1998 Isuzu Amigo

2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

2.2L DOHC 4-CYL

1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

ENGINE IDENTIFICATION

NOTE: For repair procedures not covered in this article, see ENGINE OVERHAUL
PROCEDURES article in GENERAL INFORMATION.

ENGINE IDENTIFICATION CODES

Engine Vin Code
2.2L DOHC D

ADJUSTMENTS
VALVE CLEARANCE ADJUSTMENT

Hydraulic lash adjusters are used. Valve clearance adjustment is not necessary.

REMOVAL & INSTALLATION

NOTE: For reassembly reference, label all electrical connectors, vacuum hoses and
fuel lines before removal. Also place mating marks on engine hood and other
major assemblies before removal.

FUEL PRESSURE RELEASE

Disconnect negative battery cable. Loosen fuel filler cap to release tank pressure. Remove fuel pump fuse.
Reconnect negative battery cable. Start engine and run until it stalls. Crank engine for an additional 3 seconds to
release remaining fuel pressure. Disconnect negative battery cable. Reinstall fuel pump fuse. Some residual fuel
pressure may exist. Cover fuel lines with shop towel before disconnecting.

VALVE COVER

Removal

Disconnect negative battery cable. Remove air intake duct and bracket. Disconnect PCV hose from valve cover.
Disconnect any electrical connectors interfering with valve cover removal. Disconnect spark plug wires from
spark plugs. Remove accessory drive belt. Remove crankshaft pulley. Remove timing belt cover. Loosen timing
belt rear cover bolts and remove camshaft angle sensor. Remove 10 valve cover bolts and remove valve cover.

Installation

Install camshaft angle sensor. Tighten timing belt rear cover bolts to specification. See TORQUE
SPECIFICATIONS . Install valve cover. Tighten bolts to specification. To complete installation, reverse
removal procedure.

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

ENGINE

Removal

1. Release fuel pressure. See FUEL PRESSURE RELEASE . Disconnect negative battery cable. Remove
battery. Remove hood. Drain engine coolant. Remove throttle cable and air intake duct/air cleaner cover
assembly. Disconnect 3 engine wire harness connectors on left rear of engine compartment.
2. Disconnect brake booster vacuum hose. Disconnect radiator fan wire connector. Disconnect ground wire
connectors from sides of engine compartment. Remove transmission. See REMOVAL &
INSTALLATION article in TRANSMISSION SERVICING for A/T, or see appropriate article in
CLUTCHES for M/T. Remove power steering pump with hoses attached and set aside.
3. Disconnect 2 chassis wire harness connectors from right rear of engine compartment (under fuse box).
Remove engine ground cable from frame. Remove lower radiator hose. Remove heater hoses. Remove
front grille. Remove wire harness clip located behind right horn. Remove engine mount-to-frame bolts.
Remove engine assembly.

Installation

To install, reverse removal procedure. Ensure transmission locating dowels are installed in correct positions on
engine. Tighten fasteners to specification. See TORQUE SPECIFICATIONS . Adjust throttle cable free play,
if necessary. Throttle cable free play should be 0.23-0.25" (5.7-6.3 mm). Fill radiator with coolant. Inspect fuel
system for leaks.

INTAKE MANIFOLD

Removal

1. Release fuel pressure. see FUEL PRESSURE RELEASE . Disconnect negative battery cable. Remove
air intake duct/air cleaner cover assembly. Drain engine coolant. Remove coolant hoses from throttle
body. Disconnect sensor wire connectors from throttle body.
2. Disconnect fuel supply line and return hose from fuel rail. Disconnect fuel injector wiring. Remove fuel
rail. Disconnect throttle cable from throttle body. Remove generator upper brackets. Remove coolant
pipe. Remove intake manifold support bracket. Remove ignition coil bracket. Remove intake manifold
mounting bolt and 7 mounting nuts. Remove intake manifold.

Installation

To install, reverse removal procedure. Tighten fasteners to specification. See TORQUE SPECIFICATIONS .
Fill radiator with coolant. Inspect fuel system for leaks.

EXHAUST MANIFOLD

Removal

Disconnect negative battery cable. Remove air intake duct/air cleaner cover assembly. Remove air intake duct
bracket and ground cable. Remove exhaust manifold heat shield. Remove front exhaust pipe-to-manifold nuts.
Remove exhaust manifold mounting nuts. Remove exhaust manifold.

