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TECHNOLOGY
SUBMITTED BY
NILANJAN SARKAR
17001005037
3RD YEAR
TABLE OF CONTENT
Experiment-1
Simulation: Shell and Tube type Heat exchanger using DWSIM
Objective: To calculate outlet temperature of water and methanol stream coming at temperature 5◦ C
and 85◦ C respectively.
Flow sheet:
Temperature 5.75395 C
Pressure 0.996095 bar
Mass Flow 15000 kg/h
Molar Flow 599.315 kmol/h
Volumetric Flow 16.8033 m3/h
Mixture Density 892.682 kg/m3
Mixture Molar Weight 25.0286 kg/kmol
Mixture Specific Enthalpy -1702.64 kJ/kg
Mixture Specific Entropy -5.84567 kJ/[kg.K]
Mixture Molar Enthalpy -42614.6 kJ/kmol
Mixture Molar Entropy -146.309 kJ/[kmol.K]
Mixture Thermal Conductivity 0.28829 W/[m.K]
Temperature 89.6985 C
Pressure 0.652737 bar
Mass Flow 3600 kg/h
Molar Flow 143.836 kmol/h
Volumetric Flow 6647.58 m3/h
Mixture Density 0.54155 kg/m3
Mixture Molar Weight 25.0286 kg/kmol
Mixture Specific Enthalpy 104.247 kJ/kg
Mixture Specific Entropy 0.712057 kJ/[kg.K]
Mixture Molar Enthalpy 2609.15 kJ/kmol
Mixture Molar Entropy 17.8218 kJ/[kmol.K]
Mixture Thermal Conductivity 0.0225376 W/[m.K]
Temperature 90 C
Pressure 1.01325 bar
Mass Flow 3600 kg/h
Molar Flow 143.836 kmol/h
Volumetric Flow 4285.94 m3/h
Mixture Density 0.839956 kg/m3
Mixture Molar Weight 25.0286 kg/kmol
Mixture Specific Enthalpy 104.748 kJ/kg
Mixture Specific Entropy 0.567363 kJ/[kg.K]
Mixture Molar Enthalpy 2621.69 kJ/kmol
Mixture Molar Entropy 14.2003 kJ/[kmol.K]
Mixture Thermal Conductivity 0.0225662 W/[m.K]
Objective:204 kmol/h of a benzene of mol% benzene (LK) and 40 mol% toluene (HK) is to be separated
into a liquid distillate and a liquid bottoms product of 95 mol % and 5 mol% benzene, respectively. The
feed enters the column with a molar percent vaporization of 0.611 and a Reflux ratio of 1.6. Compute, at
1 atm:
Flow sheet:
Temperature 81.1881 C
Pressure 101.325 kPa
Mass Flow 39996.8 kg/d
Molar Flow 12022.4 m3/d @ SC
Volumetric Flow 49.368 m3/d
Mixture Density 810.175 kg/m3
Mixture Molar Weight 78.8132 kg/kmol
Mixture Specific Enthalpy -326.126 kJ/kg
Mixture Specific Entropy -0.885707 kJ/[kg.K]
Mixture Molar Enthalpy -25703.1 kJ/kmol
Mixture Molar Entropy -69.8054 kJ/[kmol.K]
Mixture Thermal Conductivity 0.125477 W/[m.K]
Temperature 25 C
Pressure 8.13955 kPa
Mass Flow 86400 kg/d
Molar Flow 24044.8 m3/d @ SC
Volumetric Flow 99.4641 m3/d
Mixture Density 868.655 kg/m3
Mixture Molar Weight 85.1251 kg/kmol
Mixture Specific Enthalpy -422.295 kJ/kg
Mixture Specific Entropy -1.10194 kJ/[kg.K]
Mixture Molar Enthalpy -35947.9 kJ/kmol
Mixture Molar Entropy -93.803 kJ/[kmol.K]
Mixture Thermal Conductivity 0.137856 W/[m.K]
Experiment 3
Objective: Mass flow rate of feed stream is 3600 kg/hr at 70◦c and 1 bar pressure, stream contains ethyl
alcohol, acetic acid and water with mole fraction 0.48,0.5,0.02 respectively. The reaction is isothermal
reaction with ra=K0CACB, K=0.005 and n=2.
