Академический Документы
Профессиональный Документы
Культура Документы
Research Article
Kinetics and modeling of charge transfer polymerization of
methyl methacrylate
P. G. Rao,1 R. Vijayaraghavan,2 K. V. Raghavan3 and P.S.T. Sai4 *
1
North East Institute of Science & Technology (CSIR), Jorhat, India
2
School of Chemistry, Monash University, Clayton, Australia
3
Indian Institute of Chemical Technology, Hyderabad, India
4
Department of Chemical Engineering, Indian Institute of Technology Madras, Chennai, India
ABSTRACT: The charge transfer polymerization of methyl methacrylate (MMA) in presence of n-butyl amine (nBA)
and carbon tetrachloride (CCl4 ) with dimethyl sulfoxide (DMSO) as solvent was experimentally investigated. The
variables include concentrations of MMA, nBA, CCl4 , DMSO and reaction temperature. The effect of these variables
on monomer conversion, number and weight average molecular weights is discussed. A reaction mechanism is proposed
and overall kinetics, propagation, chain transfer and termination constants are evaluated. A mathematical model is
proposed for estimating monomer conversion, number and weight average molecular weights. The proposed model is
validated using the kinetic constants and compared satisfactorily with experimental data of the present study. 2009
Curtin University of Technology and John Wiley & Sons, Ltd.
Donor Conversion
Maximum Overall rate
Concentration [CCl4 ] [MMA] reaction time constant
Name (mol/L) (mol/L) (mol/L) (Wt%) (@ h) studied (h) T (K) (L/mol.s × 106 ) Reference
Methyl amine 2.20 1.03 1.79 1.50 1.0 5.0 303 [3]
Cyclohexaylamine 0.87 1.03 0.94 3.45 1.0 – 303 [3]
Dinitrophenyl 0.0424 1.03 1.86 13.70 0.5 2.5 333 [13]
hydrazine
Isopropylamine 1.87 1.87 1.87 5.00 5.0 7.0 303 2.10 [13]
n-Butylamine 1.87 1.03 1.89 8.80 5.0 5.0 303 [5]
n-Butylamine 1.87 2.48 2.81 2.25 2.0 2.0 303 1.36 [5]
n-Butylamine 1.87 2.48 1.87 1.97 2.0 2.0 303 1.46 [5]
n-Butylamine 1.87 2.48 3.70 2.85 2.0 2.0 303 1.50 [5]
Melamine 0.0133 0.68 1.88 1.70 1.0 4.0 333 1.42 [24]
Urea 0.012 0.68 1.88 0.60 1.0 2.5 333 [10]
Oxalic acid 3 × 10−9 1.04 1.81 1.00 1.0 1.0 333 [25]
Malonitrile 6 × 10−9 1.81 0.95 Trace 3.0 NA 333 [8]
Decylamine 0.57 0.76 1.77 3.00 1.0 1.0 353 [27]
2-Aminoheptane 1.27 1.96 1.77 1.00 1.0 1.0 353 [4]
Ethanolamine 1.96 2.00 2.90 303–323 7.10 [26]
of concentration of CCl4 to amine is ≤1 and ≥1. These decomposition and propagation rate constants employ-
authors reported overall rate and average polymerization ing a batch reactor model. Penlidis et al .[9] derived
rate constants. a mechanistic model and suggested simplifications
Saha and Choudhuri[14] studied the effect of various using various assumptions and approximations. Model
substituted amines on polymerization initiated with responses were compared in order to check whether
ferric laurate-amine as initiator employing CCl4 at simplifications degraded predictive capabilities of orig-
60 ◦ C. Amines used were nBA, di-nBA and tri-nBA inal model. Srour et al .[21] studied optimal control
and it was reported that rate of polymerization follows policies for emulsion polymerization of MMA in a
the order: tertiary > secondary > primary amine. semi-batch reactor using multiobjective dynamic opti-
Baruah and Subramanyam[12] studied the kinetics with mization method.