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Installation

To install, reverse removal procedure. Tighten exhaust manifold mounting nuts in 3 steps to specification in
sequence. See Fig. 1 . See TORQUE SPECIFICATIONS .

Fig. 1: Exhaust Manifold Tightening Sequence

Courtesy of ISUZU MOTOR CO.

CYLINDER HEAD

Removal

1. Release fuel pressure. See FUEL PRESSURE RELEASE . Disconnect negative battery cable. Remove
air intake duct/air cleaner cover assembly. Drain engine coolant. Remove upper radiator hose. Disconnect
exhaust pipe from manifold. Disconnect heater hoses from engine. Remove throttle body coolant hose.
2. Disconnect fuel supply hose from fuel rail. Disconnect EVAP canister hose and purge valve wire
connector. Remove intake manifold support bracket. Remove engine wire harness cover. Disconnect 3

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

chassis wire harness connectors from left rear of engine compartment.

3. Disconnect power steering pressure switch wire connector. Remove timing belt. See TIMING BELT .
Disconnect spark plug wires from spark plugs. Disconnect camshaft angle sensor wire connector.
Remove valve cover. See VALVE COVER . Remove both timing belt idler pulleys. Remove timing belt
rear cover. Remove camshaft angle sensor.
4. Disconnect oil pressure switch wire connector. Remove camshafts. See CAMSHAFTS. Using Cylinder
Head Socket (J-42623), remove cylinder head bolts in reverse order of tightening sequence. See Fig. 2 .
Remove cylinder head. See Fig. 3 .

Inspection

Check cylinder head for warpage. See CYLINDER HEAD table under ENGINE SPECIFICATIONS. Surface
or replace cylinder head if warpage is not within specifications. Check cylinder head height. See CYLINDER
HEAD table under ENGINE SPECIFICATIONS. Replace cylinder head if height is not within specification.

Fig. 2: Cylinder Head Bolt Tightening Sequence

Courtesy of ISUZU MOTOR CO.

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Fig. 3: Exploded View Of Cylinder Head

Courtesy of ISUZU MOTOR CO.

Installation

Install NEW cylinder head gasket on cylinder block. Install cylinder head. Tighten NEW cylinder head bolts in
sequence to specification. See Fig. 2 . See TORQUE SPECIFICATIONS . To complete installation, reverse
removal procedure.

CRANKSHAFT FRONT SEAL

Removal & Installation

Remove timing belt. See TIMING BELT . Remove timing belt drive pulley. Remove crankshaft front seal
using seal puller. Lubricate seal lip with engine oil. Using Seal Installer (J-39202), install crankshaft front seal.
To complete installation, reverse removal procedure.

TIMING BELT

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Removal

Disconnect negative battery cable. Remove accessory drive belt. Remove engine wire harness cover located at
left rear of engine compartment. Disconnect 3 wire harness connectors. Remove crankshaft pulley. Disconnect
3 chassis wire harness connectors from left rear of engine compartment. Remove engine wire harness cover
from front of engine. Remove timing belt cover. If timing belt is to be reused, mark direction of rotation for
installation reference. Remove timing belt tensioner. Remove timing belt.

Installation

1. Install timing belt tensioner and temporarily tighten mounting bolt. Ensure timing marks are aligned.
Insert Camshaft Locking Tool (J-43037) between intake and exhaust camshaft sprockets to prevent
camshaft sprockets from moving. See Fig. 4 . Ensure tension side of timing belt is tight. Rotate timing
belt tensioner clockwise to tighten belt.
2. For new timing belt, pointer on tensioner should be aligned with center of "V" notch. See Fig. 5 . For
used timing belt, pointer will be about 0.16" (4.0 mm) from center of "V" notch. See Fig. 5 . Tighten
tensioner bolt. To complete installation, reverse removal procedure. Tighten fasteners to specification.
See TORQUE SPECIFICATIONS .

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Fig. 4: Aligning Timing Marks

Courtesy of ISUZU MOTOR CO.

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Fig. 5: Tightening Timing Belt

Courtesy of ISUZU MOTOR CO.

