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MIG 135
Inverter MIG/MAG/MMA Semi-auto ARC Welding Machine
(with preset voltage,wire speed)

Operation Manual
(Read the manual carefully before installation ,operation and maintenance)

Advanced Product
I SAFETY PRECAUTIONS I

PROPOSITION AND WARNINGS

For Diesel Engines: Diesel engine exhaust and For Gasoline Engines: The engine exhaust from
some of its constituents are known to the State this product contains chemicals known to the
of California(USA) to cause cancer, birth State of California(USA) to cause cancer, birth
defects, and other reproductive harm. d e f e c ts ,o r o th e r r e p r o d u c t i v e h a r m .

ARC WELDING CAN BE HAZARDOUS. PROTECT YOURSELF AND OTHERS FROM

POSSIBLE SERIOUS INJURY OR DEATH.KEEP CHILDREN AWAY. PACEMAKER
WEARERS SHOULD CONSULT WITH THEIR DOCTOR BEFORE OPERATING.
Read and understand the following safety highlights. For additional safety information, it is
strongly recommended that you purchase a copy of "Safety in Welding & Cutting " from the
Local Welding Society.
BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR
PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.

FOR ENGINE 1.e. In some cases it may be necessary

to remove safety guards to perform
powered equipment. required maintenance. Remove guards
1.a. Turn the engine off before only when necessary and replace them
troubleshooting and maintenance work when the maintenance requiring their
unless the maintenance work requires it to
removal is complete. Always use the
be running.
greatest care when working near
1.b.Operate engines in open, moving parts.
well-ventilated areas or vent
the engine exhaust fumes 1.f. Do not put your hands
outdoors. near the engine fan. Do not
attempt to override the
1.c. Do not add the fuel near governor or idler by pushing
an open flame welding arc or on the throttle control rods
when the engine is running. while the engine is running.
Stop the engine and allow it
to cool before refueling to
1.g. To prevent accidentally starting gasoline
prevent spilled fuel from
engines while turning the engine or welding
vaporizing on contact with
generator during maintenance work,
hot engine parts and igniting.
disconnect the spark plug wires, distributor
Do not spill fuel when filling
cap or magneto wire as appropriate.
tank. If fuel is spilled, wipe it
up and do not start engine
until fumes have been 1.h. To avoid scalding, do
eliminated. not remove the radiator
1.d. Keep all equipment safety guards, pressure cap when the
covers and devices in position and in good engine is hot.
repair.Keep hands, hair, clothing and tools
away from V-belts, gears, fans and all other
moving parts when starting, operating or
repairing equipment.
II SAFETY PRECAUTIONS II

ELECTRIC AND
MAGNETIC FIELDS
may be dangerous
2.a. Electric current flowing through
any conductor causes localized 2.d. All welders should use the following procedures
Electric and Magnetic Fields (EMF). in order to minimize exposure to EMF fields from the
Welding current creates EMF fields welding circuit:
around welding cables andwelding 2.d.1. Route the electrode and work cables together -
machines Secure them with tape when possible.
2.d.2. Never coil the electrode lead around your body.
2.b. EMF fields may interfere with
2.d.3. Do not place your body between the electrode
some pacemakers, and welders
and work cables. If the electrode cable is on your right
having a pacemaker should consult
side, the work cable should also be on your right side
their physician before welding.
2.d.4. Connect the work cable to the workpiece as
2.c. Exposure to EMF fields in welding close as possible to the area being welded.
may have other health effects which 2.d.5. Do not work next to welding power source.
are now not known.

ELECTRIC SHOCK can kill.

3.a. The electrode and work (or ground) circuits are electrically "hot" when the
welder is on. Do not touch these "hot" parts with your bare skin or wet
clothing. Wear dry, hole-free gloves to insulate hands.
3.b. Insulate yourself from work and ground using dry insulation. Make certain the insulation is
large enough to cover your full area of physical contact with work and ground.
In addition to the normal safety precautions, if welding must be performed under electrically
hazardous conditions (in damp locations or while wearing wet clothing; on metal structures such as
floors, gratings or scaffolds; when in cramped positions such as sitting, kneeling or lying, if
there is a high risk of unavoidable or accidental contact with the workpiece or ground) use the
following equipment:
. Semiautomatic DC Constant Voltage (Wire) Welder.
. DC Manual (Stick) Welder.
. AC Welder with Reduced Voltage Control.
3.c. In semiautomatic or automatic wire welding, the electrode, electrode reel, welding head,
nozzle or semiautomatic welding gun are also electrically "hot".
3.d. Always be sure the work cable makes a good electrical connection with the metal being
welded. The connection should be as close as possible to the area being welded.
3.e. Ground the work or metal to be welded to a good electrical (earth) ground.
3.f. Maintain the electrode holder, work clamp, welding cable and welding machine in good, safe
operating condition. Replace damaged insulation.
3.g. Never dip the electrode in water for cooling.
3.h. Never simultaneously touch electrically "hot" parts of
electrode holders connected to two welders because voltage between the two can be the total of
the open circuit voltage of both welders.
3.i. When working above floor level, use a safety belt to protect yourself from a fall should you
get a shock.
3.j. Also see Items 6.c. and 8.
III SAFETY PRECAUTIONS III

ARC RAYS can burn.

