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MAY 0983
EVELOPMENT
F A SUPERVISORY
IND MANAGEMENT
RAINING PROGRAM
OR THE UNDERGROUND
OAL MINING INDUSTRY
Contract J0188053
Human Resources Research Organization
BUREAU OF MINES
UNITED STATES DEPARTMENT OF THE INTERIOR
J
v, nevah G d o w a v 1
Human Resources R e s e a r c h O r g a n i z a t i o n
j 10. h u t / t a s h / W o r h ~ n c tNo. I
300 North Washington S t r e e t
Alexandria, V i r g i n i a 22314
S u p e r v i s o r y and Management T r a i n i n g ,
Interpersonal relations
I b. Idmtllh~/O#r*endod Terms
1 Mine Safety
I
I
Underground Mining
Human F a c t o r s
I
1
(SI ANSI-Z39.18) S.r I n ~ i o n on
UNCLASSIFIED
s R w m o O m O N A L FORM 272 (4-77!
1
!Formerly NTIS-35)
0.oartmmt of Commerca
FOREWORD
Page
OVERVIEW ............................ 4
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . .
Task I V .P r e p a r e S p e c i f i c a t i o n s f o r t h e T r a i n i n g M a t e r i a l s
Prospective Trainees ............
..
T r a i n i n g O b j e c t i v e s and Teaching P o i n t s
Instructional Strategies ..........
Task I .P r e p a r e ....
t h e Training Materials .. .. .
...
S u p e r v i s o r T r a i n i n g Program .. . . .
.....
Manager T r a i n i n g Program .. . . .
.
S p e c i a l F e a t u r e s of t h e Program .. . . .
Task 11 .E v a l u a t e t h e Program . . . . . . . . . .. . . .
CONCLUS IONS . . . . . . . . . . . . . . . . . . . . . .. . . .
TABLES
A .I n i t i a l S t r u c t u r e d I n t e r v i e w Guide ...........
B .Task L i s t s f o r Managers and S u p e r v i s o r s .........
OVERVIEW
The t r a i n i n g e f f o r t i n i n d u s t r y h a s c o n c e n t r a t e d l a r g e l y on t a s k t r a i n -
i n g . The o v e r a l l c o n c e p t h a s been t h a t a n employee who knew how t o do a par-
t i c u l a r set of t a s k s w e l l and was w i l l i n g t o t a k e on a d d i t i o n a l r e s p o n s i b i l i t y ,
c o u l d s u p e r v i s e and manage p e o p l e who w e r e doing t h i s same s e t o f t a s k s . T h i s
concept is only p a r t l y t r u e i n t h a t i t does not take i n t o consideration t h e
need f o r t r a i n i n g s u p e r v i s o r s and managers t o t a k e c a r e of t h e company's most
v a l u a b l e a s s e t - - i t s people.
TRODUCTION
The r e s e a r c h phase w a s d i v i d e d i n t o f o u r t a s k s :
Task I V - P r e p a r e s p e c i f i c a t i o n s f o r t h e t r a i n i n g m a t e r i a l s , based
on t h e t r a i n i n g needs a s s e s s m e n t .
It w a s o u r i n t e n t t o c o n t a c t t h e i n d u s t r y and o r g a n i z a t i o n s involved i n
mine t r a i n i n g t o d e t e r m i n e i f t h e r e were t r a i n i n g m a t e r i a l s a v a i l a b l e t h a t
could be r e a d i l y a d a p t e d f o r u s e i n t h i s program. F i f t e e n o r g a n i z a t i o n s were
c o n t a c t e d by v i s i t s a n d / o r by t e l e p h o n e t o d e t e r m i n e what s u p e r v i s o r y and
management t r a i n i n g was b e i n g done and what t r a i n i n g m a t e r i a l s were a v a i l a b l e .