dimethyl formide initiated by ethanolamine and CCl4 A critical analysis of literature indicates that most
and reported average rate constant and overall activation investigations were limited to initiation mechanism, par-
energy. ticularly to study the effect of various electron donor
Vijayaraghavan and MacFarlne[15] studied the effect and acceptor molecules and at temperatures above 60 ◦ C
of hydrophobic and hydrophilic organic salts on charge involving a small amount (<5 mL) of reaction mixture
transfer polymerization of styrene, and recently Jahan- in a dilatometer. There appears, however, no study in
zad et al .[16] studied in situ polymerization of MMA in respect of propagation, chain transfer and termination
a single batch reactor and obtained polymer beads with together with initiation mechanism. In addition, a com-
a very broad size distribution. prehensive theoretical understanding of charge trans-
fer mechanism is not available. This communication
In spite of extensively reported experimental work
addresses the aforementioned aspects to study the effect
on kinetics of charge transfer polymerization of MMA,
of various variables on monomer conversion, number
investigations on modeling aspects are few. Louie
and weight average molecular weights for charge trans-
et al .[17,18] analyzed several control strategies with
fer polymerization of MMA in the presence of nBA and
a detailed constitutive model incorporating gel and CCl4 with DMSO as solvent. A kinetic mechanism is
glass effects. The model developed by them has flex- proposed and the overall kinetics, initiation, chain trans-
ibility to study the effect of optimal temperature fer and termination constants are evaluated. A model
history, photoinitiation intensity and variation and pro- for predicting monomer conversion, number and weight
grammed monomer and solvent addition. Takechiro average molecular weights is developed and validated.
et al .[19] proposed a new method for calculating reac-
tor temperature and initiator concentration in order to
obtain a polymer with a prescribed molecular weight
distribution. EXPERIMENTAL
Ponnusamy and Penlidis[20] used conversion, number
and weight average molecular weights data obtained Experiments were conducted in a specially fabricated
over different operating conditions to estimate initiator glass ‘H’ tube (Fig. 1) kept in a constant temperature
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
Asia-Pacific Journal of Chemical Engineering CHARGE TRANSFER POLYMERIZATION OF METHYL METHACRYLATE
bath for maintaining isothermal conditions. The H tube RESULTS AND DISCUSSION
consists of two limbs joined together through a connect-
ing tube section for transferring contents in one limb to Effect of variables
another. Each limb has two nozzles with valves, one
for feeding reactants, solvents etc. and the other for Experiments were conducted to identify the mode of
nitrogen purging. addition of reactants and inert medium to be employed
Dried H tube was purged with nitrogen and measured in reaction environment. The mode of addition of
quantities of MMA and CCl4 were taken in one limb reactants has significant effect on conversion and rate of
while amine and solvent were taken in the other limb. polymerization at higher temperatures when [C]/[A] ≤
After creating inert atmosphere in the system, the 1 and even at lower temperatures when [C]/[A] > 1.
contents in each limb were brought to the desired The conversion levels obtained when the monomer
temperature. The contents of one limb were then mixed and amine in one limb were added to CCl4 and
with those of the other limb and reaction was allowed DMSO in the other limb with the reaction being
to proceed for a fixed time maintaining the temperature carried out in nitrogen atmosphere were higher. Hence,
constant. At the end of the reaction period, reacted this combination was used in all further experiments.
polymer was precipitated in methanol with traces of The conversions obtained with this combination were
hydroquinone to arrest further polymerization. The better than those reported by Sen and Dass[5] for the
product was filtered and dried till constant weight was same system, but with different mode of addition. The
reached. The monomer conversion was calculated from effect of mode of addition of reactants on monomer
the weight of polymer and the number and weight conversion was not reported earlier. There is a good
average molecular weights were obtained from GPC scope for investigations on semi-batch mode of addition
interfaced with an integrator. The range of variables of reactants to tailor product molecular weights or
investigated in the present study is detailed in Table 2. characteristics.
From the experimental data on monomer conversion
at different conditions, it is observed that monomer
conversion was less than 20% except at very high
1 temperatures. This is in contrast to polymerization
initiated by peroxide initiators. This phenomenon was
not reported by earlier investigators and is because
40
of the mode of addition of reactants employed in
the present study. A typical variation in monomer
2 2 conversion and rate of polymerization with time is
200 shown in Fig. 2.
