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Parts Manual SEBP5426-13 February 2012 VOLUME I Pages 1-644 See “General Information” for New Parts

Parts

Manual

SEBP5426-13

February 2012

VOLUME I

Pages 1-644

Parts Manual SEBP5426-13 February 2012 VOLUME I Pages 1-644 See “General Information” for New Parts Manual

See “General Information” for New Parts Manual Features.

966H Wheel Loader

RYF1-Up (Machine) RSX1-Up (Engine) TXE1-Up (Engine) AYW1-Up (Transmission) AYY1-Up (Transmission) DKG1-Up (Transmission) FAF1-Up (Transmission) HAX1-Up (Transmission) HAY1-Up (Transmission) HAN1-Up (Torque Converter) TKF1-Up (Torque Converter)

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Product and Dealer Information

Note: For product identication plate locations, see the section “Product Identication Information” in the Operation and Maintenance Manual.

Delivery Date:

Product Information

Model:

Product Identi cation Number:

Engine Serial Number:

Transmission Serial Number:

Generator Serial Number:

Attachment Serial Numbers:

Attachment Information:

Customer Equipment Number:

Dealer Equipment Number:

Dealer Information

Name: Branch: Address: D eal er C on tac t P ho ne N umb
Name:
Branch:
Address:
D eal er C on tac t
P ho ne N umb er
H our s
Sales:
Parts:
Service:

MEMORANDA

MEMORANDA

SEBP5426-13

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

GENERAL INFORMATION

 

A6

PAN GP-OIL

 

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60

 

PISTON & ROD

GP

 

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63

REPAIR ALTERNATIVES

 

A9

PLUG

GP-CYLINDER

BLOCK

 

.

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.

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.

64

 

PLUG

GP-ENGINE

 

.

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.

67

SUPPLEMENTAL COOLANT ADDITIVES

 

A10

PULLEY

GP-ALTERNATOR

 

68

 

PULLEY

GP-CRANKSHAFT

 

69

MAINTENANCE

PARTS

 

.

.

.

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.

.

.

A11

ROCKER ARM GP SEAL GP-CRANKSHAFT SUPPORT GP-ENGINE VALVE MECHANISM GP

 

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.

70

   

74

INDEX

.

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A15

75

 

76

MACHINE ARRANGEMENT CHASSIS AR COMMON AR CONFIGURATION AR

 

1

 

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.

.

1

LUBRICATION SYSTEM BASE GP-OIL FILTER BREATHER GP FILLER GP-ENGINE OIL FILTER GP-ENGINE OIL FUMES DISPOSAL GP

 

.

.

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.

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.

.

.

78

 

.

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.

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.

2

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78

 

3

 

.

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82

CONVERSION AR-MACHINE DISTRIBUTION AR GENERAL AR

 

7

 

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83

 

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.

8

.

.

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85

 

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.

.

11

 

86

OPTION

AR-CAB

.

.

.

.

.

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.

.

.

.

.

.

.

11

GAUGE GP-OIL LEVEL (DIPSTICK) LINES GP-TURBOCHARGER OIL

 

87

OPTION AR-COLD WEATHER

 

11

89

OPTION

AR-LIGHTING

 

.

.

.

.

.

.

.

.

.

.

12

PUMP

GP-ENGINE

 

OIL .

.

.

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.

.

91

OPTION

AR-MACHINE

 

12

OPTION

AR-PRECLEANER

 

.

.

.

.

.

.

.

.

12

COOLING SYSTEM COOLER GP-ENGINE OIL

 

94

TRACTOR AR

.

.

.

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.

.

.

.

.

13

94

 

COOLING AR-HIGH AMBIENT TEMP

 

98

ENGINE ARRANGEMENT ENGINE AR-COMPLETE

 

14

COOLING

GP-SUPPLEMENTAL

 

.

.

.

.

.

.

99

14

FAN GP-SUCTION

 

.

.

.

.

.

.

.

.

.

.

.

.

101

ENGINE

AR-CORE

 

.

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.

.

17

LINES GP-WATER

.

.

.

.

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.

.

.

.

.

103

INSTALLATION

AR-ENGINE

 

21

PUMP

GP-WATER

.

