Technical Manual

DYNA II
Digital Isochronous Load Sharing Module

Models:
DYN2 80108*
n t y
DYN2 80109* e n l
u
DYN2 80110*
m O
* oc c e
D e n
l ed e r
o l ef
R
tr
Table of Contents
l
on i c a
nc
1.0 Introduction..................................................................................... 2
o r
U Operation
2.0
t ........................................................................................ 3
is ................................................................................. 4
3.0 Specifications
H
r
4.0 Adjustments .................................................................................... 5

FoEnvironmental ................................................................................5
5.0

6.0 Installation ......................................................................................6

7.0 Calibration .....................................................................................12

8.0 Troubleshooting ...........................................................................15

F-22396-4A
 1.0 INTRODUCTION

1.1 FUNCTION 1.5 SAFETY

The Barber-Colman DYNA II Digital Isochronous Load The module’s cover protects all adjustments and covers
Sharing Control operates with any of the DYNA all- the terminal strip when in place.
electric precision governors. This combination permits
proportional division of a common load between multiple 1.6 DROOP MODE
engine-generator sets while maintaining a fixed fre-
quency on an isolated bus. In addition to isochronous operation, a droop mode may
be selected for applications when generators are paral-
1.2 MULTI-GEN SET CAPABILITY leled with an infinite bus.* The maximum amount of
droop is adjustable from 0 to 10 percent at full load.
The ILS Control will enable a common load to be propor-
tionately shared among any number of engine genera- 1.7 HIGH RELIABILITY
tors in a system. The generators need not have the same
kilowatt ratings. All generators in the system will assume
n t y
l
The DYNA II Digital ILS Module employs all solid state
equal percentages of their full load capacity.
e n
circuitry for high reliability. After assembly, each unit is
m
subjected to thorough functional testing under operating
1.3 THREE BASIC MODELS conditions.
c u O
Three models of the isochronous load sharing control o
1.8 ENCLOSURE c e
are available. D e n
ed r
The Digital ILS Module is one compact assembly. No
1. 115 to 230 Volts AC, 50 to 60 Hz — DYN2-80108.
l e
separate burden resistor box is required. The module

l ef
2. 240 to 480 Volts AC, 50 to 60 Hz — DYN2-80109. cover is a sturdy non-conductive plastic that is secured
3. 240 to 480 Volts AC, 400 Hz — DYN2-80110.
o to the module by two knurled nuts. The module is
R
tr
designed for behind-the-panel mounting.
1.4 LOAD PULSE
n a l
The load pulse feature senses generator load changesc
c o i *Infinite bus is defined as a bus so large that an engine
and signals the governor to increase
r
or decrease engine
n in engineospeed. being placed in parallel with this bus will not be able to
fuel before there is an actual change
Depending upon the engineU being controlled,toffspeed
transient performance may be improved by
i sup to 25-30
affect the bus frequency.

H
percent. The amount of load pulse is adjustable.

o r
F

2
 2.0 PARALLEL OPERATION USING DIGITAL ILS MODULE

2.1 ISOCHRONOUS CONFIGURATION 2.3 LOAD PULSE

The object of isochronous load sensing is to proportion- The load pulse feature senses generator load changes
ally divide a common load between two or more engine and signals the governor to increase or decrease engine
generator sets while maintaining a fixed frequency on an fuel before there is an actual change in engine speed.
isolated bus. Each DYN2 Digital ILS Control compares Depending upon the engine being controlled, offspeed
the load of its generator unit with the load applied to all transient performance may be improved by up to 25-30%.
other units in operation, through the paralleling lines, and The amount of load pulse is adjustable.
either decreases or increases the engine fuel to main-
tain its proportional share of the total load. 2.4 THE ILS MODULE CAN PROVIDE GOVERNOR
CONTROL IN FOUR MODES
Figure 4, in the Installation section, shows a typical
DYN2 Digital ILS wiring diagram for parallel isochronous • Single unit isochronous
operation of two generators. • t
Single unit droop
n y
2.2 DROOP CONFIGURATION
•
e l
Parallel unit isochronous
n
The droop configuration is necessary to limit the load
•
u m
Parallel unit droop
O
carried by the engine generator sets when paralleled
o c e
with an infinite bus. The infinite bus frequency is fixed;
therefore, operating isochronously will either overload D n c
e
ed r
the engine/ generator or cause shutdown on reverse
current, depending upon whether the reference speed
l e
l ef
for the engine/generator is below or above the bus
frequency.
o R
tr
All engine/generators should be set to the same droop
l
on a
when connected to the bus. Once the engine/generators
i c
are paralleled in droop on an infinite bus, load is picked

nc r
up by increasing the fuel on each engine/generator.

U t o
is
The droop mode is obtained when terminal 11 is con-
nected to terminal 12. The amount of droop is adjustable
H
over the range of 0 to 10% by setting the “droop”
potentiometer.

o r
F

3
 3.0 SPECIFICATIONS

AC Voltage Inputs Load Sharing Setability (Accuracy)

Adjustable to ±0.5% between sets of equal size at full
Model with Line to Line Voltage of 115 to 230 ±20% Vac load.
Input (50 or 60Hz ±5%): Digital ILS Module — Part No.
DYN2 80108. Outputs (Dependent on Load Gain Adjustment)

Model with Line to Line Voltage of 230 to 480 ±20% Vac Test Jacks: TP1 to TP2 — 6.0 Vdc typical at full load.
Input (50 or 60Hz ±5%): Digital ILS Module — Part No.
DYN2 80109. Paralleling Line: 3.0 Vdc typical at full load.