4.a. Use a shield with the proper filter and cover plates to protect your eyes from
sparks and the rays of the arc when welding or observing open arc welding.
Headshield and filter lens should conform to ANSI Z87. I standards.
4.b. Use suitable clothing made from durable flame-resistant material to protect your skin and
that of your helpers from the arc rays.
4.c. Protect other nearby personnel with suitable, non-flammable screening and/or warn them
not to watch the arc nor expose themselves to the arc rays or to hot spatter or metal.

FUMES AND GASES 5.b. Do not weld in locations near

can be dangerous.
5.a. Welding may produce fumes
and gases hazardous to health.
Avoid breathing these fumes
and gases.When welding, keep your head out of
the fume. Use enough ventilation and/or exhaust
at the arc to keep fumes and gases away from
the breathing zone.
When welding with electrodes which require
special ventilation such as stainless or hard
facing (see instructions on container or
MSDS) or on lead or cadmium plated steel
and other metals or coatings which produce
highly toxic fumes, keep exposure as low as
possible and below Threshold Limit Values
(TLV) using local exhaust or mechanical
ventilation. In confined spaces or in some
circumstances, outdoors, a respirator may
be required. Additional precautions are also
required when welding on galvanized steel.
chlorinated hydrocarbon vapors
coming from degreasing, cleaning or
spraying operations. The heat and rays
of the arc can react with solvent vapors
to form phosgene, a highly toxic gas,
and other irritating products.
5.c. Shielding gases used for arc welding
can displace air and cause injury or death.
Always use enough ventilation, especially in
confined areas, to insure breathing air is
safe.
5.d. Read and understand the
manufacturer's instructions for this
equipment and the consumables to be used,
including the material safety data sheet
(MSDS) and follow your employer's safety
practices. MSDS forms are available from
your welding distributor or from the
manufacturer.
5.e. Also see item 1.b.

WELDING SPARKS can

cause fire or explosion.

6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent
the welding sparks from starting a fire. Remember that welding sparks and hot materials from
welding can easily go through small cracks and openings to adjacent areas. Avoid welding
near hydraulic lines. Have a fire extinguisher readily available.
6.b. Where compressed gases are to be used at the job site, special precautions should be
used to prevent hazardous situations. Refer to "Safety in Welding and Cutting" ( Standard)
and the operating information for the equipment being used.
6.c. When not welding, make certain no part of the electrode circuit is touching the work or
ground. Accidental contact can cause overheating and create a fire hazard.
IV SAFETY PRECAUTIONS IV

WELDING SPARKS can

cause fire or explosion.
6.d. Do not heat, cut or weld tanks, drums or containers until the proper steps have been taken
to insure that such procedures will not cause flammable or toxic vapors from substances
inside. They can cause an explosion even though they have been "cleaned". For information,
purchase "Recommended Safe Practices for the Preparation for Welding and Cutting of
Containers and Piping That Have Held Hazardous Substances".
6.e. Vent hollow castings or containers before heating, cutting or welding. They may explode.
6.f. Sparks and spatter are thrown from the welding arc. Wear oil free protective garments such
as leather gloves, heavy shirt, cuffless trousers, high shoes and a cap over your hair. Wear ear
plugs when welding out of position or in confined places. Always wear safety glasses with side
shields when in a welding area.
6.g. Connect the work cable to the work as close to the welding area as practical. Work cables
connected to the building framework or other locations away from the welding area increase the
possibility of the welding current passing through lifting chains, crane cables or other alternate
circuits. This can create fire hazards or overheat lifting chains or cables until they fail.
6.h Don't use this machine to defrost pipes
6.i. Also see item 1.c.

CYLINDER may explode

if damaged.

7.a. Use only compressed gas cylinders containing the correct shielding gas for the process
used and properly operating regulators designed for the gas and pressure used. All hoses,
fittings, etc. should be suitable for the application and maintained in good condition.
7.b. Always keep cylinders in an upright position securely chained to an undercarriage or fixed
support.
7.c. Cylinders should be located:
. Away from areas where they may be struck or subjected to physical damage.
A safe distance from arc welding or cutting operations and any other source of heat, sparks, or
flame.
7.d. Never allow the electrode, electrode holder or any other electrically "hot" parts to touch a
cylinder.
7.e. Keep your head and face away from the cylinder valve outlet when opening the cylinder
valve.
7.f. Valve protection caps should always be in place and hand tight except when the cylinder is
in use or connected for use.
7.g. Read and follow the instructions on compressed gas cylinders, associated equipment, and
CGA publication P-l, "Precautions for Safe Handling of Compressed Gases in Cylinders,"
available from the Compressed Gas Local Association .
V SAFETY PRECAUTIONS V

FOR ELECTRICALLY
powered equipment.