.

.

.

.

.

.

.

.

.

.

.

112

 

RADIATOR & FAN GP TANK GP-RADIATOR TOP

 

115

   

23

132

 

.

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.

.

.

.

.

.

 

BASIC ENGINE AIR COMPRESSOR GP BASE GP-VALVE COVER CAMSHAFT GP COVER GP-FRONT HOUSING

 

23

24

AIR INLET AND EXHAUST SYSTEM

 

.

.

.

.

.

133

 

.

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.

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.

.

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.

26

AIR CLEANER GP

 

.

.

.

.

.

.

.

.

.

.

.

.

133

 

27

LINES GP-AFTERCOOLER

 

AIR

 

.

.

.

.

.

.

.

.

.

.

.

.

135

COVER GP-VALVE MECHANISM CRANKSHAFT GP

 

.

.

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.

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28

LINES

GP-AIR .

.

.

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.

.

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.

.

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.

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.

.

137

 

31

MANIFOLD GP-EXHAUST MANIFOLD GP-INLET MUFFLER GP

 

.

.

.

.

.

.

.

.

141

CYLINDER

BLOCK

 

AS

 

.

.

.

 

.

.

.

.

.

.

.

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.

.

.

.

.

33

 

142

CYLINDER

BLOCK

GP .

 

.

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.

.

36

 

.

.

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.

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143

CYLINDER

HEAD

AS

 

.

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.

.

.

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.

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.

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.

.

.

.

.

.

.

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.

.

.

38

PRECLEANER

AR

 

.

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.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

145

CYLINDER

HEAD

GP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

39

PRECLEANER

GP .

 

.

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.

 

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.

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.

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.

146

DAMPER GP

.

.

.

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.

.

.

.

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.

.

.

.

.

.

41

TURBOCHARGER

GP

 

.

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.

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.

.

147

DRAIN GP-ECOLOGY

 

42

DRIVE

GP-ACCESSORY

 

.

.

.

.

.

.

.

.

.

43

FUEL SYSTEM CAP GP-FUEL FILLER

 

.

.

.

.

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.

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.

.

.

.

.

.

.

149

FASTENER

GP-CYLINDER HEAD

 

46

 

.

.

.

.

.

.

.

.

.

.

149

FASTENER

GP-DAMPER & PULLEY

 

.

.

.

.

47

FILTER

GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

.

.

150

. GEAR GP-FRONT

FLYWHEEL

GP .

.

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48

49

FILTER GP-WATER SEP & FUEL INJECTOR GP-FUEL

 

.

.

.

.

.

.

.

.

.

.

.

156

157

HOUSING GP-FLYWHEEL HOUSING GP-FRONT IDLER GP-BELT LIFTER GP-VALVE LIFTING GP-ENGINE

 

.

.

.

.

.

.

.

.

50

LINES

GP-FUEL

.

.

.

.

.

.

.

.

.

.

.

.

.

158

 

51

LINES

GP-FUEL

DRAIN

 

.

.

.

.

.

.

.

.

.

.

161

 

.

.

.

.

.

.

.

.

.

.

.

.

.

53

PUMP GP-FUEL INJECTION

 

163

 

54

PUMP

GP-FUEL

PRM

 

&

 

PRIM FILTER

 

164

 

.

.

.

.

.

.

.

.

.

.

.

55

PUMP GP-FUEL PRM & WATER SEP PUMP GP-FUEL TRANSFER TANK GP-FUEL

.

.

.

.

.

 

166

MOUNTING

MOUNTING

GP-ENGINE & XMSN GP-FAN DRIVE

 

56

58

.

.

.

.

.

.

.

.

167

169

MOUNTING GP-VALVE MECHANISM

 

59

VALVE GP-CHECK

 

173

SEBP5426-13

TABLE OF CONTENTS

A1

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

ELECTRICAL AND STARTING SYSTEM

 

175

SWITCH

GP-PRESSURE

 

315

. ALTERNATOR GP-CHARGING BATTERY & WIRING GP BLOCK GP-JUNCTION CAMERA AR CIRCUIT BREAKER GP CONNECTION GP-ELECTRICAL

.

.

