Project: Replacement of bucket elevator

Customers: Imerys kinta powdertec

Date: December 2019
Date
Duration 5-Dec 6-Dec 7-Dec 8-Dec 9-Dec 10-Dec 11-Dec 12-Dec 13-Dec 14-Dec 15-Dec
NO Activities Working Area
(Hour) Thu Fri Sat Sun Mon Tue Wed Thur Fri Sat Sun
1 Scaffolding Installation level1,2,3 8
2 Mobilize tools box to imery ground floor 2
3 Tools inspection by imery ground floor 2
4 Safety Briefying ground floor 2
Team A
6 Standby new conveyor item and arrange follow sequence ground floor 8
Team B
7 housekeeping & clearing path for working area ground floor level1,2,3 8
Team C
8 Marking and enlarge opening using oxy cutter or grinder. level1,2,3 8
9 Standby
10 Plant shut down
11 Disconnect wire,cable & sensor by imerys level1,2,3
12 Scaffolding installation ground floor 3
Team A
13 Apply lototo ground floor 1
14 Remove bottom casing cover to clear powder. ground floor 2
15 Mobilize old bucket item to workshop area ground floor 2
16 Team B
17 Dismantle screw conveyor ground floor 2.5
18 remove the inlet pipe ground floor 1
19 remove the bottom drum bearing and drum ground floor 1.5
20 Dismantle bucket ground floor 4.5
Team C
21 Remove motor & gearbox level 3 1.5
22 Remove the top cover level 3 1
23 Cutting chute and separate from top section level 3 2
24 Dismount belt after all bucket had been removed ground floor 4
Team A
25 Receive casing segment from level 3 and store at workshop area. ground floor 2
26 Receive casing segment from level 1 and store at workshop area. ground floor 2
27 Receive casing segment from ground floor and store at workshop area. ground floor 2
Team B
28 Installation of bottom drum rubber liner and tensioning device. ground floor 6
29 Remove casing segment level 2 2.5
30 Remove casing segment level 1 2
31 Support team C from level 1 dismantle bottom segment. level 1 2.5
Team C
32 Removed drum, shaft, bearing level 3 3
33 Removed casing level 3 1
34 Lifting casing segment to level 3 from team B level 2 (space constraint) level 3 2
35 Support team B lifting segment level 2 2
 Project: Replacement of bucket elevator
Customers: Imerys kinta powdertec
Date: December 2019
Date
Duration 5-Dec 6-Dec 7-Dec 8-Dec 9-Dec 10-Dec 11-Dec 12-Dec 13-Dec 14-Dec 15-Dec
NO Activities Working Area
(Hour) Thu Fri Sat Sun Mon Tue Wed Thur Fri Sat Sun
36 Removed casing segment . ground floor 3
Team A
37 Mobilize Installation Item follow sequence. ground floor 10
Team B
38 Installation of bottom segment ground floor 6
39 Receive & mobilize item to installation area. level 1 2
40 Install level 1 casing segment level 1 2
Team C
41 Installation of bottom segment ground floor 6
42 Support Team B install casing segment level 2 2
43 Receive & mobilize item to installation area. level 3 2
Team A
44 Mobilize Installation Item follow sequence. ground floor 8
Team B
45 Receive & mobilize item to installation area. level 2 2
46 Install level 2 casing segment. level 2 3
47 Support Team C for installation work. level 3 6
Team C
48 Support Team B install casing segment level 3 3
49 Receive & mobilize level 3 item to installation area. level 3 2
50 Level 3 casing segment installation level 3 2
51 Level 3 installation gear box, motor, shaft & accessories. level 3 3
Team A
52 Mobilize Installation Item follow sequence. ground floor 8
Team B
53 Mount and install belt ground floor 4
54 Installation of new bucket on to belt ground floor 9
Team C
55 Mount and install belt level 3 4
56 Fitting of outlet chute & motor support at top section level 3 4
Team A
57 Support team c for chute & screw installation. ground floor 4
58 House keeping ground floor 4
Team B
59 Welding and touch up of top section outlet chute level 3 4
60 Welding and touch up of top section outlet chute ground floor 4
Team C
61 Fitting of inlet chute at bottom section ground floor 4
62 Installation of screw conveyor and inlet pipe ground floor 4
Team A
63 Alignment ground floor level1,2,3 4
64 commisioning ground floor level1,2,3 4
 Project: Replacement of bucket elevator
Customers: Imerys kinta powdertec
Date: December 2019
Date
Duration 5-Dec 6-Dec 7-Dec 8-Dec 9-Dec 10-Dec 11-Dec 12-Dec 13-Dec 14-Dec 15-Dec
NO Activities Working Area
(Hour) Thu Fri Sat Sun Mon Tue Wed Thur Fri Sat Sun
Team B
65 Alignment ground floor level1,2,3 4
66 commisioning ground floor level1,2,3 4
Team C
67 Alignment ground floor level1,2,3 4
68 commisioning ground floor level1,2,3 4