OWNER:

JSW ENERGY（Ratnagiri） LIMITED

OWNER
CONSULTANT: TCE CONSULTANCE ENGINEERS

LIMITED

4X300MW Thermal Power station

JAIGAD, RATNAGIRI DIST. MAHARASHTRA

EPS COMMISSIONING SCHEME

DOCUMENT NO：SEC-DQTS-8 Rev No：0

CONTRACTOR:
SHANGHAI ELECTRIC GROUP CO., Ltd.

Shanghai, China

SUBCONTRACTOR:
HUIBEI FIRST ELECTRIC POWER

CONSTRUCTION ENGINEERING

COMPANY
 BTG PACKAGE FOR 4 x 300
MW COAL BASED THERMAL
EPS COMMISSIONING SCHEME POWER STATION AT JAIGAD,
RATNAGIRI DIST.
MAHARASHTRA

DOCUMENT CONTROL SHEET

PROJECT: JAIGAD, RATNAGIRI DIST. MAHARASHTRA

4X300MW THERMAL POWER STATION

CLIENT: JSW ENERGY (RATNAGIRI) LIMITED

DOCUMENT TITLE: EPS COMMISSIONING SCHEME

DOCUMENT NO: SEC-DQTS-8

REV. NO : 0

ENDORSEMENTS

0 2009/9/2

PREP. BY REVW. BY APPD BY

REV. DATE DESCRIPTION
SIGN.(INITIAL) SIGN.(INITIAL) SIGN.(INITIAL)
HUBEI FIRST ELECTRIC POWER CONSTRUCTION ENGINEERING COMPANY
388 Zhongshan Road, Wuhan, China

DOCUMENT NO: SEC-DQTS-8 Page 1 of 6

ORIGINATOR：
 BTG PACKAGE FOR 4 x 300
MW COAL BASED THERMAL
EPS COMMISSIONING SCHEME POWER STATION AT JAIGAD,
RATNAGIRI DIST.
MAHARASHTRA

PREFACE
This commissioning scheme is worked out under the General
Contract of BTG package, manufacturer requirements combined
with the characteristic of 300MW Unit and relevant experience.
This scheme instructs the commissioning scope, flow and method
as well as the required material, resource and safety precaution
required. Since certain part of the document needs to be revised in
accordance with actual condition at site, this scheme is only for the
reference of commissioning activities instead of the guidance for
detailed execution.

DOCUMENT NO: SEC-DQTS-8 Page 2 of 6

ORIGINATOR：

EPS COMMISSIONING SCHEME
BTG PACKAGE FOR 4 x 300
MW COAL BASED THERMAL
POWER STATION AT JAIGAD,
RATNAGIRI DIST.
MAHARASHTRA

CONTENTS

1. Commssioning to the HV ESP rectifying equipment.......................4

2. Commissioning to LP control system ..............................................4

3. ESP no-load field charging test.........................................................5

4. Attention ..............................................................................................5

5. Quality inspection and acceptance procedure ................................5

DOCUMENT NO: SEC-DQTS-8 Page 3 of 6

ORIGINATOR：

EPS COMMISSIONING SCHEME
BTG PACKAGE FOR 4 x 300
MW COAL BASED THERMAL
POWER STATION AT JAIGAD,
RATNAGIRI DIST.
MAHARASHTRA

1. Commssioning to the HV ESP rectifying equipment

1.1 Commissioning of primary equipment

A. Measure DC resistance of rectifying transformer’s HV winding;

B. Check ground insulation of LP winding (with 1000V megger), check equipment

grounding insulation at output end, these results shall comply with requirement;

C. Measure earthing resistance and the result shall comply with requirement;

D. Insulation oil voltage withstand test;

E. Insulation resistance and voltage withstand test of insulation porcelain pieces.

1.2 Test to secondary equipment

Corresponding to design drawing, check the wiring of secondary loop to see if it is

firm or reliable, do setting and static simulation test to each protection function and
alarm signal and check each logical function (mainly check the rapping, heating, lock,
interlock and etc.).