The o r g a n i z a t i o n s i n c l u d e d t h e Mine Academy, t h e West V i r g i n i a U n i v e r s i t y
Mining E x t e n s i o n S e r v i c e , t h e ~ C O A / N a t i o n a lPhoto L a b o r a t o r y , and s e v e r a l
mines. A complete l i s t of t h e o r g a n i z a t i o n s i s i n Table 1. W e found t h a t some
of t h e l a r g e r mines t h a t have competent t r a i n i n g s t a f f s had p r e p a r e d s u p e r v i s o r y
and management t r a i n i n g programs f o r t h e i r own u s e . Some mines were u s i n g t h e
BCOA/National Photo Lab's "Working With People" program. There were no un-
c o p y r i g h t e d o r n o n - p r o p r i e t a r y "off - t h e - s h e l f " t r a i n i n g m a t e r i a l s t h a t we
c o u l d u s e d i r e c t l y in o u r program. We d i d f i n d c o n s i d e r a b l e agreement among
t h e organizations contacted regarding the content a r e a s t h a t t h e t r a i n i n g
m a t e r i a l s s h o u l d c o v e r and t h e i n s t r u c t i o n a l s t r a t e g i e s t h a t a r e most e f f e c t i v e
i n presenting the materials. I n b r i e f , t h e subject matter covers basic i n t e r -
p e r s o n a l r e l a t i o n s , and t h e t e c h n i q u e s of p l a n n i n g , communicating, l e a d i n g and
c o n t r o l l i n g . The most p o p u l a r i n s t r u c t i o n a l s t r a t e g y was a s h o r t l e c t u r e
c o v e r i n g a p a r t i c u l a r t o p i c , followed by a problem-solving/discussion p e r i o d
in which a c t u a l i n c i d e n t s t h a t had o c c u r r e d o r c o n d i t i o n s t h a t e x i s t e d i n t h e
t r a i n e e s ' mine could be d i s c u s s e d .
S i n c e t h e c o n t r a c t c a l l e d f o r c o n d u c t i n g t h e t r a i n i n g n e e d s assessment
a t " . . . a small mine, a medium s i z e d mine, and a l a r g e mine, r e p r e s e n t a t i v e of
t h e i n d u s t r y 1 ' , i t became n e c e s s a r y t o d e f i n e t h e terms " s m a l l " , "medium" and
" l a r g e " , a s w e l l as " r e p r e s e n t a t i v e of t h e i n d u s t r y . "
A v a i l a b l e d a t a t h a t could b e used t o e s t a b l i s h c r i t e r i a f o r d e f i n i n g
t h e s e terms were o b t a i n e d from t h e M i n e S a f e t y and H e a l t h ~ d m i n i s t r a t i o n ' s
H e a l t h and S a f e t y A n a l y s i s Center (HSAC) i n Denver, Colorado. The C e n t e r
provided u s w i t h t a p e d d a t a on:
A n a l y s i s of t h e d a t a l e t t o t h e d e c i s i o n t o d e f i n e "small", "medium"
and " l a r g e " mines on t h e b a s i s of man-hours worked, and t o d e f i n e " r e p r e s e n t a t -
ive" i n terms of l o s t man-days p e r 1000 man-hours worked, and t o n s of c o a l
produced p e r man-hour.
W e e n c o u n t e r e d one problem i n c o n n e c t i o n w i t h e s t a b l i s h i n g t h e c r i t e r i a
f o r "small" mines. O r i g i n a l l y , we had used t h e term " l a r g e " f o r mines
expending more t h a n 500,000 man-hours i n 1977 (250 + m i n e r s ) ; "medium" f o r
mines expending between 100,000 and 500,000 man-hours (50-250 m i n e r s ) ; and
"small" f o r mines expending less t h a n 100,000 man-hours ( l e s s t h a n 50 m i n e r s ) .
On f u r t h e r a n a l y s i s of t h e d a t a , we found t h a t a b o u t 25% of t h e underground
c o a l mines expend l e s s than 25,000 man-hours p e r y e a r ( l e s s t h a n 10-12 m i n e r s ) .
