressure
Medium Line Pressure
490 ± 49 kPa 290 kPa MIN
167-3466 Medium Line Pressure Normally Open
(71.1 ± 7.1 psi) (42.1 psi MIN)
Aux Hydraulic Pressure
Hydraulic Hammer Pressure
Joystick Pressure
1 Contact position at the contacts of the harness connector.
WIRE DESCRIPTION
Page 1 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
Power Circuits Accessory Circuits (Continued)
101 RD Battery + 578 BU Washer - Aux.
103 RD Monitor 586 BR Aux. Hydraulic - Close
105 RD Keyswitch 590 GY Wiper Switch to Intermediate Module
107 RD Engine Shutdown 592 BU DC/DC Converter Power Output
109 RD Alternator B+ A513 RD ATCH Converter Memory
110 RD Timer Relay B+ A537 PK Seat Heater
112 PU Main Power Relay Output A579 OR Wiper Motor +
113 OR Panel B+ A580 BR Wiper Motor -
114 RD Forward Horn A581 GN Wiper Motor Raise
115 RD Cab Lamp A582 PU Wiper Motor Stop
118 GY Wiper/Washer A584 BU Front Window Limit Switch to Wiper control
119 PK Cab Fan A586 OR Wiper Switch to Wiper Control
120 YL 12V 7A Converter 1 A588 GN Safety Solenoid Relay to Solenoid
123 WH Seat Heater C537 GN A/C Photo Sensor +Signal
124 GN A/C C538 OR A/C Photo Sensor -Signal
129 BU Cigar Lighter C560 OR Left Rear Speaker
135 BU Switched Converter Output C566 PK Left Rear Speaker (Common)
143 BR Alternator Regulater C569 YL Second DC/DC Converter Power Output
147 BU Atch Solenoids E554 PK A/C Controller to A/C Compressor Clutch
149 PU Boom Lamp Lighting Circuits
150 OR Quick Coupler 607 PK Flood Lamp - Front
151 GN Neutral Start Limit Switch 615 YL Cab Flood Lights
152 BU Lower Wiper Washer 616 BU Boom Flood Lights
154 RD Neutral Start Limit Switch 645 RD Boom Lam Relay
160 PU Chassis Lamp 646 RD Delay Timer Lamp Switch ATCH
168 RD Refueling Lamp 684 RD Cab Lamp Relay to Delay Timer ATCH
169 PK Backup/Monitor Control A623 BU Right Cab Flood Lamp Switch to Relay
172 RD Atch Product Link Control Circuits
175 RD A/C Blower 763 BU Torque Converter Switch
176 RD Aux. Circuit 780 PU Coupler Disengage Solenoid
179 BU 12V 7A Converter 2 788 YL Engine Speed +
180 GN Aux. Circuit A718 PU Start Aid Coolant Sensor Signal
184 RD Engine/Pump Control A755 PK Throttle Switch #1
189 RD Engine Governor Actuator A756 BU Throttle Switch #2
191 WH Power Window Control A757 GY Throttle Switch #3
Ground Circuits A758 BR Throttle Switch #4
200 BK Main Chassis A761 PU Electronic Pump Control Throttle Ground
201 BK Operator Monitor Return A762 PU Electronic Pump Control Engine Speed Ground
210 BK Convertor Output (24/12V) A768 BU Powershift Control Sol.
229 BK Battery - A769 GY Powershift Control Sol.
235 Bk Engine/Pump Control Ground A770 PK Electronic Pump Control Bypass Switch to Resistor
Basic Machine Circuits F773 OR Governor Acceleration
304 WH Start Relay Output F774 WH Governor Deceleration
306 GN Start Relay to Start Relay Diode F873 YL Start Relay to Diode
307 OR Key Switch to Neutral Start Relay K776 GN Start Relay Control to Alternator
308 YL Main Power Relay Coil K777 GY Implement Pressure Switch
310 PU Start Aid SW to Start Aid Sol M734 BR Travel Mode Switch
320 RD Horn Relay to Horn Switch M736 BU Govemor Command
321 BR Backup Alarm Lamp Travel Alarm M737 WH Front Flow control Valve Solenoid
322 GY Forward Horn M739 YL Solenoid GND 2
326 PU Key Switch to Engine Shutdown Solenoid M741 GY Travel Alarm Cancel
327 PK Engine Shutdown Timer to Engine Shutdown Sol. M742 PU AEC Model Switch
330 YL Start Control Relay to Start Relay 877 YL Air Heater
Monitoring Circuits 892 BR Cat Data Link +
403 GN Altemator (R) Term 893 GN Cat Data Link -
405 GY Operator Monitor Oil Pressure (Low Set) K843 GN Stem 3 Extend Switch
410 WH Operator Monitor Action Alarm K844 GY Stem 4 Extend Switch
412 BU Operator Monitor Coolant Flow K847 PU Stem 3 Retract Switch
WIRE DESCRIPTION
Page 2 of 2
Wire Wire Wire Wire
Description Description
Number Color Number Color
430 BU Operator Monitor Air Filter K848 WH Stem 4 Retract Switch
487 OR Hydraulic Oil Flow Switch K849 YL ATT Stem 1
491 PK Hydraulic Oil Temperature Sensor K851 BU ATT Stem 3
492 GY Coolant Temperature Sensor Signal K852 GN ATT Stem 4
495 GN Fuel Level Signal K858 YL Stem 3 Control Valve A
496 WH Operator Monitor Panel Hydraulic Oil Level K862 GY Stem 3 Control Valve B
C468 BU Engine Oil Level K871 WH Pump Exchange Solenoid
E472 GN ATT 12V Sensor Supply K872 OR Single/Double Action Exchange Solenoid
E473 GY Stem 1 Modulation K879 GN Double Action Solenoid
E474 OR Stem 2 Modulation C987 RD + Battery
H465 GN Travel Alarm Cancel Indicator K9O4 GN Pump Discharge - Signal
H466 BU AEC Mode Indicator K906 GN Swing Brake Solenoid - Signal
H467 WH Travel Mode indicator 1 K907 BU Swing Brake CancelSolenoid
H476 WH Joystick Pressure Switch L968 OR Sol GND 1
Accessory Circuits L969 WH Engine Pump Control PS Valve +
501 GN Wiper - Front (Low) L971 GN Travel Pressure Switch
506 PU Washer - Front L972 BU Low Idle Switch
508 PU Radio Speaker - Left L973 GN Fine Swing Control Relay To Solenoid Valve
509 WH Radio Speaker - Left (common) L975 PK Start Aid Control Lamp 1 Output
511 BR Radio Speaker - Right M947 OR Rotate CW Relay
512 GN Radio Speaker - Right (Common) M954 BU Hammer Foot Switch To Hammer Solenoid
530 OR Washer - Right M962 YL Rotate CCW Relay
535 BU Switch To Wiper Switch T967 YL Pump Discharge 2 Pressure Sensor
575 YL Wiper - Aux. (Park) T713 GN Atch Thumb Relay (Open)
576 PK Wiper - Aux. (Low) T714 BU Atch Thumb Open
T715 WH Atch Thumb Relay (Close)
T716 PK Atch Thumb Close
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
12 11 10 9 8 7 6 5 4 3 2 1

RELAY PANEL RELAY PANEL OPERATOR STATION OPERATOR STATION


RD-00 RD-00 BK-00 TG
169-PK-18 L34 L34
CA CC CE E 330-YL 200-BK-18 (17E) BACKUP M947-OR-18 308-YL 1 (39) ATCH
(11E) MAIN RELAY 169-PK-18 L15
S WH/BU 330-YL 200-BK-18 RESISTOR 235-BK-18 M954-BU 2 HAMMER
POS NEG POS NEG (5E) BOOM LAMP RELAY (13E) START CONT
GND BK 200-BK-18 200-BK-18 (11E) HEATER RELAY DIODE 102-8016 E
A770-PK-18
(19E) HEATER CONT UNIT
L15 M962-YL-18 CONN 24 CONSOLE (LH) FOOT SW
161-3128 RELAY 200-BK-14 DIODE 121-1022 193-3496 138-4653
200-BK-18 200-BK-14 H476-WH-18 1
094-2080 110-RD 121-1022 A (NOTE G)
645-RD-18 L YL K776-GN-18 200-BK-14 235-BK-18 2
(6) BATTERY 189-RD (NOTE P) L14
3T-5760
P WH/YL 403-GN-18 310-PU-18
E
308-YL-18 200-BK-18 151-GN H476-WH-18 1 3
CONN 25

KEY SW.(START)
616-BU R WH/GN 309-GY-18 310-PU-18 308-YL-18 135-BU 200-BK-18 154-RD 235-BK-18 2 4

CHECK TERM.
E 308-YL 308-YL C569-YL 200-BK-18 189-RD 5 H

KEY SW.(ON)
200-BK-18

REGULATOR
INDICATOR
E 105-RD 308-YL 200-BK 200-BK 320-RD-18 6 E472-GN-18 1 GY-18 + SW-1
E 200-BK-18
149-PU (16E) ENG SHUTDOWN SOLENOID BU-14 4 327-PK-14 169-PK-18 308-YL 200-BK 200-BK K849-YL-18 (5D) ATCH TH H 235-BK-18 2 BU-18 - SW-1

