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Page 1 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
• PCU Mounting Shelves
The system always contains one or more front access PCU Mounting Shelves,
each of which houses up to four Power Conversion Units PCUs.
• PCUs
Housed in PCU Mounting Shelves, the Power Conversion Units (PCUs) provide
load power, battery float current, and battery recharge current during normal
operating conditions.
• DC-DC Converter System
Where +24VDC load power is required, a variety of DC-DC Converters are
available in this power system.
Family: Vortex®
Spec. No.: 582125000
Model: 1231V2
Output Voltage: -48 Volts DC System
Output Capacity:
System: 6000A max.
Bay: 2000A max. (1500A max. when equipped with List AH; 1200A max.
when equipped with List RA or RB)
Distribution Bus Panel: 500A max. (List ND rated for 960A)
PCU: 50A, 65A and 85/105A PCUs are available
Agency Approval: UL 1801 Listed (“c UL”), NEBS
Framework Type: Relay Rack
Mounting Width: 23 Inches
Mounting Depth: 18 Inches, single-bay
21 Inches, multi-bay
Access: Front, sides and rear for installation; front for operation and
maintenance
Supplemental Bay(s) Available: Yes
Control: Microprocessor
Color: Off-White (Lorain Spec. M500-117)
Options: V200ECAB PCU Mounting Shelf, V260ECAB PCU Mounting Shelf,
V340/420ECAB PCU Mounting Shelf, V50B50 PCU, V65B50 PCU,
V85/105B50 PCU, LMS1000 Monitor, Distribution Panels, Battery
Thermal Runaway Management System
Accessories: PCU Mounting Shelf Class B Filter, PCU Mounting Shelf High AC
Disconnect, PCU Mounting Shelf AC Input Line Cords, Vortex®
WinLink Hardware (Modem), Vortex® WinLink Software,
Combination Modem/RS-232, Alarm Termination Card with Audible
Alarm, Battery Tray, Battery Stand, Battery Charge Temperature
Compensation Probe
Environment: 40°C
Page 2 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
582125000 Distribution Assembly List
AA, AB, AC, AD, AE, AG, AH,
AJ, AK, AL, AM, BA, CA, CB,
CD, CE, CF, CG, CJ, EA, GB,
VPS DISTRIBUTION JA, JB, JC, KA, LB, LC, NA,
BUS ROW D (ROW FOUR) NB, NC, ND
List RA: LV Battery Disconnect
List RB, RC: Manual Battery
VPS DISTRIBUTION
Distribution BUS ROW C (ROW THREE) Disconnect
Cabinet List RD: LV/Manual Battery
List 21, 22, 23, 24 Disconnect
VPS DISTRIBUTION
BUS ROW B (ROW TWO) OTHER OPTIONS
Page 3 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
TABLE OF CONTENTS
System List Accessory List of Physical Size Related
Picture Specifications
Overview Information Information Parts Information Documentation
SYSTEM OVERVIEW................................................................................................................................................ 1
TABLE OF CONTENTS ............................................................................................................................................ 4
LIST INFORMATION................................................................................................................................................. 8
List Structure........................................................................................................................................................ 8
Distribution Bus Arrangements........................................................................................................................ 11
List Descriptions ................................................................................................................................................ 14
List 1: Main Bay (Power and Distribution) Common Equipment ..................................................................... 14
List 2: 1st Supplemental Bay (Power and Distribution) Common Equipment................................................. 14
List 3: 2nd Supplemental Bay (Power and Distribution) Common Equipment................................................ 15
List 4: “Distribution Only” Option for Lists 2, 3, 5, or 6 .................................................................................... 16
List 5: 1st Remote Supplemental Bay (Power and Distribution) Common Equipment ................................... 16
List 6: 2nd Remote Supplemental Bay (Power and Distribution) Common Equipment .................................. 16
List 10: MCA Assembly with Standard Features............................................................................................. 17
List 11: Special Application MCA Assembly.................................................................................................... 17
List 12: Special Application MCA Assembly.................................................................................................... 18
List 13: Special Application MCA Assembly.................................................................................................... 18
List 21: One-Row Distribution Cabinet ............................................................................................................ 18
List 22: Two-Row Distribution Cabinet ............................................................................................................ 19
List 23: Three-Row Distribution Cabinet ......................................................................................................... 20
List 24: Four-Row Distribution Cabinet ........................................................................................................... 20
List 31: Interface Components for One (1) V200ECAB PCU Mounting Shelf................................................. 21
List 32: Interface Components for One (1) V260ECAB PCU Mounting Shelf................................................. 21
List 34: Interface Components for One (1) V340/420ECAB PCU Mounting Shelf.......................................... 21
List 35: Field Upgrade Kit, Interface Components for One (1) V340/420ECAB PCU Mounting Shelf............ 22
List 40: Optional PCU Mounting Shelf Class B Filter ...................................................................................... 22
List 41: Optional PCU Mounting Shelf High AC Input Voltage Disconnect and Reconnect............................ 23
List 42: Optional PCU Mounting Shelf AC Input Line Cords, length 14 ft. ...................................................... 23
List 43: Top Feed AC Wireway........................................................................................................................ 23
List 44: Top Mount AC Termination Panel ...................................................................................................... 24
List 51: V50B50 PCU ...................................................................................................................................... 24
List 52: V65B50 PCU ...................................................................................................................................... 24
List 54: V85/105B50 PCU ............................................................................................................................... 24
List 55: V50/65B50 PCU ................................................................................................................................. 25
List 60: Optional 80A Converter Frame (Initial Frame) ................................................................................... 25
List 61: Optional 80A Converter Frame (Expansion Frame)........................................................................... 25
List 62: Optional 20A Converter Module ......................................................................................................... 26
List 63: Optional 160A Converter Shelf (Initial Shelf)..................................................................................... 26
List 64: Optional 160A Converter Shelf (Expansion Shelf) ............................................................................ 27
List 65: Optional 40A Converter Frame (Initial Frame) ................................................................................... 27
List 66: Optional 40A Converter Frame (Expansion Frame)........................................................................... 28
List 71: Optional Audible Alarm and Alarm Termination Circuit Card ............................................................. 28
List 72: Vortex® WinLink Hardware (Modem Interface).................................................................................. 28
List 73: Vortex® WinLink Software.................................................................................................................. 29
List 74: Combination Modem/RS-232 Interface Option................................................................................... 29
List 75: Ethernet Interface Option.................................................................................................................... 29
List 79: Capacitor Pre-charge Assembly......................................................................................................... 30
List 80: LMS1000 ............................................................................................................................................ 30
List 82: Battery Thermal Runaway Management System ............................................................................... 30
List 90: Battery Tray ........................................................................................................................................ 31
Page 4 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Page 5 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Page 6 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
LVD Contactor Bypass Kits (Part No. 514910 and 514912) ......................................................................... 101
LIST OF PARTS.................................................................................................................................................... 103
SPECIFICATIONS................................................................................................................................................. 107
1.1 Environmental Ratings ......................................................................................................................... 107
1.2 Compliance Information ....................................................................................................................... 107
1.3 MCA Features ........................................................................................................................................ 107
PHYSICAL SIZE INFORMATION ......................................................................................................................... 116
Overall Dimensions ......................................................................................................................................... 116
Battery Busbar Dimensions (Lists 21 through 24 Distribution Cabinets).................................................. 117
Dimensions of Battery Busbar Extension Kit, Part No. 514713 .................................................................. 118
Inter-Bay Busbar Dimensions (Part of Lists 2 and 3)................................................................................... 119
Arrangement of System Configured with List 43 ......................................................................................... 120
Arrangement of System Configured with List 44 ......................................................................................... 121
Arrangement of System Configured with List 90 Battery Trays ................................................................. 122
Arrangement of System Configured with List 93 Battery Trays ................................................................. 123
Overall Dimensions – Optional Battery Temperature Probes ..................................................................... 124
RELATED DOCUMENTATION............................................................................................................................. 125
BATTERY MANUFACTURER INFORMATION ................................................................................................... 125
APPENDIX (A RECORD OF CHANGES MADE TO THIS DOCUMENT)............................................................ 126
Page 7 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
LIST INFORMATION
List Structure
(If viewed electronically, more detailed information is available for each option by clicking on the desired number
in the column entitled List No. in the table below.)
Mounting
List
Part Number Description Positions Notes
No.
(1U = 1-3/4”)
Main Bay Common Equipment (Power and Distribution),
1 58212500001 accepts Distribution Cabinet with MCA, and PCU Mounting -- 1, 2
Shelf(s)
1st Supplemental Bay Common Equipment (Power and
Distribution), includes inter-bay power bus bars and
2 58212500002 -- 1, 2
communication cable, accepts distribution cabinet and
PCU Mounting Shelf(s)
2nd Supplemental Bay Common Equipment (Power and
Distribution), includes inter-bay power bus bars and
3 58212500003 -- 1, 2
communication cable, accepts distribution cabinet and
PCU Mounting Shelf(s)
“Distribution only” option for List 2, 3, 5, or 6. Configures
4 58212500004 --
the bay for use without PCU Mounting Shelves.
1st Remote Supplemental Bay Common Equipment
(Power and Distribution), includes communication cable,
5 58212500005 -- 1, 2
requires inter-bay power cabling, accepts distribution
cabinet and PCU Mounting Shelf(s)
2nd Remote Supplemental Bay Common Equipment
(Power and Distribution), includes communication cable,
6 58212500006 -- 1, 2
requires inter-bay power cabling, accepts distribution
cabinet and PCU Mounting Shelf(s)
MCA, standard application (Configuration No. 516834),
10 58212500010 --
mounts in Distribution Cabinet in List 1
MCA, special application (Configuration No. 516835),
11 58212500011 --
mounts in Distribution Cabinet in List 1
MCA, special application (Configuration No. 516836),
12 58212500012 --
mounts in Distribution Cabinet in List 1
MCA, special application (Configuration No. 516837),
13 58212500013 --
mounts in Distribution Cabinet in List 1
21 58212500021 1-Row Distribution Cabinet, for use in List 1, 5, 6 only 7U 1, 2
22 58212500022 2-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6 11U 1, 2
23 58212500023 3-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6 15U 1, 2
24 58212500024 4-Row Distribution Cabinet, for use in List 1, 2, 3, 5, 6 19U 1, 2
Interface Components for One (1) V200ECAB PCU
31 58212500031 6U 3
Mounting Shelf
Interface Components for One (1) V260ECAB PCU
32 58212500032 6U 4
Mounting Shelf
Interface Components for One (1) V340/420ECAB PCU
34 58212500034 3U 5
Mounting Shelf
Page 8 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Mounting
List
Part Number Description Positions Notes
No.
(1U = 1-3/4”)
Upgrade Kit, provides interface components for field
35 58212500035 3U 5
installation of (1) V340/420ECAB PCU Mounting Shelf
PCU Mounting Shelf Class B Filter (for Models V200ECAB
40 58212500040 -- --
or V260ECAB only)
PCU Mounting Shelf High AC Disconnect (for Models
41 58212500041 -- --
V200ECAB or V260ECAB only)
PCU Mounting Shelf AC Input Line Cords (Individual PCU
42 58212500042 -- --
Feeds) for Model V260ECAB PCU Mounting Shelves
43 58212500043 Top Feed AC Wireway -- --
44 58212500044 Top Mount AC Termination Panel 3U --
51 58212500051 V50B50 PCU (for use in List 31) -- --
52 58212500052 V65B50 PCU (for use in List 32) -- --
54 58212500054 V85/105B50 PCU (for use in List 34 or 35) -- --
Initial Model MHSB80FRM –48V to +24V, 80A DC-DC
60 58212500060 -- --
Converter Mounting Frame (for use in List 32)
Expansion Model MHSB80FRM –48V to +24V, 80A DC-
61 58212500061 -- --
DC Converter Mounting Frame (for use in List 32)
62 58212500062 MHSB20A –48V to +24V 20A Converter Module -- --
Initial Model MHSB160CAB –48V to +24V, 160A DC-DC
63 58212500063 3U --
Converter Mounting Shelf
Expansion Model MHSB160CAB –48V to +24V, 160A DC-
64 58212500064 3U --
DC Converter Mounting Shelf
Initial Model MHSB40FRM –48V to +24V, 40A DC-DC
65 58212500065 -- --
Converter Mounting Frame (for use in List 34)
Expansion Model MHSB40FRM –48V to +24V, 40A DC-
66 58212500066 -- --
DC Converter Mounting Frame (for use in List 34)
71 58212500071 Audible Alarm and Alarm Termination Card -- 6
72 58212500072 Vortex® WinLink Hardware (Modem) -- --
73 58212500073 Vortex® WinLink Software -- --
74 58212500074 Combination Modem/RS-232 Interface Option -- --
75 58112500075 Ethernet Interface Option -- --
79 58212500079 Capacitor Pre-charge Assembly -- --
80 58212500080 LMS1000 Monitor 2U --
82 58212500082 Lorain Battery Thermal Runaway Management System 1U --
90 58212500090 Battery Tray As requested --
92 58212500092 Battery Stand -- --
93 58112500093 Battery Tray, Pre-cabled As requested --
Page 9 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Notes:
1) This power system must consist of a minimum configuration of one List 1, one List 10, 11, 12, or 13, one
List 21, 22, 23 or 24, and one List 31, 32 or 34. A maximum of two supplemental bays (List 2, 3, 5, 6, or
7) may be added to the system. The possible combinations of bays are:
2) Separately order one relay rack for each bay (List 1, 2, 3, 5, and 6); see Table 11 (Relay Rack Options)
for available relay racks. Distribution panels, PCU, and PCU Mounting Shelf(s) list options must be
specified when ordering. PCU Shelves must be ordered separately.
3) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting
Shelves are not included in List 31. Order each shelf separately per PD588700701/PD588700801.
Note: Order Spec. No. 588700801 Expansion Shelf(s) only. Spec. No. 588700701 Intelligence Shelf
is not available in this power system.
4) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting
Shelves are not included in List 32. Order each shelf separately per PD588703600/PD588703700.
Note: Order Spec. No. 588703700 Expansion Shelf(s) only. Spec. No. 588703600 Intelligence Shelf
is not available in this power system.