8.a. Turn off input power using the disconnect switch at the fuse box before working on the
equipment.
8.b. Install equipment in accordance with the National Electrical Code, all local codes and the
manufacturer's recommendations.
8.c. Ground the equipment in accordance with the U.S. National Electrical Code and the
manufacturer's recommendations.

Electromagnetic disturbances
may be transmitted through H.F.
Assessment Before installing welding equipment the user shall make
of Area an assessment of potential electromagnetic problems in
thesurrounding area. The following shall be taken into
account:
9.a other supply cables, control cables, signaling and telephone cables; above, below and
adjacent to the welding equipment;
9.b radio and television transmitters and receivers;
9.c computer end other control equipment;
9.d safety critical equipment, e.g., guarding of industrial equipment;
9.e the health of the people around, e.g., the use of pacemakers and hearing aids;
9.f equipment used for calibration or measurement;
9.g the immunity of other equipment in the environment. The user shall ensure that other
equipment being used in the environment is compatible. This may require additional protection
measures;
9.h the time of day that welding or other activities are to be carried out.

Installation, use and area examination

The user is responsible for the installation and use of the equipment according to the
manufacturer's instructions.
If any electromagnetic disturbance is noticed, the user must soave the problem, if
necessary with the manufacturer's technical assistance.
In any case electromagnetic disturbances must be reduced until they are not a
nuisance any longer.
Before installing this apparatus, the user must evaluate the potential electromagnetic
problems that may arise in the surrounding area, considering in particular the health
conditions of the persons in the vicinity, for example of persons fitted with pacemakers
or hearing aids.
VI SAFETY PRECAUTIONS VI

ELECTROMAGNETIC COMPATIBILITY （EMC）

10.a Conformance
Products displaying the CE mark are in conformity with European Community Council Directive
of 3 May 1989 on the approximation of the laws of the Member States relating to
electromagnetic compatibility (89/336/EEC). It was manufactured in conformity with a national
standard that Implements a harmonized standard: EN 50 199(EN60974-10) Electromagnetic
Compatibility (EMC) Product Standard for Arc Welding Equipment. It is for use with our
Electric equipment. It is designed for industrial and professional use.
Introduction
All electrical equipment generates small amounts of electromagnetic emission. Electrical
emission may be transmitted through power lines or radiated through space, similar to a radio
transmitter. When emissions are received by other equipment, electrical interference may
result. Electrical emissions may affect many kinds of electrical equipment; other nearby welding
equipment, radio and TV reception, numerical controlled machines,telephone systems,
computers, etc. Be aware that interference may result and extra precautions may be required
when a welding power source is used in a domestic establishment.
Installation and Use
The user is responsible for installing and using the welding equipment according to the
manufacturer's instructions.If electromagnetic disturbances are detected then it shall be the
responsibility of the user of the welding equipment to resolve the situation with the technical
assistance of the manufacturer. In some cases this remedial action may be as simple as
earthing (grounding) the welding circuit, see Note. In other cases it could involve constructing
an electromagnetic screen enclosing the power source and the work complete with associated
Input filters. In all cases electromagnetic disturbances must be reduced to the point where they
are no longer troublesome.
Note: The welding circuit may or may not be earthed for safety reasons according to national
codes.
Changing the earthing arrangements should only be authorized by a person who is competent
to assess whether the changes will increase the risk of injury, e.g., by allowing parallel
welding current return paths which may damage the earth circuit of other equipment.
Assessment of Area
Before installing welding equipment the user shall make an assessment of potential
electromagnetic problems in the surrounding area. The following shall be taken into account:
a) other supply cables, control cables, signaling and telephone cables; above, below and
adjacent to the welding equipment;
b) radio and television transmitters and receivers;
c) computer end other control equipment;
d) safety critical equipment, e.g., guarding of industrial equipment;
e) the health of the people around, e.g., the use of pacemakers and hearing aids;
f) equipment used for calibration or measurement;
g) the immunity of other equipment in the environment. The user shall ensure that other
equipment being used in the environment is compatible. This may require additional
protection measures;
h) the time of day that welding or other activities are to be carried out.
VII SAFETY PRECAUTIONS VII
ELECTROMAGNETIC COMPATIBILITY （EMC）
10.b Emission reduction methods
MAINS POWER SUPPLY
The welding power source must be connected to the supply mains according to the
manufacturer's instructions. In case of interference, it may be necessary to take further
precautions like the filtering of the mains power supply. It is also necessary to consider the
possibility to shield the power supply cable.
WELDING POWER SOURCE MAINTENANCE
The welding power source needs routine maintenance according to the manufacturer's
instructions. When the equipment is working, all the access and operating doors and covers
must be closed and fixed. The welding power source must not be modified in any way.
WELDING AND CUTTING CABLES
The welding cables must be kept as short as possible, positioned near one another and laid at
or approximately at ground level.
EQUIPOTENTIAL CONNECTION
The earth connection of all the metal component in the welding installation and near it must be
taken in consideration. However, the metal component connected to the work-piece will
increase the risk of electric shock for the operator, if he touches said metal component and the
electrode at the same time.
Therefore, the operator must be insulated from all the earthed metal components.
The equipotential connection must be made according to the national regulations.
EARTHING THE WORKPIECE
When the workpiece is not earthed for electrical safety reasons or due to its size and position,
Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to
users, or damage to other electrical equipment. the earthing of the workpiece may reduce the
emissions in some，but not all instances. It is important to remember that the earthing of the
workpiece should neither increase the risk of accidents for the operators, nor damage other
electric equipment. The earthing must be made according to the national regulations.
SCREENING AND SHIELDING
Selective screening and shielding of other cables and equipment in the surrounding area may
alleviate problems of interference. Screening of the entire welding installation may be
considered for special applications.