200-BK-18

200-BK-14
200-BK-14

200-BK-18
200-BK-18
200-BK-18
200-BK-18
RELAY
308-YL-18

TEMP.
TIMER ON (KEY) GN-18 3 308-YL-18 306-GN 308-YL 210-BK K851-BU-18 JOYSTICK 1 E472-GN-18 E474-OR-18 3 RD-18 + SW-2 (2D) ATCH LOWER

GND
(NOTE B)

200-BK
200-BK
CJ (NOTE C) (6E) CHASSIS LAMP 138-5190 GND BK-18 2 200-BK-18 308-YL-18 229-BK K852-GN-18 PRESS. SW 2 E474-OR-18 235-BK-18 4 BK-18 - SW-2 WIPER MOTOR
308-YL-18 L13 A 167-7079
RD-00 RD-00 BK-00 RELAY DIODE + BATTERY RD-14 1 107-RD-14 120-YL 103-RD 200-BK-18 167-3466 3 K844-GY-18 K844-GY-18 5 WH-18 + SW-3
CH (NOTE C) CK (NOTE C) 330-YL E (NOTE B)
I 121-1022 607-PK
330-YL (15E) TIMER RELAY
179-BU 105-RD 200-BK-18 (NOTE N) 4 K848-WH-18 K848-WH-18 6 BR-18 - SW-3 576-PK-18 3 J
E 607-PK 200-BK-18 113-OR-18 235-BK-18 5 235-BK-18 535-BU 1
684-RD-18 163-6703 E SE
POS NEG POS NEG 160-PU-18 FUSE BASE 615-YL WJ CG CF 118-GY 576-PK-18 6 320-RD-18 YL-18
SW-4
575-YL-18 4
+

2
1
A623-BU-18 616-BU 200-BK-14 (11E) MAIN RELAY SE A 103-RD 123-WH-18 575-YL-18 TC 200-BK-18 GN-18 200-BK-18 2
(6E) CHASSIS LAMP RELAY
645-RD-18 172-RD-18 213-0772 E
CHASSIS AG 105-RD 124-GN-14 535-BU CONN 24 235-BK-18 H HORN SW S +1
MOTOR
ATCH 5A (4E) FUSE BLOCK FUSE 646-RD-18 184-RD (FORMERLY WG WA (8E) HEATER PLATFORM 113-OR-18 129-BU 105-RD 235-BK-18

A718-PU-18

A770-PK-18
L975-PK-18
BATTERY 161-3128 183-1000 5A 141-2759 189-RD 165-4026) RELAY -

310-PU-18
308-YL-18
(2C) ATCH JOYSTICK 187-9975(NOTE M)

200-BK-18

169-PK-18
169-PK-18
308-YL-18
308-YL-18

330-YL-18
5A 684-RD-18 118-GY 135-BU 307-OR 320-RD-18

310-PU-18
GND

200-BK-18
OUT

101-RD-6
101-RD-6
3T-5760 (NOTE C) 10A 113-8490 309-GY-18 116-0144

101-RD-4
112-PU-6

306-GN
306-GN
877-YL-4
646-RD-18 10A 160-PU 123-WH-18 147-PU 308-YL 200-BK-18 1 320-RD-18

308-YL
308-YL
308-YL
308-YL
+B

IN
607-PK 10A SPARE 15A 113-8491 149-PU 322-GY 124-GN-14 151-GN 308-YL 535-BU 2 200-BK-18
607-PK 15A 115-RD 327-PK-14 129-BU 152-BU 575-YL-18 A H A (6D) ATCH
E 15A
E
403-GN-18 A P 147-PU 154-RD 308-YL 576-PK-18 CONN 23 H (1C) HORN SW
128-2134
K851-BU-18 1 MEDIUM LINE
PRESS. SW
107-RD-14 607-PK 120-YL 1 120-YL 1 24V IN 151-GN 169-PK-18 607-PK K849-YL-18 320-RD-18 235-BK-18 2
A/C BLOWER L16 167-3466
160-PU 15A 175-RD-14 103-RD 616-BU 200-BK 2 120-YL 2 24V MEMORY 152-BU 175-RD-14 A755-PK-18 K851-BU-18 200-BK-18

1
3
4
2
TIMER RELAY E (NOTE B)
10A 110-RD 105-RD 892-BR-18 179-BU 3 200-BK 3 GND IN 154-RD 189-RD A756-BU-18 K852-GN-18
(7E) CAB LAMP RELAY HORN L13
10A 114-RD
CAB LAMP
105-RD 893-GN-18 200-BK 4 4 12V OUT 169-PK-18 191-WH-14 A757-GY-18 200-BK-18 CONSOLE (LH)
161-3128 10A 115-RD A588-GN 135-BU 5 135-BU 5 12V MEMORY 175-RD-14 307-OR A758-BR-18 235-BK-18

200-BK-14
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

200-BK-18
200-BK-18
DOME LAMP/MEMORY A (4D) ATCH
684-RD-18 10A 103-RD 105-RD C987-RD-14 210-BK 6 210-BK 6 GND OUT 189-RD 308-YL A768-BU-18

110-RD
189-RD
KEY SW L34

200-BK

200-BK
308-YL
10A 105-RD 110-RD K776-GN-18 C569-YL 7 191-WH-14 320-RD-18 A769-GY-18 235-BK-18 (4B) SECONDARY SHUTDOWN SW K852-GN-18 1 AUX HYD
E/P CONT (1D) ATCH 12V 7A A PRESS. SW
615-YL 10A 184-RD 172-RD-18 235-BK-18 101-RD-4 229-BK 8 307-OR 607-PK A770-PK-18 235-BK-18 (7D) NEUTRAL START 4D-1836 235-BK-18 2
(24) COOLANT E ENG SHUTDOWN (20E) ATCH ROTATE CONVERTER 154-RD A RD-18 167-3466
15A 107-RD-14 175-RD-14 151-GN 877-YL-4 9 308-YL 607-PK F773-OR-18 235-BK-18 LIMIT SW (NOTE R)
LEVEL SW ATCH V CONT CCW RELAY 167-3467 151-GN B WH-18 (NOTE B)
(13) WASHER (11) LOWER WASHER 15A C987-RD-14 184-RD 10 320-RD-18 607-PK F774-WH-18 151-GN 163-6785
245-9205 PRODUCT LINK L29 AG AG
(OLDER MODELS 7T-8890 7T-8890 (25) AIR CLEANER SW
154-0498
115-RD 5A 172-RD-18
AUX CKT
C987-RD-14 151-GN 200-BK-18
200-BK-18
169-PK-18 149-5050 CONN 17 11 607-PK K906-GN-18 154-RD 189-RD C BK-18
10A 176-RD 114-RD 169-PK-18 (NOTE H) 12 615-YL 607-PK K907-BU-18 189-RD
096-0744)
(9E) HORN RELAY 105-RD 306-GN
NOTE: HARNESS E A (3D) ATCH
15A 149-PU 151-GN 645-RD-18 615-YL L968-OR-18

FUSE BASE
FUSE BASE
161-3128 E CHANGED FOR SERIAL L12 L12 HYD HAMMER
MOTOR MOTOR
WH
160-PU 103-RD 169-PK-18 308-YL 12V 7A POWER SUPPLY 646-RD-18 645-RD-18 L969-WH-18 K849-YL-18 1
+ - + - 320-RD-18 113-OR-18 105-RD RELAY PANEL 306-GN 308-YL NO. AKE199-UP AND A588-GN 646-RD-18 L972-BU-18 A AG 235-BK-18 2 PRESS. SW
WG
118-GY 113-OR-18 308-YL 308-YL CJC1182-UP WITH A770-PK-18 A588-GN M736-BU-18 103-RD 308-YL 1 308-YL 167-3466

308-YL-18
322-GY E 120-YL 118-GY 308-YL-18 308-YL-18 ADDITION OF HEATER R 120-YL 1 24V IN 147-PU A770-PK-18 200-BK-18 113-OR-18 308-YL 2 308-YL (NOTE L)
RELAY PANEL CONN 17

RELAY PANEL
E A/C 308-YL-18 308-YL-18 TC TH A A
15A 124-GN-14 123-WH-18 120-YL DIODES. OTHER 1 120-YL 2 24V MEMORY 308-YL C569-YL 235-BK-18 118-GY
C C SW PANEL/RADIO
5A 113-OR-18 124-GN-14 123-WH-18 330-YL 330-YL 2 200-BK 3 GND IN 403-GN-18 210-BK 169-PK-18 123-WH-18 CONSOLE (RH)

OPERATOR STATION
WASHER/WIPER MACHINES; SEE

2
1

10
11
12

10
11
12
330-YL A718-PU-18

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
114-RD 10A 118-GY 129-BU 124-GN-14 3 4 12V OUT 410-WH-18 229-BK A537-PK-18 129-BU

1
2
3
4

1
2
3
4
TF

OPERATOR STATION
C 10A 152-BU
LOWER WASHER/WIPER
143-BR-18 129-BU 684-RD-18 A770-PK-18 HARNESS E BOX 4 135-BU 5 12V MEMORY 506-PU-18 147-PU 135-BU
BACKUP/MONITOR CONT BELOW FOR CONN 22 J