Model with Line to Line Voltage of 230 to 480 ±20% Vac Speed Correcting Signal: Compatible with standard
Input (400 Hz ±5%): Digital ILS Module — Part No. DYN1 controllers.
DYN2 80110.
n t y
e l
Reverse Power Relay Contacts: Normally closed
n
DC Voltage Input 9 to 30 Vdc.

u m
10 Amperes resistive at 115 Vac (UL Approved)

O
5 Amperes resistive at 230 Vac (UL Approved)
Current Input 3 phase.
o c e
2.5 to 5.0 Amperes per phase at maximum generator
load.
D n c
Forward Power Relay Contacts: Normally open
10 Amperes resistive at 115 Vac (UL Approved)

d r e
5 Amperes resistive at 230 Vac (UL Approved)
0.32 VA burden per phase on each current transformer
l e Forward Power
ewithMonitor:
at 2.5 Amperes.
l analog
e f
signal full scale
0 to 5 Vdc or 0 to 5 mAdc
accuracy of 1%. Minimum
o
1.25 VA burden per phase on each current transformer
r R
meter movement of 10,000 ohms.
at 5.0 Amperes.

n t a l
c o i c
n o r
U t
is
H
o r
F

4
 4.0 ADJUSTMENTS

Current Transformer Calibration Examples:

“CT Cal”— calibration to correct for variation in current
obtained from the current transformers. Clockwise in- l Trip time with a reverse power of 5% over setpoint is
creases the output signal obtained at the test points. approximately 20 seconds.

Load Sharing Gain l Trip time with a reverse power of 40% over setpoint is
“LS Gain”— test point signal — clockwise increases approximately 5 seconds.
signal voltage at test points, TP1 to TP2. Clockwise will
decrease percentage of load carried by the generator. Forward Power Relay Trip Points

Droop 0 to 10% — clockwise increases droop setting. On Point: “FP On” — clockwise to increase, independent
of “Off” point, adjustable with a range of 20 to 120% of
Load Pulse Clockwise increases load pulse output. full load.
n t y
e n l
of “On”m
Reverse Power Relay Trip Point Off Point: “FP Off” — clockwise to increase, independent
“RPLVL” — clockwise increases trip point. Trip point is
c u O
point, adjustable with a range of 10 to 100% of
adjustable with a range of 0 to 40% of full load. The trip
point has an inverse time constant which decreases
o
full load.

c e
relay trip time on larger reverse power levels.
D “PM Gain”en— clockwise to increase analog output
Forward Power Monitor Gain

e d signal, radjustable range of 5.0 Vdc or to 5 mAdc mini-

l f
mum e full load.
at

o l e
r 5.0 ENVIRONMENTAL R
n t a l
c o i c
n
Ambient Operating Temperature o r
-40° to 85°C (-40° toU185° F). st Shock
Withstands 15 G’s in each of three mutually perpendicu-
i lar axes.
Enclosure
H
module cover is a sturdyrnonconductive plastic that is
The Digital ILS Module is one compact assembly. The Humidity

secured to the moduleo

Will operate properly through condensing conditions.
F panel mounting.
by two knurled nuts. The module
is designed for behind-the Manual F-22396 A.

Mounting Attitude at any position. Typical Wiring Diagram

Bulletin 16H,16J,16K,16L, 16N, 16O, 16P, 16Q, 16R,
Vibration 16S, 16T, 16U, 16V (for ).
Withstands the following vibration without failure or de-
graded performance: 0.06 inch double amplitude at 5 to Weight
18 Hz; 1 G at 18 to 30 Hz; 0.02 inch double amplitude at 1.25 Kg (2.75 Ibs.).
30 to 38 Hz; 2.5 G’s at 48 to 70 Hz.

5
 6.0 INSTALLATION

6.1 INTRODUCTION 6.5 DROOP ISOCHRONOUS SWITCH

This section provides general instructions for installing the This switch (see Figures 4 and 4A) is not required if the Digital
DYNA II Digital ILS Modules. Power requirements, environ- ILS will only be used in the Isochronous mode of operation.
mental precautions and location suggestions are included.
6.6 SIGNAL FLOW BACK DIAGRAM
6.2 DC POWER REQUIREMENTS
Figure 3 shows the basic signal flow paths between the
The Digital ILS Module receives its DC power from the DYNA different sections of the Digital ILS Module.
control box and a separate 9.0 to 30.0 Vdc voltage connected
to terminal 24. This voltage can be the same DC power source 6.7 WIRING OF PHASE VOLTAGE AND PHASE
as that used for the DYNA governor if the DC voltage is +12 or CURRENT
+24 Vdc.
1. Proper phase and polarity must be maintained.
6.3 ENVIRONMENTAL PRECAUTIONS
2. Phase voltages for A, B and C are obtained from the
The Digital ILS Module is designed to operate properly over the generator side of the circuit breaker and connected to the
ambient temperature range of -40° to 185°F (-40° to 85°C).
t
appropriate ILS terminals 1, 2 and 3.
n y
The unit can be mounted in any position. When mounting the
e NOTE
n l
Digital ILS Module, consider the following: adequate space for
ventilation, proximity to other equipment, servicing or repairs
u m
If the generator output voltage is higher than the input
O
voltages of the ILS being installed, potential transformers
and environmental conditions.
c e
must be used to step the voltage down to the appropriate
o
6.4 WIRING THE DIGITAL ILS MODULE
n c
values. (See notes 2 and 5 on Figure 4 for the current and
D
voltage transformer VA ratings.)
e
ed r
Wiring diagrams, Figures 4 and 4A, provide typical external CAUTION

