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General Economic Policy, Industrial Policy

In focus: Germany as a
competitive industrial nation
Building on strengths – Overcoming weaknesses –
Securing the future

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Issue
October 2010
General Economic Policy, Industrial Policy

In focus: Germany as a
competitive industrial nation
Building on strengths – Overcoming weaknesses –
Securing the future
4

Table of contents

1. Introduction: Germany’s international competitiveness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Factors determining German industry’s competitiveness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3. The future of industrial production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9


3.1. A global shift: manufacturing moves towards Asia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.2. Environmental awareness and climate protection are influencing industrial production . . 9
3.3. Limited supplies of raw materials and fossil energy sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4. An ageing population changes production and consumption patterns . . . . . . . . . . . . . . . . . . 10
3.5. Faster technological development and exchange of knowledge and information . . . . . . . . . . 11
3.6. Increasing importance of customised production . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.7. Closer networks between the working world and production . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.8. Greater integration between industry and services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.9. Global value chains: the hallmarks of industrial production . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.10. Preliminary conclusion: megatrends provide only a rough sketch of the future . . . . . . . . . . 15

4. Requirements of a vital and dynamic location for industry – spotlight on Germany . . . . . . . . . 16


4.1. Promoting skills and qualifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.2. Facilitating technical progress and new ideas, enhancing the capacity for innovation . . . . 20
4.3. Cost-effective management of environmental and climate protection . . . . . . . . . . . . . . . . . . . 23
4.4. Securing energy and raw material supplies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.5. Guaranteeing open and efficient markets, creating fair framework conditions . . . . . . . . . . . 27
4.6. Enabling compatible production processes and products with high added value . . . . . . . . . 30

5. Nothing is certain but uncertainty: framework conditions for greater adaptability . . . . . . . . 32


5

List of abbreviations

AmCham American Chamber of Commerce


in Germany e. V.
GDP Gross Domestic Product
GVA Gross Value Added
EFRD European Fund for
Regional Development
EU European Union
EC European Commission
R&D Research and Development
GHS Globally Harmonised System
IT Information Technology
IC Information and Communication
IW Köln Institut der Deutschen Wirtschaft
Köln (Cologne Institute for
Economic Research)
SME Small and Medium-sized Enterprise
MINT Mathematics, Informatics,
Natural Sciences and Technology
REACH Registration, Evaluation and Autho-
risation of Chemicals
VDI Verein Deutscher Ingenieure e.V.
(Association of German Engineers)
VDMA Verband Deutscher Maschinen-
und Anlagenbau e. V. (German En-
gineering Federation)
WTO World Trade Organization
ZIM Zentrales Innovationsprogramm
Mittelstand (Central Innovation
Programme for SMEs)
6

1
Introduction:
Germany’s international competitiveness

Barely a short decade or so ago, Germany was conside- sectors and diverse range of company sizes. Finally,
red to be downright uncompetitive compared to its there is a strong impetus for growth within German
international counterparts. Described as a “laggard” industry: this will be vital in enabling Germany to
and “the sick man of Europe”, its supposedly rigid and emerge from the current crisis in a stronger position
outdated economic structures were blamed for the than other advanced industrialized countries.
country’s ills. Many experts advocated adopting the
Anglo-Saxon economic model. One of the remedies With industry prospects looking up, several Euro-
prescribed, in particular, was a stronger focus on the pean countries have returned to an appreciation of
services sector. the value of their manufacturing industries. Germany
is now often cited as a benchmark country in the Uni-
Fast forward to today and the general consensus ted Kingdom. France is also studying the factors that
has changed radically. International companies are li- have boosted the economy of its neighbour across the
ning up to sing the praises of Germany‘s competitive- Rhine: in seeking to expand its SME sector, it is emula-
ness and the former ‘sick man’ now ranks as one of the ting the German model. While Germany’s neighbours
best locations for doing business. The German eco- are ambivalent about the country‘s export success, it
nomy, which has proven to be comparatively resilient is increasingly recognised that a strong and broadly
in the face of the current crisis, is viewed by other diversified industrial base remains crucial for a suc-
countries with a mixture of suspicion and admiration. cessful European future. Even EU Member States that
All eyes are on German exports: only China, a country no longer focus on industrial production are realising
with a much larger population, has higher overseas that industry heads the European value chain and
sales than Germany. greatly benefits the other stages within that chain.
Not surprisingly therefore, industrial policy is a prio-
Germany’s competitiveness stems from several rity in “Europe 2020”, the new European growth strat-
successful reforms and a relatively high level of spe- egy for the coming decade.
cialisation in industrial manufacturing. Compared to
other countries, Germany’s manufacturing sector is a
key factor in its macroeconomic performance. Accor-
ding to data compiled by the OECD in 2008, industry
accounted for 23.1% of the gross value added in Ger-
many. This figure was considerably lower in France
(11.9%), the United Kingdom (12.3%) and the US (13.3%).
According to the German Federal Statistical Office
(Statistisches Bundesamt Deutschland), industry’s
share of gross value added fell to just under 20% in
2009 due to the economic and financial crisis. Howe-
ver, it still far exceeds the figure for comparable eco-
nomies.