101-RD-6
101-RD-6
C (10E) HYD LOCK SOL RELAY 5A 169-PK-18 147-PU 147-PU 169-PK-18 L975-PK-18 5 210-BK 6 GND OUT 578-BU 308-YL 147-PU J J J J
CIGAR LIGHTER (26) ATCH 12V 7A
161-3128 10A 129-BU 152-BU 152-BU 308-YL 200-BK-18 WIRING DIAGRAM. 6 892-BR-18 403-GN-18 535-BU 147-PU A537-PK-18 1 (14) ATCH SEAT WITH
CHASSIS LAMP CONVERTER

M962-YL-18
SEAT HEATER

K862-GY-18
200-BK-18 10A 160-PU 169-PK-18 154-RD 646-RD-18 306-GN 7 179-BU 1 24V IN 893-GN-18 410-WH-18 575-YL-18 200-BK-18 2
H SEAT HEATER 167-3467 H

T715-WH-18

M736-BU-18
F774-WH-18
L969-WH-18
K843-GN-18

K906-GN-18
T713-GN-18

A768-BU-18

A756-BU-18
A769-GY-18

A757-GY-18
E472-GN-18
164-0505

K907-BU-18
K847-PU-18

F773-OR-18
L968-OR-18

A758-BR-18
A537-PK-18

A770-PK-18

A755-PK-18
E473-GY-18

L972-BU-18
5A 123-WH-18 179-BU 175-RD-14 A770-PK-18 308-YL 8 179-BU 2 24V MEMORY A755-PK-18 506-PU-18 576-PK-18 147-PU

150-OR-18
412-BU-18

430-BU-18
506-PU-18

780-PU-18
235-BK-18

200-BK-18

200-BK-18

235-BK-18

235-BK-18

200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18
200-BK-18
200-BK-18
200-BK-18
169-PK-18
12V 7A CONVERTER 1

308-YL
A588-GN 10A 120-YL 191-WH-14 179-BU 308-YL 9 200-BK 3 GND IN A756-BU-18 578-BU 103-RD 152-BU
E

307-OR
105-RD

326-RD
578-BU

12V 7A CONVERTER 2

607-PK
308-YL
A588-GN 10A 179-BU 114-RD 189-RD 403-GN-18 105-RD A 10 4 12V OUT A757-GY-18 892-BR-18 113-OR-18 169-PK-18
E ATCH SOL
10A 147-PU 151-GN 191-WH-14 A718-PU-18 200-BK-18 B (NOTE B) 11 C569-YL 5 12V MEMORY A758-BR-18 893-GN-18 118-GY 169-PK-18
ALT REGULATOR

101-RD-6
101-RD-6
101-RD-4
112-PU-6
L975-PK-18

877-YL-4
189-RD 5A 143-BR-18 154-RD 307-OR 308-YL C 12 229-BK 6 GND OUT A768-BU-18 A755-PK-18 123-WH-18
POWER WINDOW J
151-GN 15A 191-WH-14 189-RD 320-RD-18 A769-GY-18 A756-BU-18 124-GN-14 169-PK-18
BOOM LAMP
10A 149-PU
AUX CKT
189-RD 607-PK E WK 12V 2X7A POWER SUPPLY (NOTE D) E554-PK-18 A757-GY-18 129-BU 191-WH-14 E472-GN-18 1 GY-18 + SW-1
(NOTE B)
(12E) NEUTRAL START RELAY 10A 180-GN CONN 6 189-RD 615-YL 684-RD-18 1 684-RD-18 (21E) ATCH ROTATE F773-OR-18 A758-BR-18 135-BU 403-GN-18 235-BK-18 2 BU-18 - SW-1

L20
QUICK COUPLER X
161-3128 5A 150-OR-18 645-RD-18 646-RD-18 2 CW RELAY F774-WH-18 A768-BU-18 147-PU 410-WH-18 E473-GY-18 3 RD-18 + SW-2
200-BK-18 5A 119-PK-18
CAB FAN
189-RD 646-RD-18 149-5050 H465-GN-18 A769-GY-18 147-PU 506-PU-18 CONN 21 CONN 26 CONN 27 235-BK-18 4 BK-18 - SW-2
10A CONN 5 AE 306-GN A588-GN
330-YL
E (14E) HEATER CONT
DIODE
(NOTE H) H466-BU-18 E554-PK-18 152-BU 535-BU K843-GN-18 5 WH-18 + SW-3
(NOTE B)
306-GN 15A 307-OR H467-WH-18 F773-OR-18 169-PK-18 575-YL-18 K847-PU-18 6 BR-18 - SW-3

K776-GN-18

A718-PU-18

308-YL-18
C987-RD-14
WJ L18

L975-PK-18
ATCH PRODUCT LINK E E (NOTE Q)

893-GN-18
F873-YL

403-GN-18
172-RD-18

309-GY-18
5A 320-RD-18 309-GY-18 H476-WH-18 F774-WH-18 175-RD-14 576-PK-18

200-BK-14
235-BK-18
892-BR-18
327-PK-14

A588-GN
A770-PK-18
121-1022

123-WH-18

191-WH-14
322-GY 309-GY-18 308-YL-18 308-YL-18 K849-YL-18 H465-GN-18 191-WH-14 578-BU L972-BU-18 YL-18

151-GN
124-GN-14

184-RD
189-RD

616-BU
322-GY
113-OR-18

175-RD-14

320-RD-18

645-RD-18

646-RD-18

646-RD-18
646-RD-18

607-PK
169-PK-18

308-YL
E SW-4

A588-GN
307-OR A588-GN 143-BR-18 306-GN K851-BU-18 H466-BU-18 403-GN-18 607-PK 235-BK-18 GN-18

151-GN

307-OR
103-RD
105-RD

154-RD

189-RD
129-BU

152-BU

179-BU
118-GY
L11 L5

147-PU

M736-BU-18

F774-WH-18
L969-WH-18
607-PK
120-YL

615-YL

308-YL

308-YL

K906-GN-18

K843-GN-18
A768-BU-18

A756-BU-18
A769-GY-18

A757-GY-18

E472-GN-18
(14E) START RELAY J ONE TOUCH LOW

K907-BU-18

K847-PU-18
F773-OR-18
L968-OR-18

A758-BR-18
A770-PK-18

A755-PK-18

A537-PK-18

E473-GY-18

L972-BU-18
1
2
3
4
5
6

154-RD A588-GN 306-GN K852-GN-18 H467-WH-18 410-WH-18 615-YL

150-OR-18
TF

780-PU-18
235-BK-18

235-BK-18

200-BK-18
235-BK-18

235-BK-18

235-BK-18
235-BK-18
235-BK-18
200-BK-18
169-PK-18
C (6E) ALT REGULATOR DIODE IDLE SW
200-BK-18 F873-YL K871-WH-18 H476-WH-18 506-PU-18 645-RD-18

307-OR
105-RD

326-RD
DIODE

607-PK
308-YL
FUSE BASE 200-BK-18 F873-YL 121-1022 K849-YL-18 578-BU 646-RD-18 (8B) ATCH JOYSTICK 187-9975(NOTE M)
121-1022 TJ TJ
308-YL-18 K872-OR K851-BU-18 607-PK 892-BR-18

M947-OR-18

M962-YL-18
E

K862-GY-18

CONSOLE (RH)
K858-YL-18
892-BR-18 (14E) START RELAY K879-GN K852-GN-18 607-PK 893-GN-18
403-GN-18
893-GN-18

F873-YL 2
172-RD-18
235-BK-18

892-BR-18

A 308-YL-18 893-GN-18 125-1302 K906-GN-18 K872-OR 615-YL A537-PK-18

OPERATOR STATION
306-GN 1 (3B) ONE TOUCH

T715-WH-18
308-YL

308-YL

308-YL
308-YL

T713-GN-18
J

T714-BU-18

T716-PK-18
B 235-BK-18 235-BK-18 K907-BU-18 K879-GN 645-RD-18 A588-GN
E (37E) ATCH THUMB (38E) ATCH THUMB LOW IDLE SW
C L968-OR-18 K906-GN-18 646-RD-18 C569-YL L972-BU-18

CONSOLE (RH)
128-2134

RELAY PANEL
308-YL

308-YL
308-YL
D 893-GN-18 112-PU-6 112-PU-6 112-PU-6 109-RD-8 (OPEN) RELAY (CLOSE) RELAY L969-WH-18 K907-BU-18 892-BR-18 H465-GN-18 235-BK-18
E 892-BR-18 101-RD-6 101-RD-6 101-RD-6 WE WF 149-5050 149-5050 L972-BU-18 L968-OR-18 893-GN-18 H466-BU-18
(NOTE A) F 109-RD-6 109-RD-6 109-RD-6 304-WH-8 (NOTE J) (NOTE J) M734-BR-18 L969-WH-18 A588-GN H467-WH-18 (5B) BACKUP

L15
G (NOTE A) 150-OR-18 M736-BU-18 L972-BU-18 C569-YL K872-OR GOV SW (7B) IND UNIT
H 119-PK-18 CONN 7 CONN 8 CONN 10 (NOTE A)
M741-GY-18 M734-BR-18 E554-PK-18 K879-GN A/D J 163-6702
J M742-PU-18 M736-BU-18 H465-GN-18 M734-BR-18 163-6711 607-PK RD-18 LIGHT
CONN 11 CONN 12 CONN 13 CONN 14 200-BK-14 M741-GY-18 H466-BU-18 M741-GY-18 J 200-BK-18 BK-18 GROUND
ET CONN L37 2 1
200-BK-14 M742-PU-18 H467-WH-18 M742-PU-18 169-PK-18 F773-OR-18