LIMB 1 LIMB 2 30 4
25
20
3
Variable Range
3 0 0
Temperature (K) Concentration (mol/m ) 301–333
MMA 1.500–3.500 0 5 10 15 20 25
CCl4 0.750–2.135 Time. h
nBA 0.735–2.127
DMSO 2.030–6.360 Figure 2. Variation of conversion and rate of polymerization
with time when [C]/[A] ≤ 1.
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
P. G. RAO ET AL. Asia-Pacific Journal of Chemical Engineering
% Conversion
8 333 K
tion, but decreased marginally at lower temperatures.
On the other hand, monomer conversion decreased 6
with increase in monomer concentration at and below
313 K. But at and above 323 K, it increased both when 4
[C]/[A] ≤ 1 and >1.
The solvent concentration was varied at different 2
temperatures by keeping the ratio of [CCl4 ]/[MMA]
and [nBA]/[MMA] constant. The monomer conversion 0
0.5 1 1.5 2 2.5 3
decreased with decrease in solvent concentration, while
[DMSO]/[MMA]
the rate of polymerization increased. The variation in
monomer conversion with concentration of solvent at Figure 5. Variation of conversion with [DMSO]/
different temperatures is shown in Fig. 5. [MMA] when [C]/[A] ≤ 1.
The concentration of nBA was varied between 0.8
and 2.1 mol/m3 and the variation in conversion with
[nBA]/[MMA] is shown in Fig. 6 at four different 16
temperatures. The variation in monomer conversion 303 K
313 K
12 323 K
% Conversion
333 K
16
303 K
[A] = 1.896 8
313 K
[C] = 1.023
12 t=2h 323 K
333 K 4
% Conversion
t=1h
8 0
0.2 0.6 1 1.4
[nBA]/[MMA]
4
Figure 6. Variation of conversion with [nBA]/
[MMA].
0
1.5 2 2.5 3 3.5 4
[MMA], moles/m3 and rate of polymerization with increases in amine
concentration was not significant at higher temperatures
Figure 3. Variation of conversion with [MMA]
when [C]/[A] ≤ 1.
(333 and 323 K), but at lower temperatures (313 and
303 K) they showed a maximum at nBA concentration
of 1.4 mol/m3 .
20 The concentration of CCl4 was varied between 0.7
[A] = 0.998
303 K and 2.2 mol/m3 and variation in monomer conversion
313 K with [CCl4 ]/[MMA] is shown in Fig. 7. The variation in
[C] = 1.841
16 323 K
t=2h monomer conversion and rate of polymerization when
333 K
[C]/[A] ≤ 1 is not significant at higher temperatures,
% conversion
8 5
333 K
3
4
303 K
2
313 K
2 323 K
333 K 1
0 0
0.2 0.6 1 1.4
0 1 2 3 4 5
[C]/[MMA]
[MMA], moles/m3
Figure 7. Variation of conversion with [CCl4 ]/
[MMA]. Figure 9. Variation in rate of polymerization with
[MMA] when [C]/[A] ≤ 1.
14
t=1h 303 K study are compared with those reported in literature[13]
12 [M] = 2.5 313 K in Table 3. The polydispersity was found to be constant
[S] = 4.4 323 K and is above 2.5 except at 333 K where it is near to
10
% Conversion
333 K
2 when [C]/[A] > 1. This suggests that charge trans-
8 fer polymerization leads to narrow molecular weight
6 distribution or higher polydispersity. But polydispersity
decreased with increase in temperature because of ther-
4
mal polymerization as indicated.