CAMSHAFT

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Removal

Disconnect negative battery cable. Remove valve cover. See VALVE COVER . Remove timing belt. See
TIMING BELT. Hold camshafts using adjustable wrench on hexagonal portion of camshafts. Remove camshaft
sprockets. Remove camshaft bearing cap bolts and remove camshafts.

Installation

1. Ensure camshaft journals and hydraulic lash adjusters are clean. Lubricate camshaft journals and
hydraulic lash adjusters with engine oil. Install camshafts. Install camshaft bearing caps in their original
locations. Intake camshaft bearing caps are numbered from 1 to 5, front to rear. Exhaust camshaft bearing
caps are numbered from 6 to 10, front to rear. Apply sealer to mounting surfaces of camshaft bearing cap
No. 1, 5, 6 and 10.
2. Tighten camshaft bearing cap bolts in sequence to specification. See Fig. 6 . See TORQUE
SPECIFICATIONS . Using Camshaft Seal Installer (J-42609), install camshaft seals. Install camshaft
sprockets. Ensure camshaft sprockets are installed in their correct locations. Ensure timing marks are
aligned. See Fig. 7 . To complete installation, reverse removal procedure.

Fig. 6: Camshaft Bearing Cap Tightening Sequence

Courtesy of ISUZU MOTOR CO.

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Fig. 7: Installing Camshaft Sprockets

Courtesy of ISUZU MOTOR CO.

CRANKSHAFT REAR OIL SEAL

Removal

Remove transmission. See REMOVAL & INSTALLATION article in TRANSMISSION SERVICING for A/T,
or appropriate article in CLUTCHES for M/T. Using Flywheel Holder (J-42618), remove flywheel bolts.
Remove flywheel. Remove crankshaft seal.

Installation

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Lubricate seal ring lip with grease. Using Seal Ring Installer (J-42613) and Crankshaft Seal Installer (J-42616),
install seal ring and seal. To complete installation, reverse removal procedure.

WATER PUMP

Removal & Installation

1. Remove timing belt. See TIMING BELT . Drain engine coolant. Remove lower radiator hose. Remove
water pump. Lubricate NEW "O" ring with silicone grease. Install water pump. Tighten bolts to
specification. See TORQUE SPECIFICATIONS . To complete installation, reverse removal procedure.
Fill engine with coolant.

OIL PAN

Removal & Installation

Drain engine oil. Remove oil pan bolts. It may be necessary to raise engine for clearance. Remove oil pan. To
install, clean sealing surfaces. Apply a bead of silicone sealer to oil pan sealing surface. Install oil pan within 5
minutes. Tighten bolts to specification. See TORQUE SPECIFICATIONS . Fill engine with oil.

OVERHAUL
CYLINDER HEAD

Cylinder Head

Measure camshaft bearing oil clearance. See CAMSHAFT table under ENGINE SPECIFICATIONS .
Replace cylinder head if oil clearance exceeds specification. Measure cylinder head warpage. See CYLINDER
HEAD table under ENGINE SPECIFICATIONS. Surface cylinder head if warpage exceeds specification.
Measure cylinder head height from deck to valve cover sealing surface. See CYLINDER HEAD table under
ENGINE SPECIFICATIONS. Replace cylinder head if height is not within specification.

NOTE: Manufacturer does not supply valve guide removal and installation procedure.

Valve Guides

Measure valve guide diameter. Measure valve stem diameter. Difference between measurements is stem-to-
guide clearance. See CYLINDER HEAD table under ENGINE SPECIFICATIONS. Replace valve and valve
guide as a set if stem-to-guide clearance exceeds specification.

Valve Seat

To remove valve seat, weld a rod to valve seat contact surface. Allow rod to cool. Strike rod with a hammer to
remove valve seat. To install, heat cylinder head and cool valve seat. Press valve seat into cylinder head.

Valves

Measure valve stem-to-guide clearance. If clearance exceeds specification, replace valve and valve guide as a

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set.

CYLINDER BLOCK ASSEMBLY

Piston & Rod Assembly

1. DO NOT reuse piston pins if piston and rod are disassembled. To remove piston pin, heat connecting rod
in hot oil. Remove piston pin with brass drift. Measure piston pin-to-rod clearance. See PISTONS, PINS
& RINGS table under ENGINE SPECIFICATIONS. Replace connecting rod if clearance is not within
specification.
2. Insert NEW piston pin into piston. If piston pin does not rotate smoothly, measure piston-to-pin
clearance. See PISTONS, PINS & RINGS table under ENGINE SPECIFICATIONS. If clearance
exceeds specification, replace piston. Install pistons with arrow on top of piston pointing toward front of
engine.
3. Inspect pistons for cracks or damage. Replace piston, if necessary. To install piston pin, heat connecting
rod enough to install piston pin smoothly. Press piston pin into piston.

