1424-S-RP-002 A Support Reactions and Anchor Bolt Design

CONSTRUCTION OF EFFLUENT
TREATMENT PLANT, ADDITIONAL Doc No: 1424-S-RP-002

HANDLING FACILITIES AND ASSOCIATED
PIPELINES AT ANKLESHWAR ASSET
SIEMENS Siemen Ltd. / Vendor NUT SHELL FILTERS
ANCHOR BOLT DESIGN CALCULATION
REV: A
Design of Anchor Bolt as per IS 800 : 2007
Design Input :-
Shear Force in X dir. Fx = 10.60 kN Forces From STAAD Pro
Shear Force in Z dir. Fz = 25.22 kN
Tensile Force in Y dir. Fy = 1 kN (since there is no tensile force 1kN is adopted)
Moment in X dir. Mx = 0 kN.m
Moment in Z dir. Mz = 0 kN.m
Distance between Anchor Bolts,L = 0.25 m
Grade of bolt = 8.8
Yield stress of bolt, fy = 640 N/mm2 Grade 8.8
Ultimate tensile stress of bolt, fu = 800 N/mm 2
Grade 8.8
Dia. Of Bolt, D = 16 mm
Partial Safety factor for bolt, γmb = 1.25 As per Table 5 of IS 800 : 2007
Total Number of bolts in one support,N = 2 Nos
Number of bolts per side,n = 2 Nos
Base plate Thickness,t = 10 mm
Grade of Concrete, fck = 25 N/mm2
Allowable Shear stress of concrete = 0.5 N/mm2 Ref Table 19 of IS456:2000
Depth of embedment bolt assumed,Lemb = 300 mm
Anchor Plate outer Dimension, Pod = 50 x 50 mm
Anchor Plate thickness, Pt = 10 mm
Yield stress of plate, fyp = 345 N/mm2 ASTM A-572 Gr.50
ßb = 1.0 for plastic and compact sections = 1.0
Calculation of Shear Capacity of bolt
Gross Shear area of bolt, Ag = 0.8 x 3.14 x 0.25 x 16 x 16

= 160.9 mm2
Nominal Shear Cap. of bolt, Vnsb = (fu / sqrt (3)) x Ag
= 74.3 kN
Allowable Shear cap. of bolt, Vdsb = Vnsb / γmb As per Cl.10.3.3 of IS 800 : 2007
= 74.29 / 1.25
REV: A
= 59.4 kN
REV: A
Design Shear Capacity per bolt = (Fx+Fz)/N
= (10.596 +25.223)/2
= 17.9 kN
59.4 kN > 17.9 kN Safe
Calculation of Bearing Capacity of bolt As per Cl.10.3.4 of IS 800 : 2007
Allowable Bearing stress of bolts = 2.5fu / γmb
= 2.5 x 800 / 1.25

= 1600 N/mm2
Actual Bearing stress of bolt = 17.91 /(3.14 x 16 x 0.5 x 10)

= 71 N/mm2
1600 N/mm2 > 71.3 N/mm2 Safe
Calculation of Tension Capacity of bolt

As per Cl.10.3.5 of IS 800 : 2007
Allowable Tension stress of bolts = minimum of (0.9 fu / 1.25) or (fy / (1.25/1.1))
= 563.2 N/mm2
Allowable Tension capacity of bolt, Tdb = 563.2 x Ag

= 91 kN
Tensile force per bolt,Ta = ((Sqrt(Mx2+Mz2)/L)+Fy)/n)

= sqrt((0 x 0 + 0 x 0)) / 0.25 + 1
= 0.50 kN
91 kN > 1.00 kN Safe
Calculation check for Combine Shear & Tension of bolt As per Cl.10.3.6 of IS 800 : 2007
Combine Interaction = (Fy / Tdb)2 + ((Fx+Fz) / Vdsb)2

= Err:511
= 0.02
REV: A
0.02 < 1 Safe

REV: A
Calculation check for embedment depth

Design Shear strength of concrete = Ta / Lemb
= 0.5 x 1000 / (1000 x 300)

