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Table of Contents
Cover Page 1
Title Page 2
Warnings and Errors: 3
Input Echo: 4
XY Coordinate Calculations: 12
Flg Calc [Int P]: FLANGE 13
Flg Calc [Int P]: New Flange 18
Internal Pressure Calculations: 23
External Pressure Calculations: 30
Element and Detail Weights: 34
Nozzle Flange MAWP: 36
Center of Gravity Calculation: 37
Horizontal Vessel Analysis (Ope.) 39
Horizontal Vessel Analysis (Test) 50
Nozzle Summary: 61
Nozzle Calcs.: T1 62
Nozzle Calcs.: T2 71
Nozzle Calcs.: S1 80
Nozzle Calcs.: S2 88
Nozzle Calcs.: S3 95
Nozzle Calcs.: T3 102
Nozzle Calcs.: T4 111
Nozzle Schedule: 120
ASME TS Calc: 121
MDMT Summary: 137
Vessel Design Summary: 139
Problems/Failures Summary: 142
PV Elite® 2019
Cover Page
DESIGN CALCULATION
Title Page
PV Elite® 2019
Configuration Directives:
Detail ID WATER
Dist. from "FROM" Node / Offset dist 0 ft.
Height/Length of Liquid 1.5137 ft.
Liquid Density 1.94 lb./ft³
XY Coordinate Calculations:
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.625 + 6 * 1.938/(2.5 + 0.5)
= 5.125 in.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 4.243/( 2 * 0.625 + 1.938 )), 1 )
PV Elite® 2019
= 1.1538
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 3.232 * 25000.0/(2900.0 * 3.14 * (19.125 + 18.12) )
= 0.238 in.
ASME Maximum Circumferential Spacing between Bolts per App. 2 eq. (3) [Bsmax]:
= 2a + 6t/(m + 0.5)
= 2 * 0.625 + 6 * 1.938/(2.5 + 0.5)
= 5.125 in.
ASME Moment Multiplier for Bolt Spacing per App. 2 eq. (7) [Bsc]:
= max( sqrt( Bs/( 2a + t )), 1 )
= max( sqrt( 4.243/( 2 * 0.625 + 1.938 )), 1 )
PV Elite® 2019
= 1.1538
Min. Gasket Contact Width (Brownell Young) [Not an ASME Calc] [Nmin]:
= Ab * Sa/( y * Pi * (Go + Gi) )
= 3.232 * 25000.0/(2900.0 * 3.14 * (19.125 + 18.12) )
= 0.238 in.
Note:
For Exchanger designs, the following values include MAWPs that
consider the tubesheet, tubes, tube/tubesheet joint etc. These
values were determined by iteration. Review the tubesheet analysis
report for more information.
Left Head
Left Channel
SHELL
Right Channel
Right Head
= (2*18800.0*1.0*0.1055)/(0.991*18.125-2*0.1055*(0.99-0.1))
= 223.228 - 0.020 = 223.208 psig
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Minimum 1.000
Minimum 1.064
Minimum 1.064
Minimum 1.000
Minimum 50.949
Left Head
PV Elite® 2019
Left Channel
Cylindrical Shell From 40 to Ring, 6.2 From Ext. Chart: CS-2 at 650 °F
SHELL
Cylindrical Shell From Ring, 6.2 From to 50 Ext. Chart: CS-2 at 650 °F
SHELL
Right Channel
Right Head
Stiffening Ring Calcs for : Ring, 6.2 From , SA-516 70 , Bar Ring: -9.2500 x 0.0000 in.
Weight of Details:
Saddles 74.8
Liquid 47.7
Nozzles 374.9
Exchanger Components 1301.0
Weight Summary:
Note:
The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Surface
From To Area
in²
10 20 430.779
20 30 508.429
30 40 391.411
40 50 5346.99
50 60 391.411
60 70 508.429
70 80 414.681
Selected Method for Derating ANSI B16.5 Flange MAWP: None Selected
Critical Values:
Forces and Moments at selected elevations (not all analysis points shown):
Note:
Wear Pad Width (5.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
3* 0.0325*1468/(2* 0.688²)
= -219.37 psi
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
B D Y A AY Io
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0
B D Y A AY Io
= 3.750 in.