5) Includes PCU Mounting Shelf to Distribution Cabinet interconnect components only. PCU Mounting
Shelves are not included in List 34 or 35. Order each shelf separately per PD588704800.
6) Use alarm cable Part No. 514327 (15' 0" cable) when List 71 is not ordered. (List 1 provides this cable.)
For a longer cable, Part No. 514380 (60’) is available.
Page 10 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Distribution Bus Arrangements
If Low Voltage Disconnect (LVD) is required, each distribution row that is to operate from an LVD must have
an LVD provided in the specific panel ordered for that row.
Rows are numbered one through four (A through D) from bottom to top.
Low
Single
List Emerson Volt. Battery
Description or Dual
No. Part Number Load Disc.
Voltage
Disc.
AA 582125000AA Distribution -- (24) –48V System Positions Single No No
Distribution -- (8) GJ/218 Circuit Breaker –48V
AB 582125000AB Single No No
System Positions (rows 1, 2, 3 only)
Distribution -- (3) GJ/218 Circuit Breaker –48V
AC 582125000AC Single No No
System Positions (row 4 only)
Distribution -- (8) GJ/218 Circuit Breaker –48V
AD 582125000AD Single No No
System Positions (2 row upper)
Distribution -- (8) GJ/218 Circuit Breaker –48V
AE 582125000AE Single No No
System Positions (2 row lower)
Distribution -- (2) TPH Fuse –48V System Positions
AG 582125000AG (need 1 List AH for up to 2 List AG if internal load Single No No
returns are required)
Ground Bar Assembly for Use with up to 2 List AG,
AH 582125000AH Single No No
AJ, CG or CJ if internal load returns are required
Distribution -- (2) TPH Fuse –48V System Positions
AJ 582125000AJ with Load Shunts (need 1 List AH for up to 2 List Single No No
AJ if internal load returns are required)
Distribution -- (24) –48V System Positions
AK 582125000AK Single No No
(No ground return busbar provided)
Ground Bar Assembly for Use with up to 2 List AK
AL 581125000AL Single No No
if internal load returns are required
Distribution -- (20) System Positions
AM 582125000AM Single No No
(1) 3-Pole Input Disconnect Position
Distribution -- (12) LVD-Controlled –48V System
BA 582125000BA Positions, (8) Non-LVD-Controlled –48V System Single Yes No
Positions
CA 582125000CA Distribution -- (20) –48V System Positions Single Yes No
Distribution -- (3) GJ/218 Circuit Breaker –48V
CB 582125000CB Single Yes No
System Positions (Rows 1, 2, 3 only)
Distribution -- (3) GJ/218 Circuit Breaker –48V
CD 582125000CD Single Yes No
System Positions (Row 4 only)
Distribution -- (8) GJ/218 Circuit Breaker –48V
CE 582125000CE Single Yes No
System Positions (Rows 3 and 4)
Distribution -- (8) GJ/218 Circuit Breaker –48V
CF 582125000CF Single Yes No
System Positions (Rows 1 and 2, or Rows 2 and 3)
Distribution -- (2) TPH Fuse –48V System Positions
CG 582125000CG (need 1 List AH for up to 2 List CG if internal load Single Yes No
returns are required)
Page 11 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Low
Single
List Emerson Volt. Battery
Description or Dual
No. Part Number Load Disc.
Voltage
Disc.
Distribution -- (2) TPH Fuse –48V System Positions
CJ 582125000CJ with Load Shunts (need 1 List AH for up to 2 List Single Yes No
CJ if internal load returns are required)
Distribution -- (16) –48V System Positions, (4)
EA 582125000EA –48V Battery Disconnect Positions (1st or 2nd row Single No Manual
only)
Distribution -- (8) –48V System Positions, (1) TPH
GB 582125000GB Single Yes Manual
Fuse Battery Disconnect Position (1st row only)
Distribution -- (4) –48V System Positions, (16)
JA 582125000JA Dual No No
+24V Subsystem Positions (one per system)
Distribution -- (12) –48V System Positions, (8)
JB 582125000JB Dual No No
+24V Subsystem Positions (one per system)
Distribution -- (14) –48V System Positions, (6)
JC 582125000JC Dual No No
+24V Subsystem Positions (one per system)
Distribution -- (14) –48V System Positions, (8)
JD 582125000JD Dual No No
+24V Subsystem Positions (one per system)
Distribution -- (4) –48V System Positions, (16)
KA 582125000KA +24V Subsystem Positions (one per system; 1st Dual No No
row only)
Distribution -- (8) –48V System Positions, (8) +24V
LB 582125000LB Dual Yes No
Subsystem Positions (one per system)
Distribution -- (12) –48V System Positions, (4)
LC 582125000LC Dual Yes No
+24V Subsystem Positions (one per system)
Distribution -- (20) Battery Disconnect Positions
NA 582125000NA Single No Manual
(row 1 only)
Distribution -- (3) GJ/218 Circuit Breaker –48V
NB 582125000NB Single No Manual
Battery Disconnect Positions (row 1 only)
Distribution -- (1) TPH Fuse –48V Battery
NC 582125000NC Single No Manual
Disconnect Position
Distribution -- (2) TPH Fuse –48V Battery
ND 582125000ND Single No Manual
Disconnect Positions (1st row only)
1200A Low Voltage Battery Disconnect Contactor
RA 582125000RA Single Yes LV
and Control Circuit (1st row only)
RB 582125000RB 1200A Manual Battery Disconnect (1st row only) Single No Manual
RC 582125000RC 2000A Manual Battery Disconnect Single No Manual
2000A Low Voltage/Manual Battery Disconnect LV /
RD 582125000RD Single No
with Battery Current Monitoring Manual
Notes:
1) Circuit breakers, fuses and lugs should be specified for each distribution panel. Unless otherwise
specified, circuit breakers are plug-in bullet nose style and fuses are TPS/TLS style with plug-in fuse
block.
Page 12 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
2) Distribution panels are limited to 500A for single-row panels (except 960A for List ND), and 1000A for
double-row panels. Maximum cabinet capacity is 2000A.
Page 13 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List Descriptions
List 1: Main Bay (Power and Distribution) List of Parts
Common Equipment
Features
♦ Provides common equipment for one “power and distribution” bay rated for up to 2000 amperes of
distribution.
♦ Accepts one distribution cabinet designed for one, two, three or four distribution bus panels.
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options).
2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet.
3) Order one (1) List 10, 11, 12, or 13 MCA.
4) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS table
and the capacity of the Distribution Cabinet ordered.
5) Order interface components for PCU Mounting Shelf(s), as required, per List 32.
6) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate shelf
Power Data Sheet.
7) Order PCUs, as required, per List 52.
8) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
9) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
10) Order LMS1000 monitor, as required, per List 80.
11) Order Vortex® WinLink Hardware and Software, as required, per List 72 and 73.
12) Order Battery Thermal Runaway Management System, as required, per List 82.
13) Order additional accessory options, as required, per Lists 90 and 92.
Page 14 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options).
2) Order one (1) List 22, 23, or 24 Distribution Cabinet.
3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS
table and the capacity of the Distribution Cabinet ordered.
4) Order interface components for PCU Mounting Shelf(s), as required, per List 32.
5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate
shelf Power Data Sheet.
6) Order PCUs, as required, per List 52.
7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
Page 15 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List 4: “Distribution Only” Option for Lists 2, 3, 5, or 6 List of Parts
Features
♦ Provides components needed to convert one List 2, 3, 5, or 6 bay from “power and distribution” to “distribution
only”.
Restrictions
PCU Shelves cannot be mounted in a bay when List 4 is installed.
Ordering Notes
1) Order one List 4 for each List 2, 3, 5 or 6 being ordered for distribution only.
Page 16 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
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♦ Accepts PCU Mounting Shelf(s). See List 32.
♦ Can be configured for “distribution only” (no PCU shelves) by ordering List 4 with List 6.
Restrictions
Inter-bay power cabling is not included, and must be separately provided per site requirements.
The only functional difference between List 5 and 6 is the factory setting of the PCU identification switches in
the PCU Shelves mounted in the bays.
Ordering Notes
1) Order relay rack per Table 11 (Relay Rack Options).
2) Order one (1) List 21, 22, 23, or 24 Distribution Cabinet.
3) Order up to four (4) distribution bus panels, as required, per DISTRIBUTION BUS ARRANGEMENTS
table and the capacity of the Distribution Cabinet ordered.
4) Order interface components for PCU Mounting Shelf(s), as required, per List 32.
5) Order PCU Mounting Shelf(s) and shelf options, as required, per Lists 40, 41, or 42, and the appropriate
shelf Power Data Sheet.
6) Order PCUs, as required, per List 52.
7) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
8) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
Page 17 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Ordering Notes
1) Order one (1) List 10, 11, 12, or 13, as required, per power system.
Page 18 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
The LVD circuit card provides three separate control circuits. Each control circuit can be
programmed, through the MCA, with its own disconnect voltage setpoint and one global reconnect
setpoint. One LVD circuit card can control up to four (4) contactors. Any contactor can be controlled by
any of the three control circuits on the card by setting of user-selectable switches.
Where more than one distribution cabinet contains an LVD control circuit card, the control circuits on all
LVD circuit cards can be set to any of the three MCA-controlled disconnect setpoints independently with
user-selectable switches.
Each of the three control circuits on any LVD card consists of two individual battery voltage monitors, both
of which must sense low system voltage before disconnection can occur. This redundancy prevents a
control circuit failure from unnecessarily disconnecting loads or batteries.
The user can set the low voltage disconnect circuits for either automatic or manual reconnect.
Automatic Reconnect: When system bus voltage recovers to a preset adjustable value, the low
voltage disconnect circuits automatically reconnect the loads (or battery) to the system bus.
Manual Reconnect: When system bus voltage has recovered to a preset adjustable value, the user
must issue a command via the MCA to reconnect loads (or battery) to the system bus.
A local switch provided in each Distribution Cabinet can be set to inhibit LVD operation for adjustment,
maintenance, and repair purposes. A local indicator illuminates when the low voltage disconnect circuit has
been inhibited. LVD operation is not inhibited in any other Distribution Cabinets in the power system.
Restrictions
Not available for List 2 or List 3 bays (no inter-bay busbar landings available).
Ordering Notes
1) Order one (1) distribution bus panel for each List 21 per DISTRIBUTION BUS ARRANGEMENTS table.
2) Order battery and load distribution fuses and/or circuit breakers, as required, per Tables 2, 3, 4, and 5
(Distribution Devices).
3) Order input and load distribution lugs, as required, per Tables 6, 7, 8, 9, and 10 (Lugs).
Page 19 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Page 20 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List 31: Interface Components for One (1) V200ECAB List of Parts
PCU Mounting Shelf
Features
♦ Provides components to add one (1) Model V200ECAB (-48V/200A), Spec. No. 588700801, PCU Mounting
Shelf to the power system.
Restrictions
Includes PCU Mounting Shelf-to-Power System/Distribution Cabinet interconnect components only.
Do not order List 31 or 32 for bays for which List 34 (s) are ordered. Bays equipped with List 34 will not
accept List 31 or 32.
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588700701/PD588700801. (NOTE: Order Spec. No.
588700801 Expansion Shelf(s) only. Spec. No. 588700701 Intelligence Shelf is not available in this
power system.)
2) Order PCU Mounting Shelf options, as required, per Lists 40, 41, or 42; and
PD588700701/PD588700801.
3) Order PCUs, as required, per List 51. Each shelf holds up to four (4) PCUs.
List 32: Interface Components for One (1) V260ECAB List of Parts
PCU Mounting Shelf
Features
♦ Provides components to add one (1) Model V260ECAB (-48V/260A), Spec. No. 588703700, PCU Mounting
Shelf to the power system.
Restrictions
Includes PCU Mounting Shelf-to-Power System/Distribution Cabinet interconnect components only.
Do not order List 31 or 32 for bays for which List 34(s) are ordered. Bays equipped with List 34 will not accept
List 31 or 32.
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588703600/PD588703700. (NOTE: Order Spec. No.
588703700 Expansion Shelf(s) only. Spec. No. 588703600 Intelligence Shelf is not available in this
power system.)
2) Order PCU Mounting Shelf options, as required, per Lists 40, 41, or 42; and
PD588703600/PD588703700.
3) Order PCUs, as required, per List 52. Each shelf holds up to four (4) PCUs.
List 34: Interface Components for One (1) V340/420ECAB PCU Mounting Shelf List of Parts
Features
♦ Provides components to add one (1) Model V340/420ECAB (-48V/340/420A), Spec. No. 588704800, PCU
Mounting Shelf to the power system.
Restrictions
Includes PCU Mounting Shelf-to-Power System/Distribution Assembly interconnect components only.
Not available with List 41, 42 or 43.
Not available if system in mounted on top of a List 90 Battery Stand.
Page 21 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Do not order List 34(s) for bays for which List 31 or 32 are ordered. Bays equipped with List 31 or 32 will not
accept List 34.
List 40 cannot be used with Model V340/420ECAB PCU Mounting Shelves (List 34). Systems equipped with
List 34 meet FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and radiated emissions with
no additional filters.
Do not order for field installation of Model V340/420ECAB PCU Mounting Shelves. For field installation, order
List 35.
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588704800.
2) Order PCU Mounting Shelf options, as required, PD588704800.
3) Order PCUs, as required, per List 54. Each shelf holds up to four (4) PCUs.
List 35: Field Upgrade Kit, Interface Components for One (1) V340/420ECAB List of Parts
PCU Mounting Shelf
Features
♦ Provides components for field installation of one (1) Model V340/420ECAB, Spec. No. 588704800, PCU
Mounting Shelf into the power system.
♦ Can be installed in bays equipped with Model V200ECAB shelves (List 31), Model V260ECAB shelves (List
32), or Model V340/420ECAB shelves (List 34).
Restrictions
Includes PCU Mounting Shelf-to-power system/Distribution Assembly interconnect components only.
List 40, 41, 42 and 43 cannot be used with Model V340/420ECAB PCU Mounting Shelves (List 35). Systems
equipped with List 35 meet FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and radiated
emissions with no additional filters.