ALARM

GP

.

.

.

.

.

.

.

.

.

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.

.

.

.

.

.

 

.

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.

.

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.

.

175

177

SWITCH GP-QUICK COUPLER

SWITCH

 

316

317

 

180

SWITCH

GP-RIDE CONTROL GP-ROCKER

 

.

.

.

.

.

.

.

.

.

.

318

 

.

.

.

.

.

.

.

.

.

.

192

SWITCH GP-ROTARY

 

.

.

.

.

.

.

.

.

.

.

319

 

.

.

.

.

.

.

.

.

.

.

.

.

193

194

SWITCH GP-SECONDARY STEERING

.

SWITCH

GP-SIGNAL

.

.

.

.

 

.

.

.

.

.

.

320

321

 

195

SWITCH GP-TOGGLE

 

329

CONTROL & MTG GP-ENGINE ELEK

 

196

SWITCH

GP-TRANSMISSION

 

.

.

.

.

.

.

.

331

CONTROL

AR-AUTODIG

 

197

SWITCH

GP-WIPER

 

.

.

.

.

.

.

.

.

.

.

.

333

CONTROL

GP-AUTODIG

198

VALVE GP-ETHER STARTING WARNING GP-BACKUP

 

334

CONTROL GP-ENGINE ELECTRONIC

 

202

335

ELECTRICAL AR ELECTRONICS GP- COMMUNICATION

 

.

.

.

.

.

.

.

.

.

.

.

.

.

203

WIRING

GP-AIR CONDITIONER

 

336

 

WIRING GP-AUTOLUBE CONTROL WIRING GP-AXLE TEMPERATURE

 

337

 

204

339

ELECTRONICS GP-IMPLEMENT ELECTRONICS GP-MONITOR ELECTRONICS GP-POWER TRAIN FASTENER GP-WIRING HARNESS

 

.

.

.

.

.

205

WIRING

GP-CAB

 

.

.

.

.

.

.

.

.

.

.

.

.

.

343

 

205

WIRING GP-CAMERA WIRING GP-CHASSIS

 

.

.

.

.

.

.

.

.

.

.

377

206

.

.

.

.

.

.

.

.

.

.

379

207

WIRING GP-ELECTRONIC CONTROL

 

397

HARNESS

AS-ENGINE

 

.

.

.

.

.

.

.

.

.

.

208

WIRING

GP-ENGINE

 

.

.

.

.

.

.

.

.

.

.

.

402

HARNESS AS-FRONT

 

209

WIRING

GP-FRONT

 

.

.

.

.

.

.

.

.

.

.

.

409

HARNESS AS-QUICK COUPLER

 

210

WIRING

GP-LIGHTING

 

.

.

.

.

.

.

.

.

.

.

421

HARNESS

AS-RADIO

 

.

.

.

.

.

.

.

.

.

.

.

210

WIRING

GP-MONITOR

.

.

.

.

.

.

.

.

.

.

424

HEATER GP-JACKET

WATER

 

.

.

.

.

.

.

.

211

WIRING GP-QUICK COUPLER

 

426

INSTALLATION AR-COMMUNICATION INSTALLATION AR-SECURITY INSTALLATION GP-COMMUNICATION INSTALLATION GP-SECURITY

 

213

WIRING GP-SECONDARY STEERING WIRING GP-SENSOR

 

427

213

432

214

WIRING

GP-UNIT INJECTOR

 

436

218

LAMP

 

.

.

.

.

.

.

.

.

.

.

.

.

.

220

POWER

TRAIN .

.

 

437

 

221

.

.

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.

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.

.

.

.

.

LAMP

GP-DOME GP-FLOOD

 

.

.

.

.

.

.

.

.

.

.

.

.

 

LAMP

GP-HEAD & SIGNAL

 

227

AXLE

AXLE

& AXLE

AR-FIXED

OIL COOLER

AR

 

.

.

.

.

.

.

.

.

.

.

.

.

437

437

 

231

 

.

.

.

.

.

.

.

.

.

.

.

.

.

LAMP

 

.

.

.

.

.

.

.

.

.

.

.

.

