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PRESIDENT’S MESSAGE
I am happy to present this 2nd Edition of the “Report on The Indian Plastics Industry”.
Plastics Industry Status Report Committee, headed by Mr. Francis Pinto, has taken pains to
compile from available dependable sources, statistics relating to Plastics and Polymer Industry.
A large number of Plastics Processing Units are in M.S.M.E. and in the unorganized sector.
Further, the Plastics industry is a very fast growing sector and various growth drivers are influencing
its pace and direction significantly. In such circumstances, the compilation of Industry’s statistics and
future projections is a very challenging task. The Committee has done its best to provide a very
informative report.
I am sure this will be useful to the Members of the Plastics Industry.
Best Wishes,
K. K. Seksaria
President
Plastindia Foundation
CHAIRMAN’S MESSAGE, NATIONAL EXECUTIVE COUNCIL
The Indian Plastics Industry report 2018 is one of the significant attempts by
PLASTINDIA FOUNDATION to provide every practising PLASTICS professional an insight into
the rapid progress that the industry has taken over the last few years. This report compiled by
some of the best minds from the Indian Plastics Industry, headed by Mr. Francis Pinto is truly a
valuable document that brings together statistical data from across the board, encapsulating all
aspects of the plastics processing, manufacturing and finished goods segment.
On behalf of the entire team of the National Executive Council of PLASTINDIA 2018,
I express my gratitude to the Report Committee for working tirelessly to bring this document out
in time and coinciding it with PLASTINDIA 2018. This report will be of great relevance and use
to all exhibitors and visitors from both India and Overseas, and will give them first hand
information on the Indian Plastics Industry.
I would encourage all to study the report in detail, as this could possibly be the blue print
that will help shape the growth of the Indian Plastics Industry and also empower our industry
with the facts and figures that will boost the progress of Indian Plastics
Best Wishes,
Rajeev Chitalia
Chairman, N.E.C.
PLASTINDIA 2018
PLASTINDIA MANAGING COMMITTEE
Name Chair
Mr. K. K. Seksaria President
Mr. Rajiv Raval Vice President
Mr. Raju D. Desai Hon. Treasurer
Mr. Subhash K. Kadakia Imm. Past President
Mr. Ashok Jajodia Member
Mr. Nitin Shah Member
Mr. Jayesh K. Rambhia Member
Mr. Atul H. Kanuga Member
Dr. E. Sundaresan Member
Mr. Rajeev Chitalia Member
Mr. Pradip Thakkar Member
Mr. V. K. Taparia Member
Mr. Gautam H. Gandhi Member
Prof. (Dr.) S. K. Nayak Member
Mr. M. K. Mandal Member
Mr. Kamal P. Nanavaty Member
Mr. Mahendra N. Patel Member
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INDUSTRY STATUS REPORT COMMITTEE
Name Company Chair
Mr. Rajeev Chitalia Electrofocus Electricals Pvt. Ltd. Convenor
Mr. Francis Pinto Consultant Chairman
Mr. Prem G. Manghani Consultant Co-Chairman
Dr. E Sundaresan Consultant Member
Mr. Achal N. Thakkar Tipco Industries Ltd. Member
Mr. Hemant Minocha Rajiv Plastics Ltd. Member
Mr. N. K. Balgi Milacron India Pvt. Ltd. Member
Mr. Chanchal Dasgupta Borouge (India) Pvt Ltd. Member
Ms. Malini Hariharan ICIS Member
Mr. Rajendra Sharma Milacron India Pvt. Ltd. Member
Mr. Sachin Unde SABIC Member
Mr. T. K. Bandopadhyay Indian Centre for Plastics in the Environment Member
Mr. Rajiv Trivedi Prasad Koch Technik Pvt. Ltd. Member
Mr. Paresh Panchal TAGMA Member
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Index
Sector wise
Polymer Polymer
India Overview Manufacturing India Polymer Masterbatch
Consumption
Capacity Consumption
7-16 27-31 32-34
21-26
17-20
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India Snapshot
• Population 1.3 Billion
• Largest parliamentary democracy
• Secular state – Unity in Diversity
• Independent judiciary
• 23 official languages, business language predominantly
English
• Excellent social infrastructure - education, healthcare,
travel & recreation
• Third largest economy on PPP basis (~USD 8.7 Trillion)
India has second highest GDP and highest GDP growth rate among BRICS
Source: CIA 10
Indian Economy
(Figs in %) 2013-14 2014-15 2015-16 2016-17 Growth in GDP components
GDP Growth 4.9 7.2 7.6 7.1
Growth Agriculture 4.6 -0.1 0.6 4.8
(Constant Industry 0.7 8.5 10.2 7.0
Prices) Service 6.9 8.9 9.0 6.9
Interest Rate Lending Rate 8.4 10.0–10.2 9.3– 9.7 8.9– 9.1
Exchange Re / USD
Rate (Annual Avg.) 60.6 62.5 66.3 63.7
Total Exports (2016-17, USD 275 bn) Total Imports (2016-17, USD 380 bn)
Kota(DCM)
Pata
(GAIL)
(BCPL)
LLDPE 1700 2300
Haldia (HPL),
Jamnagar (RIL) (DHANUSERI) HDPE 2855 2855
Hazira (RIL)
Sarigam (JBf)
Dahej (OPAL)
Vadodara (RIL), PP 4970 5670
(GSFC)
Bharuch (RIL)
Nagothane (RIL)
Ratnagiri
Pune
(Finolex)
PET 2072 2072
Visakhaptnam (LG)
(SUPREME)
PVC 1435 1435
Mangaluru (MRPL)
Others 252 252
Mettur Cuddalore
(CHEMPLAST) (CHEMPLAST) Total 14088 15788
Sahupuram
(DCW) (Figs in KTA)
Source : PLASTINDIA FOUNDATION 19
Projects beyond 2019-20 (Thermoplastics)
HMEL
Bhatinda
HPCL- GAIL
Kakinada
CHEMPLAST
Puducherry
Source : PLASTINDIA FOUNDATION 20
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Polymer Processing Industry Overview