2
0
0.2 0.6 1 1.4
[C]/[MMA]
Reaction mechanism
Figure 8. Variation of conversion with [C]/[A]. The reaction mechanism together with rate equations
for charge transfer polymerization of MMA in presence
of nBA and CCl4 with DMSO as solvent is presented
[C]/[A] ≤ 1. When [C]/[A] > 1, conversion decreased in Table 4.
with increasing [C]/[A] up to a reaction temperature The initiation of free radicals by interaction of amine,
of 323 K, while at 333 K an opposite trend was CCl4 and monomer is proposed. The possibility of
observed. This indicates that when [C]/[A] > 1, excess DMSO producing free radicals is not considered in
CCl4 participates in termination. At 333 K, a part of the present study because of its inability to initiate
polymerization might be due to thermal polymerization polymerization of MMA.
in spite of the presence of solvent. Hence, there is an The amine acts as electron donor and MMA acts as
increase in conversion at 333 K even though there is electron acceptor to form charge transfer complex I.
excess CCl4 . A similar trend was observed for rate of The charge transfer complex thus formed reacts with
polymerization (Fig. 9). CCl4 to provide a primary radical (M1 ) to initiate
The number and weight average molecular weights polymerization as shown:
decreased with increase in [C]/[A] ratio. The decrease
k1
is more rapid at lower temperatures than at higher tem- ⇔
(C9 H9 )NH2 + MMA I
peratures. The molecular weights obtained in the present k−1
Table 3. Comparison of molecular weights obtained in the present study with literature.
Table 4. Reaction mechanism for charge transfer present study. In addition to termination by transfer or
polymerization. combination and/or disproportionation, it is proposed
in the present study that CCl4 also participates in the
Initiation
k1 termination step based on experimental observations.
A + M k⇔
−1
I
k2
I + C−−−→M1 + RN+ H2 Cl−
k3 Model development
A + C k⇔
−3
II
k4
II + M−−−→M1 + RN+ H2 Cl− On the basis of mechanism proposed a mathematical
Propagation model is formulated to predict monomer conversion
kp and number and weight average molecular weights of
M1 + M−−−→M2 the polymer. Since the reaction was carried out in the
kp absence of oxygen, it is assumed that the mechanism
Mx −1 + M−−−→Mx
contains free radicals that are formed by reaction of
Chain transfer
ktrm
charge transfer complexes with monomer etc. It is
Mx + M−−−→M1 + Px also assumed that thermal polymerization does not take
ktrs
Mx + S−−−→S1 + Px place.
ktra
Mx + A−−−→A1 + Px Rate of initiation
ktrc
Mx + C−−−→C1 + Px The rate of formation of charge transfer complex I is as
ktrco follows:
Mx + I−−−→I1 + Px d[I]
= k1 [A][M] − k−1 [I][C] (1)
Termination dt
ktc
Mx + M−−−→Pxy Apparently, the charge transfer complexes are too
ktd
Mx + My −−−→Px + Py reactive to be detected in presence of monomer and thus
kth
Mx + C−−−→Px + C
justify the application of pseudo-steady state hypothesis
(PSSH). Hence
k1 [A][M]
[I] = (2)
k2 k−1 + k2 [C]
I + CCl4 M1 + (C4 H9 )N+ Cl−
−−→ k2 k1 [A][M][C]
Ri ,I = k2 [I][C] = (3)
The above steps are in accordance with Seanor[11] k−1 + k2 [C]
who reported initiation of polymerization by charge k4 k3 [A][M][C]
transfer complex formed on reaction between MMA Ri ,II = k4 [II][M] = (4)
k−3 + k4 [M]
and an aliphatic amine such as methyl, isopropyl and
cyclohexane. The rate of termination of radicals by reacting among
The amine also reacts with CCl4 to form charge themselves is very small compared to the rate of
transfer complex II, which on further interaction with formation and hence the disappearance of radicals by
MMA, provides primary free radical. termination due to interaction among themselves is
neglected.
k3
⇔
Assuming a fraction ‘δ’ of reacted amine is used for
(C4 H9 )NH2 + CCl4 II formation of complex I and (1 − δ) for complex II, the
k−3
rate of formation by both charge transfer complexes is
k4
II + M M1 + (C4 H9 )N+ H2 Cl− as follows:
−−→
k1 k2 [A][M][C] k3 k4 [A][M][C]
If [C]/[A] ≤ 1, the charge transfer complex I and Ri = δ + (1 − δ) (5)
k−1 + k2 [C] k−3 + k4 [M]
if [C]/[A] > 1, the charge transfer complex II pre-
dominate.[22] In addition, minimum concentrations of Assuming k2 [C] k−1 and k4 [M] k−3 , the above
CCl4 and amine are required for charge transfer mech- equation reduces as follows:
anism to occur. In the present study, the occurrence of
one of these mechanisms is considered depending on Ri = δ k1 [A][M] + (1 − δ)k3 [A][C] (6)
the value of [C]/[A].