l e
Under-frequency protection should be provided for the

ef
connections for the Digital ILS Module. Make sure the wiring for
l
the unit is installed properly and that all shields are connected
o
generator if engine can be operated in an idle mode.
as shown in the typical wiring diagram or as shown in the
R
tr
application bulletin.
l 6.8 TEST EQUIPMENT (TYPICAL)

on a
NOTE
c
ri
For certifications, all shield connections are to be

nc
Type Model Characteristics
terminated to the provided chassis terminals. (See Bulletin
16V)
U t o Volt-Ohm-Meter Triplett 310 C 20,000 ohms/volt
±3% accuracy
NOTE
i s
If neither terminal 17 nor terminal 18 is wired externally,
or equivalent

wire terminal 15 to terminal 18. H

CAUTION
o r
F
Do not run shielded lines in same conduit as heavy
current carrying cables.

Figure 1.
Dimensions
(for reference only)

6
 RPLVL FP FP LOAD LS CT
TPB TPA TPC OFF ON PULSE DROOP GAIN CAL

n t y
e n l
u m O
o c e
D n c
e
l ed e r
o l ef
R
tr l
on a
Figure 2.
c
ri
TPN TP2 TP1 PM

nc
GAIN

U t o
i s
H
o r
F

Figure 3. Block Diagram of DYNA II Digital Isochronous Load Sharing Module

7
6.9 DIGITAL ISOCHRONOUS LOAD NOTES
SHARING CONTROL (Refer to Figure 4 on next page)

The Digital Isochronous Load Sharing Control, DYN2 80108,
DYN2 80109 or DYN2 80110 can be used with the DYNA 8000
governor to provide control of an engine generator set by
maintaining preset engine speed or proportional sharing of
load between similar or dissimilar generators. Both droop and
isochronous modes can be selected.
Figure 4 illustrates the wiring of two engine generator sets
having DYNA 8000 governors and Digital Isochronous Load
Sharing Controls. Additional engine generator sets can be
paralleled by wiring them at the point designated, PARALLEL-
ING LINES TO OTHER SYSTEMS.
CAUTION
It is recommended that an independent overspeed
shutdown device be incorporated in every engine con-
trol system.
1. If more than one engine is started using the same battery
supply, use separate battery supply for each governor
system. Twist power leads and use shielded leads as
shown
2. Select current transformers to provide 2.5 to 5.0 amps at
full rated load. Current transformers require nominal 0.32
VA/PHASE at 2.5 amps 1.25 VA/PHASE at 5.0 amps
3. Observe current transformer polarity markings when con-
necting.
4. Power switch current rating: 10 amps.
5. Phasing of potential to Terminals 1, 2 and 3 is necessary
to keep each signal in its correct phase relationship. If the
generator voltage is not the same as the voltage range on
t y
Terminals 1, 2 and 3 of the Isochronous Load Sharing
n
e n l
Control, a step-down transformer is required. Correct
phasing of the transformer leads is necessary. Step-down
m O
transformers require nominal 1 VA/PHASE
u
6. c e
Droop/Isochronous switch is not required if units are
o
D n c
always operated in the Isochronous mode

e
ed
7. Digital ILS
r
DYN2 80108 — 115/230 Vac input-50/60 Hz
e
l
ef
DYN2 80109 — 230/480 Vac input-50/60 Hz

o l DYN2 80110 — 230/480 Vac input-400 Hz

R
tr
8. DYNA 8000 Controllers
l
on a 9. DYNA 8000, 8200, or 8400.

i c
nc o r
U st
NOTE

i Barber-Colman believes that all information provided herein is

correct and reliable and reserves the right to update at any
H time. Barber-Colman does not assume any responsibility for its

o r use unless otherwise expressly undertaken

F *Shielded Cable — should be purchased from BarberColman

or customer should purchase a cable with a wrapped mylar
supported aluminum foil shield with a drain wire.

8
 TO LOAD

22 AWG CONNECT TO CONNECT TO 22 AWG

+ SYSTEM 1 SYSTEM 2 +
} BATTERY BATTERY {
AT B AT X

GENERATOR
NO. 1 GENERATOR
CIRCUIT ALTERNATE WIRING WHEN THE DROOP/ISOCHRONOUS SWITCH IS REQUIRED NO. 2
BREAKER CIRCUIT
PARALLELING LINES BREAKER
22 AWG TO OTHER SYSTEMS

U
AUXILIARY DROOP ISOCHRONOUS AUXILIARY
DROOP ISOCHRONOUS SHIELDED SWITCH (SEE NOTE 6)

Fo
CIRCUIT BREAKER SWITCH (SEE NOTE 6) CIRCUIT BREAKER
PAIRS CONTACT
CONTACT 10 10

r
12 DROOP * DROOP 12

c
* *
11 ISOCHRONOUS 11

AAAA
AAA
AA
nAAA
AA
AAAA
AAA
ISOCHRONOUS

H
13 22 AWG 13
PAIRS

is
t
PARALLELING LINES
TO OTHER SYSTEMS

t
r
C C
18 AWG 18 AWG

o
9 9

o
SEE NOTES 2 & 3 10 10 SEE NOTES 2 & 3

r
l

i
8 8
B B

l
18 AWG 12 12 18 AWG

c
7 * 7

e
SEE NOTES 2 & 3 SEE NOTES 2 & 3

AAA A
11 11

a
6 6

d
REMOTE REMOTE

AAAA
A 22 AWG A

l
18 AWG SPEED SPEED 18 AWG
SHIELDED 5K 5K
5 POTENTIOMETER POTENTIOMETER 5
TRIAD
SEE NOTES 2 & 3 CW CW SEE NOTES 2 & 3
POWER SWITCH