11. RISK ANALYSIS

Risks posed by the machine
Risk of wrong installation.
Electrical risks.
Risks connected with electromagnetic
disturbances produced by the welding
power source and induced on the welding
power source.
Solutions adopted to prevent them
A manual with the instructions for use has been
produced for this purpose.
Application of the EN 60974-1 Standard.
Application of the EN 50199(EN60974-10)
Standard.
 Prolegomenon
We do very appreciated for your selecting our products.
This kind of welding power Model MIG135 is taken foreign advanced technology to
develop and manufacture the new generation inverter integrated controlling Semi-auto MIG/
MAG ARC Welding machine.
It can be composed the MIG135 MIG/MAG/MMA ARC Welding system equipped with
wire feeder and welding gun .It has many characteristic such as easy Arc starting .good Arc
springiness .adjustable arc thrusting ,low splash,good welding form ,easy welding operation,
wide range and electricity save.
The MIG/MAG semi-auto Arc welding machine model MIG135 is advanced welding
machine and it can be compared with foreign products.
This operation manual can help you for the machine installation, operation and
maintenance correctly and safely.Pay attention to the points as following.
．Installation of the power cord. Be grounded correctly.
. Don't put sundries under the welder.Otherwise it will affect the heat released.
. Installation for the positive and negative cable of the power output.
. Welding voltage selection
. Welding current selection (speed of wire feeder)
. Selection of Arc thrusting(arc force)

The amendment right and the explanation right of the manual belonging to my company.
We have no special notice if the manual is amended.

1
 1. Main characteristic and suitable range
This kind of welding power Model MIG135 is taken foreign advanced technology to
develop and manufacture the new generation inverter integrated controlling Semi-auto MIG/
MAG Arc welding machine.It makes use of the import key parts such as Siemens IGBT module
of Germany,alloy magnetic core and the resume diode module of America. It has the perfect
performance of high quality ,good reliability, quick speed of welding current, steady welding
process,low splash and good welding form . Anyway,It becomes the welding very easy.
1.1 Structure of the MIG135 MIG/MAG/MMA semi-auto Arc welding machine
a.The name of the model
MIG 135
Model improvement
max welding current
Semi-auto MIG/MAG Arc welding machine
b. Composing of the product
This product is composed by three parts as following
★ Power source(MIG135)
★ welding gun
1.2 Suitable range of the MIG135
★ Suitable material: low-carbon steel, stainless steel
★Thickness of the material:low-carbon steel and stainless:more than 0.5mm
★Suitable position:all positions
★Suitable wire :φ0.6,0.8,solid wire/flux cord wire.
1.3 Characteristic of MIG135
★ Wide output current 30-135A: 0.6 -----------30-100A
0.8------------50-135A
★Steady welding process,low splash,easy control,good welding form.
★High efficiency: 100A/19V the duty cycle is 30%
70A/18.5V the duty cycle is 60%
55A/17V the duty cycle is 100%
continuous wire feed,the max speed of wire feed is 12m/min
★Low starting of wire feed
★Preset the welding voltage :Preset the welding current to read the welding
criterion easy.

2
 ★Adjusting the arc thrusting: Control the splash and steady arc.
★Strong resistance for the fluctuate of the electricity

2.Main technical Data :

★ Input Voltage 1~220V/230V/240V ; 50/60Hz
★ Rated Input current 12~14 A
★ Rated Input power 3KVA
★ No-load Voltage 55~75V
★ Voltage adjusting Range 14± 3V~20±3V
★ Current output Range 30~135A(MIG/MAG)
20~100A(MMA)
★ Suitable wire 0.6 , 0.8
★ Duty cycle 100A/19V the duty cycle is 30%
70A/18.5V the duty cycle is 60%
55A/17V the duty cycle is 100%
★ Efficiency η≥0.85
★ Power factor λ=0.8
★ Insulation class F
★ Protection class of shell fan cooling

Note:(1) Adjust the no-load voltage according to the requirements. Normally it is 60V.