If List 35 is added to a bay equipped with List 43 (Top-Feed AC Wireway), wireway will not accommodate List
35 AC input wiring.
Ordering Notes
1) Order PCU Mounting Shelf, as required, per PD588704800.
2) Order PCU Mounting Shelf options, as required, PD588704800.
3) Order PCUs, as required, per List 54. Each shelf holds up to four (4) PCUs.
List 40: Optional PCU Mounting Shelf Class B Filter List of Parts
Features
♦ With option installed, system meets FCC Part 15 Subpart B Class B and CISPR 22 Class B conducted and
radiated emissions.
♦ Consists of four Part No. 433800199 Input Filter Assemblies (one for each PCU mounting position in a single
shelf) and capacitor pigtail assemblies. Refer to PD588700701/588700801 (for List 51) or
PD588703600/PD588703700 (for List 52) for further description.
Restrictions
For use with Model V200ECAB or Model V260ECAB PCU Shelves only.
Cannot be installed if List 41 is ordered. The PCU Mounting Shelf can only accommodate List 40 or List 41,
not both.
Page 22 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Ordering Notes
1) Specify one (1) List 40 per PCU Mounting Shelf.
List 41: Optional PCU Mounting Shelf High AC Input Voltage Disconnect and
List of Parts
Reconnect
Features
♦ When installed, PCUs are protected against damage due to AC input voltage exceeding 300V RMS.
♦ Consists of four Part No. 486390500 High AC Input Voltage Disconnect and Reconnect circuit card
assemblies (one for each PCU mounting position in a single shelf). Refer to PD588700701/588700801 (for
List 51) or PD588703600/PD588703700 (for List 52) for further description.
Restrictions
For use with Model V200ECAB or Model V260ECAB PCU Shelves only.
Cannot be installed if List 40 is ordered. The PCU Mounting Shelf can only accommodate List 40 or List 41,
not both.
Ordering Notes
1) Specify one (1) List 41 per PCU Mounting Shelf.
List 42: Optional PCU Mounting Shelf AC Input Line Cords, List of Parts
length 14 ft.
Features
♦ Provides four (4) fourteen foot long AC input line cords, one per PCU mounting position (individual feed).
Restrictions
For use with Model V200ECAB or Model V260ECAB PCU Shelves only.
Ordering Notes
1) Specify one (1) List 42 per PCU Mounting Shelf.
Restrictions
List 43 and 44 not available with List 42.
Page 23 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
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2) Order PCU Mounting Shelf input option (number of feeds) per PD588700701/PD588700801
(List 31) or PD588703600/PD588703700 (List 32).
Page 24 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
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Restrictions
For use in Model V340/420ECAB PCU Shelves (List 34 or 35).
Ordering Notes
1) Each shelf holds up to four (4) PCUs.
Page 25 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
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♦ For more information, refer to System Application Guide SAG588249600 in the Power System User
Manual.
Restrictions
Occupies right-hand PCU mounting position in a List 32 PCU Mounting Shelf.
Must be installed in Main Bay only.
Installed in next available PCU Mounting Shelf.
Must be used in conjunction with List 60 and a dual voltage bus distribution panel assembly (List JA, JB, JC,
JD, KA, LB, or LC).
If ordering more than one (1) List 61, the dual voltage bus distribution panel assembly (List JA, JB, JC, JD,
KA, LB, or LC) must be installed in bus position A (row 1) of the distribution cabinet.
Ordering Notes
1) For initial Converter Mounting Frame, order (1) List 60.
2) For additional Converter Mounting Frames, order (1) to (3) List 61.
3) Order up to four (4) converter modules (List 62) for List 61.
Features
♦ Provides (1) Model MHSB160CAB, Spec. No. 588249700, -48V to +24V DC-DC 160A Converter Mounting
Shelf. Includes input cabling, output cabling and system busbar adapters. Includes alarm cabling for List 63
and List 64.
♦ Holds up to eight (8) List 62 Converter Modules.
♦ For more information, refer to SAG588249700 in the Power System User Manual.
Restrictions
Maximum of one (1) List 63 per Power System. For more capacity, order (1) List 64.
Must be installed in Main Bay only.
Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB,
or LC). Distribution panel assembly must be installed in bus position A (row 1) of the distribution cabinet.
Designed for use in systems configured with up to four (4) PCU Mounting Shelves (List 32) and no List 80 or
82, or up to three (3) PCU Mounting Shelves (List 32) with List 80 or 82. See Dimensions and Arrangement
of System Configured with Lists 23, 32, 60, 61, 63 and 64 for typical equipment arrangement.
Must be located directly beneath bottom (last) List 32 PCU Mounting Shelf.
If ordering Lists 63, 64 and 93, the Main Bay will accommodate List 63 and up to (3) List 93, or List 63 and 64
and up to (2) List 93.
Page 26 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Ordering Notes
1) For initial Converter Mounting Shelf, order (1) List 63.
2) For an additional Converter Mounting Shelf, order (1) List 64.
3) Order up to eight (8) converter modules (List 62) for List 63.
List 65: Optional 40A Converter Frame (Initial Frame) List of Parts
Features
♦ Provides (1) Model MHSB40FRM, Spec. No. 588250100, -48V to +24V DC-DC 40A Converter Mounting
Frame, installed in one PCU mounting position in a List 34 PCU Mounting Shelf. Includes output cabling to a
dual voltage bus distribution assembly. Includes alarm cabling.
♦ Holds up to two (2) List 62 Converter Modules.
♦ For more information, refer to System Application Guide SAG588250100 in the Power System User Manual.
Restrictions
Occupies left-hand PCU mounting position in a List 34 PCU Mounting Shelf.
Must be installed in Main Bay only.
Must be installed in top PCU Mounting Shelf only.
Maximum of one (1) List 65 per power system. For more capacity, order up to (3) List 66.
Must be used in conjunction with a dual voltage bus distribution panel assembly (List JA, JB, JC, JD, KA, LB,
or LC).
Page 27 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Ordering Notes
1) For initial Converter Mounting Frame, order (1) List 65.
2) For additional Converter Mounting Frame, order (1) to (3) List 66.
3) Order up to two (2) converter modules (List 62) for List 65.
List 71: Optional Audible Alarm and Alarm Termination Circuit Card List of Parts
Features
♦ Provides an Alarm Termination/Audible Alarm circuit card (509539). This circuit card is interconnected to the
MCA. The circuit card provides spring-clamp type terminals for connection of customer wiring to the MCA's
external alarm circuits in lieu of the standard alarm cable.
♦ Includes a local audible alarm-sounding device connected to the external audible alarm contacts. The audible
alarm can be silenced locally.
Restrictions
Must be located in Main Bay only.
Audible alarm is inoperative when used with List 12 or 13 MCA (no audible alarm relay contacts available).
Page 28 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Restrictions
Only one interface option (Vortex® WinLink Hardware, RS-485, or Combination Modem/RS-232 Interface
Option) can be installed.
Do not order this option when the power system is equipped with List 80 (LMS1000).
Ordering Notes
1) Order this option or List 74 for each Power System (MCA) to be accessed via Vortex® WinLink Software.
Page 29 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Ordering Notes
1) Order this option or List 72 for each Power System (MCA) to be accessed via Vortex® WinLink Software.
♦ Pre-charges load capacitors through the terminals of a GJ/218 type circuit breaker or TPH type fuseholder.
♦ Includes 3 ft. long clip leads.
♦ Includes mounting bracket.
Page 30 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Page 31 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
2) Order batteries separately. The following table lists batteries recommended for use with List 93.
Manufacturer* Model Emerson Rated 8-Hr. Dimension Required Weight
Part No. Capacity WxLxH Tray (lbs)
(Ah) (Inches) Spacing
GNB Marathon M12V155FT 112795 155 4.90 x 22.00 x 11.15 7U 117
Deka Unigy I 12AVR-150ET 122018 150 4.90 x 21.56 x 11.75 8U 115
C&D FA 12-150F FA12150 150 4.92 x 21.97 x 12.7 8U 131
Douglas DGS12-150F 125453 150 22.0 x 4.9 x 12.7 8U 137
Enersys PowerSafe 12V155F 122010 155 4.92 x 22.09 x 12.44 8U 148
Northstar NSB170FT -- 168.7 4.92 x 22.05 x 12.72 8U 131
* See Battery Manufacturer Information.
3) Specify rack spacing of 7U (12.25”) or 8U (14”) between trays and above top tray as required for battery
clearance. See table above.
4) Specify with or without Battery Disconnect circuit breakers. Note: All List 93 trays in a bay will be
furnished with or without Battery Disconnect circuit breakers as specified for the first tray ordered.
5) If ordering List 93 with circuit breakers, order one (1) circuit breaker per List 93 from the following table.
Ampere Part Number
Rating
Electrical/Mechanical Trip1 (Black Handle) Electrical Trip2 (White Handle)
50 256694300 256694400
60 256694700 256694800
70 256695100 256695200
75 256695500 256695600
100 256695900 256696000
125 100765 100762
150 100763 100764
200 121810 121809
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
6) If ordering List 93 with circuit breakers, specify breaker mounting on left side or right side of tray.
Restrictions
Maximum number of List 93’s per bay is four (4).
A single List 93 must mount at bottom of bay. Multiple List 93’s must mount starting at bottom of bay and
working upward.
Page 32 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
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List AA: Distribution Bus Module (Part No. 509840)
(24) Fuse/Circuit Breaker System Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (24) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
LOADS
1/4-20 THREADED HOLE, 48 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 33 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List AB: Distribution Bus Module (Part No. 428316100)
(3) GJ/218 Circuit Breaker System Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
Can be installed in bus positions A-C (row 1-3) of a 1-, 2-, 3- or 4-bus row cabinet. Cannot be installed in bus
position D (row 4) of a 4-bus row cabinet. See also List AC for similar application in bus position D (row 4).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1"
1"
LOADS
Page 34 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List AC: Distribution Bus Module (Part No. 507198)
(3) GJ/218 Circuit Breaker System Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
For use in a 4-bus row cabinet only. Must be installed in bus position D (row 4). See also List AB for similar
application in bus positions A-C (rows 1-3).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1"
1"
LOADS
Page 35 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List AD: Distribution Bus Module (Part No. 509565)
(8) GJ/218 Circuit Breaker System Positions (Upper Two Rows)
Features
♦ Single Voltage Distribution (-48V)
♦ 1,000A Maximum Capacity (500A per side)
♦ (8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
Occupies two distribution rows.
For use in a 4-bus row cabinet only. Must be installed in bus positions C and D (rows 3 and 4). See also List
AE for similar application in bus positions A and B (rows 1 and 3) or B and C (rows 2 and 3).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
3) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
4) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1-7/8"
GROUND
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
Page 36 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List AE: Distribution Bus Module (Part No. 509648)
(8) GJ/218 Circuit Breaker System Positions (Lower Two Rows)
Features
♦ Single Voltage Distribution (-48V)
♦ 1,000A Maximum Capacity (500A per side)
♦ (8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
Restrictions
Occupies two distribution rows.
For use in a 2-, 3- or 4-bus row cabinet. Must be installed in bus positions A and B (rows 1 and 2), or B and C
(rows 2 and 3). See also List AD for similar application in bus positions C and D (rows 3 and 4).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
5) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
6) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1-7/8"
GROUND
BUSBAR
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOADS
Page 37 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List AG: Distribution Bus Module (Part No. 514010)
(2) TPH Fuse System Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AG.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
LOAD LOAD
Page 38 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List AH: Distribution Bus Module (Part No. 500676)
Ground Bar Assembly for Use with Up to (2) List AG, AJ, CG or CJ
Features
♦ Single Voltage Distribution (-48V)
♦ 1000A Maximum Capacity
♦ Groundbar Assembly for Use with Up to Two (2) List AG, AJ, CG or CJ if internal load returns are required
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AG,
List AJ, List CG or List CJ.
LOAD RETURN
CONNECTIONS
1"
Page 39 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List AJ: Distribution Bus Module (Part No. 520819)
(2) TPH Fuse System Positions with Load Metering Shunts
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
♦ (1) Load Shunt (800A, 50 mV.) per load fuse is provided. Extended shunt leads are 22 AWG stranded wire,
approximately 7-10 ft. long from exit point at bottom of Distribution Cabinet. Each shunt lead is equipped with
a 49.9 ohm current limiting resistor. If a List 80 is ordered, shunt leads in the Main Bay are factory-connected
to the LMS1000 unless otherwise specified.
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List AJ.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
LOAD LOAD
CONNECTIONS CONNECTIONS
LOAD LOAD
Page 40 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List AK: Distribution Bus Module (Part No. 520805)
(24) Fuse/Circuit Breaker System Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (24) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
Restrictions
Provides no ground return busbar. Ground return connections must be made outside of Power Distribution
Cabinet, or to List AL.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. NOTE: Additional
restrictions apply if used in conjunction with a List AL. See List AL for restrictions.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
lugs for four (4) positions of a bullet nose-type distribution assembly.
LOAD
5/8" CONNECTIONS
LOADS
1/4-20 THREADED HOLE, 48 PLACES
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 41 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List AL: Distribution Bus Module
Ground Bar Assembly for Use with Up to (2) List AK
Features
♦ Groundbar Assembly for use with up to two (2) List AK when internal load returns are required
♦ 1000A Maximum Capacity
Restrictions
Can be installed in a 2- or 3-bus row cabinet. Must be installed in top row.
Must be installed in the same bus row as a List AK.
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AL for up to two (2) List AK.
5/8"
5/8"
LOAD RETURN
CONNECTIONS
Page 42 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List AM: Distribution Bus Module (Part No. 524632)
(20) Fuse/Circuit Breaker System Positions
(1) 3-Pole Input Disconnect Fuse/Circuit Breaker Position
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (20) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦ (1) Input Disconnect Fuse / Circuit Breaker 3-Pole Mounting Position (3 to 100A TPS/TLS-Type Fuse / 1 to
250A Bullet Nose Type Circuit Breaker). Disconnects all loads in row from system main bus.