The conventional propagation and chain transfer Concentration of radicals
mechanisms as applicable to polymerization by thermal- The rate of change of concentration of radicals of
or peroxide-initiated free radicals are considered in the chain length M1 is obtained by subtracting rates due
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
Asia-Pacific Journal of Chemical Engineering CHARGE TRANSFER POLYMERIZATION OF METHYL METHACRYLATE
to propagation, transfer and termination from initiation. initial and minimum concentrations of CCl4 required
Following Cutter and Drexler[23] approach for termination to take place or for propagation rate
to be independent of concentration of CCl4 , then
d[M1 ] ([C0 ] − [Cm ]) is the concentration of CCl4 available for
= Ri − {kp [M][M1 ]}
dt termination reaction. Introducing the concentrations of
− {(ktrm [M] + ktrs [S] + ktra [A] CCl4 and charge transfer complex in Eqs 7 and 8
+ ktrc [C])([M1 ] − [R])}
d[M1 ]
−{(ktd + ktc )[R][M1 ] − (kth [C][M1 ])} (7) = Ri − {kp [M][M1 ]}
dt
(ktrm [M] + ktrs [S] + ktra
The overall rate of change of radicals of chain length
− [A] + (ktrc [C0 ] − [Cm ]))
M2 and greater is
([M1 ] − [R])
d[Mx ] −{(ktd + ktc )[R][M1 ] − (kth [C0 ]
= {kp [M][Mx −1 ] − kp [M][Mx ]}
dt − [Cm ]))([M1 ])} (11)
(ktrm [M] + ktrs [S] + ktra [A] + ktrc [C])
− d[Mx ]
([Mx ]) = {kp [M][Mx −1 ] − kp [M][Mx ]}
dt
−{(ktd + ktc )[R][Mx ] − kth [C][Mx ]} (8)
ktrm [M] + ktrs [S]
The overall rate of change of radicals, [R] is sum- − +ktra [A] + ktrc ([Co ] ([Mx ])
mation of all radicals of different chain lengths in the −[Cm ])
medium. In developing Eqs 7 and 8, chain transfer by −{(ktd + ktc )[R][Mx ] − kth ([C0 ]
complexes I and II, regeneration of monomer radical − [Cm ]))([Mx ])} (12)
due to chain transfer and chain transfer by polymer are
neglected.
Assuming that overall rate of change of concentration Using PSSH for radicals [M1 ] and [Mx ], the resultant
of free radicals is constant in a short period of time, equations give rise to many relationships between [Mx ]
and [Mx −1 ]. Hence
∞
d[R] d[Mx ]
= = Ri
dt dt Ri /[R] + α
x =1
[M1 ] = [R] (13)
∞
kp [M] + α(ktd + ktc )[R]
− (ktd + ktc )[R] Mx +kth ([C0 ] − [Cm ])
x =1
∞
kp [M]
[Mx ] = [Mx −1 ] (14)
− kth [C] Mx = 0 (9) kp [M] + α + (ktd + ktc )
x =1 [R] + kth ([C0 ] − [Cm ])
−kth [C]
i.e., [R] = where α = ktrm [M] + ktrs [S] + ktra [A] + ktrc ([C0 ]−
2(ktd + ktc )
1/2 [Cm ]).
kth2 [C]2 Ri The above equations reduce to the following from
± + (10) which concentration of radicals of different chain length
4(ktd + ktc ) 2 (ktd + ktc )
are obtained.