3.Function
3.1 Adjusting function for the welding voltage and welding current
3.1.1 MIG135 supply the adjusting range at MIG/MAG as following,
Welding voltage : 14V±3V~20V±3V use the voltage adjusting knob
Welding current : 30A~135A use the current adjusting knob
3.1.2 MIG135 supply the adjusting range at MMA as following,
Welding current : 20A~100A use the welding current knob on the panel.
3.2 Adjusting function of the Arc thrusting
It has the important function to select the proper Arc thrusting for improvement of the
welding line ,control the welding splash and the steady Arc. Normally,.
If the thrusting is low ,the arc is soft and splash .

3
 If the thrusting is high,the arc is strong and high splash.
Use the arc thrusting continuously by the control knob on the front panel of MIG135.
3.3 Recycle function
We design the function to settle two problems.
1) Control the diameter of the wire ball at the end of wire .
2) Prevent the wire into the pool after the Arc stopping.

4. Indicating and warning on the MIG135 control panel

4.1 Indicating and adjusting

Voltage meter
Current meter

power indicating
Warning
power warning

adjusting voltage
adjusting current
TORCH voltage arc force WIRE SPEED

OUTPUT + adjusting thrusting

WORKPIECE
OUTPUT -

4.1.1 Voltage indicating

The voltage meter on the front panel can indicate the actual welding voltage or preset
voltage.The indicating number has the precision of 0.1V .The meter indicates the preset during
no welding.
4.1.2 Current indicating
The current indicating meter on the front panel indicates the actual welding current during

4
the welding.The adjusting range is -70 ± 10~-330 ± 20.The max preset scale can be -135~-300
in special requirements.
4.1.3 Power indicating
If the indicating light is on the control circuit connects the power already.
4.1.4Switch for gas inspection
Before welding ,if switch is "ON",you can adjust the gas flow.
During welding,switch is "OFF",otherwise the flow directly .
4.2 Warning
In order to remind the operator.we design the warnings as following .
★ excess temp
In the condition of more than 40 ℃ temperature,large current is used continuously (I2>
135A),efficiency radiator temperature id more than 80 ± 5 ℃ ,overheat circuit begins working.
The indicating light is on ,the power stop the welding automatically.The fan running
continuously.If the temperature is lower,the indicating is off,the power can work and weld can
be continued automatically ,Remind:Don't turn off the machine while the indicating overheat
light is ON.
★ warning
If the circuit is over current ,the light is ON.The control circuit stop the power
automatically.

5.Safe and installation caution

Read the safe caution before installation and operation .It come down to the high voltage
electricity,electric Arc and high temperature splash.So keep the safe regulation ,operate the
machine properly,avoid the danger of electricity and high temperature arc.
★ Check if any damage ot out looking ot the welder.
★ Confirm the capacity:more than 30A.
★ Power source is grounded,diagram 6
★ Prohibit the combustible goods in the welding locale.
★ There is fire proof measure in the welding locale with favorable ventilated condition.
★ There is smoke discharge system if the welding is operated inside the house in order
to keep the safety of workers.
★The welding operator must be professional workers.
★ The operator must be fitted with safe accessories .Such as safe shoes,gloves,cover,
welding make and welding dress etc.

5
 6. Explanation of installation
6.1 MIG/MAG welding
put the switch MIG/MMA SWITCH into
★ Check the products according to the packing list when open the package.
★Grounded protection.Attached the diagram 6
The power source is 220Vac/(50~60Hz) .The yellow/green double cable is grounding
cable.Be sure to connect the yellow/green double cable into the grounding connection in the
welding locale .Another way is selecting the M8 bolt on the back on the machine and connect
the grounding as the diagram as following.
★Install the welding gun on the front panel and screw the welding gun ,then lock the bolt.
★ Connect the gas pipe with the gas bottle according to the locale conditions. Check the
air proof conditions to ensure the good airproof.
flow meter

back panel.

air breaker
power switch for power
CO2 name date

fan
220V

or yellow/green double cable

gasinlet
diagram 6
front panel.
front panel.

NO GAS
welding gun(AK15)

welding gun(AK15)
GAS

working piece working piece

diagram 7 6
 6.1 MIG/MAG welding
put the switch MIG/MMA SWITCH into
Selecting empiric formula: I=40*d ,d is dia. of the electrode.
Notice positive and negative connection during welding.
A negative connection B positive connection

front panel. front panel.