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
LOADS
1/4-20 THREADED HOLE, 40 PLACES EMPTY INPUT
(CUSTOMER MUST SUPPLY LUG BOLTS AND MOUNTIG DISCONNECT
ADDITIONAL HARDWARE. BOLT LENGTH: 3/4") POSITION
Page 43 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List BA: Distribution Bus Module (Part No. 520600)
(12) Fuse/Circuit Breaker System Positions with LVD
(8) Fuse/Circuit Breaker System Positions without LVD
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (12) LVD-Controlled Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type
Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution Assembly, Kit
P/N 514432).
♦ (8) Non-LVD-Controlled Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-
Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦ Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
Page 44 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List CA: Distribution Bus Module (Part No. 509846)
(20) Fuse/Circuit Breaker System Positions w/LVLD
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (20) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦ Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
Circuit breakers with greater than 100 ampere rating occupy two mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose-Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
LOAD
CONNECTIONS
5/8"
LOADS
LVD
1/4-20 THREADED HOLE, 40 PLACES CONTACTOR
(CUSTOMER MUST SUPPLY LUG BOLTS
AND ADDITIONAL HARDWARE. BOLT LENGTH: 3/4")
Page 45 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List CB: Distribution Bus Module (Part No. 509904)
(3) GJ/218 Circuit Breaker System Positions w/LVLD
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦ Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-C (row 1-3) of a 1-, 2-, 3- or 4-bus row cabinet. Cannot be installed in
bus position D (row 4) of a four-bus row cabinet. See also List CD for similar application in bus position D
(row 4).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
LOAD RETURN
CONNECTIONS 1.5" 1"
GROUND
BUSBAR
1"
1"
1"
LOADS LVD
CONTACTOR
Page 46 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List CD: Distribution Bus Module (Part No. 507197)
(3) GJ/218 Circuit Breaker System Positions w/LVLD
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (3) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦ Low Voltage Load Disconnect Contactor
Restrictions
For use in a 4-bus row cabinet only. Must be installed in bus position D (row 4).. See also List CB for similar
application in bus positions A-C (rows 1-3).
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1"
1"
LOADS LVD
CONTACTOR
Page 47 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List CE: Distribution Bus Module (Part No. 509563)
(8) GJ/218 Circuit Breaker System Positions w/LVLD (Upper Two Rows)
Features
♦ Single Voltage Distribution (-48V)
♦ 1,000A Maximum Capacity (500A per side)
♦ (8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦ Low Voltage Load Disconnect Contactor
Restrictions
Occupies two distribution rows.
For use in a 4-bus row cabinet only. Must be installed in bus positions C and D (rows 3 and 4). See also List
CF for similar application in bus positions A and B (rows 1 and 2).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOWER LVD
LOADS LOADS CONTACTOR
CONTROLLED BY UPPER CONTROLLED BY LOWER
LVD CONTACTOR LVD CONTACTOR
Page 48 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List CF: Distribution Bus Module (Part No. 509646)
(8) GJ/218 Circuit Breaker System Positions w/LVLD (Lower Two Rows)
Features
♦ Single Voltage Distribution (-48V)
♦ 1,000A Maximum Capacity (500A per side)
♦ (8) Load Distribution Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS.
♦ Low Voltage Load Disconnect Contactor
Restrictions
Occupies two distribution rows.
For use in a 2-, 3- or 4-bus row cabinet. Must be installed in bus positions A and B (rows 1 and 2), or B and C
(rows 2 and 3). See also List CE for similar application in bus positions C and D (rows 3 and 4).
Panel is designed to mount circuit breakers in the following possible combinations per side:
(4) 100A to 250A
(2) 100A to 250A and (1) 300A or 400A
(2) 300A or 400A
(1) 600A and (1) 100A to 250A
Unless otherwise specified circuit breakers are divided between the two sides, and are mounted from left to
right, starting with the highest capacity and working to the lowest capacity on each side.
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order load lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1"
LOAD RETURN
CONNECTIONS
1"
1"
LOWER LVD
LOADS LOADS CONTACTOR
CONTROLLED BY UPPER CONTROLLED BY LOWER
LVD CONTACTOR LVD CONTACTOR
Page 49 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List CG: Distribution Bus Module (Part No. 514037)
(2) TPH Distribution Fuse Positions w/LVLD
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
♦ Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List CG.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
Page 50 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List CJ: Distribution Bus Module (Part No. 520937)
(2) TPH Distribution Fuse Positions with Load Metering Shunts and LVLD
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (2) Distribution Fuse Mounting Positions
(70 to 600A TPH-Type)
♦ (1) Load Shunt (800A, 50 mV.) per load fuse is provided. Extended shunt leads are 22 AWG stranded wire,
approximately 7-10 ft. long from exit point at bottom of Distribution Cabinet. Each shunt lead is equipped with
a 49.9 ohm current limiting resistor. If a List 80 is ordered, shunt leads in the Main Bay are factory-connected
to the LMS1000 unless otherwise specified.
♦ Low Voltage Load Disconnect Contactor
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Does not provide connection for load returns (see Ordering Notes).
Ordering Notes
1) To terminate load returns within the distribution cabinet, order one (1) List AH for up to two (2) List CJ.
2) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
3) Order load lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
LOAD LOAD
CONNECTIONS CONNECTIONS
Page 51 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List EA: Distribution Bus Module (Part No. 509852)
(16) Fuse/Circuit Breaker System Positions and (4) Fuse/Circuit Breaker Battery Disconnect Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (16) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦ (4) Battery Disconnect Fuse / Circuit Breaker Mounting Positions
(3 to 100A TPS/TLS-Type Fuses / 1 to 250A Bullet Nose-Type Circuit Breakers)
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A or B (row 1 or 2) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load and battery lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each
distribution position per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
GROUND
BUSBAR
5/8"
LOAD
CONNECTIONS BATTERY
(LOAD SIDE)
5/8"
CONNECTIONS
LOADS
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER BATTERY
MUST SUPPLY LUG BOLTS AND ADDITIONAL DISCONNNECTS
HARDWARE. BOLT LENGTH: 3/4")
Page 52 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List GB: Distribution Bus Module (Part No. 513963)
(8) Fuse/Circuit Breaker System Positions w/LVD and (1) TPH Fuse Battery Disconnect Position
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (3 to 100A TPS/TLS-Type Fuses / 1 to 250A
Bullet Nose Type Circuit Breakers), or accepts Alarm-Type Fuse Distribution Assembly (Kit P/N 514432).
♦ (1) Battery Disconnect Fuse Mounting Position (70 to 600A TPH-Type)
♦ Low Voltage Load Disconnect Contactor
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single TPS/TLS-type fuseholder or Bullet Nose-type circuit
breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order battery disconnect fuse, as required, per Table 2 (TPH-Type Fuses). Order replacement alarm
fuse (18/100A) per Table 1.
5) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
6) Order battery lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each battery disconnect
position per Table 7 (Lugs).
7) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 16 PLACES 3/8-16 CAPTIVE NUT, 6 PLACES (CUSTOMER MUST
CUSTOMER MUST SUPPLY PROVIDE LUG BOLTS AND ADDITIONAL
ADDITIONAL HARDWARE) HARDWARE. BOLT LENGTH: 1-14")
LOAD RETURN 1-3/4" BATTERY (LOAD SIDE)
3/4" 2-1/2"
CONNECTIONS CONNECTIONS
GROUND 1"
BUSBAR
5/8"
LOAD
CONNECTIONS
5/8"
Page 53 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List JA: Distribution Bus Module (Part No. 524482)
(4) –48V Fuse/Circuit Breaker System Positions and
(16) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦ Dual Voltage Distribution (–48V and +24V)
♦ 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦ (4) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A TPS/TLS-
Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers)
♦ (16) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, NA, NB, RA or
RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JA must be installed in bus position A
(row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8" (SYSTEM)
Page 54 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List JB: Distribution Bus Module (Part No. 524496)
(12) –48V Fuse/Circuit Breaker System Positions and
(8) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦ Dual Voltage Distribution (–48V and +24V)
♦ 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦ (12) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦ (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8"
(SYSTEM)
Page 55 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List JC: Distribution Bus Module (Part No. 524620)
(14) –48V Fuse/Circuit Breaker System Positions and
(6) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦ Dual Voltage Distribution (–48V and +24V)
♦ 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦ (14) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦ (6) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8" (SYSTEM)
Page 56 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List JD: Distribution Bus Module (Part No. 524788)
(14) –48V Fuse/Circuit Breaker System Positions and
(8) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦ Dual Voltage Distribution (–48V and +24V)
♦ 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦ (14) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦ (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List JB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
+24V SUBSYSTEM -48V SYSTEM
LOAD CONNECTIONS LOAD
CONNECTIONS
LOAD RETURN
CONNECTIONS
Page 57 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List KA: Distribution Bus Module (Part No. 524571)
(4) –48V Fuse/Circuit Breaker System Positions and
(16) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦ Dual Voltage Distribution (–48V and +24V)
♦ 320A Maximum –48V System bus capacity, 320A Maximum +24V Subsystem bus capacity.
♦ (4) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A TPS/TLS-
Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers.
♦ (16) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Must be installed in bus position A (row 1) of a 1-, 2-, 3- or 4-bus row cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 48 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
GROUND
BUSBAR LOAD RETURN
CONNECTIONS
5/8"
+24V LOAD
CONNECTIONS -48V LOAD
(SUBSYSTEM) CONNECTIONS
5/8"
(SYSTEM)
Page 58 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List LB: Distribution Bus Module (Part No. 524578)
(8) –48V Fuse/Circuit Breaker System Positions w/LVD and
(8) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦ Dual Voltage Distribution (–48V and +24V)
♦ 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦ (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A TPS/TLS-
Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦ (8) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦ Low Voltage System Load Disconnect Contactor
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List LB must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
Page 59 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List LC: Distribution Bus Module (Part No. 524583)
(12) –48V Fuse/Circuit Breaker System Positions w/LVD and
(4) +24V Fuse/Circuit Breaker Subsystem Positions
Features
♦ Dual Voltage Distribution (–48V and +24V)
♦ 500A Maximum Total Capacity, 200A Maximum +24V Subsystem Capacity
♦ (12) Load Distribution Fuse / Circuit Breaker Mounting Positions (–48V System Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers, or accepts Alarm-Type Fuse Distribution
Assembly, Kit P/N 514432).
♦ (4) Load Distribution Fuse / Circuit Breaker Mounting Positions (+24V Subsystem Voltage) (3 to 100A
TPS/TLS-Type Fuses / 1 to 250A Bullet Nose Type Circuit Breakers.
♦ Low Voltage System Load Disconnect Contactor
Restrictions
Limit one dual voltage bus (List JA, JB, JC, JD, KA, LB, LC) per power system.
Must be installed in Main Bay only.
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet. If a distribution bus
module is mounted directly beneath, that module must be a List AA, AE, AK, BA, CA, CF, EA, GB, NA, NB,
RA or RB. If ordering more than one (1) List 61, or if List 64 is ordered, List LC must be installed in bus
position A (row 1) of the distribution cabinet.
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 AWG.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order load lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each distribution position
per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
1/4-20 STUD, 40 PLACES
(CUSTOMER MUST SUPPLY ADDITIONAL HARDWARE)
3/4"
Page 60 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List NA: Distribution Bus Module (Part No. 514336)
(20) Fuse/Circuit Breaker Battery Disconnect Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (20) Battery Disconnect Fuse / Circuit Breaker Mounting Positions
(3 to 50A TLS/TPS-Type Fuses / 1 to 250A Bullet Nose-Type Circuit Breakers)
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Unless otherwise specified fuses and/or circuit breakers are mounted from left to right, starting with the
highest capacity and working to the lowest capacity.
125A, 150A, and 200A circuit breakers occupy two mounting positions. 250A circuit breakers occupy three
mounting positions.
Caution: A circuit breaker or fuse with a rating greater than 150 amperes SHALL HAVE an empty
mounting position between it and any other overcurrent protective device.
Maximum size of wire to be connected to a single fuseholder or circuit breaker position is 2 gauge.
Ordering Notes
1) Order circuit breakers, as required, per Table 4 (Bullet Nose Type Circuit Breakers).
2) Order fuses, as required, per Table 3 (TPS/TLS-Type Fuses).
3) Order one (1) Part No. 117201 fuseholder per fuse ordered in 2) above (see TPS/TLS-Type Fuses).
4) Order battery and return lugs (two hole, 1/4” bolt clearance hole, 5/8” centers) as required for each
distribution position per Table 6 or 8 (Lugs).
5) Order lug hardware kit, Part No. 520332 as required. Kit provides all hardware required to connect load
and ground lugs for four (4) positions of a bullet nose-type distribution assembly.
GROUND
BUSBAR BATT. RETURN
CONNECTIONS
5/8"
BATTERY
CONNECTIONS
5/8"
BATTERY DISCONNECTS
1/4-20 THREADED HOLE, 40 PLACES (CUSTOMER MUST
SUPPLY LUG BOLTS AND ADDITIONAL HARDWARE.
BOLT LENGTH: 3/4")
Page 61 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List NB: Distribution Bus Module (Part No. 513809)
(3) GJ/218 Circuit Breaker Battery Disconnect Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (3) Battery Disconnect Circuit Breaker Mounting Positions
(100 to 600A GJ/218-Type) NOTE RESTRICTIONS
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A or B (row 1 or 2) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Panel is designed to mount circuit breakers in the following possible combinations:
(3) 100A to 250A
(1) 100A to 250A and (1) 300A or 400A
(1) 600A
Ordering Notes
1) Order circuit breakers and associated jumper kits, as required, per Table 5 (GJ/218-Type Circuit
Breakers).
2) Order battery lugs (two hole, 3/8” bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1"
1"
1"
BATTERY DISCONNECT
Page 62 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List NC: Distribution Bus Module (Part No. 514025)
(1) TPH Fuse Battery Disconnect Position
Features
♦ Single Voltage Distribution (-48V)
♦ 500A Maximum Capacity
♦ (1) Battery Disconnect Fuse Mounting Position
(70 to 600A TPH-Type)
Restrictions
Can be installed in any bus position A-D (row 1-4) of a 1-, 2-, 3- or 4-bus row cabinet.
Ordering Notes
1) Order fuses as required per Table 2 (TPH-Type Fuses). Order replacement alarm fuse (18/100A) per
Table 1.