These mines would be i n t h e c a t e g o r y of "small" mines. Such mines were
c o n s i d e r e d t o be more of a "family" o p e r a t i o n and n o t r e p r e s e n t a t i v e of a
t y p i c a l commercial v e n t u r e . It w a s d e c i d e d , t h e r e f o r e , t o c o n s i d e r a "small"
mine a s one t h a t expended between 50,000 - 75,000 man-hours p e r y e a r (25-40
m i n e r s ) . Such a mine, w e b e l i e v e d , would r e q u i r e a f o r m a l o r g a n i z a t i o n a l
s t r u c t u r e and t r a i n i n g of t h e t y p e e n v i s i o n e d in t h i s program.
W e were t h e n r e a d y t o p r e p a r e t o conduct t h e t r a i n i n g n e e d s a s s e s s m e n t .
I n a d d i t i o n , we would g a t h e r d a t a on a c c e p t a b l e t r a i n i n g p r a c t i c e s and
p r o s p e c t i v e t r a i n e e p r o f i l e s . A n a l y s i s of t h e d a t a would h e l p t o i d e n t i f y
t h e i n s t r u c t i o n a l s t r a t e g i e s t h a t would be e f f e c t i v e i n p r e s e n t i n g t h e
training materials.
The f i r s t i n t e r v i e w i n s t r u m e n t t h a t w e p r e p a r e d emphasized s a f e t y . We
used i t t o conduct t h e i n t e r v i e w s a t t h e f i r s t mine s i t e and found t h a t t h e
i n s t r u m e n t w a s n o t s a t i s f a c t o r y . We d i s c o v e r e d t h a t t y p i c a l mine s u p e r v i s o r s
and managers a r e a s w e l l informed a b o u t s a f e t y a s t h e y a r e i n t h e t e c h n i c a l
d e t a i l s of mining. What t h e y need, however, i s t h e a b i l i t y t o g e t t h e i r
subordinates t o c a r r y out t h e i r assigned tasks with equal regard f o r s a f e t y
and p r o d u c t i v i t y .
P r e p a r i n g t h e s p e c i f i c a t i o n s f o r t h e t r a i n i n g m a t e r i a l s based on t h e
g a t h e r e d d a t a completed t h e r e s e a r c h t a s k . The s p e c i f i c a t i o n s i d e n t i f i e d :
a The p r o s p e c t i v e t r a i n e e s
The t r a i n i n g o b j e c t i v e s and t h e t e a c h i n g p o i n t s t o s u p p o r t t h e
o b j e c t i v e s and
The i n s t r u c t i o n a l s t r a t e g i e s
Prospective Trainees
T r a i n i n g O b j e c t i v e s and Teaching P o i n t s
During t h e n e e d s a s s e s s m e n t we determined t h e t a s k s t h a t t h e s u p e r v i s o r s
and managers perform t o c a r r y o u t t h e i r f u n c t i o n s . We t h e n developed a
m a t r i x showing t h e s k i l l s and knowledges t h a t t h e y would need t o perform t h e s e
tasks. For example, i n o u t l i n i n g t h e work of t h e day t o t h e i r s e c t i o n crews,
s u p e r v i s o r s must be a b l e t o communicate, and, t h e r e f o r e , need communication
s k i l l s . Hence, being a b l e t o communicate e f f e c t i v e l y w i t h s u b o r d i n a t e s became
a training objective.
Instructional Strategies
The l n s t r u c t o r f s Handbook c o n t a i n s :
Introduction - ( B r i e f D e s c r i p t i o n of t h e Lesson)
L i s t of O b j e c t i v e s
I n s t r u c t o r Preparation Section
Suggested L e c t u r e
Summary
Lecture Outline
Introduction - ( B r i e f D e s c r i p t i o n of t h e Lesson)
L i s t of O b j e c t i v e s
Summary
S e l f Checks
P r a c t i c a l E x e r c i s e M a t e r i a l s (where a p p l i c a b l e )
S u p e r v i s o r y T r a i n i n g Program
The S u p e r v i s o r y T r a i n i n g Program c o n s i s t s of 1 0 l e s s o n s . E i g h t of t h e
l e s s o n s can b e accomplished i n two-hour s e s s i o n s and t h e o t h e r two i n f o u r -
hour s e s s i o n s ( w i t h e a c h four-hour s e s s i o n f u r t h e r d i v i d e d i n t o two two-
hour s e s s i o n s ) . T i t l e s and d e s c r i p t i o n s of e a c h l e s s o n f o l l o w .