ELECTRODE
HOLDER
ELECTRODE
HOLDER
WORKPIECE
WORKPIECE

7. Operatings
★"ON" and "OFF" indicating switch on the back panel.
★Preset the welding voltage ,welding current(wire speed).and Arc force.Diagram 4
★ Confirm the specification of the wire feed hose
★Confirm the specification of nib base .It affects the extended length of the wire .
★Confirm the specification of nib. It affects the electric resistance.
★ Confirm the wire slot of the roller is suitable for the diameter of the wire. Different
diameter of wire select different wire slot. Otherwise it affects the wire feed result.
★ Confirm the pressure of the roller to avoid slipping.
If the pressure is not enough ,the wire feed is slow speed.
If the pressure is too much ,the wire will be anamorphic.
The wire feeder can not work properly.
★ Confirm the flow of the gas and air proof.
We suggest the gas flow to be "L" more than 10D(D-diameter of wire ).If the selection is
not proper,it also affects the welding quality.When using the CO2 gas,please confirm if the
heating power works properly or not .

7
 ★Straight the hose of welding gun as much as possible .The bending radius can not be less
than 200mm.Otherwise it affects the wire feeder.
7.1 working process
press the switch of the gun ,the normal welding begins.Relax the switch,the arc stops.
7.2 Gas inspection
Press the switch of the gun before the wire roller is firmed,preset the gas flow through the
meter to check if it is gas proof.Otherwise ,it affects the welding result.
7.3Rip into the wire
Select the specification of the wire ,materials according to the craft requirements.Firm the
bolt and press the button on the front panel.The speed of ripping wire can be controlled by the
welding current knob.Unload the nib if necessary and load it again after the wire is out.

8. working elements
Diagram for the MIG135 working elements.Digram9

working piece
rectifier inverter rectifier
input
filter circuit filter
wire
input feeder welding gun
IGBT output +

control circuit

panel indictor
Digram 9

Input AC 220V/230V/240V,rectifier and filter it into 300VDC.

Control the IGBT by PWM+PFM,inverter the 300VDC to 20KHZ AC.
High frequency transformer pass the power by insulation and voltage reducing with high
efficiency.
Output the second rectifier and the second filter.Output the required welding current and
voltage.

8
INVERTER MIG MACHINE WIRING DIAGRAM

K2 V20 R1
PCB2 1/3 T7 G1 V9
POWER SWITCH FUSE T5 T4 V1
● ● ●
C1 C2 V2
INPUT ~ + C3 E1
PCB2 3/3 LEM
C5 V13 + + + PCB2 2/3
C6
R7
T1 +

U
1X220/230/240V R6
R2 V15
R7 R5
● ~ - G2
V3
V10 ●

V4 A
E2 Output reactor
Bridge Rectifier
K1
G3
R3
V12 B V14 T2
R8
_
V5
C9 C10
V6
FAN E3

GND
R4
G4 V11
transformer T6 V7
V8
E4
36V 26V

D R17.5V D Y17.5V D 4 17.5V D W9V

D R 24V
9V
A V MIG/MMA switch
LEM 200A
NO load voltage
WW
D G20V B R GR B Y R Y BR R Bl BR

○ ○
○ ○
○ ○

○
○
○
○

○
○
UNLOAD VOLTAGE
VOLTAGE

B E1 G1
RP1 E2 G2
BL
R R
○ ○ MMATIG BB GG BB WW
GR
B
○ ○ W
GR

○
○

○
○

○
RP2

○
○
○
○
○
○
○ ○
R RP3
ARC FORCE
B ○ ○
warning over current Y
○ ○ BR Preset wire speed
BL BL GR GR BL BL Y Y
warning over heat R
power G CONTROL PCB1
E3 G3 E4 G4
SOL Gas valve

○ ○
torch switch ○ ○ PS: R equal Red
○ ○ Y equal Yellow
○ ○ G equal Green

○ ○
○ ○

○ ○
○ ○

○ ○
○ ○

○ ○

Bl equal Blue

○ ○
○ ○
○ ○
WIRE FEEDER ○ ○
W equal White
-
B equal Black
+ GR GR Br equal Brown
R B
M 26V K6 D R17.5VDDY17.5V
BL17.5V O equal Orange
T4 Gr equal Gray
WIRE FEEDER Temperature relay
Wire speed D DOUBLE
RP3

NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual.
If the diagram is illegible, write to the Service Department for a replacement. Give the equipment code number.
INVERTER MIG MACHINE COMPONENT LISTS
Code OR Model QTY
No. Mark Description Remark
MIG135

1 T1 Invert transformer .MIG135.20 1

2 T2 Output reactor MIG135.24 1
3 T4 Mutual inductance MIG200.26 1
4 T5 EMI inductance MIG200.28 1
5 T6 Control transformer MIG200.21 1 22V（2A)+3x17.5V(1A)+9V(0.5A)
6 V1,V3,V5,V7 Voltage regulation Diode 1N4746 1
7 V2,V4,V6,V8 Voltage regulation Diode 1N4738 1
8 V9,V10,V11,V12 IGBT K50T60 1
9 V13 Bridge Rectifier KBPC3510 1
10 V20 Bridge Rectifier KBPC5010 1
11 V15,V14 Diode Rectifier D100E60 1