2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
GROUND
BUSBAR
BATTERY
DISCONNECT
Page 63 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List ND: Distribution Bus Module (Part No. 514030)
(2) TPH Fuse Battery Disconnect Positions
Features
♦ Single Voltage Distribution (-48V)
♦ 960A Maximum Capacity
♦ (2) Battery Disconnect Fuse Mounting Positions
(70 to 600A TPH-Type)
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Ordering Notes
1) Order fuses, as required, per Table 2 (TPH-Type Fuses). Order replacement alarm fuses (18/100A) per
Table 1.
2) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required for each distribution position
per Table 7 (Lugs).
1"
BATTERY BATTERY
(LOAD SIDE) (LOAD SIDE)
CONNECTIONS CONNECTIONS
BATTERY DISCONNECTS
Page 64 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List RA: 1200A Low Voltage Battery Disconnect (LVBD) Contactor and
Control Circuit (Part No. 513743)
Features
♦ Provides a battery disconnect contactor, which is mounted in bus position A (row 1) of the Distribution
Cabinet.
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Page 65 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List RB: 1200A Manual Battery Disconnect Contactor with Local and
Remote Alarm (Part No. 514497)
Features
♦ Provides a battery disconnect contactor with manual control circuit, which is mounted in bus position A (row 1)
of the Distribution Cabinet.
♦ Also provides one set of Form C relay contacts for connection to customer external alarms
Restrictions
Limit one bus arrangement of this type per Distribution Cabinet.
Must be installed in bus position A (row 1) of a 1-, 2-, 3-, or 4-bus row cabinet.
Cannot be used in a 2-bus row cabinet in List 1 if List 1 is used with List 2 or 3. (Can be used in a 2-bus row
cabinet in List 1 if List 1 is used alone or with List 5 or 6.)
Cannot be used in a 2-bus row cabinet in List 2 or 3. (Can be used in a 2 bus-row cabinet in List 5 or 6.)
Page 66 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
List RC: 2000A Manual Battery Disconnect Contactor with Local and
Remote Alarm (Part No. 514631)
Features
♦ Provides a battery disconnect contactor with manual control circuit.
♦ Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet.
♦ Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of
clearance holes for 3/8” hardware on 1” centers. Allows back-to-back lug landing for up to six lugs. See
Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions.
♦ Also provides one set of Form C relay contacts for connection to customer external alarms.
Restrictions
Must be installed in Main Bay only.
Limit one List RC per Distribution Cabinet.
Cannot be used with List RD. Order (1) List RC or List RD, not both.
Cannot be used in a 1-bus row cabinet
Cannot be used if List 1 is used with List 2 or 3. (Can be used if List 1 is used alone or with List 5 or 6.)
Ordering Notes
1) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required per Table 7 (Lugs).
FRONT VIEW
2"
2"
BATTERY 2"
NORM DISC (LOAD SIDE) 2"
BAT DISC
CONNECTIONS 2"
1"
MANUAL BATTERY
DISCONNECT SWITCH
REAR VIEW
Page 67 of 126
This document is the property of Emerson Network Power, Energy Systems, North America, Inc., and contains confidential and proprietary information owned by Emerson Network Power, Energy Systems, North America, Inc.
Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
List RD: 2000A Low Voltage/Manual Battery Disconnect Contactor
with Battery Current Monitoring (Part No. 514812)
Features
♦ Provides a battery disconnect contactor with Low Voltage and manual control.
♦ Includes shunt for battery charge/discharge current monitoring (25mV @ 2000A).
♦ Mounted on external rear of the Distribution Cabinet; uses no distribution row positions inside cabinet.
♦ Includes (1) extension plate for the Distribution Cabinet ground return busbar. Plate provides three pairs of
clearance holes for 3/8” hardware on 1” centers. Allows back-to-back lug landing for up to six lugs. See
Dimensions of Battery Busbar Extension Kit, Part No. 514713 for plate dimensions.
♦ Also provides one set of Form C relay contacts for connection to customer external alarms.
Restrictions
Must be installed in Main Bay only.
Limit one List RD per Distribution Cabinet.
Cannot be used with List RC. Order (1) List RC or List RD, not both.
Cannot be used in a 1-bus row cabinet.
Cannot be used if List 1 is used with List 2 or 3. (Can be used if List 1 is used alone or with List 5 or 6.)
Ordering Notes
1) Order battery lugs (two hole, 3/8 bolt clearance hole, 1” centers) as required per Table 7 (Lugs).
FRONT VIEW
2"
2"
BATTERY 2"
NORM DISC (LOAD SIDE) 2"
BAT DISC
CONNECTIONS 2"
1"
MANUAL BATTERY
DISCONNECT SWITCH
Page 68 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
ACCESSORY INFORMATION
Distribution Devices
Alarm-Type Fuse Distribution Assembly (Kit Part No. 514432)
(10) GMT Alarm-Type Fuse Positions
Features
♦ Mounts in (5) distribution positions of any “Bullet Nose” distribution assembly.
♦ Single Voltage Distribution for System (-48V) or Subsystem (-48V)
♦ 30A Maximum Capacity
♦ (10) Load Distribution Fuse Positions (0.25 to 10A GMT Alarm-Type Fuses)
♦ Screw clamp type terminals
♦ Includes 10 dummy fuses equipped with safety fuse covers.
Restrictions
Can be used in List AA, CA, EA, and GB only.
When factory-ordered, installation order of the assembly will be from top to bottom and right to left (see figure
below for 4-row example), unless otherwise specified.
Maximum size of wire to be connected to a single fuse position is 14 AWG.
Ordering Notes
1) Order Part No. 514432 Kit. Provides one Part No. 509128 alarm fuse distribution assembly, ground
return link, and hardware.
2) Order fuses, as required, per Table 1 (Bussmann Alarm-Type Fuses)
TB1
6th GMT 2nd GMT
Fuse Fuse
Assy. Assy.
Page 69 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Alarm-Type Fuses
Note: When used for power distribution, load should not exceed 80% of device rating.
Page 70 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
TPH-Type Fuses
A bus arrangement must be specified that contains a TPH-type fuseholder. For available fuse sizes, refer to
Table 2. For lug and wire size selection, refer to Tables 7 (Lugs) and 10 (Lug and Wire Size Selection
Tables).
Note: Load should not exceed 80% of device rating.
TPH-TYPE FUSES
For Lug and Wire Size Selection,
AMPERE RATING PART NUMBER Refer to the Table Indicated
(see also Table 7 [Lugs])
70 119437 Table 10A
80 119438 Table 10B
100 119440 Table 10C
150 119581 Table 10E
200 119582 Table 10G
225 119583 Table 10H
250 119584 Table 10J
300 119585 Table 10K
400 119586 Table 10L
500 119587 Table 10M
600 119588 Table 10N
Table 2
Page 71 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
TPS/TLS-Type Fuses
A single fuseholder provides for installation of a 3 to 100 ampere Bussmann TPS-type or Littelfuse TLS-type
fuse (as listed in Table 3). This fuseholder plugs into a single mounting position on the compatible distribution
bus options described in this document. This fuseholder provides a GMT-A alarm type fuse, which operates
open to provide an alarm indication if the distribution fuse opens.
Order fuses per Table 3.
Note: Load should not exceed 80% of device rating.
Order one (1) Part No. 117201 TPS/TLS-type fuseholder for each fuse.
For lug and wire size selection, refer to Tables 6 (Lugs), 8 (Lugs), and 9 (Lug and Wire Size Selection
Tables).
TPS/TLS-TYPE FUSES
For Lug and Wire Size Selection,
AMPERE RATING PART NUMBER Refer to the Table Indicated
(see also Tables 6 and 8 [Lugs])
3 248230900 Table 9A
5 248231000 Table 9A
6 248231200 Table 9A
10 248231500 Table 9A
15 248231800 Table 9B
20 248232100 Table 9C
25 248232400 Table 9D
30 248232700 Table 9E
40 248233300 Table 9G
50 248233900 Table 9H
60 248234200 Table 9J
70 248234500 Table 9K
80 118413 Table 9M
90 118414 Table 9N
100 118415 Table 9P
TPS/TLS-Type
117201 ---
Fuseholder*
Table 3
* Fuseholders are not furnished and must be ordered as required. Order (1) Part No.
117201 for each fuse position required. Fuseholder includes (1) alarm fuse (Bussmann
GMT-A 18/100 amp; Emerson 248610301) and (1) alarm fuse safety cover (Emerson
248898700).
Unless otherwise specified, fuses are to be mounted from left to right starting with the highest
capacity and working to the lowest capacity.
Page 72 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Bullet Nose Type Circuit Breakers
Each circuit breaker plugs into a single mounting position (except the 125A and 150A circuit breakers which
occupy two mounting positions).
Order circuit breakers per Table 4.
Note: Load should not exceed 80% of device rating.
For lug and wire size selection, refer to Tables 6 (Lugs), 8 (Lugs), and 9 (Lug and Wire Size Selection
Tables). When ordering 125A or 150A circuit breakers, associated crimp lugs must be ordered from Table 8
(Special Application Crimp Lugs).
BULLET NOSE TYPE CIRCUIT BREAKERS
PART NUMBER PART NUMBER For Lug and Wire Size
Electrical/ Electrical Trip2 Selection, Refer to the Table
AMPERE RATING
Mechanical Trip1 (White Handle) Indicated
(Black Handle) (see also Tables 6 and 8 [Lugs])
1 101596 102272 Table 9A
3 101597 102273 Table 9A
5 101598 102274 Table 9A
10 101599 102275 Table 9A
15 101600 102276 Table 9B
20 101601 102277 Table 9C
25 101602 102278 Table 9D
30 101603 102279 Table 9E
35 101604 102280 Table 9F
40 101605 102281 Table 9G
45 121997 121998 Table 9H
50 101606 102282 Table 9J
60 101607 102283 Table 9K
70 101608 102284 Table 9L
75 101609 102285 Table 9M
80 121995 121996 Table 9N
100 101610 102286 Table 9Q
125 516838 516991 Table 9R
150 516839 516993 Table 9S
200 121832 121831 Table 9T
Order (1) Part No. 514717
adapter kit per 250A Bullet Nose
250 121836 121835
Type circuit breaker ordered.
Order lugs per Table 9U.
Table 4
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
Unless otherwise specified, breakers are to be mounted from left to right starting with the highest capacity
and working to the lowest capacity.
Page 73 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
GJ/218-Type Circuit Breakers
A bus arrangement must be specified that contains GJ/218-type circuit breaker positions.
Order circuit breakers per Table 5.
Note: Load should not exceed 80% of device rating.
Order a jumper kit for each circuit breaker per Table 5A.
For lug and wire size selection, refer to Tables 7 (Lugs) and 10 (Lug and Wire Size Selection Tables).
GJ/218-TYPE CIRCUIT BREAKERS
PART PART PART PART For Lug and
NUMBER NUMBER NUMBER NUMBER Wire Size
NUMBER
Electrical/ Electrical Electrical Trip2 Electrical/ Selection,
AMPERE OF
Mechanical Trip1 Trip2 with Internal Mechanical Trip1 Refer to the
RATING POSI-
without without Shunt with Internal Shunt Following Table
TIONS
Internal Internal (25mV @ full (25mV @ full rated (see also
Shunt Shunt rated load) 3 load) 3 Table 7 [Lugs])
100 1 256621700 256621300 516184 123580 Table 10C
125 1 256621600 256621400 516187 123631 Table 10D
150 1 256621800 256622400 516185 123632 Table 10E
175 1 256621900 256622500 516186 123633 Table 10F
200 1 256622200 256622600 516188 123634 Table 10G
225 1 256622900 256622700 516189 123635 Table 10H
250 1 256623500 256623400 516190 123636 Table 10J
300 2 256625300 103572 -- -- Table 10K
400 2 256626200 256626300 -- -- Table 10L
600 3 256628200 103571 -- -- Table 10M
Table 5
Circuit Breaker Alarm Operation:
1
Provides an alarm during an electrical or manual trip condition.
2
Provides an alarm during an electrical trip condition only.
3
Extended shunt leads are 22 AWG stranded wire, approximately 7-10 ft. long from exit point at
bottom of Distribution Cabinet. Each shunt lead is equipped with a 49.9 ohm current limiting resistor.
If a List 80 is ordered, shunt leads in the Main Bay are factory-connected to the LMS1000 unless
otherwise specified. The LMS1000 must be equipped with the appropriate quantity of analog input
cards capable of reading the shunts to have the factory connections made.
Page 74 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Page 75 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Lugs
All lugs for customer connections must be ordered separately.
For lug selection, refer to Tables 6, 7, 8, 9, and 10.
For additional lug information, refer to Drawings 031110100 through 031110300.
Distribution (Load) Lugs
Distribution (load) lug requirements are determined by the distribution bus modules and fuses/circuit breakers
ordered. Refer to the following for lug specifications.
A) When Distribution Assemblies Using TPS/TLS-Type Fuses or Bullet Nose-Type Circuit
Breakers are Provided:
Lug-terminated load conductors are connected to the distribution fuseholder/circuit breaker mounting
positions and the respective distribution ground busbar(s). The distribution fuseholder/circuit breaker
mounting positions provide 1/4-20 threaded holes for installation of customer-provided two-hole lugs
that have 5/8 in. centers and 1/4 in. bolt clearance holes. The distribution ground busbar(s) is
provided with 1/4-20 studs for installation of the same type of customer-provided lugs. Customer
must provide lug-mounting hardware for the distribution fuseholder/circuit breaker positions and
distribution ground busbar(s). For stud and hole spacing dimensions, refer to the "Distribution Bus
Arrangement" illustrations in this document. Maximum size of wire to be connected to a single
fuseholder/circuit breaker position is 2 AWG. See Table 8 (Special Application Crimp Lug / Strap
Combination) for wiring up to 4/0 AWG.
The fuseholder/circuit breaker positions and associated ground busbar are designed to accommodate
the lugs listed in Tables 6 and 8. Use Table 9 to select recommended load distribution wire sizes and
lugs for various loop lengths per fuse/circuit breaker ampere rating. Recommended wire sizes are
sufficient to restrict voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown.