L e a d e r s h i p and The f i v e s o u r c e s of a
Supervision s u p e r v i s o r ' s i n £l u e n c e ;
t h e e l e m e n t s of j o b
s a t i s f a c t i o n and t h e
s u p e r v i s o r ' s e f f e c t on
t h e s e e l e m e n t s ; problem
s o l v i n g ; d i r e c t i v e and non-
directive leadership.
Motivation D e f i n i t i o n of m o t i v a t i o n ,
individual motivation;
group m o t i v a t i o n ; how
supervisors motivate
m i n e r s and develop teamwork.
Planning; Planning r e s p o n s i b i l i t i e s a t
a l l l e v e l s of t h e o r g a n i z a t i o n ;
d e t a i l e d s u p e r v i s o r y planning
r e s p o n s i b i l i t i e s ; contingency
planning, emergency planning.
S i n c e Role of t h e Supervi-sor i s , i n a s e n s e , i n t r o d u c t o r y , t h i s l e s s o n
should be given f i r s t . Also, t:he two l e s s o n s on communication should be
given i n t h e o r d e r shown.
Manager Training: Program
1 R o l e of t h e The managers' r e s p o n s i b i l i t i e s
Manager d u r i n g t h e normal work day;
t h e s k i l l s and knowledges
required t o carry out these
responsibilities.
Leader s h i p i n D i r e c t i v e and n o n d i r e c t i v e
Manag emen t s t y l e s of l e a d e r s h i p ; c h o i c e
of l e a d e r s h i p s t y l e s ; d e l e g a t -
i n g work; d e s i r a b l e l e a d e r -
ship characteristics.
Communications Review of t h e e l e m e n t s of
communications; t h e managerst
communications r e s p o n s i b i l i t i e s ;
when and how t o u s e o r a l and
w r i t t e n communications; can-
munication networks; providing
e f f e c t i v e communications .
Personnel Procedures f o r h i r i n g ;
Management p r o c e d u r e s f o r promoting
from w i t h i n ; s t a n d a r d s f o r
a n e f f e c t i v e t r a i n i n g program;
p e r s o n n e l e v a l u a t i o n ; reward-
i n g and d i s c i p l i n i n g .
S p e c i a l F e a t u r e s of t h e Programs
Task 2: E v a l u a t e t h e Program
E v a l u a t i n g t h e t r a i n e e s ' a c q u i s i t i . c n of t h e r e q u i s i t e s k i l l s and
knowledges i s comparatively easy. The m a j o r i t y of t h e o b j e c t i v e s were
knowledge o b j e c t i v e s . The t r a i n i n g m a t e r i a l s p r e s e n t e d accepted p r e c e p t s
f o r e s t a b l i s h i n g and u s i n g communication c h a n n e l s e f f e c t i v e l y , l e a d i n g ,
p l a n n i n g , e v a l u a t i n g performance, e n f o r c i n g r u l e s and r e g u l a t i o n s , and
performing o t h e r s u p e r v i s o r y o r m a n a g e r i a l t a s k s . Examples were p r e s e n t e d
t o show t h e s e p r e c e p t s could be a p p l i e d t o t h e everyday o p e r a t i o n s of a n
underground c o a l mine. Conducting t e s t s a t t h e end of each s e s s i o n t h a t
i n c l u d e q u e s t i o n s on t h e meaning of o r a p p l i c a t i o n of t h e p r e c e p t s w i l l
determine whether o r n o t t h e t r a i n e e s have a c q u i r e d t h e knowledge o b j e c t i v e s .