Fitting Pistons

Measure cylinder bore diameter in axial and thrust directions at 6 points in cylinder. See CYLINDER BLOCK
table under ENGINE SPECIFICATIONS. If any measurement is not within specification, bore cylinder for
oversize piston.

Piston Rings

Measure piston ring end gap and side clearance. See PISTONS, PINS & RINGS table under ENGINE
SPECIFICATIONS. Replace rings or piston as necessary. Install compression rings with end gaps 180 degrees
apart. Install oil ring gaps 1-2" (25.4-50.8 mm) from end gap of ring No. 2. See Fig. 8 .

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Fig. 8: Installing Piston Rings

Courtesy of ISUZU MOTOR CO.

Rod Bearings

Inspect rod bearings for damage and excessive wear. Measure rod bearing oil clearance using Plastigage. See
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS table under ENGINE SPECIFICATIONS. If
oil clearance exceeds specification, replace rod bearings as a set.

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2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Crankshaft & Main Bearings

1. Inspect crankshaft main and rod journals for damage and excessive wear. Measure main bearing oil
clearance using Plastigage. See CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS table
under ENGINE SPECIFICATIONS. Machine crankshaft and install undersize bearings if clearance
exceeds specification.
2. Measure crankshaft runout. See CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS table
under ENGINE SPECIFICATIONS. Replace crankshaft if runout exceeds specification. Inspect
crankshaft sensor ring for damage. Replace sensor ring if damaged.See Fig. 9 .

Fig. 9: Exploded View Of Cylinder Block

Courtesy of ISUZU MOTOR CO.

Thrust Bearing

Measure crankshaft end play using micrometer installed at rear of crankshaft. See CRANKSHAFT, MAIN &
CONNECTING ROD BEARINGS table under ENGINE SPECIFICATIONS. If end play exceeds
specification, replace thrust bearings as a set.

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2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Cylinder Block

Measure cylinder block deck warpage. If warpage is less than 0.0157" (0.400 mm), surface cylinder block.
Replace cylinder block if warpage exceeds 0.0157" (0.400 mm).

Balancer Unit Adjustment

1. Remove oil pan. See OIL PAN. Remove oil strainer and oil pan support. Remove baffle plate.See Fig.
10 . Turn crankshaft clockwise to align timing mark to TDC. See Fig. 4 . The flattened side of both
balancer shafts must face downward. See Fig. 11 .

Fig. 10: Exploded View Of Balance Unit & Related Parts

Courtesy of ISUZU MOTOR CO.

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Fig. 11: Aligning Balance Shafts

Courtesy of ISUZU MOTOR CO.

2. Install Backlash Checker (J-43038) on balancer shafts as shown. See Fig. 12 . Measuring arm must point
to 9 o'clock position. Mount dial indicator onto cylinder block. Place probe of dial indicator on flat side of
measuring arm.

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Fig. 12: Installing Measuring Device

Courtesy of ISUZU MOTOR CO.

3. Turn bolt on exhaust side balancer shaft both directions. Note backlash on dial indicator. Standard
backlash is 0.0008-0.0024" (0.020-0.060 mm).
4. Turn crankshaft clockwise 45 degrees so that measuring arm is at 6 o'clock position. Loosen bolt and set
measuring arm to 9 o'clock position as shown. See Fig. 12 . Repeat measurement.
5. Measurement must be made at 4 positions 90 degrees apart. If any measurement is not within
specification, backlash must be adjusted. Backlash is adjusted by selecting correct shim. Code on shim
indicates shim thickness. See BALANCER SHIM CODES table.