9
D
SEE NOTE 4
NOTE

R
4 4
SEE NOTES 5 & 7 #14 14 AWG SEE NOTES 5 & 7
22 AWG TWISTED TWISTED
o - -

e
3 SHIELDED SYSTEM 1 SYSTEM 2 3
PAIR PAIR 22 AWG
TRIAD OFF BATTERY BATTERY OFF
SHIELDED

f
SEE NOTE 1 SEE NOTE 1
c
+ +
See Bulletin 16V for proper

TRIAD
2 ON B X ON 2

e
u

SEE
NOTE 7 r
1 + + SEE 1

AA
AAA
AA
AAA
AA
AA

18 AWG 1 1 NOTE 7
18 AWG
13 13
e
2 2 STEPDOWN
e

- DYNA 8000 DYNA 8000 - POTENTIAL

STEPDOWN DIGITAL
PANEL PANEL
n

DIGITAL 3 3 ISOCHRONOUS TRANSFORMER

POTENTIAL
n

TRANSFORMER ISOCHRONOUS MOUNTED MOUNTED LOAD AS REQUIRED

LOAD CONTROL CONTROL SHARING
c

AS REQUIRED
wiring.

16 6 6 16
t

SHARING CONTROL
CONTROL SEE NOTE 8 SEE NOTE 8
e

14 8 8 14
+4 VDC + 4 VDC
UNIT NO. 1 UNIT NO. 2
15 7 7 15

AAA A
AAA
m AAA

UNIT 22 AWG 22 AWG UNIT

9 9
O

NO. 1 17 SHIELDED SHIELDED

17 NO. 2
PAIRS PAIRS
FORWARD 20 19 10 10 19 20 FORWARD
n

GENERATOR POWER N.O. 11 11 N.O. POWER GENERATOR

RELAY 21 KW KW 21 RELAY
l

NO. 1 4 5 4 5 NO. 2
METER METER

AAA
AA
A AAA

‡ ‡

CABLE A
+9 to 30 Vdc
y

REVERSE 22 24 24 22 REVERSE
POWER N.C. N.C. POWER
RELAY 23 B A A B 23 RELAY
18 SYNC SYNC 18
TWISTED TWISTED
PAIR PAIR
14 AWG 14 AWG.
AA
AA
A
AA
AA
A
AA

MAGNETIC MAGNETIC
‡ KW Meter not supplied by Barber-Colman PICKUP PICKUP
DYNT DYNC DYNC DYNT
SEE NOTE 9
Actuator Actuator

Figure 4. Typical Electrical Schematic

DYNA 8000 Governor
6.10 DIGITAL ISOCHRONOUS LOAD SHARING
CONTROL
The Digital Isochronous Load Sharing Control, DYN2 80108,
DYN2 80109 or DYN2 80110 can be used with the DYNA
governor to provide control of an engine generator set by
maintaining preset engine speed or proportional sharing of
load between similar or dissimilar generators. Both droop and
isochronous modes can be selected.
Figure 4A illustrates the wiring of two engine generator sets
having DYNA governors and Digital Isochronous Load Sharing
Controls. Additional engine generator sets can be paralleled by
wiring them at the point designated, PARALLELING LINES TO
OTHER SYSTEMS.
CAUTION
It is recommended that an independent overspeed shut-
down device be incorporated in every engine control
system.
l ed
l ef
o R
tr
on
i c
nc o r
U t
is
H NOTE
o r
F time. Barber-Colman does not assume any responsibility for its
NOTES
(Refer to Figure 4A on next page.
1. If more than one engine is started using the same battery
supply, use separate battery supply for each governor
system. Twist power leads and use shielded leads as
shown.
2. Select current transformers to provide 2.5 to 5.0 amps at full
rated load. Current transformers require nominal 0.32 VA/
PHASE at 2.5 amps 1.25 VA/PHASE at 5.0 amps
3. Observe current transformer polarity markings when con-
necting.
4. Power switch current rating 10 amps.
5. Phasing of potential to Terminals 1, 2 and 3 is necessary to
n t
keep each signal in its correct phase relationship If the
y
generator voltage is not the same as the voltage range on
e l
Terminals 1, 2 and 3 of the Isochronous Load Sharing
n
u m
Control, a step-down transformer is required. Correct phas-
O
ing of the transformer leads is necessary. Step-down trans-
o c
formers require nominal 1 VA/ PHASE.
e
D c
6. Droop/lsochronous switch is not required if nits are always
n
e
operated in the Isochronous mode.
7. Digital ILS
e r
DYN2 80108 — 115/230 Vac input-50/60 Hz
DYN2 80109 — 230/480 Vac input-50/60 Hz
DYN2 80110 — 230/480 Vac input-400 Hz
l
a 8. DYNA Controllers: DYN1 10502, DYN1 10503, DYN1
10504 or DYN1 10506
9. DYNA Actuators: Plus 1 or Plus 4
Plus 1 Units — DYNC 11000, DYNC 11001, DYNC 11002,
DYNC 11004, DYNC 11005 or DYNC 11006
Plus 4 Units — DYNC 14000
Barber-Colman believes that all information provided herein is
correct and reliable and reserves the right to update at any
use unless otherwise expressly undertaken .
*Shielded Cable — should be purchased from Barber-Colman
or customer should purchase a cable with a wrapped mylar
supported aluminum foil shield with a drain wire.
10
 TO LOAD