When CCl4 does not participate in termination (kth =
0), Eq. 10 reduces to an equation similar to that for [M1 ] = [R] (1 − β)γ (15)
thermal- or peroxide-initiated free radical polymeriza- x −1
[Mx ] = [Mx −1 ] β = [R] (1 − β) γ β (16)
tion except for the definition of Ri .[23]
When the concentration of CCl4 is less than a
minimum, the rate of propagation depends on the where
concentration of CCl4 because the rate of initiation
is a function of concentration of CCl4 . In such a kp [M]
β= and
case, the available CCl4 will be used up in radical kp [M] + α + (ktd + ktc )[R]
initiation rather than radical termination. But when the +kth ([C0 ] − [Cm ])
concentration of CCl4 is in excess over and above Ri /[R] + α
γ = (17)
the minimum required for complex formation, it takes α + (ktd + ktc )[R] + kth ([C0 ]
part in radical termination also. If [C0 ] and [Cm ] are −[Cm ])
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
P. G. RAO ET AL. Asia-Pacific Journal of Chemical Engineering
Concentration of monomer ∞
t
(α + kth {[C0 ] − [Cm ]})γ [R](1 + β)
The rate of monomer consumption or polymerization x 2 Px =
x =1 0 (1 − β)2
rate is as follows:
d[M]
t
2ktd [R]2 γ (1 + β)
− = Ri + {(kp + ktrm )[M0 ][R]} (18) dt + dt
dt 0 (1 − β)2
t
ktc [R]2 γ 2 (2 + β)
In the above equation, substituting the appropriate + dt (24)
equation for Ri (depending on [C]/[A] ratio, Eq. 6) and 0 (1 − β)2
concentration of radicals, the monomer concentration is
obtained. Accordingly
The number and weight average molecular weights
if [C]/[A] ≤ 1, [M] = [M0 ] are estimated by the following equations:
t
exp − (kp + ktrm )[R]dt (19) ∞ ∞
0
xPx x 2 Px
i f [C]/[A] 1, [M] = [M0 ]
t t Mn =
x =1
and Mw =
x =1
(25)
∞ ∞
exp − (kp + ktrm )[R]dt + k1 [A]dt (20)
0 0
Px Px
x =1 x =1
Concentration of dead polymer of chain length
x Evaluation of kinetic constants
The rate of formation of dead polymer of chain length The overall kinetics, initiation, propagation, chain trans-
x is as follows: fer and termination constants are evaluated following
d[Px ] the procedure described below using experimental data
= {ktrm [M] + ktrs [S] + ktra [A] of the present study.
dt
+ ktrc ([C0 ] − [Cm ])}[Mx ]
kth ([C0 ] − [Cm ])[Mx ] Overall kinetic constants
The overall rate of polymerization, Rp , as proposed by
x −1
Sen and Dass[5] is as follows:
+ 2ktd [R][Mx ] + ktc [M][Mx −n ]
n=1
1/2
= α[R](1 − β)γβ x −1
+ kth ([C0 ] δk1 k2 [A][M][C]
kp k−1 + k2 [C]
Rp = 1/2 [M] (26)
− [Cm ])[R](1 − β)γβ x −1 kt + (1 − δ)k3 k4 [A][M][C]
k−3 + k4 [M]
+2ktd [R]2 (1 − β)γβ x −1
+ ktc [R]2 (x − 1)(1 − β)2 γβ x −2 (21)
When [C]/[A] ≤ 1, δ = 0 and since k4 [M] k−3 ,
Rp = K1 [M] [A]1/2 [C]1/2 where the overall constant
This equation is integrated and summed over all the
K1 = kp k3 1/2 /kt 1/2 .
species to get
When [C]/[A] > 1, δ = 1 and since k2 [C] k−1 ,
∞
t Rp = K2 [M]3/2 [A]1/2 where the overall rate constant
Px = (α + kth {[C0 ] − [Cm ]})γ [R] dt K2 = kp k1 1/2 /kt 1/2 .
x =1 0 From a plot of Rp as a function of [M] at fixed
t concentrations of amine and CCl4 (Fig. 10), K1 , the
+ 2ktd γ [R]2 dt + ktc γ 2 [R]2 dt (22) overall rate constant when [C]/[A] ≤ 1, is evaluated.