Flow sheet:
Flow sheet summary
Temperature 70 C
Pressure 1 bar
Mass Flow 3600 kg/h
Molar Flow 67.8475 kmol/h
Volumetric Flow 4.02671 m3/h
Mixture Density 894.031 kg/m3
Mixture Molar Weight 53.0602 kg/kmol
Mixture Specific Enthalpy -638.27 kJ/kg
Mixture Specific Entropy -1.49074 kJ/[kg.K]
Mixture Molar Enthalpy -33866.7 kJ/kmol
Mixture Molar Entropy -79.0991 kJ/[kmol.K]
Mixture Thermal Conductivity 0.163857 W/[m.K]
Temperature 70 C
Pressure 1 bar
Mass Flow 3600 kg/h
Molar Flow 67.8475 kmol/h
Volumetric Flow 4.10959 m3/h
Mixture Density 875.999 kg/m3
Mixture Molar Weight 53.0602 kg/kmol
Mixture Specific Enthalpy -681.149 kJ/kg
Mixture Specific Entropy -1.53802 kJ/[kg.K]
Mixture Molar Enthalpy -36141.9 kJ/kmol
Mixture Molar Entropy -81.6078 kJ/[kmol.K]
Mixture Thermal Conductivity 0.159533 W/[m.K]
Objective: The mass flow of rate of feed stream is 3600 kg/hr containing nitrogen and hydrogen with
mole fraction 0.5 and 0.5 respectively at temperature 425◦ and pressure 200 bar in a isothermal Plug
flow reactor with ra=KCna , K=0.004 and n=1.
Flow sheet
Flow sheet summary
Temperature 425 C
Pressure 200 bar
Mass Flow 3600 kg/h
Molar Flow 229.495 kmol/h
Volumetric Flow 69.6018 m3/h
Mixture Density 51.7228 kg/m3
Mixture Molar Weight 15.6866 kg/kmol
Mixture Specific Enthalpy 840.709 kJ/kg
Mixture Specific Entropy 0.758565 kJ/[kg.K]
Mixture Molar Enthalpy 13187.9 kJ/kmol
Mixture Molar Entropy 11.8993 kJ/[kmol.K]
Mixture Thermal Conductivity 0.158454 W/[m.K]
Mixture Molar Fraction
Hydrogen 0.333333
Nitrogen 0.333333
Ammonia 0.333333
Temperature 425 C
Pressure 199.271 bar
Mass Flow 3600 kg/h
Molar Flow 198.561 kmol/h
Volumetric Flow 59.3858 m3/h
Mixture Density 60.6206 kg/m3
Mixture Molar Weight 18.1304 kg/kmol
Mixture Specific Enthalpy 758.952 kJ/kg
Mixture Specific Entropy 0.638059 kJ/[kg.K]
Mixture Molar Enthalpy 13760.1 kJ/kmol
Mixture Molar Entropy 11.5683 kJ/[kmol.K]
Mixture Thermal Conductivity 0.111593 W/[m.K]
Mixture Molar Fraction
Hydrogen 0.151579
Nitrogen 0.307368
Ammonia 0.541053
Objective:- To separate equal wt% of feed of mixture of benzene, Toluene, Xylene into 3 Stream each at
least 99.9 wt% pure by selecting of better process sequence out of the following configuration at
R/Rmin- 1.28 and 1.12 for both column respectively. Remove Xylene from bottom of the 1st column
then separate benzene and toluene from 2nd column. Feed condition:
P = 1 atm
Flow Sheet
Flow sheet summary
Experiment 6
Objective: Feed stream containing 0.5 kmol/h each of acetone and water enters the heat
exchanger at 293K and 1 atm pressure and leaves at 373K. Plot TPXY curve.
FLOWSHEET:
PLOTS:
Experiment 7
Objective: A packed tower consisting of 20 segments has inlet solvent stream entering at 50 psia
pressure and 100◦ F with composition of H2O and HCl as 250lbmol/hr and 1 lbmol/hr respectively. The
gas stream enters at second feed stage at pressure 50 psia and 100◦ F and composition of nitrogen,
oxygen and HCl as 80 lbmol/hr, 20 lbmol/hr and 30 lbmol/hr respectively. Packed tower diameter is
1.08097 ft and packing height is 30 ft. Column pressure drop is 14.7 psia.
Flow sheet :