BALANCER SHIM CODES

Code Thickness In. (mm)
55 0.0211-0.0222 (0.535-0.565)
58 0.0222-0.0234 (0.565-0.595)

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61 0.0234-0.0246 (0.595-0.625)
64 0.0246-0.0258 (0.625-0.655)
67 0.0258-0.0270 (0.655-0.685)
70 0.0270-0.0281 (0.685-0.715)
73 0.0281-0.0293 (0.715-0.745)
76 0.0293-0.0305 (0.745-0.775)
79 0.0305-0.0317 (0.775-0.805)
82 0.0317-0.0329 (0.805-0.835)
85 0.0329-0.0341 (0.835-0.865)

6. Remove balancer unit and shim. See Fig. 10 . Check code on balancer shim. The next larger or smaller
balancer shim code alters backlash by 0.0008" (0.020 mm). Use BALANCER SHIM CODES table to
obtain correct shim.
7. To install, ensure crankshaft TDC mark is aligned. See Fig. 4 . Ensure Flattened sides of balancer shafts
are pointed downward. See Fig. 11 . Install correct balancer shim and balancer unit.
8. To complete installation, reverse removal procedure. Tighten fasteners to specification. See TORQUE
SPECIFICATIONS . Fill engine with oil.

ENGINE OILING
ENGINE LUBRICATION SYSTEM

A gear-type oil pump is driven by front of crankshaft. Oil pump supplies pressurized oil through a full-flow oil
filter, to main oil gallery in cylinder block. Oil for camshaft bearings and hydraulic valve lash adjusters are
supplied through cylinder head oil gallery. Vent valves allow air to be expelled from oil in cylinder head.See
Fig. 13 .

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Fig. 13: Diagram Of Engine Oil Circuit

Courtesy of ISUZU MOTOR CO.

Crankcase Capacity

Oil capacity is 4.8 qts. (4.5L) with filter.

Oil Pressure

With engine temperature at 176°F (80°C), ensure oil pressure is 21.8 psi (15 kg/cm2 ) at idle.

OIL PUMP

Removal & Disassembly

Remove timing belt. See TIMING BELT . Remove timing belt drive pulley. Remove oil pan. See OIL PAN .
Remove oil strainer. Remove oil pan support. Remove oil pump, sleeve and gasket.

Inspection

Measure rotor to housing side clearance. Standard clearance is 0.0012-0.0039" (0.030-0.100 mm). If clearance
is not within specification, replace oil pump assembly.

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Reassembly & Installation

To reassemble, reverse disassembly procedure. Lubricate components with engine oil. Tighten fasteners to
specification. See TORQUE SPECIFICATIONS .

TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS
Application Ft. Lbs. (N.m)
Balance Unit Bolts
Step 1 15 (20)
Step 2 45 Degrees
Camshaft Sprocket Bolt
Step 1 36 (49)
Step 2 60 Degrees
Step 3 15 Degrees
Connecting Rod Cap Nuts
Step 1 25 (34)
Step 2 45 Degrees
Step 3 15 Degrees
Crankshaft Pulley Bolts 15 (20)
Cylinder Head Bolt
Step 1 18 (24)
Step 2 90 Degrees
Step 3 90 Degrees
Step 4 90 Degrees
Engine Mount Nut 65 (88)
Engine Mount-To-Cylinder Block Bolts 36(49)
Engine Mount-To-Frame Bolts 30 (41)
Engine-To-Transmission Bolts -
Exhaust Manifold Nuts 16 (22)
Exhaust Pipe Bolts 50 (68)
Exhaust Pipe Nuts 18 (24)
Flywheel Bolts
Step 1 48 (65)
Step 2 30 Degrees
Step 3 15 Degrees
Fuel Line Bracket 18 (24)
Generator Bracket Long Bolt 25 (34)
Generator Bracket Short Bolt 14 (20)
Intake Manifold Bolts/Nuts 16 (22)
Intake Manifold Bracket Bolt 16 (22)

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2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Main Bearing Cap Nuts