M947-OR-18
WH WC L37

M962-YL-18
101-RD-6 109-RD-6 235-BK-18 200-BK-14 K872-OR 200-BK-14 J F774-WH-18 (1B) THROTTLE

200-BK-18

235-BK-18
CE SA 60A 3 POS SW

A770-PK-18

123-WH-18

191-WH-14
T716-PK-18 235-BK-18 200-BK-14 K879-GN 200-BK-14

124-GN-14

113-OR-18
320-RD-18

645-RD-18

175-RD-14

646-RD-18
169-PK-18

304-WH-8

M947-OR-18

T715-WH-18
M962-YL-18

T713-GN-18
101-RD-6
101-RD-4

109-RD-6
109-RD-8
J 106-0107
CONN 15

K862-GY-18

T714-BU-18
(2E) ALT BREAKER

A588-GN

877-YL-4

T716-PK-18
K858-YL-18
BK-00 T715-WH-18 235-BK-18 235-BK-18 M734-BR-18 210-BK 169-PK-18

K776-GN-18
A718-PU-18

C987-RD-14
151-GN
G G

307-OR
189-RD

105-RD

154-RD

103-RD
152-BU

129-BU

179-BU

118-GY
147-PU

L975-PK-18
607-PK
615-YL

308-YL

120-YL

403-GN-18

893-GN-18
171-2208

172-RD-18
309-GY-18
BK-00 235-BK-18 235-BK-18 M741-GY-18 229-BK 169-PK-18 235-BK-18 1 BK-18 COM

200-BK-14

235-BK-18
892-BR-18
327-PK-14

A588-GN
1 2

308-YL

308-YL
CK (NOTE C) 235-BK-18 M742-PU-18 235-BK-18 K906-GN-18 A755-PK-18 2 PK-18 S1

151-GN

SWITCH PANEL
184-RD

189-RD
616-BU
322-GY
607-PK
(18E) DISCONNECT SW

308-YL
3
235-BK-18 235-BK-18 200-BK-14 124-GN-14 K907-BU-18 A756-BU-18 3 BU-18 S2
7N-0718 CONN 13 200-BK-14 175-RD-14 A770-PK-18 A757-GY-18 4 GN-18 S3
CONN 13

WA

WC
7N-0719 (NOTE C)

WE

WF
CG
4 5

CF
E E E TF TJ 200-BK-14 607-PK A768-BU-18 A758-BR-18 5 BR-18 S4
403-GN-18
893-GN-18

L17
172-RD-18
412-BU-18
430-BU-18
506-PU-18

200-BK-18
200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18

892-BR-18

E E E 6
T713-GN-18 RD 1 124-GN-14 200-BK-14 E554-PK-18 L969-WH-18 6
578-BU

L20
200-BK

10
11
12

10
11
12
308-YL

(6B) KEY SW

A
C

C
B

B
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
RELAY PANEL T715-WH-18 BK 2 200-BK-14 210-BK 200-BK-14 M736-BU-18

2
3
1
4

1
2
3
4

150-OR-18
10
11
12

780-PU-18
A

C
B
L10 7 8

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
235-BK-18 (47) A/C UNIT RD/BU 3 175-RD-14 229-BK 200-BK-14 235-BK-18 9G-7641
SA A A A C C C C TF TC TJ TH 161-3779 9 J U
C C TG GN 4 E554-PK-18 235-BK-18
(1E) BLOCK L19 L19 L31 R
T714-BU-18 BR 5 607-PK 235-BK-18 308-YL 308-YL
121-1023 (47) ATCH 10 11
CHASSIS
RD-00
RD-00

T716-PK-18 BK 6 200-BK-14 A769-GY-18


L16 L16 L16 L16 HEATER UNIT A L10 12 J J C OFF
L968-OR-18 326-RD 326-RD
L28 L28 164-0490 J S ON
(NOTE A) 307-OR 307-OR
L30

L27 L27 L17 L17 L17 (2B) BACKUP


(NOTE B) 105-RD 105-RD B ST

L20
L9 L9 EPR VALVE SW
235-BK-18 235-BK-18 235-BK-18
L18 L18 L18 L18 L18 163-6710 CONN 30
L28

L31 L31 L31 L31 L20 L20


CONSOLE (RH)
308-YL 308-YL
L30

L28

L27

L31
(NOTE A) CONN 1 CONN 2 CONN 3 CONN 4 150-OR-18 M954-BU
L34 L34 L34
L35 L35 L35 L35
780-PU-18
(NOTE A) L5 L5 L5
119-PK-18 119-PK-18 119-PK-18
A A A A CAB CAB
(3E) ENG/PUMP CONT (18A) WINDOW LIMIT SW
157-3165
10
11
12

10
11
12

10
11
12

Y X
A

C
B
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
RD-00
RD-00

(FRONT)
C C C TC L35
150-OR-18 1 117-6306
L AF AF AE 780-PU-18 2 F

H467-WH-18

M741-GY-18
M742-PU-18
H465-GN-18

M734-BR-18
H466-BU-18
A537-PK-18
410-WH-18

191-WH-14

123-WH-18
GN 1 119-PK-18 119-PK-18 A584-BU-18

403-GN-18

893-GN-18

113-OR-18
645-RD-18

646-RD-18
506-PU-18

235-BK-18

200-BK-14

200-BK-14
892-BR-18

169-PK-18

576-PK-18
575-YL-18

A588-GN
K879-GN
K872-OR
BK 2 200-BK-18 200-BK-18 A584-BU-18

C569-YL
H
H476-WH-18

H467-WH-18
K871-WH-18

103-RD
578-BU
535-BU
152-BU
129-BU

135-BU
118-GY

147-PU
M736-BU-18

M741-GY-18

PUMP DISCHARGE 1 PRESS. SENSOR

PUMP DISCHARGE 2 PRESS. SENSOR


F774-WH-18

M742-PU-18
L969-WH-18

H465-GN-18

229-BK

210-BK
FUEL SECONDARY FILTER PLUGGED

607-PK
M734-BR-18
K776-GN-18

K906-GN-18

K852-GN-18

615-YL
H466-BU-18
A768-BU-18

A756-BU-18
A769-GY-18

A757-GY-18
A718-PU-18

K907-BU-18

K851-BU-18

K862-GY-18
F773-OR-18

L968-OR-18

A758-BR-18
A755-PK-18
L972-BU-18
E554-PK-18

K849-YL-18

K858-YL-18
L975-PK-18

410-WH-18

200-BK-18 200-BK-18
892-BR-18
403-GN-18

893-GN-18

403-GN-18

893-GN-18

893-GN-18
893-GN-18
893-GN-18
893-GN-18

893-GN-18

403-GN-18
172-RD-18
172-RD-18
412-BU-18
430-BU-18

309-GY-18
506-PU-18

506-PU-18

780-PU-18
235-BK-18

200-BK-14
235-BK-18
200-BK-14
200-BK-14
235-BK-18

235-BK-18
892-BR-18

892-BR-18

892-BR-18

892-BR-18

892-BR-18
327-PK-14
304-WH-8

K871-WH
101-RD-4
109-RD-6

A588-GN

K879-GN
877-YL-4

FUEL PRIMARY FILTER PLUGGED


K872-OR

OVERLOAD ALARM CANCEL SW


184-RD
189-RD
578-BU

616-BU
322-GY

578-BU

147-PU
200-BK

607-PK
308-YL

308-YL

(22A) ATCH

WATER SEPARATOR LEVEL SW


ATCH STEM 2 SWING CANCEL

ATCH STEM 1 SWING CANCEL

ATCH STEM 3 SWING CANCEL


ATCH STEM 4 SWING CANCEL
200-BK

TRAVEL STRAIGHT PRESS. SW

TRAVEL ALARM CANCEL IND


TRAVEL SPEED CHANGE SOL
+ MOTOR-

TRAVEL ALARM CANCEL SW


FAN MOTOR A A Y

SWING BRAKE CANCEL SOL


200-BK 615-YL 615-YL 615-YL RD-18

CAPSULE FILTER PLUGGED


ONE TOUCH LOW IDLE SW
AIR HEATER CONTROLLER

SPECIAL FILTER PLUGGED


L6

PRIMARY NFC PRESS. SOL


TRAVEL RIGHT PRESS. SW
180-5316

COOLANT TEMP SENSOR


POWER SHIFT CONT SOL
200-BK-18 103-RD 615-YL 200-BK 200-BK WH-18

O.L.W.D. PRESS. SENSOR


GOVERNOR COMMAND
FLOW LIMIT PRESS. SOL

FAN MOTOR CONT SOL

ENG SPEED SENSOR (+)

HYD OIL TEMP SENSOR


IMPLEMENT PRESS. SW

1
2
GOVERNOR FEEDBACK
TRAVEL STRAIGHT SOL

10
11
12

10
11
12
13
14
15
16
17
18

10
11
12
13
14
15
16
17
18
19
20
21
ENG SPEED SENSOR (-)
F F M M F

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
ALTERNATOR R TERM.
CAB

AIR CLEANER SENSOR


200-BK-14 152-BU 200-BK

JOYSTICK PRESS. SW

COOLANT LEVEL SW

QUICK COUPLER SW

FUEL LEVEL SENSOR

OPTION PWM IN (1)