Compressive Allowable, KL/r < Cc ( 2.3619 < 122.736 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 2.36 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.36)/(8* 122.74)-( 2.36³)/(8*122.74³)
= 22698 psi
Note:
Wear Pad Width (5.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
B D Y A AY Io
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0
B D Y A AY Io
Compressive Allowable, KL/r < Cc ( 2.5953 < 122.736 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 2.6 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.6)/(8* 122.74)-( 2.6³)/(8*122.74³)
= 22687 psi
Eccentricity (e):
PV Elite® 2019
= Rmom / QO
= 0.0/1554.95
= 0.00 in. < Bplen/6 --> No Uplift in Transverse direction
Note:
Wear Pad Width (5.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
= -Q/(4*t*(b+X1+X2)) - 3*K7*Q/(2*t²)
= -2016/(4* 0.75*(4.0+2.012+2.012)) -
3* 0.0327*2016/(2* 0.75²)
= -259.61 psi
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
B D Y A AY Io
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0
= 10.971 in.
B D Y A AY Io
= AY / A
= 2.253/3.021
= 0.746 in.
Compressive Allowable, KL/r < Cc ( 2.791 < 122.736 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 2.79 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.79)/(8* 122.74)-( 2.79³)/(8*122.74³)
= 22678 psi
Note:
Wear Pad Width (5.00) is less than 1.56*sqrt(rm*t)
and less than 2a. The wear plate will be ignored.
Note: In the tables below Io is I for the rectangle + Area * Centroid Distance^2
B D Y A AY Io
Angle [beta]:
= 180 - Saddle Angle/2
= 180 - 120.0/2
= 120.0
= 16.671 in.
B D Y A AY Io
= 122.736
Compressive Allowable, KL/r < Cc ( 2.9739 < 122.736 ) per AISC E2-1 [Sca]:
= ( 1-(Klr)²/(2*Cc²))Fy/(5/3+3*(Klr)/(8*Cc)-(Klr³)/(8*Cc³)
= ( 1-( 2.97 )²/(2 * 122.74² ))38000/
( 5/3+3*(2.97)/(8* 122.74)-( 2.97³)/(8*122.74³)
= 22670 psi
Eccentricity (e):
= Rmom / QO
PV Elite® 2019
= 0.0/2036.98
= 0.00 in. < Bplen/6 --> No Uplift in Transverse direction
MAWP Summary:
Minimum MAWP Nozzles : 150.903 Nozzle : T3
Note: MAWPs (Internal Case) shown above are at the High Point.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Required Nozzle thickness under External Pressure per UG-28 : 0.0185 in.
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Required Nozzle thickness under External Pressure per UG-28 : 0.0185 in.
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Required Nozzle thickness under External Pressure per UG-28 : 0.0185 in.
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Required Nozzle thickness under External Pressure per UG-28 : 0.0185 in.
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Required Nozzle thickness under External Pressure per UG-28 : 0.0190 in.
= 0.2480 in.
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Warning:
Appendix 1-10 was removed from the 2017 Edition and is not allowed to be used to design
openings. If this is a rerating analysis for a previous Code Edition, this message can be
ignored. Otherwise, please un-check the Use Appendix 1-10 option in the Nozzle Design Options.
= 18800.0[ 0.688/8.562]
= 1509.5 psig
= 12065.1*0.62*18800/(0.688*18800+0.625*18800)
= 5745.309 lb.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Required Nozzle thickness under External Pressure per UG-28 : 0.0139 in.
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Warning:
Appendix 1-10 was removed from the 2017 Edition and is not allowed to be used to design
openings. If this is a rerating analysis for a previous Code Edition, this message can be
ignored. Otherwise, please un-check the Use Appendix 1-10 option in the Nozzle Design Options.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Required Nozzle thickness under External Pressure per UG-28 : 0.0111 in.
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Warning:
Appendix 1-10 was removed from the 2017 Edition and is not allowed to be used to design
openings. If this is a rerating analysis for a previous Code Edition, this message can be
ignored. Otherwise, please un-check the Use Appendix 1-10 option in the Nozzle Design Options.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Required Nozzle thickness under External Pressure per UG-28 : 0.0159 in.
= 1.000
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
PV Elite® 2019
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 12233. lb.
Required Nozzle thickness under External Pressure per UG-28 : 0.0159 in.