= 0.00 N/mm2
Allowable Shear Strength of Concrete = 0.5 N/mm2
0.00 < 0.50 Safe
Calculation check for anchor plate bending

Moment at the face of anchor bolt, Ma = Base Pressure x Plate length x Overhang^2 / 2
= (0.5 x 1000 / (50 x 50)) x 50 x 25 x 25 / 2
= 3 kNmm
Moment capacity of plate, Mp = (1.2 x fy x b x Pt^2) / (6 x Ɣmb)

= Err:511
= 276 kNmm
3 kNmm < 276 kNmm Safe
Check for anchor plate Bearing Stress
Area of bearing plateAa = Err:511

= 2500 mm2
Actual Bearing Stress = Ta/Aa
= 0.5 / 2500
= 0 N/mm2
Allowable steel bearing stress = fyb / 1.1 As per Clause:8.7.4 of IS 800 : 2007
= 345/1.1
= 314 N/mm2
0.20 N/mm2 < 313.63636 N/mm2 Safe
Check for anchor plate Concrete Shear Check
Actual Shear Stress on Concrete = 0.5 x 1000 / ((50 + 300 + 300)^2)

REV: A
= 0.00 N/mm2
Allowable Shear Strength of Concrete = 0.5 N/mm2
0.00 N/mm2 < 0.5 N/mm2 Safe

REV: A
Design Result
The Anchor bolt is safe in tension, shear, bearing and combine action of shear & tension.
Designed Dia. of bolt = 16 mm
Embedment depth of bolt = 300 mm
Size of Anchor Plate = 50 x 50 mm
Thickness of anchor plate = 10 mm
Sizes of Anchor bolt provided above is safe and sufficient to carry the loads experienced by the structure during its lifetime
Doc No: 1424-S-RP-002
REV: A
e force 1kN is adopted)
5 of IS 800 : 2007
f IS456:2000
IS 800 : 2007
Doc No: 1424-S-RP-002
REV: A
IS 800 : 2007
IS 800 : 2007
IS 800 : 2007
Doc No: 1424-S-RP-002
REV: A
4 of IS 800 : 2007
Doc No: 1424-S-RP-002
REV: A
tructure during its lifetime

CONSTRUCTION OF EFFLUENT TREATMENT
PLANT, ADDITIONAL HANDLING FACILITIES Doc No: 1424-S-RP-002
AND ASSOCIATED PIPELINES AT
ANKLESHWAR ASSET
REV: A
Base Plate Calculation as per IS 800 : 2007
Design Input :-
Shear Force in X dir. Fx = 10.60 kN Forces From STAAD Pro
Shear Force in Z dir. Fz = 25.22 kN
Tensile Force in Y dir. Fy = 1 kN (since there is no tensile force 1kN is adopted)
Moment in X dir. Mx = 0 kN.m
Moment in Z dir. Mz = 0 kN.m
Distance between Anchor Bolts, L = 0.25 m
Total no of bolts on one support, N = 2
No of bolts on one side, n = 2
Base Plate thickness, t = 10 mm
Width of base plate, b = 200 mm
Depth of base plate, d = 100 mm
Partial Safety factor for bolted type, γmb = 1.25 As per Table 5 of IS 800 : 2007
Yield strength of plate, fy = 345 N/mm 2
ASTM A-572 Gr.50
Tensile stregnth ofPlate, fu = 450 N/mm2
Distance from bolt centre to face of Column, e = 30 mm
Grade of the concrete = 25 N/mm2
Tensile Force Calculation

Tensile force per bolt,Ta = ((Sqrt(Mx2+Mz2)/L)+Fy)/n)
= (Sqrt((0^2 + 0^2)/0.25) + 1)/2
= 0.50 kN
Bearing Stress
Area of base plate,A = bxd mm2
= 200 x 100 mm2
= 20000 mm2
Actual Bearing Stress = Total vertical load / A

= Err:511
= 0.05 N/mm2
Allowable steel bearing stress = fy / 1.1 As per Clause:8.7.4 of IS 800 : 2007