AUTO LUB FAILURE

ENG OIL PRESS. SW


169-PK-18 200-BK (9) ATCH

OPTION CONT SOL


OPTION CONT SOL

TRAVEL MODE IND


CAT DATA LINK (+)
THROTTLE DIAL S1
THROTTLE DIAL S2

THROTTLE DIAL S3
THROTTLE DIAL S4

AIR HEATER RELAY


HYD OIL LEVEL SW
TRAVEL PRESS. SW

ENG OIL LEVEL SW


TRAVEL MODE SW

CAT DATA LINK (-)


F F Z
SWITCH RETURN

103-RD 535-BU CAB LAMP 1

KEY SWITCH ON
(12A) SPEAKER (R)

STARTER RELAY
FINE SWING SW
OPTION SOL (1)

TRAVEL ALARM
AEC MODE IND
AEC MODE SW

FAULT ALARM
508-PU-18 200-BK 607-PK 167-3441

+12V SUPPLY
7Y-5505

SENSOR GND

SENSOR GND
L24

BACKUP SW
F
OPTION SW
OPTION SW

509-WH-18 200-BK 892-BR-18 183-1035 (NOTE E)

SOL GND 1
SOL GND 2
SOL GND 3
SOL GND 4
L26

H467-WH-18
L23

M741-GY-18
M742-PU-18
H465-GN-18

M734-BR-18
H466-BU-18
A537-PK-18

C569-YL-14
410-WH-18

123-WH-18
511-BR-18 511-BR-18 200-BK-18 893-GN-18

403-GN-18

893-GN-18

113-OR-18

150-OR-18
645-RD-18

646-RD-18

135-BU-14
506-PU-18

780-PU-18
201-BK-18
200-BK-14

200-BK-18

235-BK-18

229-BK-14

200-BK-14

200-BK-14

210-BK-14
892-BR-18

169-PK-18

576-PK-18
575-YL-18

K871-WH

K879-GN
L973-GN

K872-OR
512-GN-18 512-GN-18 200-BK C537-GN-18 615-YL 615-YL RD-18

307-OR
GND

GND

103-RD
578-BU
535-BU
152-BU
129-BU

118-GY

310-PU

147-PU
200-BK

200-BK
200-BK

586-BR

607-PK
615-YL
615-YL C538-OR-18 200-BK 200-BK WH-18
+B

+B

A584-BU-18 200-BK 200-BK F N N


200-BK-18 201-BK-18 (9) ATCH
L6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
A579-OR CAB LAMP 2
M737-WH-18

(12A) SPEAKER (L)


K871-WH-18

M736-BU-18

M736-BU-18
M736-BU-18
F774-WH-18

CONN 28
K776-GN-18

K906-GN-18

K904-GN-18

M739-YL-18
A768-BU-18
A769-GY-18
A718-PU-18

A761-PU-18
A762-PU-18

L971-GN-18
C468-BU-18

F
K777-GY-18
F773-OR-18
E554-PK-18
L975-PK-18

T967-YL-18
496-WH-18

A580-BR 167-3441
893-GN-18

403-GN-18

893-GN-18
893-GN-18

403-GN-18
403-GN-18

403-GN-18

495-GN-18
487-OR-18

7Y-5505
412-BU-18
430-BU-18

763-BU-18
309-GY-18

405-GY-18

492-GY-18
506-PU-18

506-PU-18
200-BK-14
200-BK-14
200-BK-14

235-BK-18
235-BK-18
235-BK-18
892-BR-18

892-BR-18
892-BR-18

321-BR-18
327-PK-14

491-PK-18

788-YL-18
304-WH-8
101-RD-4
109-RD-6

X C F G
A588-GN
877-YL-4

A581-GN
CONN 18 CONN 19 CONN 20 F G 183-1035 (NOTE E)

200-BK-14

200-BK-18
184-RD

189-RD

578-BU

616-BU
322-GY

578-BU
147-PU

(NOTE A)
200-BK

235-BK
235-BK
607-PK

308-YL
308-YL

308-YL

508-PU-18 200-BK A582-PU 1 103-RD-18 1 +B

M737-WH-18
H476-WH-18

H467-WH-18
K871-WH-18
M741-GY-18

M736-BU-18

M736-BU-18
M742-PU-18

L969-WH-18

H465-GN-18

200-BK
200-BK
200-BK
200-BK
M734-BR-18

K852-GN-18

K904-GN-18
H466-BU-18

M739-YL-18
CAB
A756-BU-18

A757-GY-18

A762-PU-18

A761-PU-18
L971-GN-18

C468-BU-18

K851-BU-18
K777-GY-18

K907-BU-18

L968-OR-18
A758-BR-18
A755-PK-18

L972-BU-18

K849-YL-18
L975-PK-18

T967-YL-18
496-WH-18

410-WH-18
509-WH-18 200-BK-14 2 201-BK-18 2 GND

893-GN-18

495-GN-18

403-GN-18
487-OR-18
412-BU-18

430-BU-18
405-GY-18

763-BU-18

492-GY-18
780-PU-18
892-BR-18

321-BR-18

491-PK-18
788-YL-18
L9 (6A) MONITOR

M954-BU
200-BK-18 3 169-PK-18 3 ACC
184-RD

184-RD
235-BK

235-BK

308-YL 103-RD 4 4 +12V 157-3198


113-OR-18 5 893-GN-18 5 CDL +
F 118-GY 118-GY 6 892-BR-18 6 CDL -
103-RD 129-BU 129-BU 7 607-PK-18 7 LIGHT

H467-WH-18

M741-GY-18
M742-PU-18
H465-GN-18

M734-BR-18
H466-BU-18
A584-BU-18
F

A537-PK-18
C569-YL-14
509-WH-18

123-WH-18

410-WH-18
200-BK 152-BU 403-GN-18 8 8

512-GN-18

403-GN-18

893-GN-18
L22

113-OR-18
113-OR-18

113-OR-18

645-RD-18
646-RD-18
135-BU-14
508-PU-18

506-PU-18
201-BK-18

200-BK-14

200-BK-14
210-BK-14
229-BK-14
235-BK-18
511-BR-18

892-BR-18
169-PK-18

576-PK-18

607-PK-18
575-YL-18
L22

K871-WH

K879-GN
L973-GN
K872-OR
169-PK-18 410-WH-18 (NOTE A)

307-OR
103-RD

103-RD
103-RD
103-RD

103-RD

129-BU

152-BU
118-GY

535-BU
535-BU

535-BU

578-BU
147-PU

310-PU
(NOTE A)

200-BK

586-BR
607-PK
607-PK

607-PK
615-YL
(3A) DOME LAMP 403-GN-18 506-PU-18
(NOTE A) CAB
176-1986 410-WH-18 A584-BU-18 YL/GN
F (10A) A/C
780-PU-18 200-BK L7 506-PU-18 200-BK
PHOTO SENSOR
200-BK 535-BU 200-BK C538-OR-18
167-7083
607-PK 200-BK-18 C537-GN-18
200-BK 645-RD-18 235-BK-18 YL/WH
M737-WH-18
M736-BU-18

M736-BU-18

M736-BU-18
M736-BU-18
F774-WH-18
K776-GN-18
K906-GN-18

K904-GN-18

M739-YL-18
A768-BU-18
A769-GY-18
A718-PU-18

A761-PU-18
A762-PU-18

L971-GN-18
C468-BU-18
K777-GY-18
F773-OR-18

L9
E554-PK-18

T967-YL-18
496-WH-18

200-BK-18 646-RD-18 501-GN-18


403-GN-18
403-GN-18
403-GN-18

403-GN-18

495-GN-18
487-OR-18

763-BU-18
309-GY-18

405-GY-18

492-GY-18
506-PU-18

780-PU-18
780-PU-18
200-BK-14
200-BK-14
235-BK-18
200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18

321-BR-18
327-PK-14

491-PK-18

788-YL-18
304-WH-8

OPERATOR STATION
101-RD-4
109-RD-6

F F
A588-GN
877-YL-4

A584-BU-18 892-BR-18 530-OR-18 (20A) ATCH UNDER


189-RD

578-BU

616-BU
322-GY

L6
147-PU
200-BK
235-BK
235-BK

235-BK

607-PK

308-YL
308-YL

308-YL
308-YL

308-YL

200-BK 893-GN-18 590-GY-18 152-BU WINDOW LIMIT SW

M737-WH-18
H467-WH-18
H476-WH-18

OPERATOR STATION
K871-WH-18
M736-BU-18
M736-BU-18
M741-GY-18
M742-PU-18
L969-WH-18
H465-GN-18

M734-BR-18

K852-GN-18

K904-GN-18
H466-BU-18

M739-YL-18
A756-BU-18
A757-GY-18

A761-PU-18
A762-PU-18

L971-GN-18
C468-BU-18
K907-BU-18

K851-BU-18

K851-BU-18
K851-BU-18
K851-BU-18

K851-BU-18
K777-GY-18
L968-OR-18
A758-BR-18
A755-PK-18

L972-BU-18

K849-YL-18

K849-YL-18
K849-YL-18

K849-YL-18
L975-PK-18
129-6466

T967-YL-18
410-WH-18

496-WH-18
615-YL A584-BU-18 A586-OR-18

403-GN-18

495-GN-18

893-GN-18
487-OR-18

763-BU-18

412-BU-18
430-BU-18
405-GY-18

492-GY-18
321-BR-18

892-BR-18
491-PK-18

788-YL-18
615-YL H465-GN-18 535-BU (NOTE F)