2. Commissioning to LP control system

2.1 Check motor’s insulation, connection mode

2.2 Check electro-heater and temperature;

2.3 Check and verify each relay and contactor;

2.4 Check loop insulation (500V megger);

2.5 Check loop logic and it shall be complied with design requirement;

2.6 Check the lamplight signal and protection function;

DOCUMENT NO: SEC-DQTS-8 Page 4 of 6

ORIGINATOR：

EPS COMMISSIONING SCHEME
BTG PACKAGE FOR 4 x 300
MW COAL BASED THERMAL
POWER STATION AT JAIGAD,
RATNAGIRI DIST.
MAHARASHTRA

2.7 After the test of above items are complete and ensure there is no error, do entire
ESP start-up test to make it reached design requirement.

3. ESP no-load field charging test

After above test is complete and accepted with signature on acceptance sheet, ESP
no-load field charging test can be carried out, the procedure is as following:

3.1 Check entire field to see if there is any foreign matters; if it is confirmed there is
no foreign matter, close all manholes and attach sealing strip and special personnel
to be assigned keep watch to it for ensuring safety;

3.2 Check field insulation, there shall be no short circuit;

3.3 Gradually increase voltage, and listen by ear outside ESP to ensure if there is
any discharge sound. Increade the voltage to rated value required by manufacturer,
record voltage and current value by stages during the voltage elevating period.

3.4 Gradually adjust the field voltage to “0”, and then slowly raise voltage in the mean
time start rapping device, record voltage and current value by stages;

3.5 After the ESP no-load field charging test is qualified, sign the acceptance sheet.

4. Attention

4.1 During the construction and commissioning period, closely cooperate with
mechanical specialty, and dispose each defects and fault at any moment;

4.2 While carrying out ESP no-load field charging test, two persons are required to
monitor the charged equipment, mechanical and commissioning personnel must
cooperate closely, power must be broke while dispose the defect so as to avoid
accident.

5. Quality inspection and acceptance procedure

DOCUMENT NO: SEC-DQTS-8 Page 5 of 6

ORIGINATOR：

EPS COMMISSIONING SCHEME
BTG PACKAGE FOR 4 x 300
MW COAL BASED THERMAL
POWER STATION AT JAIGAD,
RATNAGIRI DIST.
MAHARASHTRA

The acceptance procedure is composed of self-inspection of construction team,

recheck of erection team, supervision of qualification department and acceptance
and evaluation from the owner. For those concealed project or important item, report
in written form (at least two days in advance) for applying special item inspection or
acceptance:

5.1 Qualification inspection item

The qualification inspection items sheet is compiled under the Contract for India
Ratnagiri 4×300MW Thermal Power Station Project, relevant requirement and
requirement of owner carry out inspection one by one.

5.2 Inspection to concealed project

Due to the particularity of concealed project (such as underground pipes, earthing net,
inner inspection of transformer, secondary grouting, etc.), special control procedure
is carried out during the construction procedure, strictly comply with acceptance
system and contact related department in time for inspection and acceptance.

5.3 Disposal to the problems found in inspection

If any unqualified item is found during inspection, it is forbidden to carry out next
procedure while last procedure is unqualified, repair and rectify the unqualified work
unconditionally until the work is qualified.

5.4 Start-up commissioning and acceptance after completion of construction

As per relevant regulation in the Contract for India Ratnagiri 4×300MW Thermal
Power Station Project, set up start-up commissioning team before start-up, supervise,
check and accept the individual trial operation items and unite trial operation, carry
out construction completion acceptance and document hand-over with referance to
the Contract for India Ratnagiri 4×300MW Thermal Power Station Project.

DOCUMENT NO: SEC-DQTS-8 Page 6 of 6

ORIGINATOR：