= 313.64 N / mm 2
0.05 N/mm2 < 313.64 N / mm2 SAFE

CONSTRUCTION OF EFFLUENT TREATMENT
PLANT, ADDITIONAL HANDLING FACILITIES Doc No: 1424-S-RP-002
AND ASSOCIATED PIPELINES AT
ANKLESHWAR ASSET
REV: A
Moment Capacity
Factored Load at single bolt, P = 0.50 kN
Actual Moment, Ma = Pxe
= 0.02 kN.m
Moment capacity of plate, Mp = (1.2 x fy x b x t^2) / (6 x γmb)
= 1.10 kN.m As per Cl.8.2.1.2 of IS 800 : 2007
0.0 kN.m < 1.10 SAFE
Compressive Strength:
Allowable Compressive Strength of the concrete = 25 N / mm2
Bearing capacity of the Base plate Area = Ta / A
= 0.5 / 20000
= 0.05 N / mm2
25 N / mm2 > 0.05 N / mm2 SAFE
Design Result
Base plate thickness 10mm is safe and sufficient to carry the loads experienced by the structure during its lifetime
-S-RP-002
kN is adopted)
IS 800 : 2007
-S-RP-002

1424-S-RP-002 A Support Reactions and Anchor Bolt Design

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1424-S-RP-002 A Support Reactions and Anchor Bolt Design

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CONSTRUCTION OF EFFLUENT

TREATMENT PLANT, ADDITIONAL Doc No: 1424-S-RP-002

Design of Anchor Bolt as per IS 800 : 2007

Calculation of Shear Capacity of bolt

Gross Shear area of bolt, Ag = 0.8 x 3.14 x 0.25 x 16 x 16

Nominal Shear Cap. of bolt, Vnsb = (fu / sqrt (3)) x Ag

Design Shear Capacity per bolt = (Fx+Fz)/N

Calculation of Bearing Capacity of bolt As per Cl.10.3.4 of IS 800 : 2007

Allowable Bearing stress of bolts = 2.5fu / γmb

= 2.5 x 800 / 1.25

Actual Bearing stress of bolt = 17.91 /(3.14 x 16 x 0.5 x 10)

1600 N/mm2 > 71.3 N/mm2 Safe

Calculation of Tension Capacity of bolt

Allowable Tension capacity of bolt, Tdb = 563.2 x Ag

Tensile force per bolt,Ta = ((Sqrt(Mx2+Mz2)/L)+Fy)/n)

91 kN > 1.00 kN Safe

Combine Interaction = (Fy / Tdb)2 + ((Fx+Fz) / Vdsb)2

0.02 < 1 Safe

Calculation check for embedment depth

= 0.5 x 1000 / (1000 x 300)

Calculation check for anchor plate bending

Moment capacity of plate, Mp = (1.2 x fy x b x Pt^2) / (6 x Ɣmb)

3 kNmm < 276 kNmm Safe

Check for anchor plate Bearing Stress

Area of bearing plateAa = Err:511

Actual Bearing Stress = Ta/Aa

0.20 N/mm2 < 313.63636 N/mm2 Safe

Check for anchor plate Concrete Shear Check

Actual Shear Stress on Concrete = 0.5 x 1000 / ((50 + 300 + 300)^2)

0.00 N/mm2 < 0.5 N/mm2 Safe

e force 1kN is adopted)

tructure during its lifetime

Base Plate Calculation as per IS 800 : 2007

Tensile Force Calculation

Actual Bearing Stress = Total vertical load / A

Allowable steel bearing stress = fy / 1.1 As per Clause:8.7.4 of IS 800 : 2007

0.05 N/mm2 < 313.64 N / mm2 SAFE

Moment capacity of plate, Mp = (1.2 x fy x b x t^2) / (6 x γmb)

= 1.10 kN.m As per Cl.8.2.1.2 of IS 800 : 2007

0.0 kN.m < 1.10 SAFE

25 N / mm2 > 0.05 N / mm2 SAFE

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