22 AWG CONNECT TO CONNECT TO 22 AWG

+ SYSTEM 1 SYSTEM 2 +
BATTERY BATTERY
AT B AT X
} {
GENERATOR
NO. 1 GENERATOR
CIRCUIT ALTERNATE WIRING WHEN THE DROOP/ISOCHRONOUS SWITCH IS REQUIRED NO. 2
BREAKER CIRCUIT
22 AWG PARALLELING LINES BREAKER

F
SHIELDED TO OTHER SYSTEMS DROOP ISOCHRONOUS

U
AUXILIARY DROOP ISOCHRONOUS AUXILIARY
PAIRS SWITCH (SEE NOTE 6) CIRCUIT BREAKER

o
CIRCUIT SWITCH (SEE NOTE 6)
BREAKER 10 10 CONTACT
CONTACT

r
12 DROOP * DROOP 12

nc
* *
11 ISOCHRONOUS 11
22 AWG
ISOCHRONOUS
SHIELDED

H
13 13
PAIRS

on

is
PARALLELING LINES
TO OTHER SYSTEMS

t
tr
C C
18 AWG 18 AWG

o
9 9

o
SEE NOTES 2 & 3 10 10 SEE NOTES 2 & 3

r
l
8 8

i
B B

l
18 AWG 12 12 18 AWG

c
7 * 7
SEE NOTES 2 & 3 11 11 SEE NOTES 2 & 3

a
6 6

ed
A 22 AWG REMOTE REMOTE A

l
18 AWG SHIELDED 5K 18 AWG
SPEED SPEED 5K
5 PAIR 5
CW POTENTIOMETER POTENTIOMETER CW

11
SEE NOTES 2 & 3 POWER SWITCH SEE NOTES 2 & 3

D
4 22 AWG SEE NOTE 4 4

R
14 AWG 14 AWG 22 AWG SEE NOTES 5 & 7
SEE NOTES 5 & 7 SHIELDED
NOTE

TWISTED TWISTED SHIELDED

TRIAD - SYSTEM 1 SYSTEM 2
o -
3 PAIR PAIR TRIAD 3
OFF BATTERY BATTERY OFF
SEE NOTE 1 SEE NOTE 1

ef
c
+ +
2 ON B X ON 2
See Bulletin 16V for proper

e
SEE
u

NOTE 7
1 + r + 1
13 13 SEE
m

18 AWG 18 AWG
13 DYNA1 13 NOTE 7
e
STEPDOWN DYNA1
PANEL
e

DIGITAL 12 PANEL 12
POTENTIAL - MOUNTED - DIGITAL STEPDOWN
MOUNTED
n

TRANSFORMER ISOCHRONOUS CONTROL ISOCHRONOUS POTENTIAL

LOAD CONTROL
n

AS REQUIRED LOAD TRANSFORMER

SHARING SHARING
c

16 UNIT 6 16 AS REQUIRED
CONTROL 6 UNIT
t

NO.1 CONTROL
wiring.

NO. 2
e

14 8 8 14
+4 VDC SEE +4 VDC
15 7 SEE 7 15
UNIT NOTE 8 UNIT
22 AWG NOTE 8
NO. 1 17 22 AWG 17
9 9 NO. 2
O

SHIELDED SHIELDED
PAIRS PAIRS
FORWARD 20 19 19 20 FORWARD
10 10
n

GENERATOR POWER N.O. N.O. POWER GENERATOR

RELAY KW 11 1 2 3 4 5 5 4 3 2 1 11 KW 21 RELAY
NO. 1 21 NO. 2
l

METER METER
‡ ‡
REVERSE +9 to 30 Vdc +9 to 30 Vdc
y

22 24 1 2 3 3 4 5 5 4 3 3 2 1 24 22 REVERSE
POWER N.C. N.C. POWER
RELAY 23 B A 23 RELAY
A B
RED

18 SYNC SYNC 18
RED

RED

BLACK
RED
BLACK

BLACK
WHITE

BLACK
WHITE

E D C B A A B C D E
MAGNETIC MAGNETIC
‡ KW Meter not supplied by Barber-Colman PICKUP + + + - PICKUP
DYNT DYNT
SEE NOTE 9