0 Similarly, from the plot of Rp as a function of log
[M] at fixed concentration of amine (Fig. 11), K2 , the
Similarly overall rate constant when [C]/[A] > 1, is evaluated.
∞ K1 and K2 thus obtained at different temperatures are
t
(α + kth {[C0 ] − [Cm ]})γ [R] reported in Table 5. These constants are in the same
xPx = dt
x =1 0 (1 − β) range of magnitude as that reported by Gogo and Dass[4]
t for a similar system. Whereas theses authors did not
t
2ktd γ [R]2 ktc γ 2 [R]2 notice any variation between these constants, the present
+ dt + dt (23)
0 (1 − β) 0 (1 − β) study indicated a variation for [C]/[A] ≤ and >1.
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
Asia-Pacific Journal of Chemical Engineering CHARGE TRANSFER POLYMERIZATION OF METHYL METHACRYLATE
Figure 10. Variation in rate of polymerization 1 Ri ktrm ktrs [S] ktrc [C] ktra [A]
with [MMA] when [C]/[A] > 1. = + + + + (29)
xn Rp kp kp [M] kp [M] kp [M]
Propagation constants
This confirms the difference in rate of polymerization In the expression for overall kinetic constants K1 and
between them. K2 , initiation constants k1 and k2 are known and both kp
and kt are unknown. While rate of propagation is depen-
Initiation constants dent on rate of initiation and termination, the rate of
In thermal or peroxide initiated polymerization, the termination due to combination and disproportionation
degree of polymerization is as follows: is assumed to be the same as that obtained in thermal-
or peroxide-initiated polymerization. Hence a reported
Rp a value[6,17,18] of 9.8 × 107 e−(352.8/T) is assigned to kt
xn = (27) and kp values calculated both when [C]/[A] ≤ 1 and >1
Ri + ktrm [M] [Mx ] + ktrs [S] [Mx ]
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
P. G. RAO ET AL. Asia-Pacific Journal of Chemical Engineering
at different temperatures are reported in Table 5. The technique. The kth values so obtained at different tem-
value of kp /kt 1/2 obtained in present study is compared peratures are reported in Table 5.
to that reported by Gogoi and Dass[5] for a similar sys-
tem when [C]/[A] > 1. But the value when [C]/[A] ≤ 1
Activation energies
is not reported in the literature.
Following Arrhenius type of dependence of temperature
on kinetic constants, activation energies for initiation,
Chain transfer constants propagation, chain transfer and termination steps are
If ratios of [C]/[M] and [A]/[M] are fixed, Eq. 29 calculated and reported in Table 6. The overall activa-
reduces as follows: tion energy for polymerization reaction is determined
1 ktrs [S] by the following equation:
= + Z3 (32)
xn kp [M]
Eki + Ekt − Ekth
where Z3 is a constant. From experimental data of Eoverall = Ep + (35)
2
inverse degree of polymerization at various [S]/[M]
ratios, the constants ktrs /kp are evaluated. Since kp is
The value obtained is 3.75 kcal/mol, which is much
known, ktrs is calculated. Similarly by fixing [S]/[M]
less than 6.7 kcal/mol as reported in literature[1] for a
and [C]/[M], ktra is evaluated by varying [A]/[M].
system similar to that of the present study but acceler-
Likewise ktrc is also evaluated by fixing [S]/[M] and
ated by metal complex. This confirms the advantage of
[A]/[M] and varying [C]/[M]. The chain transfer con-
charge transfer polymerization over other methods.
stants thus estimated at different temperatures both
when [C]/[A] ≤ 1 and >1 are reported in Table 5. An
analysis of these constants indicates that the predomi-
nance of chain transfer agents follow the order: amine
Model simulation and verification
> CCl4 > solvent.