Wire size recommendations for typical operating ambient temperatures of 30°C and 40°C are
provided. Conductor sizes are based on recommendations of National Electrical Code Table 310-16
for copper wire rated at 90°C. For other ambient temperatures, refer to the National Electrical Code.
Loop length is the sum of the lengths of the positive and negative leads. For other available lugs and
hardware, refer to drawings 031110100 through 031110300.
B) When GJ/218-Type Distribution Circuit Breaker is Provided:
Lug-terminated load conductors are connected to the distribution circuit breaker mounting block and
the respective distribution ground busbar. The distribution circuit breaker mounting block provides a
busbar with 3/8-16 captive nuts for installation of customer-provided two-hole lugs that have 1-in.
centers and 3/8 in. bolt clearance holes. The distribution ground busbar is provided with 3/8-16
captive nuts for installation of the same type of customer-provided lugs. Customer must provide lug
mounting bolts and additional hardware. For captive nut spacing dimensions, refer to the "Distribution
Bus Arrangement" illustrations in this document.
The circuit breaker mounting block and associated ground busbar are designed to accommodate the
lugs listed in Table 7. Use Table 10 to select recommended load distribution lead sizes and lugs for
various loop lengths per fuse ampere rating. Recommended wire sizes are sufficient to restrict
voltage drop to 1.0 volt or less at listed branch current for the loop lengths shown. Wire size
recommendations for typical operating ambient temperatures of 30°C and 40°C are provided.
Conductor sizes are based on recommendations of National Electrical Code Table 310-16 for copper
wire rated at 90°C. For other ambient temperatures, refer to the National Electrical Code. Loop
length is the sum of the lengths of the positive and negative leads. For other available lugs and
hardware, refer to drawings 031110100 through 031110300.
Page 76 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Battery (Input) Lugs
Battery lug requirements are determined by site requirements. Refer to the following for lug specifications.
A) When Battery Disconnect Circuit Breakers (Bullet Nose-Type) or Fuses (TPS/TLS-Type) are
Ordered (the Distribution Cabinet must be equipped with a distribution bus that provides
battery disconnect positions):
Battery (Load Side) Lugs: Battery (load side) conductors and lugs are connected to the battery
disconnect fuseholder/circuit breaker mounting positions. The fuseholder/circuit breaker mounting
positions provide 1/4-20 threaded holes hardware for installation of customer-provided two-hole lugs
that have 5/8 in. centers and 1/4 in. bolt clearance holes. For hole spacing dimensions, refer to the
"Distribution Bus Arrangement" illustrations in this document. Maximum size of wire to be connected
to a single fuseholder/circuit breaker mounting position is 2 AWG. See Table 8 (Special Application
Crimp Lug / Strap Combination) for wiring up to 4/0 AWG.
Battery (Return Side) Lugs: Battery (return side) conductors and lugs are connected to the battery
ground busbar. This busbar is provided with 3/8-16 and 1/4-20 captive nuts for installation of
customer-provided two-hole lugs that have 1 or 5/8 in. centers and 3/8 or 1/4 in. bolt clearance holes,
respectively. Customer must provide lug mounting bolts and additional hardware. For captive nut
spacing dimensions, refer to DIMENSIONS.
The circuit breaker/fuseholder mounting block and battery ground busbar are designed to
accommodate the lugs listed in Tables 6 and 8. Use Table 9 to select recommended battery lead
sizes and lugs for various loop lengths per required battery disconnect fuse/circuit breaker ampere
rating. Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed
battery branch current for the loop lengths shown. Wire size recommendations for typical operating
ambient temperatures of 30°C and 40°C are provided. Conductor sizes are based on recommen-
dations of National Electrical Code Table 310-16 for copper wire rated at 90°C. For other ambient
temperatures, refer to the National Electrical Code. Loop length is the sum of the lengths of the
positive and negative leads. For other available lugs and hardware, refer to drawings 031110100
through 031110300. Table 10 may be used to select two-hole lugs with 3/8" bolt clearance holes,
and 1 in. centers for the battery ground busbar.
B) When Battery Disconnect Circuit Breakers (GJ/218-Type) are Ordered (the Distribution Cabinet
must be equipped with a distribution bus that provides battery disconnect positions):
Battery (Load Side) Lugs: Lug-terminated battery (load side) conductors are connected to the
battery disconnect circuit breaker mounting block(s). The circuit breaker mounting block(s) provides
a busbar with 3/8-16 captive nuts for installation of customer-provided two-hole lugs that have 1-in.
centers and 3/8 in. bolt clearance holes. Customer must provide lug mounting bolts and additional
hardware. For captive nut spacing dimensions, refer to the "Distribution Bus Arrangement"
illustrations in this document.
Battery (Return Side) Lugs: Lug-terminated battery (return side) conductors are connected to the
battery ground busbar. This busbar is provided with 3/8-16 and 1/4-20 captive nuts for installation of
customer-provided two hole lugs that have 1 or 5/8 in. centers and 3/8 or 1/4 in. bolt clearance holes,
respectively. Customer must provide lug mounting bolts and additional hardware. For captive nut
spacing dimensions, refer to DIMENSIONS.
The battery disconnect circuit breaker mounting block and battery ground busbar are designed to
accommodate the lugs listed in Table 7. Use Table 10 to select recommended battery lead sizes and
lugs for various loop lengths per required battery disconnect circuit breaker ampere rating.
Recommended wire sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed battery
branch current for the loop lengths shown. Wire size recommendations for typical operating ambient
temperatures of 30°C and 40°C are provided. Conductor sizes are based on recommendations of
National Electrical Code Table 310-16 for copper wire rated at 90°C. For other ambient
temperatures, refer to the National Electrical Code. Loop length is the sum of the lengths of the
positive and negative leads. For other available lugs and hardware, refer to drawings 031110100
through 031110300. Table 9 may be used to select two-hole lugs with 1/4" bolt clearance holes, and
Page 77 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
5/8 in. centers for the battery ground busbar.
C) When Battery Disconnect Fuses (TPH-Type) are Ordered (the Distribution Cabinet must be
equipped with a distribution bus that provides battery disconnect positions):
Battery (Load Side) Lugs: Lug-terminated battery (load side) conductors are connected to the
battery disconnect fuse mounting block(s). The fuse mounting block(s) provides a busbar with 3/8-16
captive nuts for installation of customer-provided two hole lugs that have 1-in. centers and 3/8 in. bolt
clearance holes. Customer must provide lug mounting bolts and additional hardware. For captive nut
spacing dimensions, refer to the "Distribution Bus Arrangement" illustrations in this document.
Battery (Return Side) Lugs: Lug-terminated battery (return side) conductors are connected to the
battery ground busbar. This busbar is provided with 3/8-16 and 1/4-20 captive nuts for installation of
customer-provided two hole lugs that have 1 or 5/8 in. centers and 3/8 or 1/4 in. bolt clearance holes,
respectively. Customer must provide lug mounting bolts and additional hardware. For captive nut
spacing dimensions, refer to DIMENSIONS.
The battery disconnect fuse mounting block and battery ground busbar are designed to
accommodate the lugs listed in Table 7. Use Table 10 to select recommended battery lead sizes and
lugs for various loop lengths per required battery disconnect fuse ampere rating. Recommended wire
sizes are sufficient to restrict voltage drop to 1.0 volt or less at listed battery branch current for the
loop lengths shown. Wire size recommendations for typical operating ambient temperatures of 30°C
and 40°C are provided. Conductor sizes are based on recommendations of National Electrical Code
Table 310-16 for copper wire rated at 90°C. For other ambient temperatures, refer to the National
Electrical Code. Loop length is the sum of the lengths of the positive and negative leads. For other
available lugs and hardware, refer to drawings 031110100 through 031110300. Table 9 may be used
to select two-hole lugs with 1/4" bolt clearance holes, and 5/8 in. centers for the battery ground
busbar.
D) When Battery Disconnect Fuses or Circuit Breakers are NOT Ordered:
Lug-terminated battery (load and return side) conductors are connected to the battery busbar and
battery ground busbar, respectively. These busbars are provided with 3/8-16 and 1/4-20 captive nuts
for installation of customer-provided two hole lugs that have 1 or 5/8 in. centers and 3/8 or 1/4 in. bolt
clearance holes, respectively. Customer must provide lug mounting bolts and additional hardware.
For captive nut spacing dimensions, refer to DIMENSIONS.
The battery busbars are designed to accommodate the lugs listed in Tables 6, 7, and 8. Use Table
10 to select recommended battery lead sizes and lugs for various loop lengths per required battery
branch circuit ampere rating. Recommended wire sizes are sufficient to restrict voltage drop to 1.0
volt or less at listed branch current for the loop lengths shown. Wire size recommendations for typical
operating ambient temperatures of 30°C and 40°C are provided. Conductor sizes are based on
recommendations of National Electrical Code Table 310-16 for copper wire rated at 90°C. For other
ambient temperatures, refer to the National Electrical Code. Loop length is the sum of the lengths of
the positive and negative leads. For other available lugs and hardware, refer to drawings 031110100
through 031110300. Table 9 may be used to select two-hole lugs with 1/4" bolt clearance holes, and
5/8 in. centers.
Note: Lists RA and RB do not provide 1/4-20 captive nuts on the battery busbar, only 3/8-16 captive
nuts are furnished.
Page 78 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
CRIMP LUGS
(Two-Hole, 1/4” Bolt Clearance Hole, 5/8” Centers)
LEAD SIZE PART NUMBER
14-10 AWG 245342300
8 AWG 245390200
6 AWG 245346700
4 AWG 245346800
2 AWG 245346900
Table 6
CRIMP LUGS
(Two-Hole, 3/8” Bolt Clearance Hole, 1” Centers)
LEAD SIZE PART NUMBER
6 AWG 245349900
4 AWG 245350000
2 AWG 245348200
1/0 AWG 245347100
2/0 AWG 245347200
3/0 AWG 245347300
4/0 AWG 245347400
250 kcmil 245347500
300 kcmil 245347600
350 kcmil 245347700
400 kcmil 245347800
500 kcmil 245347900
600 kcmil 245348000
750 kcmil 245348100
Table 7
Page 79 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Special Application Crimp Lug / Strap Combination
Straps two fuseholder/circuit breaker wiring positions together, and provides a crimp-type lug which allows
distribution wiring up to 350 kcmil size (maximum size of wire to be connected to a single position is 2 AWG).
Designed for use with 125 ampere and larger bullet nose-type circuit breakers or TPS/TLS-type fuses, which
require at least two mounting positions. Specify part number as listed below for desired lead size.
Restrictions
If used with bullet nose-type circuit breakers or TPS/TLS-type fuses smaller than 125 amperes, an empty
mounting position is required adjacent to the distribution device.
Page 80 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Lug and Wire Size Selection Tables
* Refer to LUGS for applicable information.