 

GP-SIGNAL GP-STOP & TAIL

AR-ROADING

AR-SIGNAL

LAMP

LAMP GP-WARNING BEACON

LIGHTING

LIGHTING

 

233

234

236

236

AXLE AR-FIXED

AXLE AR-OSCILLATING BASE GP-OIL FILTER

& OSCILLATING

 

.

.

.

.

.

.

.

.

.

438

441

443

444

 

.

.

.

.

.

.

.

.

.

.

446

448

452

LIGHTING GP-FLOOD LIGHTING GP-FLOOD & SIGNAL

 

237

244

BRAKE & PLANETARY GP CASE & PARTS GP-PLANETARY

CONTROL GP-TRANSMISSION HYD

COOLER

AR-AXLE OIL

.

.

.

.

.

.

.

.

.

.

LIGHTING

LIGHTING GP-WARNING BEACON PANEL GP-CIRCUIT BREAKER

SENSOR & MTG GP-LIFT POSITION

SENSOR

SENSOR & MTG GP-TILT POSITION

SENSOR

GP-ROADING

& MTG GP-PRESSURE

GP-ENGINE

 

.

.

.

.

.

247

249

253

257

261

263

269

COOLER GP-TRANSMISSION OIL

COVER GP-XMSN OIL FILLER CAP

DIFFERENTIAL

DIFFERENTIAL

DRAIN GP-ECOLOGY

FILLER

. GP-LIMITED SLIP

GP

.

.

.

.

.

.

.

.

.

.

.

.

GP-POWER TRAIN OIL

.

.

.

.

.

.

.

.

.

453

455

456

457

459

460

SENSOR

GP-POSITION

 

.

.

.

.

.

.

.

.

.

.

273

FILTER & LINES GP-TRANSMISSION

FILTER

GP-OIL

 

462

466

 

276

287

 

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

SENSOR

SENSOR

GP-PRESSURE

GP-SPEED

 

GEAR

 

.

.

.

.

.

.

.

.

467

 

.

.

.

.

.

.

.

.

.

.

.

GEAR

 

471

SENSOR

GP-TEMPERATURE

 

.

.

.

.

.

.

.

296

GP-BEVEL & PINION GP-OUTPUT TRANSFER

 

STARTING

STARTING MOTOR GP-ELECTRIC

SWITCH

AID GP-ETHER

GP-BYPASS

 

301

303

307

HEAT EXCHANGER GP-AXLE

HOUSING

GP-FIXED AXLE

 

.

.

.

.

.

.

476

478

482

 

.

.

.

.

.

.

.

.

.

.

.

488

SWITCH

GP-DIMMER

 

.

.

.

.

.

.

.

.

.

.

308

HOUSING GP-OSCILLATING AXLE LINES GP-AXLE OIL COOLER LINES GP-TORQUE CONV COOLER MANIFOLD GP-CONTROL

MOUNTING GP-AXLE

 

SWITCH

SWITCH

GP-DISCONNECT

GP-MAGNETIC

 

309

310

496

498

499

A2

TABLE OF CONTENTS

 

SEBP5426-13

 

TABLE OF CONTENTS

 

Name

Page

Name

Page

MOUNTING GP-RIM

 

500

SHIELD GP-ENGINE COMPARTMENT

 

622

PLANETARY GP-TRANSMISSION POWER TRAIN AR PUMP GP-TRANSMISSION

 

501

SUPPORT

GP-AIR INLET

626

505

SUPPORT

GP-VALVE & FILTER

 

627

507

SUPPRESSION

AR-SOUND

629

RIM

AR

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

508

632

RIM

GP-DEMOUNTABLE

 

509

512

SUPPRESSION GP-SOUND TILT GP-HOOD

. VALVE & LINES GP-LUBRICATION VALVE GP-LUBE DISTRIBUTION

.

.

.

.

.

.

.

.

.

.

.

.

.

636

637

SHAFT GP-DRIVE SLIP JOINT GP

 

.

 

.

.

.

.

.

.

.

.

.

.

.

.

.

513

 

642

SPIDER & BEARING GP

 

514

TIRE

& RIM

AR

.

.

.

.

.

.

.

.

.

.

.

.

 

.

.

.

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.

.