- -
Figure 4A. Typical Electrical Schematic DYNA DYNA
ACTUATOR ACTUATOR
 7.0 CALIBRATION INSTRUCTIONS FOR DIGITAL ILS
7.1 INSTALLATION CHECKOUT
Following completion of system wiring and before starting the
engine/generator, perform the checkout procedure to assist in
verifying that the ILS unit is operational. These checks provide
an indication of the unit’s operating capability.
7.1.1 Remove the ILS module cover.
7.1.2 Visual inspection.
a. Check all wiring for loose connections or broken wires.
b. Check wiring to verify it agrees with the system wiring
diagram.
c. Repair or correct wiring before starting engine/ generator.
7.1.3 ILS initial potentiometer settings.
a. Set “LS Gain” potentiometer fully clockwise.
b. Set “Droop” potentiometer fully counterclockwise.*
c. Set forward power on, “FP On”, potentiometer fully CW.
d. Set forward power off, “FP Off”, potentiometer fully CW.
e. Set reverse power, “RPLVL”, potentiometer fully CW.
l e
l ef
o
f. Set “Load Pulse” potentiometer fully CCW.
NOTE
tr
on
“Balance” potentiometer is factory set.
i c
nc
o
“Droop” potentiometer at mid-range for a starting point.r
* If the unit must be set up against an infinite bus, then set
U t
is
7.1.4 If “Remote Speed” potentiometer is used, set
it to mid-range.
H
(The Barber-Colman potentiometer is a 10-turn unit.)
o r
7.1.5 Check the DYNA controller and, if necessary,
F
set potentiometer as called out on the calibra-
tion and adjustments sheet for the DYNA I
controller.
CAUTION
Current transformers must be connected to burden resistors.
Do not operate engine/generator when any leads are removed
from terminals 4, 5, 6, 7, 8 or 9 of the ILS module. Current
transformers can develop dangerously high voltages when
they are operated into an open circuit.
7.1.6 Start the engine.
a. If the actuator does not allow the fuel system to open far
enough to allow engine to start, the “Speed” potentiom-
eter will have to be adjusted clockwise to increase the
speed setting.
b. Adjust the DYNA controller’s internal “Speed” potentiom-
eter until the engine/generator is operating at the correct
RPM for generating the desired generator output fre-
quency.
c. Calibrate the DYNA controller per the calibration and ad-
justment sheet for the controller.
d. Once engine/generator is running stable, proceed to step
7.1.7, ILS voltage and current phasing check.
7.1.7 ILS voltage and current phasing check.
a. Start engine/generator and load unit to as near full load as
possible with a unity power factor load. Keep load constant
and balanced.
b. Connect DC voltmeter to TP1 and TP2 test jacks. See
Figure 2 in the Installation section. The red jack is plus and
the black jack is minus. The positive lead of the voltmeter
n t
goes into the red jack.
y
e l
Adjust the C.T. CAL potentiometer to achieve 7.5 Vdc at
n
u m
the test points. Clockwise increases test point voltage;
O
counterclockwise decreases test point voltage.
o c e
D n cCAUTION
Current transformers must be connected to burden
e
resistors. Do not operate engine/generator when any
ed r
leads are removed from terminals 4, 5, 6, 7, 8 or 9 of
the ILS module. Current transformers can develop
dangerously high voltages when they are operated
into an open circuit.
R
l c. Check for correct phasing of the voltage and current inputs
a
to the ILS module by placing a jumper between test points
TPA and TPN (phase A). The voltage at test jacks TP1 and
TP2 should drop by approximately 1/3. Remove jumper
from between test points TPA and TPN.
Repeat procedure for test points TPB and TPN (phase B)
and test points TPC and TPN (phase C). Each time the
voltage should drop by 1/3. If the above conditions are not
obtained, proceed with the next step to establish the
correct phase relationship for the potential and current
transformer connections. If the phase wiring is correct,
proceed to step 7.1 .8.
NOTE
Improper wiring of the three-phase current and volt-
age inputs causes most parallel load sharing difficul-
ties. The voltage of one phase is often wired with the
current signal of another phase or transformers are
wired in backwards so that the two signals oppose
rather than add to each other.
d. Stop the engine. Recheck the wiring. Make certain all CTs
are phased identically and that the voltage at terminal 1
comes from the same phase as the CT connected to
terminals 4 and 5. Terminal 2’s voltage connection should
be from the same phase as the CT connected to terminals
6 and 7, and terminal 3’s voltage should be from the same
phase as the CT connected to terminals 8 and 9. Correct
12
 any mistakes and repeat steps A through C, recording the
voltage at the test points for each step.
e. Stop the engine. If the test point voltage is negative, but still
drops by 1/3 when the jumper is applied to each CT
connection, then all CTs are phased backwards. Terminals
4 & 5, 6 & 7 and 8 & 9 should be swapped. If the jumper
causes any test point voltage to increase, then it is likely
that phase is backwards.
f. To determine if all CTs are functioning, the voltage across
the ILS’s burden resistors can be read. This voltage should
be .05 ohms x secondary current. Check that the CT
scaling is correct for your generator.
g. When proper power measurement is achieved, proceed to
step 7.1.8.
b. The power monitor output has a range of 0-5 volts DC or
0-5 mA for 100% load and the test points at 7.5 volts. Adjust
the “PM Gain” potentiometer to provide the correct KW
reading on your meter. Lock the “PM Gain” potentiometer
with adhesive.
c. Now continue with the other adjustments as necessary in
steps 7.1.11, 7.1.12, 7.1.13 and 7.1.14.
7.1.11 ILS “Droop” potentiometer adjustment.
a. Turning the “Droop” potentiometer clockwise increases
the percentage of droop. The “Droop” potentiometer sets
the amount of speed regulation for the prime mover. The
“Droop” potentiometer biases the wheatstone bridge in a
direction to cause the speed to decrease with an increase
in load. Percent of droop is the difference in engine speed
at no load with respect to engine speed at full load ex-

t
7.1.8 CT Cal adjustment. pressed as a percentage. The ratio of full load capacity to

n y
actual load must be taken into consideration when the load
l
a. Start the engine and load the generator to 100% load. Then
adjust the I LS module “CT Cal” potentiometer for 7.5 Vdc
m e
does not have a unit power factor. To set droop, proceed
with the following steps.
n
at TP1 and TP2. The following table can be used for setting
TP1 and TP2 if 100% load cannot be obtained.
c u O
b. Set Droop/Isochronous switch to droop position. If switch