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 17100.00 psi
Allowable Stress At Ambient Sna 17100.00 psi
Required Nozzle thickness under External Pressure per UG-28 : 0.0159 in.
Note: See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.
Note:
Using the min value from (b)(1)(-b) and (b)(1)(-c) above as the computed nozzle flange MDMT.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Required Nozzle thickness under External Pressure per UG-28 : 0.0159 in.
Note: The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Nozzle Schedule:
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Note: The Outside projections below do not include the flange thickness.
Shell Data:
Main Shell Description: SHELL
Shell Maximum Design Pressure Psd,max 1400.00 psig
Shell Maximum Operating Pressure Psox,max 1400.00 psig
Shell Minimum Operating Pressure Psox,min 0.00 psig
Shell Thickness ts 0.7500 in.
Shell Internal Corrosion Allowance cas 0.0625 in.
Shell External Corrosion Allowance caext 0.0000 in.
Inside Diameter of Shell Ds 17.000 in.
Shell Circumferential Joint Efficiency Esw 1.000
Shell Temperature for Internal Pressure Ts 650.00 °F
Shell Material SA-516 70
Note:
Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.
Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Note:
Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.
Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Tube Data:
Number of Tube Holes Nt 104
Tube Wall Thickness et 0.1090 in.
Tube Outside Diameter D 1.0000 in.
Straight Tube Length (bet. inner tubsht faces) L 92.00 in.
Design Temperature of the Tubes 650.00 °F
Tube Material SA-178 C
Tube Material UNS Number K03503
Is this a Welded Tube Yes
Tube Material Specification used Wld. tube
Note:
Welded Tube Material Spec. already includes a Joint Eff. of 0.85. Since
ASME checks Long. Tube stress, Jt. Eff. of long. seam is not applicable.
Increasing the Tube allowables by dividing by 0.85.
PV Elite® 2019
Tubesheet Data:
Note:
Using 2 * Yield for Discontinuity Stress Allowable (UG-23(e)), Sps.
Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70
Bolting Information:
Diameter of Bolt Circle C 21.750 in.
Nominal Bolt Diameter dB 0.6250 in.
Type of Thread Series UNC Thread Series
Number of Bolts n 16
Bolt Material SA-193 B7
Bolt Allowable Stress At Temperature Sb 25000.00 psi
Bolt Allowable Stress At Ambient Sa 25000.00 psi
Weld between Flange and Shell/Channel 0.0000 in.
Th. Exp. Coeff. Metal Temp. along Len 573.0 °F 0.0000073460 /°F
Elastic Mod. at Design Temperature 650.0 °F 0.26000E+08 psi
Th. Exp. Coeff. Metal Temp. at Tubsht 70.0 °F 0.0000064000 /°F
Elastic Mod. at Metal Temp. along Len 573.0 °F 0.26716E+08 psi
Elastic Mod. at Ambient Temperature 70.0 °F 0.29400E+08 psi
Th. Exp. Coeff. Metal Temp. along Len 535.9 °F 0.0000073000 /°F
Elastic Mod. at Design Temperature 650.0 °F 0.26000E+08 psi
Elastic Mod. at Metal Temp. along Len 535.9 °F 0.27013E+08 psi
Elastic Mod. at Tubsht. Design Temp. 650.0 °F 0.26000E+08 psi
Elastic Mod. at Ambient Temperature 70.0 °F 0.29400E+08 psi
Note:
The Elasticity and Alpha values are taken from Tables in ASME II D.
Please insure these properties are consistent with the
type of Material for the tubes, shell, channel etc.
UHX-13.5.1 Step 1:
UHX-13.5.2 Step 2:
UHX-13.5.3 Step 3:
UHX-13.5.4 Step 4:
= 1.9024
UHX-13.5.5 Step 5:
UHX-13.5.6 Step 6:
UHX-13.5.7 Step 7:
UHX-13.5.8 Step 8:
UHX-13.5.9 Step 9:
First Extreme Tube Axial Stress from among all the tubes [Sigmat1]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmin ) / ( Xt - Xs )
= ( (1400.0 * 0.6406 - 150.0 * 0.7802 ) - (822.367 ) * 0.674 )/
( 0.7802 - 0.6406 ) )
= 1617.7255 psi
Second Extreme value of Tube Axial Stress from among all the tubes [Sigmat2]:
= ( (Ps * xs - Pt * xt) - Pe * Ftmax ) / ( Xt - Xs )
= ( (1400.0 * 0.6406 - 150.0 * 0.7802 ) - (822.367 ) * 1.17 )/
( 0.7802 - 0.6406 ) )
= -1304.9912 psi
Note:
For a given Shell thickness of 0.75 in., the minimum Shell
length adjacent to the tubesheet should be 6.427 in.