The experimental data of time versus MMA con- Reaction step [C]/[A] ≤ 1 [C]/[A] > 1
centration when [C]/[A] ≤ 1 and >1 is respectively Overall 6.65 4.62
subjected to Eqs 33 and 34 and the value in parenthe- Initiation 4.19 9.28
sis of exponential terms are obtained. In these values, Propagation 2.36 2.87
all the terms except concentration of radical are known. Chain transfer
Solvent 8.37 8.70
The radical concentration, [R], and CCl4 termination Amine 7.82 8.33
constant, kth , are related by Eq. 10. By substituting val- CCl4 12.13 12.64
ues of ktd , ktc , [C] and [R] for conditions [C]/[A] ≤ 1 Termination 12.20 1.79
and >1, kth is evaluated by employing Regula–Falsi
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
Asia-Pacific Journal of Chemical Engineering CHARGE TRANSFER POLYMERIZATION OF METHYL METHACRYLATE
100 80
Weight (Thousnads)
[M] = 2.50 313 K Experimnetal
80 [A] = 1.87 Predicted kth = 0 333 K predicted
60
323 K predicted
[C] = 2.45 313 K predicted
% Conversion
60 [S] = 4.20
40
40
20
0 10 20 30 40 50 60 70
20
Time, h
weight (thousands)
50 [S] = 4.20
participate in termination step (i.e., kth = 0) is also
shown in these figures. 40
The model predictions are satisfactory at temperatures 30
between 303 and 323 K. At 333 K, the model predicted 333 K experimental
20
lower conversions than experimental ones during initial 323 K experimental
stages of reaction. This is because thermal polymeriza- 10 333 K predicted
323 K predicted
tion taking place at 333 K was not considered in the 0
present model. 0 10 20 30 40 50
The improvement in predictions with inclusion of Time, h
kth is evident in all these cases, since the model pre-
dicted higher conversions than experimental when kth Figure 14. Comparison of experimental and predicted
number average molecular weight when [C]/[A] > 1.
is neglected. The effect of temperature on monomer
conversion is significant when [C]/[A] ≤ 1, whereas it
increases with increase in temperature when
[C]/[A] > 1. Due to this, the polydispersity is more at lower tem-
At the same temperature, the monomer conversion is peratures.
more when [C]/[A] ≤ 1 than when [C]/[A] > 1 at any
time. This is because of excess CCl4 present in latter Effect of parameter ‘δ’ on conversion
case terminates polymerization faster. This supports The overall rate of initiation due to complexes I and
the present hypothesis that termination by excess CCl4 II is given by Eq. 6. When [C]/[A] ≤ 1, ‘δ’ assumes a
is taking place. The trend predicted by the present value zero indicating that complex I initiates reaction
model for conversions when kth = 0 is similar to that and assumes a value 1 when [C]/[A] > 1 indicating
of thermal- or peroxide-initiated polymerization. that the complex II initiates reaction. The possibility
of complex I initiating when [C]/[A] > 1 or complex
Prediction of molecular weights II when [C]/[A] ≤ 1 is examined by varying ‘δ’ from
The variation of number and weight molecular weights 1 to 0 progressively in model equation for conversion.
with time is predicted by the present model at different The results are plotted, typically, in Figs 15 and 16 for
temperatures when [C]/[A] ≤ 1 and >1 and are respec- [C]/[A] ≤ 1 and >1 respectively.
tively compared in Figs 13 and 14. The number average These results indicate that at lower temperatures, pre-
molecular weight decreases with time and at any par- diction by either mechanism is satisfactory during the
ticular time and increases with increase in temperature. initial period of reaction. At higher temperatures, pre-
The trends are similar when [C]/[A] ≤ 1 and >1. The diction of conversion based on either mechanism is
predictions are satisfactory at higher temperatures than satisfactory for respective cases as there is no signif-
at lower temperatures. icant change for intermediate values of ‘δ’. Thus initia-
The weight average molecular weight decreases with tion mechanism depends on temperature in addition to
time and at any particular time it decreases with increase [C]/[A] ratio. For [C]/[A] > 1, complex I predominates
in temperature. The latter observation is in contrast with at all temperatures and for [C]/[A] ≤ 1, complex II pre-
that observed for number average molecular weight. dominates depending on temperature and [C]/[A] value.
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj
P. G. RAO ET AL. Asia-Pacific Journal of Chemical Engineering
2009 Curtin University of Technology and John Wiley & Sons, Ltd. Asia-Pac. J. Chem. Eng. (2009)
DOI: 10.1002/apj