% Load TP1 to TP2 DC Voltage o c e

is not used, make sure ILS terminal 11 is connected to

D
terminal 12.
80 6.00
e n
ed
50 3.50
20 1.50
c.

e r
Set ILS “LS Gain” potentiometer to obtain 6V at TP1 and
TP2 at full load. This voltage TP1 and TP2 must be set to
l
ef
the same value on all engines in the same system.
l
b. Do not adjust the CT Cal potentiometer again. It may be
o
desirable to apply an adhesive such as RTV to make
R NOTE

tr
further adjustment more difficult.
l
If stability problems are evident during paralleling, re-

on a duce the voltage at the TP1 and TP2 by turning the LS

7.1.9 LS Gain adjustment.
i c Gain CCW. This reduction must be done on all ILS

nc
modules. All test point voltages must be equal at full load.

o r
a. Next, with the same load applied, turn the “LS Gain”
potentiometer CCW until the test point voltage drops to d. Set “Droop” potentiometer to provide desired percentage
U
8/10 of its previous value.
t of droop.
is
b. At unity power factor measure the governor KW output or
H
calculate it based on voltage and current readings.
e. Operate engine/generator at correct frequency of 50 or 60
Hz no load and record Hz reading. This is frequency F1.

o
7.1.10 PM Gain adjustment.r f. Load engine/generator to full load and record Hz reading.
F
a. The ILS current transformer burden resistors are .05 ohms.
This is frequency F2.

Phase currents can be determined by measuring the g. Calculate droop as shown below:
voltage across the burden resistors, calculating the current
transformer current, % Droop = F1 - F2 x 100
F2
Vburden = CT current
.05 h. The above procedure may have to be repeated several
times to obtain the desired percentage of droop.
and scaling upward by the current transformer step down
ratio. 7.1.12 ILS “Load Pulse” potentiometer adjustment.
KW can be calculated with the following equation: NOTE
If “Load Pulse” function is not being used, the “Load
KW = 1.732 VLL (IA + IB + IC ) Pulse” potentiometer must be set fully counter-
3000 clockwise.

a. load pulse sensor provides a pulse output to the amplifier

when a step change in load on the generator occurs.
13
b. The “Load Pulse” adjustment should be set to provide the
minimum pulse necessary to meet the required transient
response of the system.
c. Set “Load Pulse” potentiometer fully counterclockwise.
d. If a recording of transient response is necessary, connect
recorder to engine/generator under test.
7.1.14 Reverse power level adjustment (RPLVL).
a. The reverse power relay trip point can be approximately set
without starting the engine. Its range of adjustment is 0%
to 40% of generator maximum load with 40% being fully
clockwise.

e. Apply and reject load per requirement.

f. Increase the “Load Pulse” potentiometer and repeat step

e until the offspeed transients meet the limits specified.

7.1.13 Forward power on and off point adjustments b. If more precise adjustment is needed, the generator can
(FP On and FP Off). be loaded to the reverse power level desired and the RPL
potentiometer slowly turned CCW until the reverse power
a. The forward power on and off points can be approximately relay opens.
set without starting the engine. The off point must always
be lower than the on point, and if having off and on points
n t y
Reverse power level will have to be monitored at the test
close together is desired, proceed to step b.
e l
points. The power monitor output does not indicate re-
n
u m
verse power.

O
o c
c. If the generator cannot be loaded into a reverse power
e
condition, simulated reverse power can be used for cali-

D c
bration by reversing the CT polarities. This can be done by
n
e
reversing the CT leads at terminals 4 & 5, 6 & 7 and 8 & 9.

ed r
Load the generator to the desired reverse power level but

l e
in forward power. Slowly turn the RPL potentiometer CCW

ef
If no relay closure is desired, set both adjustments fully CW.
l
until the reverse power relay opens. It may be wise to lock
this adjustment also. Stop the engine and be sure to
b. Turn the Forward Power On potentiometer fully CW. o R
tr
correct terminals 4 & 5, 6 & 7 and 8 & 9.

l
on
c. Turn the Forward Power Off potentiometer fully CCW.

c a
i
nc
d. Start the engine and load it to the desired forward power on
point. Slowly turn the Forward Power On potentiometer
CCW until the forward power relay closes. The Forward
o r
U
Power On potentiometer is now set. t
is
H
e. Reduce generator loading to the desired forward power off
point. Slowly turn the Forward Power Off potentiometer

o r
CW until the forward power relay opens again. The For-
ward Power Off potentiometer is set. It may be desirable to
F
lock both settings with an adhesive to prevent further
adjustment.

14
 8.0 TROUBLESHOOTING FOR DYNA II DIGITAL ILS
All voltage measurements are made with respect to battery negative on the controller, unless otherwise noted.

Evidence of Means of Detection Corrective

Possible Causes
Failure Action
I. Engine operat- 1. Lead between DYN1 controller and 1. Measure lead with ohmmeter 1. Change or correct
ing above terminal 13 on ILS is open or not for continuity. wiring.
desired rpm and connected.
adjusting
Remote Speed 2. Lead between terminal 17 of ILS 1. Measure lead with ohmmeter 1. Change or correct
potentiometer and the Remote Speed potentiom- for continuity. wiring.
does not bring eter is open or not connected.
unit back to
operating speed. 3. Lead between DYN1 controller and 1. Measure lead with ohmmeter 1. Change or correct
terminal 14 of ILS is open or not for continuity. wiring.
connected.

t
ly
4. Lead between terminal 13 of ILS 1. Measure lead with ohmmeter 1. Change or correct
and the CCW end of Remote
e n
for continuity. wiring.
Speed potentiometer open or not
m n
connected.
u O
2. Measure DC voltage between

c
o c e
terminal 13 of ILS and the CW
end of Remote Speed potenti-

D n
ometer. (CW end is positive.)
e
This should be +4.0V ±0.5V.

l ed e r
ef
5. Faulty Remote Speed potentiom- 1. Remove lead from one end of 1. Replace

o l
eter. (Potentiometer open internally Remote Speed potentiometer, potentiometer.
R
tr
at CCW end.) then measure potentiometer

l with ohmmeter for continuity

on a between CW and CCW end.

i c Measure approximately 5000

nc r ohms. If continuity is not

U t o achieved (measures open

is
circuit), potentiometer is faulty.