Note:
These calculations are not intended to be used in the creep range.
check Part UHX and U-2(g) in the ASME Sec. VIII Div. 1 code.
Note: Since facts & factc are both >= 1, the design Passes.
[(+-)Th]:
With or Without Thermal Expansion, Tt,mx & Ts,mx
[c]:
With or Without Corrosion Allowance
[D4]:
Design Load Case using the Minimum (Vacuum) Pressures (if specified)
---- Shell Stresses ---- : ---- Shell Band Stress ---- : Pass
Case# Ten Allwd Cmp Allwd : Ten Allwd Cmp Allwd : Fail
D1uc 869 17176 -869 -11255 265 5240 8427 28200 ... ... Ok
D2uc 2487 17176 -1767 -11255 759 5240 36675 56400 ... ... Ok
D3uc 1618 17176 -1305 -11255 494 5240 28886 56400 ... ... Ok
O1uc 5432 34352 ... ... 1657 5240 23306 56400 ... ... Ok
O2uc 3804 34352 ... ... 1161 5240 17372 56400 ... ... Ok
O3uc 3665 34352 ... ... 1118 5240 13369 56400 ... ... Ok
O4uc 5072 34352 ... ... 1548 5240 19304 56400 ... ... Ok
D1c 987 17176 -987 -11255 301 5240 9379 28200 ... ... Ok
D2c 3045 17176 -1834 -11255 929 5240 41423 56400 ... ... Ok
D3c 2058 17176 -1328 -11255 628 5240 32810 56400 ... ... Ok
O1c 5402 34352 ... ... 1648 5240 25346 56400 ... ... Ok
O2c 3936 34352 ... ... 1201 5240 20463 56400 ... ... Ok
O3c 3568 34352 ... ... 1089 5240 16076 56400 ... ... Ok
O4c 5013 34352 ... ... 1529 5240 20960 56400 ... ... Ok
(*) All load cases were analyzed to compute the MAWP for determining the test pressure.
Note: The loading conditions from this case will be used to determine
the tubesheet MDMT.
Warmest MDMT: 16 10
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per UCS-66.3
[13] - Tubesheet MDMT, shell side, if applicable
PV Elite® 2019
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Materials of Construction:
Component Normal Impact
Type Material Class Thickness UNS # ized Tested
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Design Str. In
Element Description Pressure Ext. Element Corrosion Flg. Creep
or Type + Stat. head Press. M.A.W.P Allowance Gov. Range
Liquid Level: 1.51 ft. Dens.: 1.940 lb./ft³ Sp. Gr.: 0.031
Element "To" Elev Element Nominal Finished Reqd Thk Reqd Thk Long Circ
Length Thickness Thickness Internal External Eff Eff
Type ft. ft. in. in. in. in.
Saddle Parameters:
Saddle Width 4.000 in.
Saddle Bearing Angle 120.000 deg.
Centerline Dimension 18.000 in.
Wear Pad Width 5.000 in.
Wear Pad Thickness 0.375 in.
Wear Pad Bearing Angle 132.000 deg.
Distance from Saddle to Tangent 6.620 in.
Baseplate Sketch
------------------------------------------------------ ---
| | 0.250 in.
------------------------------------------------------ ---
Baseplate Side View
Note: The Wind and Seismic loads were not load factored in this analysis.
Weights:
Fabricated - Bare W/O Removable Internals 3138.8 lbm
Shop Test - Fabricated + Water ( Full ) 4090.6 lbm
Shipping - Fab. + Rem. Intls.+ Shipping App. 3138.8 lbm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 3138.8 lbm
Empty - Fab. + Intls. + Details + Wghts. 3138.8 lbm
Operating - Empty + Operating Liquid (No CA) 3186.5 lbm
Field Test - Empty Weight + Water (Full) 4090.6 lbm
Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.