W e t h e r e f o r e r e - o r i e n t e d o u r p l a n f o r e v a l u a t i n g t h e t r a i n i n g program.
Under t h e new p l a n , t h e i n t e r e s t shown by t h e t r a i n e e s i n t h e program would
b e a measure of t h e d e g r e e t o which t h e y would b e m o t i v a t e d t o a p p l y t h e
s k i l l s and knowledges t h e y had a c q u i r e d . T h i s d e c i s i o n l e d t o t h e conclu-
s i o n t h a t promoting t r a i n e e i n t e r e s t s h o u l d b e a paramount c o n s i d e r a t i o n i n
d e s i g n i n g t h e program.
W e were f o r t u n a t e i n o b t a i n i n g t h e a s s i s t a n c e and c o o p e r a t i o n of
s e v e r a l mining i n d u s t r y t r a i n i n g p e r s o n n e l ( s e e T a b l e 5 ) . They reviewed
t h e t r a i n i n g m a t e r i a l s a s t h e y w e r e b e i n g developed and commented on
d e f i c i e n c i e s i n t e c h n i c a l a c c u r a c y , a p p l i c a b i l i t y t o c o a l mining and
s e m a n t i c s . T h e i r a s s i s t a n c e was i n v a l u a b l e i n p r e p a r i n g t h i s program.
W e f u r t h e r f e l t t h a t i t was s i g n i f i c a n t t h a t a t t e n d a n c e , though
v o l u n t a r y , was s l i g h t l y b e t t e r t h a n 75%. I n a number of i n s t a n c e s , a t t e n d -
a n c e s u f f e r e d b e c a u s e t h e t r a i n e e s were h e l d o v e r a t t h e mine due t o unfore-
seen conditions.
CONCLUSION
I n c o n c l u s i o n , we f e e l t h a t t h i s t r a i n i n g program h a s m e t t h e r e q u i r e -
ments of t h e o r i g i n a l p r o p o s a l i n t h e f o l l o w i n g ways:
It p r o v i d e s s u p e r v i s o r y and management t r a i n i n g
f o r underground c o a l mines.
I n d u s t r y p e r s o n n e l have r e q u e s t e d c o p i e s of t h e program
and a r e i n c o r p o r a t i n g i t i n t o t h e i r t r a i n i n g c u r r i c u l a .
The t r a i n e e s f o r t h e s u p e r v i s o r y program p i l o t t e s t
d i s p l a y e d above-average i n t e r e s t i n t h e program.
AGENCIES CONTACTED
I s l a n d Creek Coal T r a i n i n g O f f i c e s , i n V i r g i n i a ,
West V i r g i n i a , and Kentucky
Number i n S e l e c t i o n
Range
Days L o s t P e r 1 , 0 0 0 Man-hours
SD 28.125 11.048
Number i n S e l e c t i o n
Range
Tons P e r Man-hour
Mean
SD
Range
S e l e c t i o n Range
( ~ e a n2 1 / 2 SD)
Number i n S e l e c t i o n
Range
TABLE 3
Mean
S e t Long-Range Goals
Set Objectives
D i s c u s s Long-Range P l a n s w i t h S u b o r d i n a t e s
Communicate w i t h S u b o r d i n a t e s
Control I n t e r n a l Business A f f a i r s
I n t e r p r e t and Execute P o l i c i e s
C o o r d i n a t e A c t i v i t i e s of S e v e r a l ~ n i t s l ~ e p a r t m e n t s
D i s c u s s Short-Range P l a n s w i t h S u b o r d i n a t e s
Troubleshoot T e c h n i c a l Problems
Handle C o n f l i c t s Between S u b o r d i n a t e s
Train Personnel
TABLE 4
-
Task Mean
Check Condition of Worksite
Give Orders and I n s t r u c t i o n s About t h e Work
T r a i n Crew Members on t h e Job
Motivate Crew Members
Enf o r c e P o l i c i e s , Procedures and S a f e t y Rules
Handle Complaints of Crew Members
Counsel Crew Members About T h e i r Work Performance
Counsel Crew Members Who Have Problems
Communicate With Crew Members 4.88 ,196
Discuss S a f e t y Regulations 4.83 .289
Receive D i r e c t i v e s from S h i f t ~oreman/MineSupervisor Regarding
S a f e t y , Mine P o l i c y and New Operations 4.72 .255