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
37 14 AWG B 245342300
30°C 58 12 AWG B 245342300
158 10 AWG B 245342300
37 14 AWG B 245342300
40°C 58 12 AWG B 245342300
158 10 AWG B 245342300
Table 9A
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
24 14 AWG B 245342300
30°C 39 12 AWG B 245342300
62 10 AWG B 245342300
24 14 AWG B 245342300
40°C 39 12 AWG B 245342300
62 10 AWG B 245342300
Table 9B
Page 81 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
LUG AND WIRE SIZE SELECTION FOR 20 AMPERE
DISTRIBUTION FUSE (TPS/TLS-Type) or
DISTRIBUTION CIRCUIT BREAKER (Bullet Nose-Type)
(Two-Hole Lug, 1/4" Bolt Clearance Hole, 5/8" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
29 12 AWG B 245342300
30°C 46 10 AWG B 245342300
74 8 AWG B 245390200
29 12 AWG B 245342300
40°C 46 10 AWG B 245342300
74 8 AWG B 245390200
Table 9C
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
37 10 AWG B 245342300
30°C 59 8 AWG B 245390200
94 6 AWG B 245346700
37 10 AWG B 245342300
40°C 59 8 AWG B 245390200
94 6 AWG B 245346700
Table 9D
Page 82 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
LUG AND WIRE SIZE SELECTION FOR 30 AMPERE
DISTRIBUTION FUSE (TPS/TLS-Type) or
DISTRIBUTION CIRCUIT BREAKER (Bullet Nose-Type)
(Two-Hole Lug, 1/4" Bolt Clearance Hole, 5/8" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
31 10 AWG B 245342300
30°C 49 8 AWG B 245390200
78 6 AWG B 245346700
31 10 AWG B 245342300
40°C 49 8 AWG B 245390200
78 6 AWG B 245346700
Table 9E
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
42 8 AWG B 245390200
30°C 67 6 AWG B 245346700
107 4 AWG B 245346800
42 8 AWG B 245390200
40°C 67 6 AWG B 245346700
107 4 AWG B 245346800
Table 9F
Page 83 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
LUG AND WIRE SIZE SELECTION FOR 40 AMPERE
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (Bullet Nose-Type),
or
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPS/TLS-Type)
(Two-Hole Lug, 1/4" Bolt Clearance Hole, 5/8" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
37 8 AWG B 245390200
30°C 59 6 AWG B 245346700
94 4 AWG B 245346800
37 8 AWG B 245390200
40°C 59 6 AWG B 245346700
94 4 AWG B 245346800
Table 9G
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
33 8 AWG B 245390200
30°C 52 6 AWG B 245346700
83 4 AWG B 245346800
33 8 AWG B 245390200
40°C 52 6 AWG B 245346700
94 4 AWG B 245346800
Table 9H
Page 84 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
LUG AND WIRE SIZE SELECTION FOR 50 AMPERE
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (Bullet Nose-Type),
or
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPS/TLS-Type)
(Two-Hole Lug, 1/4" Bolt Clearance Hole, 5/8" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
29 8 AWG B 245390200
30°C 47 6 AWG B 245346700
75 4 AWG B 245346800
29 8 AWG B 245390200
40°C 47 6 AWG B 245346700
75 4 AWG B 245346800
Table 9J
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
39 6 AWG B 245346700
30°C 62 4 AWG B 245346800
99 2 AWG B 245346900
39 6 AWG B 245346700
40°C 62 4 AWG B 245346800
99 2 AWG B 245346900
Table 9K
Page 85 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
LUG AND WIRE SIZE SELECTION FOR 70 AMPERE
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (Bullet Nose-Type),
or
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPS/TLS-Type)
(Two-Hole Lug, 1/4" Bolt Clearance Hole, 5/8" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
33 6 AWG B 245346700
30°C 53 4 AWG B 245346800
85 2 AWG B 245346900
53 4 AWG B 245346800
85 2 AWG B 245346900
40°C
245393500
135 1/0 AWG B
(see Special Application Lugs)
Table 9L
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
31 6 AWG B 245346700
30°C 50 4 AWG B 245346800
79 2 AWG B 245346900
50 4 AWG B 245346800
79 2 AWG B 245346900
40°C
245393500
126 1/0 AWG B
(see Special Application Lugs)
Table 9M
Page 86 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
LUG AND WIRE SIZE SELECTION FOR 80 AMPERE
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPS/TLS-Type)
(Two-Hole Lug, 1/4" Bolt Clearance Hole, 5/8" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
47 4 AWG B 245346800
74 2 AWG B 245346900
30°C
245393500
118 1/0 B
(see Special Application Lugs)
47 4 AWG B 245346800
74 2 AWG B 245346900
40°C
245393500
118 1/0 B
(see Special Application Lugs)
Table 9N
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
41 4 AWG B 245346800
66 2 AWG B 245346900
30°C
245393500
105 1/0 B
(see Special Application Lugs)
66 2 AWG B 245346900
245393500
105 1/0 B
40°C (see Special Application Lugs)
245393600
133 2/0 B
(see Special Application Lugs
Table 9P
Page 87 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
59 2 AWG B 245346900
245393500
95 1/0 B
30°C (see Special Application Lugs)
245393600
119 2/0 B
(see Special Application Lugs)
59 2 AWG B 245346900
245393500
95 1/0 B
40°C (see Special Application Lugs)
245393600
119 2/0 B
(see Special Application Lugs)
Table 9Q
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
47 2 AWG B 245346900
245393500
76 1/0 B
30°C (see Special Application Lugs)
245393600
95 2/0 B
(see Special Application Lugs)
245393500
76 1/0 B
(see Special Application Lugs)
245393600
40°C 95 2/0 B
(see Special Application Lugs)
245393700
120 3/0 B
(see Special Application Lugs)
Table 9R
Page 88 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
245393500
63 1/0 B
(see Special Application Lugs)
245393600
30°C 79 2/0 B
(see Special Application Lugs)
245393700
100 3/0 B
(see Special Application Lugs)
245393500
63 1/0 B
(see Special Application Lugs)
245393600
40°C 79 2/0 B
(see Special Application Lugs)
245393700
100 3/0 B
(see Special Application Lugs)
Table 9S
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
245393700
75 3/0 B
(see Special Application Lugs)
245393800
30°C 95 4/0 B
(see Special Application Lugs)
514872
112 250 kcmil B
(see Special Application Lugs)
245393700
75 3/0 B
(see Special Application Lugs)
245393800
40°C 95 4/0 B
(see Special Application Lugs)
514872
112 250 kcmil B
(see Special Application Lugs)
Table 9T
Page 89 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
LUG AND WIRE SIZE SELECTION FOR 250 AMPERE
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (Bullet Nose-Type)
Equipped with Part No. 514717 Lug Adapter Busbar
(Two-Hole Lug, 1/4" Bolt Clearance Hole, 5/8" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
245393800
76 4/0 B
(see Special Application Lugs)
514872
30°C 90 250 kcmil B
(see Special Application Lugs)
514873
126 350 kcmil B
(see Special Application Lugs)
245393800
76 4/0 B
(see Special Application Lugs)
514872
90 250 kcmil B
40°C (see Special Application Lugs)
514873
126 350 kcmil B (see
Special Application Lugs)
Table 9U
Page 90 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
33 6 AWG B 245349900
30°C 53 4 AWG B 245350000
85 2 AWG B 245348200
53 4 AWG B 245350000
40°C 85 2 AWG B 245348200
135 1/0 AWG B 245347100
Table 10A
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
47 4 AWG B 245350000
30°C 74 2 AWG B 245348200
118 1/0 B 245347100
47 4 AWG B 245350000
40°C 74 2 AWG B 245348200
118 1/0 B 245347100
Table 10B
Page 91 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
LUG AND WIRE SIZE SELECTION FOR 100 AMPERE
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPH-Type),
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (GJ/218-Type),
or BATTERY BRANCH CIRCUIT
(Two-Hole Lug, 3/8" Bolt Clearance Hole, 1" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
59 2 AWG B 245348200
30°C 95 1/0 B 245347100
119 2/0 B 245347200
59 2 AWG B 245348200
40°C 95 1/0 B 245347100
119 2/0 B 245347200
Table 10C
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
47 2 AWG B 245348200
30°C 76 1/0 B 245347100
95 2/0 B 245347200
76 1/0 B 245347100
40°C 95 2/0 B 245347200
120 3/0 B 245347300
Table 10D
Page 92 of 126
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System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
LUG AND WIRE SIZE SELECTION FOR 150 AMPERE
DISTRIBUTION FUSE (TPH-Type) or BATTERY DISCONNECT FUSE (TPH-Type),
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (GJ/218-Type),
or BATTERY BRANCH CIRCUIT
(Two-Hole Lug, 3/8" Bolt Clearance Hole, 1" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
63 1/0 B 245347100
30°C 79 2/0 B 245347200
100 3/0 B 245347300
63 1/0 B 245347100
40°C 79 2/0 B 245347200
100 3/0 B 245347300
Table 10E
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
68 2/0 B 245347200
30°C 86 3/0 B 245347300
108 4/0 B 245347400
68 2/0 B 245347200
40°C 86 3/0 B 245347300
108 4/0 B 245347400
Table 10F
Page 93 of 126
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SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
LUG AND WIRE SIZE SELECTION FOR 200 AMPERE
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPH-Type),
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (GJ/218-Type),
or BATTERY BRANCH CIRCUIT
(Two-Hole Lug, 3/8" Bolt Clearance Hole, 1" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
75 3/0 AWG B 245347300
30°C 95 4/0 AWG B 245347400
112 250 kcmil B 245347500
75 3/0 AWG B 245347300
40°C 95 4/0 AWG B 245347400
112 250 kcmil B 245347500
Table 10G
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
67 3/0 AWG B 245347300
30°C 84 4/0 AWG B 245347400
100 250 kcmil B 245347500
84 4/0 AWG B 245347400
40°C 100 250 kcmil B 245347500
120 300 kcmil B 245347600
Table 10H
Page 94 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
LUG AND WIRE SIZE SELECTION FOR 250 AMPERE
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPH-Type),
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (GJ/218-Type),
or BATTERY BRANCH CIRCUIT
(Two-Hole Lug, 3/8" Bolt Clearance Hole, 1" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
76 4/0 AWG B 245347400
30°C 90 250 kcmil B 245347500
108 300 kcmil B 245347600
90 250 kcmil B 245347500
40°C 108 300 kcmil B 245347600
126 350 kcmil B 245347700
Table 10J
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
90 300 kcmil B 245347600
30°C 105 350 kcmil B 245347700
120 400 kcmil B 245347800
105 350 kcmil B 245347700
Page 95 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
(2) 3/0
75 B 245347300 (per cable)
AWG
(2) 4/0
30°C 95 B 245347400 (per cable)
AWG
(2) 250
112 B 245347500 (per cable)
kcmil
(2) 3/0
75 B 245347300 (per cable)
AWG
(2) 4/0
40°C 95 B 245347400 (per cable)
AWG
(2) 250
112 B 245347500 (per cable)
kcmil
Table 10L
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
(2) 4/0
76 B 245347400 (per cable)
AWG
(2) 250
30°C 90 B 245347500 (per cable)
kcmil
(2) 300
108 B 245347600 (per cable)
kcmil
(2) 250
90 B 245347500 (per cable)
kcmil
(2) 300
40°C 108 B 245347600 (per cable)
kcmil
(2) 350
126 B 245347700 (per cable)
kcmil
Table 10M
Page 96 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
LUG AND WIRE SIZE SELECTION FOR 600 AMPERE
DISTRIBUTION or BATTERY DISCONNECT FUSE (TPH-Type),
DISTRIBUTION or BATTERY DISCONNECT CIRCUIT BREAKER (GJ/218-Type),
or BATTERY BRANCH CIRCUIT
(Two-Hole Lug, 3/8" Bolt Clearance Hole, 1" Centers)
Recommended Lug
Ambient Loop Recm
Operating Length Wire Wire
Temperature* (Ft)* Size* Stranding Part No.
Class
(2) 300
90 B 245347600 (per cable)
kcmil
(2) 350
30°C 105 B 245347700 (per cable)
kcmil
(2) 400
120 B 245347800 (per cable)
kcmil
(2) 350
105 B 245347700 (per cable)
kcmil
(2) 400
40°C 120 B 245347800 (per cable)
kcmil
(3) 350
157 B 245347700 (per cable)
kcmil
Table 10N
Page 97 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Relay Rack Options
The Distribution Cabinet and PCU Mounting Shelves are factory mounted to the relay rack specified when
ordered. The following relay racks are available:
AVAILABLE
PART MOUNTING POSITIONS
SIZE NOTES
NUMBER
1U = 1-3/4”
500091 25-1/8”H x 23”W 13U --
Seismic (complies with Bellcore Seismic Zone
377333500 27-1/2”H x 23”W 14U
4 requirements) (See also Notes 2 and 3)
Seismic (complies with Bellcore Seismic Zone
377333600 35-7/16”H x 23”W 19U
4 requirements) (See also Notes 2 and 3)
Seismic (complies with Bellcore Seismic Zone
377332900 39-1/8”H x 23”W 21U
4 requirements) (See also Notes 2 and 3)
Seismic (complies with Bellcore Seismic Zone
506351 42-5/8”H x 23”W 23U
4 requirements) (See also Notes 2 and 3)
377334000 7’0”H x 23”W 44U Welded.
509560 51-3/8”H x 23”W 28U --
514811 72”H x 23”W 39U --
Seismic (complies with Bellcore Seismic Zone
377334300 7’0”H x 23”W 45U
4 requirements) (See also Notes 2 and 3)
412404600 7’0”H x 23”W 45U --
412404700 7’6”H x 23”W 48U --
Table 11
Note 1: For additional relay rack options, see drawing 412202500.
Note 2: The dc output cabling may be restricted by the top angle of the relay rack.
Note 3: Seismic (Zone 4) compliant ONLY when system does NOT contain any of the following
components:
List 80 LMS1000 Monitor
List 90 Battery Tray
List 93 Battery Tray
Transition Plates
Order Part No. 509819 for a Transition Plate Kit to mount relay racks above battery
modules with outside dimensions of 26.75" x 26.38", 35.75" x 26.38", or 42.50" x
26.38".
TRANSITION
PLATES
The kit consists of two plates with three hole patterns and hardware (3/8") to mount
the plates to the following relay racks: 50091, 377333500, 37733600, 377332900,
506351, or 509560. Hardware to mount the plates to the battery module is
customer provided.
Page 98 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
System Application Guide SAG582125000
Spec. No. 582125000 (Model 1231V2) Issue AL, December 10, 2004
Home
28
25
377332900
RELAY RACK
509560
RELAY RACK
377334000
7'-0"
377334300
7'-0"
412404600
7'-0"
412404700
7'-6"
RELAY RACK
377333600
RELAY RACK
39
377333500
RELAY RACK
514811
RELAY RACK
506351
RELAY RACK
500091
RELAY RACK
Page 99 of 126
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Any copying, use, or disclosure of it without the written permission of Emerson Network Power, Energy Systems, North America, Inc. is strictly prohibited.
SAG582125000 System Application Guide
Issue AL, December 10, 2004 Spec. No. 582125000 (Model 1231V2)
Home
Cables
Replacement Ordering Notes
1) Standard External Alarm Interconnect Cable (cannot be used with List 71): Provides pre-assembled
cable and connectors for connecting the external alarm wiring of the power system to customer circuits.
Connects to J8 on the MCA Main Controller circuit card located in the Main Bay Distribution Cabinet.
Provides 28 AWG leads for splicing to customer leads. One 15 ft. cable is provided with List 1. For a
replacement cable, order Part No. 514327. Also available is Part No. 514380 (60 ft. cable).
2) Distribution Cabinet to Distribution Cabinet Control Interconnect Cable: Provides pre-assembled
cable and connectors for connecting the alarm, reference, and control leads of a Distribution Cabinet to a
subsequent Distribution Cabinet. Connects between J1 on “Interconnect/Inhibit” circuit card 509532
located within the Distribution Cabinet and J 2 on “Interconnect/Inhibit” circuit card 509532 located within
the subsequent Distribution Cabinet.
A 6 ft. cable is provided with List 2 and List 3. For a replacement cable, order Part No. 514334.
A 25 ft. cable is provided with List 5 and List 6. For a replacement cable, order Part No. 100916.
3) PCU Mounting Shelf Control Interconnect Cable (when shelves are located in same rack):
Provides pre-assembled cable and connectors for control signal interconnection between PCU Shelves
located in the same rack. One of this cable connects between J8, J9, or J10 of “Interconnect/Inhibit”
circuit card 509532 located in the Distribution Cabinet and J11 or J12 of the top PCU Mounting Shelf in
the bay. Additional of this part number connect between J11 or J12 of one PCU Mounting Shelf and J11
or J12 of the next shelf in the rack. One cable is provided with each PCU Mounting Shelf. For a
replacement cable, order Part No. 100573 (11.5 in. cable) for V260ECAB (Spec. No. 588703700) PCU
Shelves.
4) PCU Mounting Shelf Control Interconnect Cable (when shelves are located in separate racks):
Provides pre-assembled cable and connectors for PCU control signal interconnection between the MCA
(in the Main Bay) and PCU Shelves located in separate bays. PCU shelves in the same bay are
interconnected as described in 3).