CAB
184-RD
184-RD

184-RD
235-BK
235-BK
308-YL
H466-BU-18

C537-GN-18
C538-OR-18
E 615-YL H467-WH-18 E

CAB
M734-BR-18
C 135-BU-14 M741-GY-18 113-OR-18

C569-YL-14
MOTOR

135-BU-14

210-BK-14
229-BK-14
(11A) ATCH M742-PU-18 645-RD-18 (7A) WIPER
12V 7A F 201-BK-18 646-RD-18
L24

L23

L22

H467-WH-18
MOTOR

1
2

1
2

1
2

M741-GY-18
M742-PU-18
H465-GN-18

M734-BR-18
H466-BU-18
A584-BU-18
TC TH TG

A537-PK-18
509-WH-18

123-WH-18

410-WH-18
SOCKET 210-BK-14 235-BK-18 H465-GN-18 A579-OR BU/BK

512-GN-18

403-GN-18

893-GN-18
113-OR-18

113-OR-18

645-RD-18
646-RD-18
535-BU-18
535-BU-18
508-PU-18

506-PU-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18

200-BK-18

200-BK-14

201-BK-18
235-BK-18
511-BR-18

892-BR-18
607-PK-18

607-PK-18

576-PK-18

169-PK-18
189-3424

575-YL-18
L24

K871-WH

K879-GN
L973-GN
K872-OR
121-0987 C537-GN-18 H466-BU-18 A580-BR BU/RD

307-OR
103-RD

103-RD
535-BU

578-BU

129-BU
152-BU

535-BU
118-GY
147-PU
147-PU
147-PU
147-PU

147-PU

310-PU

200-BK
586-BR
607-PK

607-PK
(1A) A/C SW PANEL C538-OR-18 H467-WH-18 A581-GN GN
L23 157-3210
C569-YL-14 F M734-BR-18 A582-PU BU

K851-BU-18
(21A) ATCH

K849-YL-18

K849-YL-18
(1A) ATCH HEATER M741-GY-18 200-BK BK
L22 12V 2X7A F F
SW PANEL M742-PU-18
M737-WH-18
M736-BU-18
F774-WH-18
K906-GN-18

K776-GN-18
K904-GN-18

M739-YL-18
A768-BU-18
A769-GY-18
A718-PU-18
A761-PU-18
A762-PU-18
L971-GN-18

C468-BU-18
K777-GY-18

SOCKET
F773-OR-18
E554-PK-18

T967-YL-18
496-WH-18

229-BK-14 176-2005 200-BK-18 (14A) ATCH QUICK


403-GN-18
403-GN-18
403-GN-18
403-GN-18

403-GN-18

495-GN-18
487-OR-18
763-BU-18

309-GY-18

405-GY-18

492-GY-18
200-BK-14
200-BK-14
235-BK-18
200-BK-14

235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18
235-BK-18

235-BK-18
200-BK-18

235-BK-18
321-BR-18

327-PK-14

491-PK-18

788-YL-18
304-WH-8

L31 L31
101-RD-4
109-RD-6

121-0987 Z AA
A588-GN

877-YL-4

T714-BU-18 COUPLER SW
L8
189-RD

616-BU
322-GY

L7 L7
147-PU

2 1
200-BK
235-BK
235-BK
235-BK

235-BK
607-PK
308-YL

T716-PK-18 (NOTE D) 150-OR-18 150-OR-18 7N-2353


3
235-BK-18 780-PU-18 780-PU-18
(40) ATCH RADIO CONVERTER
235-BK-18 (BEFORE NOV. 2002) ATCH RADIO CONVERTER CONN 29
(AFTER NOV. 2002)
L26 L8

A C TG 235-BK-18
TC TH 235-BK-18 VALVE GP 165-9549(NOTE H)

C560-OR-18
C566-PK-18
509-WH-18
512-GN-18
TC

113-OR-18

508-PU-18
200-BK-18

511-BR-18
CHASSIS

C560-OR-18
C566-PK-18
509-WH-18

509-WH-18
(27) ATCH 1PUMP-2-PUMP

512-GN-18

512-GN-18
113-OR-18

113-OR-18
103-RD-18
508-PU-18

508-PU-18
200-BK-18

200-BK-18

200-BK-18

200-BK-18
511-BR-18

511-BR-18
L26

K871-WH 1

103-RD

H467-WH-18
607-PK

M741-GY-18
M742-PU-18

H465-GN-18
M734-BR-18

H466-BU-18
A586-OR-18

A586-OR-18
A584-BU-18
EXCHANGE SOL 1

A537-PK-18
123-WH-18

410-WH-18
501-GN-18

501-GN-18

403-GN-18
103-RD

113-OR-18

530-OR-18

530-OR-18
646-RD-18
645-RD-18
535-BU-18

535-BU-18

590-GY-18

590-GY-18
506-PU-18
235-BK-18 2

607-PK

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18
200-BK-18

200-BK-18

235-BK-18

200-BK-18
607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18
607-PK-18

607-PK-18

576-PK-18
A513-RD-18

575-YL-18
A513-RD-18

K871-WH
VALVE GP 158-8251 121-1491

A581-GN
K879-GN
509-WH-18

A579-OR
113-OR-18

A582-PU
103-RD-18

L973-GN
K872-OR
592-BU-18

A580-BR
200-BK-18
512-GN-18

200-BK-18
592-BU-18
508-PU-18
200-BK-18

511-BR-18

307-OR

578-BU

129-BU
118-GY
147-PU

147-PU

310-PU

147-PU

147-PU

200-BK

200-BK
586-BR
F
C

T714-BU-18
(1G) HYD LOCK TC

T716-PK-18

K849-YL-18
F

235-BK-18
A588-GN 1 SOL (28) ATCH 1PUMP-2-PUMP
K871-WH 1

4
9
3

6
7
1

10
AC F
K851-BU-18
K862-GY-18

EXCHANGE SOL 2
K858-YL-18

K849-YL-18
200-BK-18 2 121-1491 235-BK-18 2
235-BK-18

235-BK-18

235-BK-18

4
9
3

6
7
1

10
AC
K871-WH

F F F F F F F F F F F F

M954-BU
121-1491
K879-GN
K872-OR

AC

4
5
1
2
3
6
M737-WH-18

AA
M736-BU-18
F774-WH-18

1
2
3
7

6
8

1
2
10
11
12
13
14
15
16
17
18
19
20

10
11
12
13
5
K776-GN-18

K904-GN-18

M739-YL-18

235-BK-18
A768-BU-18
A769-GY-18
A718-PU-18
A761-PU-18
A762-PU-18
C468-BU-18

C
F773-OR-18

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
E554-PK-18

T967-YL-18
496-WH-18

780-PU-18

TC
CONN 16
403-GN-18

495-GN-18
487-OR-18
309-GY-18

405-GY-18
492-GY-18

(2G) SWING BRAKE


200-BK-18
235-BK-18

235-BK-18
235-BK-18
235-BK-18
235-BK-18

321-BR-18
327-PK-14

491-PK-18
788-YL-18
304-WH-8

235-BK-18
101-RD-4
109-RD-6

(29) ATCH DOUBLE ATCH SW ATCH START AID ATCH HAMMER ATCH FINE
877-YL-4

K906-GN-18 1

GROUND
GROUND
CANCEL SOL K879-GN 1 + -

WA+
WASH

WASH
LOW
GND

GND
189-RD

616-BU
322-GY
147-PU

ACC
235-BK

+B
607-PK
308-YL

235-BK-18

STOP
REV
ACTION SOL (NOTE B) SW (NOTE B) SW (NOTE B) SWING CONT

SPACE

SPACE
SPACE

SPACE
SPACE

W. CW
W. LOW

W. CCW
AEC MODE SW
763-BU-18 235-BK-18 2

+12V UNSWITCHED

L. BOOM
IGNITION
+12V SWITCHED
D TO RADIO D

+24V INPUT

ALARM CANCEL SW
TRAVEL MODE SW

WIPER CUT
121-1491 200-BK-18 2

AEC MODE IND


L25

A513-RD-18

A513-RD-18

ALARM CANCEL IND


235-BK-18

509-WH-18
121-1491 CONN 16 SW (NOTE B)

512-GN-18

INT (6)

INT (3)