Virgin Polymer consumption in 16-17 15500 KT
India Per Capita Consumption (Virgin Polymer) 12 kg
No of Processing units ~40,000
No of processing Machines ~141,000
Processing Capacity 41200 KT
Processing Capacity CARG 11% last 5 years
No. of plastics machinery manufacturing units ~500
Investment in Machinery ~USD 5 Bn
Investment required for next 5 years ~USD 4.37 Bn (Projected)
Source : Industry 22
Total Polymer Consumption : 2016-17
(Thermoplastic + Thermoset) Others*
CPVC – 110
TPE – 18
TPU – 15
(Figs in KTA)
(Figs in KTA)
(Figs in KTA)
PE : Demand – 4600KT (2016/17) – 5900KT (2019/20) : ~9% CARG
Source : PLASTINDIA FOUNDATION 28
PP Sector wise Consumption – 2016-17
Raffia, 1427, 33%
Others, 75, 2%
Ext Coating, 105, 2%
F&F, 359, 8%
TQ, 278, 6%
(Figs in KTA)
(Figs in KTA)
Other, 23
MB, 3
Sheets, 6
IM, 3
Bottle, 800
(Figs in KTA)
• Packaging sector
• Infrastructure
• Raffia
• Plasticulture
(Figs in Mn USD)
Laminates, 151, 3%
Medical Disposable,
143, 3% Woven Sacks / FIBC,
Leather Cloth, 119, 2% 610, 12%
Houseware, 202, 4%
Writing Instruments,
222, 4% Other extruded and
Ropes, Twines, Moulded goods, 611,
Cordage, 276, 5% 12%
All types of Optical Packaging items, 517,
Items, 344, 7% 10%
Asia, 42%
Americas , 21%
Europe , 21%
(Figs in KTA)
Total Exports of Polymers during 2016-17 : 1362 KT
Source : PLASTINDIA FOUNDATION 41
42
Plastics Recycling / Recovery
FEEDSTOCK RECYCLING
Conversion by Changing Chemical Structure
Source : ICPE 46
Rotomoulding – Market Snapshot
• Installed Capacity : 250KTA
• Market size : 235KTA
• Organised Sector Players : 250,Plus many more in unorganised sector
• Percentage growth in 2016-17 around 5%
• Polymers used - PE, EVA, PP, PVC, XLPE
• Share of PE - 80%
• Overhead tank : Loft tank ratio : 85:15
• ~80% of tanks demand is for < 2000liters
Projection for 2017-18 : 7.2%; IMM : 8.0%, Extrusion : 4.8%, BMM : 4.9%
Source : PLASTINDIA FOUNDATION 52
Injection Moulding Machinery Capacity Addition
Sales Sales Sales Sales
Tonnage Range 2016-17 2017-18 Est. 2018-19 Est. 2019-20 Est.
> 910 T 60 70 75 80
Granulator 4000
Robot 250
Hot Runners 900
Auxiliary equipment share :10-15% of machinery business
Source : PLASTINDIA FOUNDATION 58
Indian Plastics Tooling Industry
Comprising :
In-house Tool Rooms (Captive) - Mostly with Automotive OEM’s & Tier 1 Suppliers.
Commercial Tool Rooms (Manufacturers of Plastics Moulds) - 480 nos.
They cater to Automotive, Consumer Durables, Plastics Products such as Houseware,
Furniture, Packaging, Electrical & Electronics.
Automotive 318
Electricals 69
Packaging 63
Electronics 46
General Engineering 5
Others 19
Total 977
3D Printing
Industrial Components
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India……..Happening
• Established democracy & stable democratic government with favorable economic
policies.
• Young population; median age of 24 years
• Setting up of SEZs to overcome bottlenecks of infrastructure and create business
friendly policies
• Large pool of scientific and technically trained manpower
• India, the largest market in South Asia. Robust domestic demand
• Rising income levels and changing lifestyles driving demand for plastics
Together We Prosper!
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Summary
• Indian economic fundamentals are robust and continuing amidst
uncertainty in global economy
• Huge growth opportunities in India for plastics due to lower per capita
consumption as compared to world average
• Flexible packaging industry poised for strong growth, insulated from the
current economic scenario due to huge & diversified consumer base
• Planned Infrastructure projects are driving growth in India and these are
ably supported by the current and upcoming domestic capacities
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401, Landmark 'B', Suren Road, Off Andheri Kurla Road, Andheri
(E), Mumbai - 400093, India.
Tel.: +91 22 2683 2911 – 14 • Fax: +91 22 2684 5861
E-mail: contact@plastindia.org • Website: www.plastindia.org
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Disclaimer
This presentation contains forward-looking statements which may be identified by their use of words like “plans,”
“expects,” “will,” “anticipates,” “believes,” “intends,” “projects,” “estimates” or other words of similar meaning. Forward-
looking statements are based on certain assumptions and expectations of future events. The Committee referred to
in this presentation cannot guarantee that these assumptions and expectations are accurate or will be realized.
The actual results, performance or achievements, could thus differ materially from those projected in any such
forward-looking statements. These companies assume no responsibility to publicly amend, modify or revise any forward
looking statements, on the basis of any subsequent developments, information or events, or otherwise.
The information contained was obtained from various sources believed to be reliable and we do not guarantee its
accuracy. Neither Plastindia Foundation or any of the members of the Committee accepts any liability whatsoever
for any direct or consequential damages or losses arising from any use of this presentation or its contents.
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