12 R1,R2,R3,R4 Resistance 15/0.5W 1

13 R5,R6 Resistance 51K/4W

14 R7 Resistance MYG 20K431

15 R8 Resistance 2W-1K Ω

16 C1~C3 Electrolytical Capacitance 560u/450V 3

17 C5~C6 Capacitance X2-MPX 1.0uF 280VAC 1
18 C9，C10 Capacitance 472/250VAC 2
19 A Meter of current display DISPLAY 1set
20 V Meter of current display DISPLAY 1set
21 LEM LEM current sensor LEM200A 1
22 K1 Soft start Relay DC12V 1
23 K2 Power switch KCD7-2211N 1
25 K6 Temperature Relay JUF6F85 ℃ 1
26 FAN Cool Fan SA120/220VAC 1
27 RP1 current VR of regulator WX14-2K2 1 Knob :DFR02003
28 RP2 ARC force VR of regulator WX14-22K 1 Knob :DFR02003
29 RP3 Wire Speed of regulator WX14-2K2x2 1
30 LED1 POWER LED（Green） BT203-1 1
31 LED2 Warning LED（Double color） BT203-2 1
32 CONTROL PCB1 Control board MMAMIG10 1set
33 PCB2 Inverter board FR200SP1 1set
34 FUSE FUSE 20A 2
35 SOL gas valve AC36V 1
 9.Maintenance
Check the safety measure be efficiency.
Get rid of the dust for the power source (FORexample,dry compressed air)
Before operating,,Check the "workpiece" "torch"connectors of the power panel if they are
relaxed
.Check the connection between the grounding cable and plug if they are relaxed,(If relaxed,
the serious heating will damage the quick connectors)
.Check the fan if it works regularly.charge it if it is trouble.
Check the insulation and breakage of the input power cord
.Change it in time to ensure the safety.
check if there is any noisy for the wire feed motor.
Check the abrasion of the wire feed hose.Get rid of the dust inside of the hose.(!~2times /
40kg wire)
.Get rid of the splash inside the nib regularly to ensure the guaranteed result by the gas
blow.
Check the abrasion of the nib.Change it in time.(suggest 5~10pieces nibs/40kg wire).

10.Troubles and Remedy

Troubles and remedy and remedy are as the form 10 as following

Troubles Cause Remedy

1.Fan not works 1.the fan line lose 1.Connect the line
properly 2.Fan breakage 2.Change the fan

1.Check the power,Connect the line

1.the power line lose
2.No indicating on 2.Change it(φ8)
2.Indicating light broken
the front panel 3.Change the fuse 30A/250Vor Contact
3.the fuse or IGBT broken
with the namufacturer .
1.aeration is not good 1.get rid of the bar 0.5m around
3.Over heating light
2.The temperature is too high 2.Reduce the temperature
on(warning led lig
3.over-load use 3.Reduce the use loading
hts red or yellow col
4.Thermostat broken 4.Change the thermostat(JUC-OF)
or)
5.Control plate broken 5.Check and change the

9
 Troubles Cause Remedy

1.IGBT broken
4.Over-current light 2.output diode broken
ON (warning led 3.Drive plate broken Contact the manufacturer
lights green color) 4.Control plate broken
5.over current welding

1.the fuse broken

1.Change the fuse 5A/250V
2.Potentiometer line fall dow
5.Wire feeder not (on left panel,open wire feeder case)
n
work ( welding curr 2.Connect the lines or Change it
or Potentiometer broken
ent not adjustable) 3.Check the gun
3.the wire blocked
4.Change the control panel
4.the drive circuit broken
5.Contact with the namufacturer
5.other reasons

1.Potentiometer line fall down 1.Connect the lines

6.Welding Voltage
2.Potentiometer broken 2.Change it
not adjustable
3.The circuit broken 3.Change the control pcb

11.Transportation,storage and environment conditions

★ The package (Wooden cases or cartons)of the manufacturer is suitable for air ,sea ,
railway and highway (three class more) transportation..
★Pay attention to the indication on the package during the transportation.
★ the environment conditions
A Temperature range operating 0℃ ~ 40℃
transportation -25℃ ~+55℃
B The air humidity 40℃ 50%RH
20℃ 90%RH
C The dust ,acid and causticity gas in the environment must be lower than the normal level
(The welding process produced not included)
D Rain proof when it is used outside.

12.Quality Guaranteed
If you have any problem of the quality ,please contact us in time .We generally have one year
quality guarantee on condition that you operate or transport the machine properly according to
the operation manual.

10
 13.ACCESSORIES:SEE PACKING LIST,PLEASE
PACKING LIST

★★★★★★★★★★★★★★★★★★★★★★★★

MIG135 Welding machine 1

adapter connector+cable+Ground pliers 1

adapter connector+cable+holder 1 optional accessory

welding torch(AK15 3m) 1

flow meter 1 optional accessory

Operation instructions 1

Certificate of quality 1

No.
━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━━

Certificate of quality
───────────────────────
Name of product: MIG/MAG Semi-auto ARC Welding Machine
Type of product: MIG 135
Packing No:
Test results of this welder fulfils_____________
_________technical requirements and its release
from the works is granted.
Inspector_________ Date___________

11
 ● Do not touch electrically live parts or ● Keep flammable materials away. ● Wear eye, ear and body protection.