H
1. Lead to terminal 14 of ILS shorted 1. Using an ohmmeter, measure 1. Correct wiring.
II. Engine low in
rpm and
o r to pin 13 of ILS. for a short circuit between
terminals 13 and 14 on ILS.
adjusting
Remote Speed
F 2. Lead between DYN1 controller and 1. Measure lead with ohmmeter 1. Change or correct
potentiometer terminal 15 on ILS is open or not for continuity. wiring.
does not bring connected.
unit back to 2. Measure DC voltage between
operating speed. terminals 13 and 15 of ILS.
(Terminal 15 is positive.) This
should be +4.0V ±0.5V.

3. Faulty Remote Speed potentiom-
eter. (Potentiometer open internally
at CW end.)
1. Remove lead from one end of 1. Replace
Remote Speed potentiometer. potentiometer.
2. Measure potentiometer with
ohmmeter for continuity
between CW and CCW end.

15
 All voltage measurements are made with respect to battery negative on the controller, unless otherwise noted.

Evidence of Means of Detection Corrective

Possible Causes
Failure Action
III. ILS units will not 1.TP1 to TP2 voltage (Gain) not set up 1.Place units in parallel on bus, then 1. Individually load each
share load in properly for each ILS unit. load units until smallest generator is engine/generator set to
correct carrying 50% of its capability. Other full load. Set "Gain"
proportions. unit should also be carrying 50% of adjust until voltage TP1
its capacity. If not, proceed with to TP2 reads 6.0 Vdc.**
corrective action.

1. TP1 to TP2 voltage (Gain) not set up
properly for each ILS unit.
1. Place units in parallel on bus, then
load units until smallest generator is
carrying 50% of its capability. Other
unit should also by carrying 50% of
its capacity. If not, proceed with
corrective action.
2. If full load cannot be
obtained but 50% can,
then set "Gain" adjust
until voltage TP1 to TP2
reads
3.0 Vdc.†

IV. ILS unit will not 1. In the droop mode of parallel operation, 1. Check the no load to full load droop 1. Set all units to the same
share load. there may not be enough droop set into of each ILS unit. Each ILS must be droop characteristics.
(One of the the system or the droop settings are not set to the same droop characteristics
engines takes the same. & the minimum droop setting is 3%.
all the load or it
won't take any 2. Parallel lines between the ILS units are
n t
1. Check for continuity with an
y
1. Check and correct
load.) not connected when units are paral-
leled. (Terminal 10 of each ILS must be e
ohmmeter between terminal 10 of
one ILS to terminal 10 of all other ILS l
wiring.

n
connected to terminal 10 of all other ILS
units that are paralleled. Terminal 11 of
u m
units that are paralleled. (Resistance
reading must be less than 10.0
O
each ILS must be connected to terminal ohms.)††

o c e
11 or all other ILS units that are
paralleled.)
D n c
2. Check for continuity with an

e
ohmmeter between terminal 11 of

ed r
one ILS to terminal 11 of all other ILS

e
units that are paralleled. (Resistance

l
ef
reading must be less than 10.0

o l ohms.)††

R
tr
3. Parallel lines between units are 1. Check for continuity with an 1. Check and correct
reversed.
l ohmmeter between terminals 10 & wiring.

on a 11 of one ILS to terminal 10 & 11 of

i c other ILS units in question. (Resis-

nc
tance and reading must be less than

o r 10.0 ohms.)††

U t
**TP1 to TP2 voltage may be set to a lower value if stability is a problem.

is
†Remember all ILS units being paralleled must be set to the same voltage, TP1 to TP2, an the same percent of full load.
††Operator may have to manually close all contacts in series with the parallel lines between terminals before making continuity check. (This
must be done with system shut down.)
H
o r
F
— NOTE —
Barber-Colman believes that all information provided herein
is correct and reliable and reserves the right to update at any
Barber-Colman DYNA Products
time. Barber-Colman does not assume any responsibility
1354 Clifford Avenue Telephone (815) 637-3000
for its use unless otherwise expressly undertaken.
P.O. Box 2940 Facsimile (815) 877-0150
Loves Park, IL 61132-2940 www.dynaproducts.com
United States of America — CAUTION —
As a safety measure, the engine should be equipped with an
In Europe contact: Barber-Colman GmbH independent overspeed shutdown device in the event of
Am Neuen Rheinhafen 4, D-67346 Speyer, Germany failure which may render the governor inoperative.
Telephone 06232 29903, Facsimile 06232 299155

In Japan contact: Ranco Japan Ltd.

Shiozaki Bldg. 7-1, 2-chome, Hirakawa-Cho, Chiyoda-Ku
Tokyo 102, Japan
Telephone 3261 4293, Facsimile 3264 4691

An Invensys company F-22396-4A