RISE. S
L. CHASSIS
113-OR-18
103-RD-18
592-BU-18

592-BU-18
508-PU-18
A588-GN

TRAVEL MODE IND 1


TRAVEL MODE IND 2
200-BK-18

200-BK-18
511-BR-18

RD
BK
W. INT (6)
W. INT (3)
K777-GY-18 (5A) SERVICE

L33
C 235-BK-18 METER (4A) CIGAR
K906-GN-18 (3G) TRAVEL SPEED L36
6T-7337 LIGHTER
L971-GN-18 763-BU-18 1 K871-WH

509-WH-18

113-OR-18
103-RD-18
512-GN-18
CHANGE SOL

508-PU-18

200-BK-18

200-BK-18

200-BK-18
200-BK-18
511-BR-18
9W-0335
200-BK-18 235-BK-18 2 121-1491 K871-WH
L21 AA AA
235-BK-18 (8A) WIPER CONT
L4

MEM

GND
12V
24V
IGN
235-BK-18 K871-WH HARNESS E WITHOUT HEATER DIODES 155-7042

1
2
3
7

6
8

5
235-BK-18 C K879-GN (2A) ACTION ALARM
235-BK-18 K777-GY-18 1 (5G) IMPLEMENT 200-BK-18 ATCH (19A) ATCH SINGLE-DOUBLE (17A) ATCH SEAT (15A) ATCH LOWER (16A) ATCH LOWER 132-1829
235-BK-18 2 PRESS. SW
NOTE: TO RADIO ATCH HEATER SW WASHER SW WIPER SW (13A) SWITCH PANEL
CONVERTER ACTION EXCHANGE SW
THIS SECTION (NOT ALL) OF HARNESS E IS EFFECTIVE HEATER 163-6721 163-6718 163-6701
170-9335
RD-00
RD-00

235-BK-18 CONVERTER 205-4285 170-6956 163-6719


K851-BU-18 CONT UNIT
FOR MACHINES WITH SERIAL NUMBERS: AKE1-198 193-3496
134-1346 (NOTE H)
C K858-YL-18 308-YL-18
K862-GY-18 L36 AND CJC1-1181. THESE MACHINES ARE NOT 308-YL-18
L971-GN-18 1 (4G) TRAVEL L6 L6 L6
235-BK-18 2 K872-OR EQUIPPED WITH THE HEATER DIODES. THIS 308-YL
PRESS. SW
170-9335
SECTION OF HARNES E WOULD SUBSTITUE FOR THE 308-YL KEY SW.(START)
308-YL F CAB
CHECK TERM.

L32 200-BK-18 HARNESS E SECTION WITH HEATER DIODES THAT


KEY SW.(ON)

REGULATOR

L32
INDICATOR

200-BK-18 308-YL
IS SHOWN ABOVE. 113-OR-18 1 ACC OPERATOR STATION
200-BK-18 200-BK-18 2 GND
RELAY
TEMP.

GND

509-WH-18 3 SPEAKER (L)(-)


ENGINE 512-GN-18 5 SPEAKER (R)(-) (9A) AM/FM RADIO
607-PK 6 163-6708
C CG CF E
ILLUMI HARNESS AS.
(15) COOLANT TEMP 103-RD 7 BACKUP
SENDER 492-GY-18 508-PU-18 8 SPEAKER (L)(+)
IDENT PART NO. LOC
2
1

A 238-1538 F-4
RD-00
RD-00

5I-7578 T E 511-BR-18 10 SPEAKER (R)(+) (5) ANTENNA C K 616-BU K SYMBOL DESCRIPTION C 251-0188 G-8
HEATER C566-PK-18 4 167-3492 (8) ATCH
235-BK-18 C560-OR-18 9
616-BU 1 616-BU
BOOM LAMP (LH)
E 259-4867 G-8(WITH HEATER DIODES)
RELAY 200-BK 2 200-BK
X 153-2521 CIRCUIT CONNECTED E 213-0537 G-8(WITHOUT HEATER DIODES)
A718-PU-18

116-0144
A770-PK-18
L975-PK-18

200-BK
403-GN-18
403-GN-18
310-PU-18

310-PU-18
200-BK-18

200-BK-18

169-PK-18
169-PK-18
308-YL-18

308-YL-18
308-YL-18

780-PU-18 1 GN-18 F 163-6787 F-4


101-RD-4

L
877-YL-4

C
306-GN
306-GN

(16) AIH COOLANT 200-BK-18 2 GN-18 G 163-6810 F-2


308-YL
308-YL
308-YL
308-YL

TEMP SENSOR 1 A718-PU-18 CAB CIRCUIT NOT CONNECTED


H 170-6959 J-2
196-7975 T
2 200-BK-18 (37) ATCH QUICK OPERATOR STATION J 197-4279 H-2
COUPLER SOL ELECTRICAL CONNECTION TO
K849-YL-18 L MACHINE STRUCTURE K 197-4318 C-3
152-8346
C L33
M954-BU 616-BU
(8) ATCH L 197-4379 C-2 C
BOOM LAMP (RH) INTERNAL ELECTRICAL CONNECTION M 167-3456 F-1
235-BK-18 200-BK
200-BK-18
153-2521 TO SURFACE OF COMPONENT M 170-9295 F-1 (NOTE E)
169-PK-18
K872-OR
N 167-3456 F-1
309-GY-18 200-BK-18 169-PK-18 L36 L36 N 170-9295 F-1 (NOTE E)
K776-GN-18 TC (30) ATCH SINGLE CONNECTOR
200-BK-18 306-GN
K872-OR K872-OR 1 ACTION SOL 1
P 167-3457 J-6
109-RD-6 R 167-3473 H-6 (NOTE D)
200-BK-18

200-BK-18 308-YL
L B C
105-RD 308-YL L25
K849-YL-18 K872-OR 200-BK-18 2 215-4890 H# CIRCUIT GROUPING DESIGNATION T 183-1001 B-2
(4) ALTERNATOR ALT P 403-GN-18 T714-BU-18 200-BK-18 (NOTE H)
5I-8085 321-BR-18 169-PK-18 308-YL
T716-PK-18 200-BK-18
U 170-6828 G-1
R E 147-PU 306-GN 308-YL-18 X 197-4345 H-10
200-BK-6 322-GY 235-BK-18 ATCH WIRE, CABLE, COMPONENT
321-BR-18
495-GN-18 308-YL 308-YL-18
200-BK-18
L36
200-BK-18 TC (31) ATCH SINGLE
Y 204-1923 F-3
322-GY
607-PK 308-YL-18 403-GN-18
200-BK-18 K851-BU-18 K872-OR 1 ACTION SOL 2
Z 204-1920 F-3
200-BK-18 487-OR-18 AA 204-1919 E-1
616-BU 308-YL-18 403-GN-18
K858-YL-18 200-BK-18 2 215-4890 SPLICE
101-RD-4 491-PK-18 L2 403-GN-18 A718-PU-18 AC 227-7221 D-6
109-RD-6 200-BK-14 200-BK-18 K862-GY-18 (NOTE H) T
495-GN-18
L3 235-BK 330-YL A770-PK-18
235-BK-18
616-BU
322-GY
(7) FORWARD WARNING BLADE, SPADE, RING OR SCREW AE 197-4316 H-10
189-RD 496-WH-18 684-RD-18 L975-PK-18 200-BK AF 197-4420 F-6
C HORN (LOW) TERMINAL
(19) A/C COMPR 109-RD-6 304-WH-8 200-BK-18 L1 200-BK
607-PK 169-PK-18 200-BK-18 322-GY 7Y-3919 AG 238-1497 H-10
CLUTCH SOL 2 200-BK-18 309-GY-18 308-YL L4 235-BK-18 200-BK-18
616-BU 308-YL 200-BK-18 200-BK CABLE AS. TC 193-3429 F-10 (NOTE H)
176-1895 1 E554-PK-18 403-GN-18 309-GY-18 235-BK-18
A768-BU-18 646-RD-18 306-GN 607-PK TE 186-4603 A-9 (NOTE K)
492-GY-18 327-PK-14 235-BK-18 200-BK-18 CA 170-9482 J-12
A769-GY-18 200-BK
200-BK-18

235-BK-18 A770-PK-18 308-YL 322-GY CC 170-6929 J-12 TF 193-3414 G-7 (NOTE H)


A718-PU-18 403-GN-18 K904-GN-18 308-YL
K776-GN-18 405-GY-18 491-PK-18 L2
607-PK CE 213-0893 J-12 TG 193-3427 G-7 (NOTE G)
T967-YL-18 403-GN-18 E 616-BU L1 TH 213-0616 G-7 (NOTE J)
235-BK-18 492-GY-18 L3 487-OR-18 CF 193-3528 J-8
M737-WH-18 A718-PU-18 105-RD A 200-BK C T T TJ 213-0617 G-7 (NOTE J)
C 200-BK-6 788-YL-18 496-WH-18
(NOTE B) 322-GY CG 193-3529 J-8
(23) ENG OIL M739-YL-18 L975-PK-18 200-BK-18 B 200-BK (7) FORWARD WARNING
BK-18 405-GY-18 101-RD-4 877-YL-4 147-PU 322-GY 322-GY CH 170-9484 J-12 (NOTE C)
PRESS. SW 235-BK 308-YL C 200-BK HORN (HIGH)
304-WH-8 A718-PU-18 200-BK 200-BK CJ 170-6929 J-12 (NOTE C)
5I-8005 L21 235-BK-18
147-PU WK
200-BK
7Y-3920 CK 213-0896 J-12 (NOTE C) WIRE AS.
405-GY-18 A761-PU-18 200-BK-14
147-PU 684-RD-18 1 684-RD-18 200-BK-14 WA 213-0871 G-8
200-BK-18
200-BK-18