Step 1 36 (49)
Step 2 45 Degrees
Step 3 15 Degrees
Oil Pan Support Bolts 15 (20)
Oil Pressure Switch 37 (50)
PCV Hose Flange 18 (24)
Timing Belt Idler Bolt 18 (24)
Timing Belt Drive Pulley Bolt
Step 1 94 (127)
Step 2 45 Degrees
Transmission Mount Bolts 23 (31)
Transmission Mount Nuts 36 (49)
Water Outlet Bolts 11 (15)
Water Pump Bolts 18 (24)
INCH Lbs. (N.m)
Air Intake Duct Bolt 62 (7)
Air Intake Duct Clamp 27 (3)
Camshaft Bearing Cap Bolts 53 (6)
Camshaft Position Sensor Bolts 71 (8)
Crankshaft Sensor Ring 115 (13)
Exhaust Manifold Cover Bolts 71 (8)
Oil Pan Bolts
Step 1 71 (8)
Step 2 30 Degrees
Oil Pump Mounting Bolts 53 (6)
Oil Strainer Bolts 71 (8)
Spark Plug Wire Cover 27 (3)
Throttle Body Nuts 80 (9)
Timing Belt Cover Bolts 53 (6)
Valve Cover Bolts 71 (8)

ENGINE SPECIFICATIONS
ENGINE SPECIFICATIONS
Application Specification
Displacement 134 Cu. In. (2.2L)
Bore 3.39" (86.0 mm)
Stroke 3.72" (94.6 mm)
Compression Ratio 9.6:1
Fuel System SFI

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 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Horsepower @ RPM 130 @ 5200

Torque Ft, Lbs. @ RPM 144 @ 4000

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS

Application In. (mm)
Crankshaft
End Play
Standard .0004-.0008 (.010-.020)
Wear Limit .0118 (.210)
Maximum Runout .0012 (.030)
Main Bearings
Journal Diameter
Standard Size
White 2.2824-2.2827 (57.974-
57.981)
Green 2.2827-2.2830 (57.981-
57.988)
Brown 2.2830-2.2833 (57.988-
57.995)
.010" (.25 mm) Undersize
Green/Blue 2.2729-2.2731 (57.732-
57.738)
Brown/Blue 2.2731-2.2734 (57.738-
57.745)
.020" (.50 mm) Undersize
Green/White 2.2630-2.2633 (57.482-
57.488)
Brown/White 2.2633-2.2636 (47.488-
57.495)
Oil Clearance
Standard .0006-.0016 (.015-.040)
Wear Limit .0047 (.120)
Connecting Rod Bearings
Journal Diameter
Standard Size
No Color 1.9279-1.9287 (48.970-
48.988)
.010" (.25 mm) Undersize
Blue 1.9181 (48.720-48.738)
.020" (.50 mm) Undersize
White 1.9082-1.9090 (48.470-

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48.488)
Oil Clearance
Standard .0002-.0012 (.006-.031)
Wear Limit .0047 (.120)
Journal Width 1.0417-1.0465 (26.460-26.580)

CONNECTING RODS

CONNECTING RODS
Application In. (mm)
Connecting Rod Big End Width 1.0369-1.0390 (26.338-26.390)

PISTONS, PINS & RINGS

PISTONS, PINS & RINGS

Application In. (mm)
Pins
Piston Pin-To-Rod Interference Fit .0008-.0016 (.020-.041)
Piston Pin-To-Piston Clearance .0004-.0005 (.011-.014)
Rings
End Gap
No. 1 & 2 .012-.020 (.30-.50)
No. 3 (Oil) .016-.055 (0.40-1.40)
Side Clearance .0008-.0016 (.02-.04)

CYLINDER BLOCK

CYLINDER BLOCK
Application In. (mm)
Cylinder Bore Diameter
Grade 1 3.3848-3.3852
(85.975-85.985)
Grade 2 3.3852-3.3868
(85.985-86.025)
Rebore Size .020 (.50)
Maximum Deck Warpage .008 (.20)
Maximum Repairable Warpage .016 (.40)

CYLINDER HEAD

CYLINDER HEAD
Application Specification
Height 5.276" (134.00 mm)

miércoles, 21 de noviembre de 2012 11:06:28 p.m. Page 23 © 2011 Mitchell Repair Information Company, LLC.
 1998 Isuzu Amigo
2.2L DOHC 4-CYL 1998 ENGINES Isuzu - 2.2L DOHC 4-Cylinder

Valve Seat Width

Intake .039-.059" (1.0-1.5 mm)
Exhaust .067-.087" (1.7-2.2 mm)
Valve Stem-To-Guide Clearance
Intake .0012-.0022" (.030-.057 mm)
Exhaust .0016-.0026" (.040-.067 mm)

miércoles, 21 de noviembre de 2012 11:06:28 p.m. Page 24 © 2011 Mitchell Repair Information Company, LLC.