Prepare Reports and Paperwork
Discuss S i t u a t i o n w i t h Off-Going S e c t i o n Foreman
Discuss Equipment Condition w i t h Maintenance Foreman
Troubleshoot Problems a s They & i s e
Check Work of Crew Members
Represent Company t o Crew
Build Teamwork Within t h e Crew
Check Condition and Inventory of Supplies
Discuss P o l i c y Regulations
I n v e s t i g a t e P o t e n t i a l Problems
I n s t r u c t Crew Members on How t o Handle Problems
Receive Orders For t h e Day's Work-Shift Foreman
Handle C o n f l i c t s Between Crew Members
Discuss S i t u a t i o n With F i r e Boss P r i o r t o S t a r t of S h i f t
C i t e Needs of t h e Crew t o Higher Management
Plan Work
Check Condition of Equipment
Estimate Supplies Needed
Estimate Manpower Requirements
TABLE 5
INDUSTRY PERSONNEL
M r . Edward Z a j a c Bethlehem S t e e l
1) Background Information
2) General Questions on the Job
3) General Questions on Safety
4) General Questions on Regulations
5) Questions on the Safety Considerations for Specific Tasks
Section 4: General Questions on Regulations
1. Wken was the last time you were aware of new Federal or State regulations? Year
2. Did you have any special meetings or training in order to learn about these regulations?
0 Yes 0 No
I f yes, what?
3. Are these the most important set of safety regulations the mine follows?
0 Yes 0 No
4. What affect did the regulations have on the operation of your mine?
0 Yes No
If yes, what?
5. In overseeing the work of your people, how do you insure that they perform their work safely and
in accordance with the regulations?
Section 5: Tasks and Their Safety Considerations
Tasks:
3. Conduct operations
5. Troubleshoot problems
6. Write reports
Appendix 8
Title
TASK LIST
FIRST-LINE SUPERViSOR
Job
Significance Training
?re-Shift Activity
Shift Activitv
End of Shift
TASK LIST
MIDDLE AND UPPER MANAGEMENT
Job
Significance Training
0 Yes
6. Do you ever set goals in terms of reduced accidents or improved safety for your people?
Yes No
If yes, how do you communicate these goals to your people?
7. In assigning tasks to units or individuals, do you take into account their past performance relative
to accidents and safety matters?
0 Yes 0 No
If yes, how?
9. What are the safety duties of the people working for you?
Date: Mine:
Interview No.:
1. Name:
7. Did you have any special training to prepare you for your current job?
0 Yes C3 No
If yes, what?
8. Have you had any special training since taking your current job?
Cl Yes O No
If yes, ask: on what?
How many:
Titles:
Section 2: General Questions on Your Job
1. I f you had to break your duties into 3 or 4 major categories, how would you do it?
You didn't mention safety as an area. Did you omit it or do you think of safety as part of these
other categories?
DOING INSPECTIONS
ON PEOPLE PROBLEMS
CONDUCTING OPERATIONS
EQUIPMENT MAINTENANCE
GOING TO MEETINGS
WRITING REPORTS
PAPER WORK
4. As far as your total time at work goes, what percent of your time do you spend on each of the
following activities?
-
Activity % of Time
Report writing
Going to meetings
In emergency situations
5. Can you think of any of your important duties that I left out?
Q Yes Q ' No
7. Are there any of these duties where you feel additional training would improve your performance?
0 Yes
8. What about your superiors? Can you think of any area where they need more training?
0 Yes O No
If yes, what?
9. What about the people reporting to you? Is there any additional training you would like to see
them get?
0 Yes 0 No
If yes, what?