BK-18 235-BK-18 E554-PK-18 A762-PU-18


235-BK-18 C468-BU-18 235-BK-18 646-RD-18 2 321-BR-18 WC 170-6935 G-8
E 495-GN-18 WE 163-6757 G-8
788-YL-18 E554-PK-18 E START RELAY STRAP AS.
A762-PU-18 F773-OR-18 235-BK-18 306-GN 235-BK-18 WF 111-4829 G-8
C
235-BK-18 306-GN DIODE 235-BK-18 IDENT PART NO. LOC WG 213-0873 J-7
304-WH-8 327-PK-14 F774-WH-18
K776-GN-18

A718-PU-18
C987-RD-14

121-1022
L975-PK-18

G S 330-YL WH 170-9409 G-10


893-GN-18

403-GN-18

SA 204-1635 G-11
172-RD-18

309-GY-18

A768-BU-18
200-BK-14
235-BK-18
892-BR-18
327-PK-14

877-YL-4 K776-GN-18
A588-GN

A769-GY-18 330-YL SC 183-1025 A-11 WJ 213-0872 J-7


151-GN

(12) STARTER
184-RD
189-RD

616-BU
322-GY

101-RD-4 C468-BU-18 M736-BU-18


607-PK

308-YL

START RELAY WK 163-6758 H-7


MOTOR MTR BAT RD-00 200-BK-14 235-BK-18 K904-GN-18
125-1302
C SE 7G-1060 J-2
CA (10) CHASSIS LAMP
B 127-5819 RD-00 235-BK-18 235-BK-18 T967-YL-18 607-PK B
ENGINE

M737-WH-18 330-YL 2 153-2523


CH 189-RD 235-BK-18 200-BK
MOTOR NOTE C M739-YL-18 306-GN 1
308-YL 200-BK-18 E
A761-PU-18 200-BK-6 NOTE A: WIRE PAIRS MUST BE TWISTED AT LEAST
F773-OR-18 200-BK-14 109-RD-8 1 TURN PER 25MM.
F774-WH-18 200-BK-18 WE WF
ENGINE

M736-BU-18 NOTE B: NOT USED ON THIS VEHICLE.


304-WH-8
200-BK-18
ABBREV COLOR WIRE GROUP COLOR DESCRIPTIONS
NOTE C: USE WITH COLD WEATHER.
NOTE D: USE FOR 12V 2X7A POWER SUPPLY.
CONN 11 CONN 12 CONN 13 RD RED
C GROUND CIRCUIT NOTE E: USE WITH FRONT GUARD CAB LAMP.
(18) ENG SPEED
PICKUP 1 788-YL-18 WH WHITE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF NOTE F: USE WITH LOWER WIPER.
196-7973 2 A762-PU-18
OR ORANGE WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON NOTE G: USE WITH CONFIG.3.
304-WH-8

K776-GN-18
A718-PU-18

C987-RD-14
L975-PK-18

403-GN-18

893-GN-18

172-RD-18
309-GY-18
200-BK-14

235-BK-18
892-BR-18
327-PK-14

STARTING CIRCUIT NOTE H: USE WITH CONFIG.11'.


A588-GN

YL YELLOW
151-GN
184-RD

189-RD
616-BU
322-GY
607-PK

308-YL

ENGINE PUMP CONTROL CIRCUIT


496-WH-18

NOTE J: USE WITH CONFIG.15.


487-OR-18

C
235-BK-18

235-BK-18

235-BK-18
491-PK-18

PK PINK HEATER AND AIR CONDITIONER CIRCUIT

K851-BU-18
K862-GY-18
(21) ENG OIL

K858-YL-18

K849-YL-18
1 C468-BU-18
M737-WH-18

WF

NOTE K: USE WITH CONFIG.3 AND 11'.

200-BK-18

200-BK-18

235-BK-18

200-BK-18

235-BK-18
K904-GN-18
M739-YL-18

A768-BU-18
A769-GY-18

E E E

M954-BU
T714-BU-18
LEVEL SW
T716-PK-18

K849-YL-18
T967-YL-18

2 235-BK-18
BK BLACK
495-GN-18

TURN SIGNAL / WIPER WASHER CIRCUIT


235-BK-18

235-BK-18

235-BK-18

235-BK-18

200-BK-18

200-BK-18

235-BK-18
321-BR-18

213-0677 L32
NOTE L: USE WITH CONFIG.5 AND 11'.
147-PU

147-PU

10
11
12

C
B
1
2
3
4
5
6

1
2
3
4
5
6
7
8
9

CAT DATA LINK


C C GY GRAY NOTE M: USE WITH CONFIG.11' AND 15.
TOOL CONTROL CIRCUIT
NOTE N: USE WITH CONFIG.3, 5, 11' AND 15.
C HARNESS E WITHOUT HEATER DIODES TC TC TC TG TG PU PURPLE
2
1

1
2

(22) ENG SHUTDOWN


+ 327-PK-14 C C C C C C TH TH TH
BR BROWN
OTHER COLOR DESCRIPTIONS NOTE P: HEATER RELAY DIODE EQUIPPED ON MACHINES WITH

1
2

1
2

1
2

1
2

1
2
SERIAL NO'S. AKE199-203 AND CJC1182-2139 ONLY.
SOL AUX CONN 9
A

A
C

C
B

B
1
2

1
2

1
2

2
1

1
2

1
2

1
2
227-1046 HIGHWAYS NOTE Q: HEATER CONTROL DIODE EQUIPPED ON ALL MACHINES WITH
- 200-BK-14
TE
GN GREEN SERIAL NO'S. AKE199-UP AND CJC1182-UP.
200-BK-18
200-BK-18
200-BK-14

200-BK-14
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18
200-BK-18

BU BLUE
200-BK-6

RD-18
(32) ATCH ROTATE (33) ATCH ROTATE

BK-18
NOTE R: SECONDARY SHUTDOWN SWITCH EQUIPPED ON MACHINES WITH
WH-18

WH-18
RD-18

RD-18

(42) ATCH THUMB CCW SOL CW SOL


BK-18

BK-18

(4F) POWER SHIFT (41) ATCH THUMB SERIAL NO'S. AKE197-UP AND CJC1019-UP. MACHINES
C (CLOSE) SOL (OPEN) SOL 121-1491 121-1491
CONT SOL
BK
BK

BK
YL

(2) AIR HEATER WITHOUT SWITCH; WIRE 308-YL CONNECTS TO HARNESS C.


A 168-5057
877-YL-4
TE
111-9916 121-1491 121-1491 A
VALVE GP 190-7820
GROUND

GROUND

SC SC
+B

+B

1 M737-WH-18 VALVE GP 190-7820 (NOTE H)


SIGNAL

SIGNAL

C X TG 2 M739-YL-18 (NOTE J) (34) ATCH MEDIUM LINE (36) ATCH HAMMER


C (35) ATCH
TC TH T PRESS. SW PRESS. SW
ENG (36) ATCH HAMMER HAMMER SOL
THIS SCHEMATIC IS FOR THE 315C EXCAVATOR ELECTRICAL SYSTEM
C CHASSIS CHASSIS (20) ATCH 167-3466 167-3466
(5F) HYD OIL (1F) HYD OIL PRESS. SW 121-6303
+B 1 189-RD FLOW LIMIT (6F) HYD OIL (NOTE H) (NOTE G)
FILTER SW TEMP SENDER 167-3466 (NOTE G)
GND 2 200-BK-18 PRESS. SOL LEVEL SW (3) ATCH
170-9419 4I-5394 (NOTE J)
(1) ENG GOV
ACTUATOR
F/B
ACCEL
3
4
A761-PU-18
F773-OR-18
171-0188
(111-9916)
(2F) PUMP DISCHARGE
PRESS. SENSOR 1
(3F) PUMP DISCHARGE
PRESS. SENSOR 2
213-0677 TRAVEL ALARM
3E-7738 (17) FUEL LEVEL
MEDIA NUMBER: RENR7863-02
DECEL 5 F774-WH-18 (NOTE K)
SCHEMATIC PART NUMBER: 213-0899, CHANGE: 05, VERSION: HE
171-2628 157-3182 157-3182 L2 L2 SENSOR
KEY 6 308-YL 163-6700
ESS 7 M736-BU-18
- 8 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
200-BK-18 in neutral and with parking brake set.
ENGINE 200-BK-18
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

12 11 10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

4 6 25 24 11 13 5 40 26 47 14 9 39 55

15 9

16
7
21
8
22

2
8
1

23
7
19
31
12 18 20 27 28 37 29 32 3 35 33 36 17 10 34

16 15 25 35 32 33 41 34 40 5 42 9 30 31

4 8

2
7
23
14
22

21 10

1
39
12
55
20

6 18 37 19 24 11 29 13 28 3 27 47 26 17 36
AREA-A
VIEW ALL CALLOUTS

3 22 12

18 17

19
6
9
14
11
4
21
10
28
5
24
7
23
20
13 8 30 2 1 16 15 25
AREA-B
VIEW ALL CALLOUTS

5 2 4 1 3

7
AREA-C
VIEW ALL CALLOUTS

2
AREA-D
VIEW ALL CALLOUTS

10 11 9 3 4

5
2

8 1 7
AREA-E
VIEW ALL CALLOUTS

16 15 13 17 8 19 3 20

4
37

5
21
6

7 38

9
11
12
14
27

32
2

18 31

33
1 28 29 30 23 24 25 22
AREA-F
VIEW ALL CALLOUTS

2 3

4
1
AREA-G
VIEW ALL CALLOUTS

4 5

Вам также может понравиться