WARNING electrode with skin or wet clothing.

● Insulate yourself from work and
ground.
Spanish
● No toque las partes o los electrodos ● Mantenga el material combustible ● Protéjase los ojos, los oídos y el
AVISO DE bajo carga con la piel o ropa moja-
da.
fuera del área de trabajo. cuerpo.

PRECAUCION ● Aislese del trabajo y de la tierra.

French ● Ne laissez ni la peau ni des vête- ● Gardez à l’écart de tout matériel ● Protégez vos yeux, vos oreilles et
ments mouillés entrer en contact inflammable. votre corps.
ATTENTION avec des pièces sous tension.
● Isolez-vous du travail et de la terre.

German ● Berühren Sie keine stromführenden ● Entfernen Sie brennbarres Material! ● Tragen Sie Augen-, Ohren- und Kör-
Teile oder Elektroden mit Ihrem perschutz!
WARNUNG Körper oder feuchter Kleidung!
● Isolieren Sie sich von den
Elektroden und dem Erdboden!
Portuguese
● Não toque partes elétricas e elec- ● Mantenha inflamáveis bem guarda- ● Use proteção para a vista, ouvido e
trodos com a pele ou roupa molha- dos. corpo.
ATENÇÃO da.
● Isole-se da peça e terra.

Japanese

Chinese

Korean

Arabic

READ AND UNDERSTAND THE MANUFACTURER’S INSTRUCTION FOR THIS EQUIPMENT AND THE CONSUMABLES TO BE
USED AND FOLLOW YOUR EMPLOYER’S SAFETY PRACTICES.

SE RECOMIENDA LEER Y ENTENDER LAS INSTRUCCIONES DEL FABRICANTE PARA EL USO DE ESTE EQUIPO Y LOS
CONSUMIBLES QUE VA A UTILIZAR, SIGA LAS MEDIDAS DE SEGURIDAD DE SU SUPERVISOR.

LISEZ ET COMPRENEZ LES INSTRUCTIONS DU FABRICANT EN CE QUI REGARDE CET EQUIPMENT ET LES PRODUITS A
ETRE EMPLOYES ET SUIVEZ LES PROCEDURES DE SECURITE DE VOTRE EMPLOYEUR.

LESEN SIE UND BEFOLGEN SIE DIE BETRIEBSANLEITUNG DER ANLAGE UND DEN ELEKTRODENEINSATZ DES HER-
STELLERS. DIE UNFALLVERHÜTUNGSVORSCHRIFTEN DES ARBEITGEBERS SIND EBENFALLS ZU BEACHTEN.
● Keep your head out of fumes.
● Use ventilation or exhaust to
remove fumes from breathing zone.
● Los humos fuera de la zona de res-
piración.
● Mantenga la cabeza fuera de los
humos. Utilice ventilación o
aspiración para gases.
● Gardez la tête à l’écart des fumées.
● Utilisez un ventilateur ou un aspira-
teur pour ôter les fumées des zones
de travail.
● Vermeiden Sie das Einatmen von
Schweibrauch!
● Sorgen Sie für gute Be- und
Entlüftung des Arbeitsplatzes!
● Mantenha seu rosto da fumaça.
● Use ventilação e exhaustão para
remover fumo da zona respiratória.
● Turn power off before servicing. ● Do not operate with panel open or
guards off.
WARNING
Spanish
● Desconectar el cable de ali- ● No operar con panel abierto o
mentación de poder de la máquina
antes de iniciar cualquier servicio.
guardas quitadas. AVISO DE
PRECAUCION
● Débranchez le courant avant l’entre- ● N’opérez pas avec les panneaux French
tien. ouverts ou avec les dispositifs de
protection enlevés. ATTENTION
● Strom vor Wartungsarbeiten ● Anlage nie ohne Schutzgehäuse German
abschalten! (Netzstrom völlig öff- oder Innenschutzverkleidung in
nen; Maschine anhalten!) Betrieb setzen! WARNUNG
Portuguese
● Não opere com as tampas removidas. ● Mantenha-se afastado das partes
● Desligue a corrente antes de fazer moventes.
serviço. ● Não opere com os paineis abertos ATENÇÃO
● Não toque as partes elétricas nuas. ou guardas removidas.

Japanese

Chinese

Korean

Arabic

LEIA E COMPREENDA AS INSTRUÇÕES DO FABRICANTE PARA ESTE EQUIPAMENTO E AS PARTES DE USO, E SIGA AS
PRÁTICAS DE SEGURANÇA DO EMPREGADOR.