Up to two additional bays of PCU Shelves are interconnected via “Interconnect/Inhibit” circuit card 509532
located in the main Distribution Cabinet. Each interconnect cable connects between J8, J9, or J10 on
"Interconnect/Inhibit" circuit card 509532 located in the Main Bay Distribution Cabinet and J8, J9, or J10
on "Interconnect/Inhibit" circuit card 509532 located in the Supplemental Bay Distribution Cabinet.
A 7-1/2 ft. cable is provided with List 2 and List 3. For a replacement cable, order Part No. 514335.
A 25 ft. cable is provided with List 5 and List 6. For a replacement cable, order Part No. 100575.
5) MCA to LMS1000 Interface Cable: Provides pre-assembled 18 in. long cable and connectors for
connecting the MCA in the Main Bay Distribution Cabinet to an LMS1000 Monitor. Connects between the
RS-485 jack on the MCA and the VPS Port jack on the LMS1000 Shelf. One cable is provided with List
80. For a replacement cable, order Part No. 500819.
Lug Adapter Busbar for 250 Amp Bullet Nose Type Circuit Breaker (Part No. 514717)
Provides strapping busbar for 250A bullet nose circuit breaker load terminals. Allows use of Special
Application Crimp Lug / Strap Combination, which accepts required wire size. Order (1) Part No. 514717 per
250A Bullet Nose circuit breaker ordered.
powered system). To replace a contactor with busbar, order (1) Part No. 514912 (must be installed with
power removed). Both kits include hardware.
Note: For Distribution List options, see individual page that applies to the option for distribution assembly part
numbers.
For List 54 PCU specifications, refer to Power Data Sheet PD588704800 included in this power
system’s User Manual.
For List 80 LMS1000 specifications, refer to the separate LMS1000 instruction manual furnished with
the LMS1000.
For List 82 Battery Thermal Runaway Management System specifications, refer to Section 5699,
included in this power system’s User Manual.
For List 92 Battery Stand specifications, refer to System Application Guide 588810000, furnished with
the Battery Stand.
1.1 Environmental Ratings
1.1.1 Operating Ambient Temperature Range: -40°C to +40°C (-40°F to +104°F).
1.1.2 Storage Ambient Temperature Range: -40°C to +85°C (-40°F to +185°F).
1.1.3 Humidity: This Power System is capable of operating in an ambient relative humidity range of
0% to 95%, non-condensing.
1.1.4 Altitude: The maximum operating ambient temperature should be derated by 10°C at an
elevation of 10,000 feet above sea level. For elevations between 3,000 feet and 10,000 feet,
derate the maximum operating ambient temperature linearly.
1.1.5 Mounting: Recommended minimum aisle space clearance is 2'6" for the front of the relay rack
and 2' for the rear of the relay rack.
1.2 Compliance Information
1.2.1 Safety Compliance: This power board is UL Listed ("c UL") as a DC Power Distribution Center
for Communications Equipment. This unit meets the requirements of CSA 22.2, No. 225 and is
tested and Certified by UL ("c UL") as a Custom Built Power Distribution Center for
Communications Equipment.
1.2.2 NEBS Compliance: Compliance verified by a Nationally Recognized Testing Laboratory
(NRTL) per GR-1089-CORE and GR-63-CORE. Contact Emerson Network Power for NEBS
compliance reports.
1.3 MCA Features
Note: All factory setpoints and external alarm relay assignments presented in this specification
section supersede those presented in the Power Data Sheet or System Application Guide
provided for the PCU Mounting Shelf(s). Refer to the PCU Mounting Shelf Power Data Sheet
or System Application Guide for all other operational data.
1.3.1 MCA Interface: The MCA can be operated locally via the front panel accessed interface pad, or
from a remote location via the Vortex WinLink option.
In lieu of Vortex WinLink, MCA operation can be controlled remotely by other equipment via the
LMS1000.
Note: Only one interface (Vortex WinLink modem, Combination Modem/RS-232, or RS-485)
can be installed on the MCA.
Wiring options are provided to lockout changing Power System adjustment/configuration/
calibration settings locally and/or remotely.
Note: External MCA audible alarm relay contacts are not available if the power system is
equipped with a List 12 or List 13 special application MCA.
1.3.7 Low Voltage Disconnect (if associated components are furnished in a Distribution Bay):
Protects the battery from complete discharge. Automatically disconnects the battery and system
output from the controlled load(s) (LVLD) or battery from system and loads (LVBD) if battery
voltage decreases below a preset adjustable value. This can occur during a prolonged
commercial AC power failure, where the battery is required to furnish power to the load, and
subsequently starts to discharge.
For further information, refer to the description of the Low Voltage Disconnect circuit card under
List 21 Features in the List Descriptions section of this document.
1.3.8 Local Controls (See Operation section of power system User Manual for a complete
description.)
Location NAME / Description Type
PCU Standby/Operate Switch Rocker Switch
FUNCTION SELECT UP and DOWN Pushbutton Switches
FUNCTION SET ENTER Pushbutton Switch
MCA
FUNCTION SET YES (+) and NO (-) Pushbutton Switches
ALARM CUTOFF Pushbutton Switch
1.3.9 Local Status and Alarm Indicators (See Operation section of power system User Manual for a
complete description.)
Location NAME / Description Type
OPEN SNS (Open Sense) LED - yellow
FAN FAIL LED - red
PCU
PCU FAIL LED - red
AC LED - green
Message Display, Shows...
• Active Alarms or "SYSTEM OK"
• Various Measurement Items and Values
• Various Adjustment Items and Values ---
• Various Configuration Items and Settings
MCA • Various Calibration Items and Settings
See Paragraph 1.1.10. "MCA Display"
ALARM CUTOFF LED - yellow
MAJOR LED - flashing red
MINOR LED - red
AC LED - green/red
TEST/EQ LED - yellow
LO VOLTAGE = ###.## 15
31 NO SYSTEM VOLTS 1
58 PCU## NO REPLY
18 ALM SUBSYS MINOR 2
144 SYSCURR = #####A 32 NO SUBSYS VOLTS 1
59 PCU ALARM MENU
19 ALARM MCA/SHELF
145 SUB HV = ###.##V 33 NO SENSE VOLTS 2 60 NORMAL DISPLAY
20 FUNCTION MENU SENSE VOLT ERROR 2
146 SUB LV = ###.##V
21
NORMAL DISPLAY 13 34 SHUNT** NO REPLY 2
147 SUBCURR = #####A SHUNT** BAD TYPE 2
NORMAL DISPLAY NO ALARMS
147A BAT CHG = #####A 34A BAT CL INHIBITED 2
0 SYSTEM OK
148 LVD ** = ##.#V
LVD** NO REPLY 1
149
LV RECON = ##.#V LVD** EPROM FAIL 1
MANUAL RECONNECT 35 LVD** A/D FAILED 1
LVD** RELAY FAIL 1
150
ANALOG TC OFF
TC CAL = ##.##V
TempCmp Hardware
NOTES:
1
2
Major Alarm
Minor Alarm
A 36
LVD** NO MCA CMD 1
LVDs INHIBITED 2
73A SHARE ALARM OFF PCU** TYPE ####A 100 100% CURR: ####A 94C NORMAL DISPLAY
SHARE ALARM ON PCU** TYPE ####+
118
101 ADJUSTMENT MENU
DISPLAY ROLL OFF NO PCUs FOUND
73C
DISPLAY ROLL ON VACANT ****A= ## 102 NORMAL DISPLAY
119
74 ****A PLACES= ##
SET PCU ON / OFF
SHUNT** TYPE SYS ALARM ADJUSTMENT MENU
74A LO SPEED FAN OFF
LO SPEED FAN ON 120 SHUNT** TYPE SUB
SHUNT** TYPE BAT SYS HV1 = ###.##V
103
NO SHUNTS FOUND HI FLOAT = ###.##V 15
75 NAG MINUTES = ##
AUDIBLE NAG OFF
121 LVD** INSTALLED 104 SYS HV2 = ###.##V
TEST/EQ HRS = ## NO LVDs FOUND HI VOLTAGE = ###.##V 15
1.3.11 External Alarm Circuits: Alarm relay contacts are rated for 0.5 A at 125 VAC, 1.0 A at 30 VDC,
and 0.3 A at 110 VDC. Nine (9) Form-C alarm relay contacts are provided and mapped by the
MCA as follows. Relay operation can be tested via an Alarm Relay Test feature. When
activated, this feature consecutively places each relay in the alarm state for the programmed
time period.
(A) See 'Making Electrical Connections' chapter of the Power System Installation Manual for
connection details.
(B) See 'Navigating the MCA' and 'Controls and Indicators' chapters of the Power System User
Manual for alarm conditions.
(1) MCA Audible Alarm: These contacts change state if any alarm condition monitored by
the MCA occurs, and are provided for connection to an audible alarm circuit.
(2) Test/Equalize Indication: These contacts change state if the system is placed in the
test/equalize mode, locally or remotely.
Power System
10 11 12 13
List No.
MCA
Configuration 516834 516835 516836 516837
No.
Major Major Major Major
Relay K1
Alarm Alarm Alarm Alarm
Minor Minor Minor Minor
Relay K2
Alarm Alarm Alarm Alarm
Test/EQ
High High High
Mode
Relay K3 Voltage 1 Voltage 1 Voltage 1
Indication
Alarm Alarm Alarm
2
High PCU Fail MCA
Fuse
Relay K4 Voltage 2 Major Fail
Alarm
Alarm Alarm Alarm
Battery Battery Battery Battery
On On On On
Relay K5
Discharge Discharge Discharge Discharge
Alarm Alarm Alarm Alarm
50%
Battery PCU Fail Very Low AC
Relay K6 On Minor Voltage Major
Discharge Alarm Alarm Alarm
Alarm
AC AC AC AC
Relay K7 Fail Fail Fail Fail
Alarm Alarm Alarm Alarm
Audible Audible Fuse LVD
Relay K8
Alarm Alarm Alarm Alarm
Test/EQ Test/EQ
Fuse PCU Fail
Relay K9 Mode Mode
Alarm Alarm
Indication Indication
33.250 (19U)
SEE NOTE 5
NOTES : NOTES:
1. ALL DIMENSIONS ARE IN INCHES UNLESS 3. FINISH: OFF-WHITE
OTHERWISE SPECIFIED.
4. INDICATES
2. WEIGHT IN LBS. (minus relay rack) VENTILATING
GRILLE
FOUR BUS CABINET ASSEMBLY
NET : 5. DIMENSION SHOWN IS FOR LIST 24
SHIPPING :
CABINET (4 ROW).
THREE BUS CABINET ASSEMBLY
NET : FOR LIST 23 CABINET, (3 ROW) THIS
SHIPPING : DIMENSION IS 26.25 (15U).
TWO BUS CABINET ASSEMBLY
FOR LIST 22 CABINET (2 ROW), THIS
NET :
DIMENSION IS 19.250 (11U).
SHIPPING :
ONE BUS CABINET ASSEMBLY FOR LIST 21 CABINET (1 ROW), THIS
NET : DIMENSION IS 12.250 (7U).
SHIPPING :
6. HOUSING PRESENT ONLY IF EQUIPPED
WITH LIST RC OR RD.
0.625 2.000
Central
Office 0.750
Ground 0.625 2.000
1.000
0.625
BATTERY BATTERY
(RETURN SIDE) 0.625 0.750 (LOAD SIDE)
BUSBAR 0.750
BUSBAR
0.750
0.625
FOR LOAD AND BATTERY LUG HOLE SIZE AND SPACING DIMENSIONS, REFER TO THE
ILLUSTRATIONS LOCATED UNDER THE BUS MODULE LIST DESCRIPTIONS IN THIS DOCUMENT
2.000 2.000
2.000 2.000
1.000
Central
Office
Ground
BATTERY BATTERY
(RETURN SIDE) (LOAD SIDE)
BUSBAR GND RTN -48V SUPPLY BUSBAR
FRONT
VIEW
FOR LOAD AND BATTERY LUG HOLE SIZE AND SPACING DIMENSIONS, REFER TO THE
ILLUSTRATIONS LOCATED UNDER THE BUS MODULE LIST DESCRIPTIONS IN THIS DOCUMENT
GND RETURN
INTERBAY BUSBAR
-48V SUPPLY
INTERBAY BUSBAR
BATTERY LUG LANDINGS
SEE DETAIL A
1" 5/8"
1-5/8" 1-5/8"
TOP VIEW
LIST 43 AC
WIREWAY
KNOCKOUT SIZED
FOR 1-1/2" CONDUIT LIST 44 AC
FITTING. (SAME AC TERMINATION
ON RIGHT SIDE.) PANEL
10.5
10.5
10.5
21.5
FRONT VIEW RIGHT SIDE VIEW
Notes:
1. Three trays shown as example.
Max. available per rack: four.
2. Dimensions are in inches.
3. Net Weight Per Tray, Less Batteries:
With Circuit Breaker Option: 33 lbs.
Without Circuit Breaker Option: 29 lbs.
Optional Battery
Disconnect Circuit
Breakers. Shown on
Right Side. Available
on Either Side.
9.781
12.25 or 14.00
as ordered
12.25 or 14.00
as ordered
24.437
FRONT VIEW RIGHT SIDE VIEW
PROBE
ATTACH TO NEGATIVE BATTERY TERMINAL
(CLEARANCE FOR 5/16 (7.94) HARDWARE)
0.75
(19.05)
3.00 (76.2)
C&D: C&D Technologies, Inc., Powercom Div., 1400 Union Meeting Road, Blue Bell, PA 19422-0858
Douglas®: Douglas Battery Mfg. Co., 500 Battery Dr., Winston-Salem, NC 27117-2159
Northstar: NorthStar Battery Co. LLC, 4000 Continental Way, Springfield, MO 65803
12/13/04
Emerson Network Power / 1122 F Street / Lorain, Ohio 44052-2293 / (440) 288-1122
In Canada:
Emerson Network Power Canada
122 Edward St. / St. Thomas, Ontario N5P 1Z2 / (519) 637-4900
In Mexico:
Productos Emerson de Mexico S.A. de C.V.
Apartado Postal 77001 / Mexico 10 D.F., MX 11200 / (525) 576-8277