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3 Completion Equipment
The proper selection, design, and installation of tubing string are critical
parts of any well completion. sub-surface safety valve, side pocket
mandrels, artificial lift equipment, landing nipples, sliding sleeves and
production packers are the most common completion components.
Sizing is also important, a tubing string that is too small causes large
friction losses and limits production. It also may severely restrict the type
and size of artificial lift equipment. A tubing string that is too large may
cause heading and unstable flow, which results in loading up of the well
and can complicate workovers.
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• Production control
• Well testing
• Equipment protection
• Well repair and stimulation
• Safety
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6 Copyright ©2012 NExT. All rights reserved
Why run a packer?
• To facilitate kick-off.
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Why run a packer?
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Why run a packer?
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Why run a packer?
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Why run a packer?
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Packers
Permanent Packers
• production phase (long term)
Retrievable Packers
• multiple completions
• production phase (short term)
• tool for production / pressure testing
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Packers - generic mechanism
To perform two things must happen.
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Packer classification
Outer Sleeve
drive downwards
Inner Body
pull upwards
Advantages
• Tubing can be pulled out leaving packer + tail
assy in hole
• Tubing can be re-run and connected to the
packer
• Cheaper than retrievable packers
Disadvantages
• Destructive removal (milling)
• Milling > casing damage
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Method of Setting Permanent Packers
• Electric wireline
• Hydraulic pressure
Casing
CROSS LINK
UPWARD PULL
SUPPORT SLEEVE
SUPPORT SLEEVE
LOWER PISTON
LOWER PISTON
LOWER PISTON
LOWER
RODPISTON ROD
(b) (b) (b) (b)
SETTING MANDREL
SETTING MANDREL
• Milling
• Milling and retrieving with a
packer milling assembly
• Retrieving with the tubing
string
• Milling assembly
• Packer
Half mule
Seals shoe guide
Threaded
Latch
Seals
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Retrievable Packers (2)
•Advantages
• Saves rig time (easy pull-out)
• No milling necessary
•Disadvantages
• May swab-in well
• Sand, wax may make it un-retrievable
• Tubing - without the Packer can only be pulled out by:
• flash-cutting
• safety point is included
• detachable packer head is included
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32 Copyright ©2012 NExT. All rights reserved
Retrievable Packers - Application
•Hydraulically Set
• Typical application as a production packer
– Mechanically set
• Typically used during well repair
• Application: tool for pressure and production
testing
• Tension-set
• Rotational-set (outdated)
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Method of setting – hydraulic –
set retrievable packers
•Setting
• Pressurizing the tubing
• A means of temporarily plugging the tubing is
incorporated in the bottom of the packer or in
the tubing below the packer
• Once set, they remain set by mechanical lock
or entrapped pressure
•Retrieving
• Straight pull on the tubing
hold-down buttons
Inner cylinder
Internal Slips
Seal element
Cone
Slips
Shear Pins
for release
Shear pins
to drop Ball
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Selection considerations – hydraulic set
retrievable packers
Long String
Short String
Stab-in bowl
Snap latch
Receptacle for
Short String
Sleeve
Bottom Connector
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Method of setting – compression – set packers
•Setting
• Slip and cone arrangement for setting
• Tubing weight is used to compress and
expand the sealing element
• Cannot be unseated by downward force (annular
pressure above packer or extra tubing weight)
• Hence holds pressure differentials from above
•Retrieving
• By simple up - pull on tubing
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Mechanically set compression packer
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Hydraulic Hold Down
Slips
Cone
Shear Pin
Setting
• By pulling tension in the Tubing
• Cannot be unseated by upward force
• Holds pressure differentials from below
Retrieving
• By simple slack-off on the tubing
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Selection considerations tension –
set packers
Expandable
Expandable
seal
seal
element
element
Pump-out
Pump-out
ball
ball
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Inflatable Packer
Tubing accessories
• Landing nipples
• Locking mandrels
• Flow couplings
• Blast joints
• Expansion nipple
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Completion equipment (2)
•Communication equipment
• Sliding Sleeve (Sliding Side Door)
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53 Copyright ©2012 NExT. All rights reserved
Completion equipment
Landing nipples
There is a need to install or to hang-off
in the tubing:
• A plug to pressure test the tubing
• A plug in the tubing below packer to safe-
guard the well
• A standing valve or plug during workover
• Gauges to measure bottom hole pressures
and / or temperatures
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Plugs
Solid Plug Standing valve
ball
seat
flow
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Completion equipment
Landing Nipples
- Is a short pipe, part of tubing string
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Completion equipment
No - Go landing nipple
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Landing Nipple
normal No-Go
No-Go
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Completion Equipment
Landing nipple Locking mandrel
fishing neck
recess
locking dogs
polished
bore
packing
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Connection for plug etc.
59 Copyright ©2012 NExT. All rights reserved
Camco DB-6 lock mandrel
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The lower part of a completion string
for pressure gauge installation
Landing Nipple
Pup Joint
Packer
Cross Over
Landing Nipple
Perforated Joint
Pup Joint
Wireline Re-entry Guide
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Tubing ID (Slip-type) Lock
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Flow couplings
A tubular manufactured in 2 to 4 ft lengths with
tubing threads at the ends.
• Installed at points in the tubing string where excessive
turbulence is expected
above and below cross-overs,
above and below a landing nipple, SSSV nipple, etc
Flowing Coupling
Landing Nipple
or other component
Flowing Coupling
64 Tubing
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Blast joints
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Expansion joint
housing
inner sleeve
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Sliding (inner)
Sleeve
Seals
Inner Ports
Sliding
Inner Sleeve
Sliding
Inner Sleeve
PORTS
OPEN
PORTS
CLOSED
Landing Nipple
Profile
Sleeve
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Side pocket mandrel (SPM)
1
1 Orientation guide to orientate wireline tool,
• kick-over tool
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• 5 Lower seal bore 5
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6 Recess for latching gas lift valve in place
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Fishing neck
Bellows
Lock
Port
Gas passes through the
check valve which prevents
Lower seal reverse flow to annulus
73 Bottom latch
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Communication equipment running
GLV inside pocket mandrel (1)
Lock profile
Honed bore
Honed bore
Control line
WR SC-SSSV
Seals
Landing nipple
FEATURERS
• Integral part of tubing
• No restriction in flow path ID
• Flapper shut off
• Robust design
• Equalizing while opening
• Lock open option
• WR-SC-SSSV can be installed as backup
NOTE: valve sensitive for tubing loads
Offshore
• 50 meter below the deepest pile
penetration
Onshore
• 100 meter below ground level
Casing Casing
Tubing valve control line Tubing valve control line
TR-SCSSV TR-SCSSV
Risk: If the valve is set too deep in the well, the hydraulic pressure in the
control mechanism may be too high and prevent the valve from
closing
Pc = Pvo + Pt + Pm - Ph
where:
Pc = control pressure at surface [psig]
Pvo = pressure valve fully open [psig]
Pt = tubing pressure acting on piston [psig]
Pm = pressure safety margin [psig]
Ph = hydrostatic pressure of control line fluid on top of piston [psig]
Where:
Pc.eq = control pressure at surface at which valve starts equalising [psig]
Pvc = pressure at which the valve is fully closed [psig]
Pt = tubing pressure acting at piston [psig]
Ph = hydrostatic pressure of control line fluid [psig]
Dm = (Pvc - Pm) / G
Where:
Dm = Maximum depth (TVD) of SC-SSSV [ft]
Pvc = Pressure at which valve is fully closed [psig]
Pm = Pressure safety margin [psig]
G = Gradient of the control line fluid [psig/ft]