Thanks to its competitive industrial sector, Ger-


many can benefit from the megatrends that have
been emerging for some time now. These trends in-
clude environmental and climate protection, future-
proof mobility and energy solutions, state-of-the art
health technologies and everyday goods geared to-
wards an ageing population. German industry is well
placed to help tackle these challenges by producing a
wide range of products: in addition to a capacity for
innovation (industry accounts for almost 90% of com-
mercial R&D expenditure), it has a broad variety of
7

Figure 1 – Manufacturing as a percentage of GVA, 1991, 2000, 2008*.

40

35 34.4

1991 2000 2008


30
 27.9

25
23.1

20.6
20
17.5
16.0 15.8
15
13.6 13.3 
12.3  11.9
10

CN KR DE JP RU BR IN NL US  UK FR

Sources: OECD, World Bank.


Data from the US is only available from 1998, data from Russia from 2002.
* Values for KR, JP and the US are from 2007.
8

2
Factors determining German industry’s
competitiveness

Germany has managed to safeguard its strong in- However, there is no hiding from the fact that
dustrial base, even in this globalisation age – with in- Germany faces major challenges in a number of areas,
ternational locations competing with each other, and particularly the following:
companies responding to unfavourable conditions by 3 compared internationally, German industry must
relocating first production and even business sites tolerate high labour costs (gross pay and non-wage la-
themselves. This is because of the multiple geographi- bour costs) and high electricity and energy costs,
cal advantages that make industrial production in 3 a skills shortage is becoming an increasingly ur-
Germany attractive from an international perspec- gent problem; in terms of the shortage of engineers
tive. These advantages include alone, a study carried out in 2009 by the Association of
3 a large domestic market at the heart of Europe German Engineers (VDI) and the Cologne Institute for
and a mainly modern energy, transport and telecom- Economic Research calculated the loss of value added
munications infrastructure (rated first in the world by at 3.4 billion euros3
the World Economic Forum in its Global Competitive- 3 in contrast to other countries such as the US and
ness Report 2009-2010), China, the number of patent applications has been
3 a motivated and skilled workforce plus a diversi- stagnating for years in Germany.4
fied and productive research environment,
3 a high number of businesses per capita and a va- Existing and emerging challenges must be actively
ried structure in terms of size and sector, with an ef- addressed if Germany’s attractiveness as a competi-
ficient industrial SME sector including leading lights tive location for industry is to be maintained and en-
in many niche areas (“hidden champions”); thus enab- hanced in the long term. In particular, the relevant
ling the formation of networks and clusters, groups in society need to take appropriate and
3 a very high percentage, by international stan- prompt action to ensure that industry remains com-
dards, of R&D-intensive industries; traditionally, Ger- petitive internationally in the longer term. The future
man industry excels in sophisticated technology, e.g. is, by definition, uncertain. Nevertheless, a number of
automotive and mechanical engineering, the chemi- different trends are clearly emerging. The following
cal industry and electrical engineering, but it has also section explains the most important trends and chal-
made significant gains in cutting-edge technologies lenges for the future of industrial production. It is up
and developed particular expertise in the area of me- to companies, policy makers and civil society to find
dical devices and instrumentation,1 the right answers.
3 high productivity in the manufacturing sector
and a reduction of at least 6% in unit labour costs bet-
ween 2000 and 20082 - according to a survey conduc-
ted by the Cologne Institute for Economic Research
(IW Köln) on productivity and labour costs in Ger-
many and abroad, Germany ranks fifth among 27 in-
dustrialized countries.

The American Chamber of Commerce’s business baro-


meter reveals that these are just some of the factors
that make Germany the most attractive location in Eu-
rope for US investors once again in 2010. In addition to
high process and product quality, US companies par-
ticularly value the expertise of German employees. 1
See Belitz/Clemens/Gornig (2009): Germany’s Technological
Specialization Assures Growth Opportunities, DIW Weekly
Report 11/2009.
2
IW Köln (2009): Lohnstückkosten – Deutschland bleibt im
Hintertreffen, iwd No. 50/ 2009.
3
Oliver Koppel (2010), Ingenieurarbeitsmarkt 2009/10, a study
on the engineering labour market conducted by the IW in con-
junction with the VDI, p. 32.
4
IW Köln, Tüfteln, testen – und was dann? iwd No.12/ 2010.
9

3
The future of industrial production

3.1. A global shift: manufacturing moves sumer and capital goods. As competition from the
towards Asia Asian region grows, German industry will increasin-
gly be able to benefit from rising prosperity in the Far
Germany was the world’s largest exporter at the start East.
of the millennium, but lost its unofficial title of “ex-
port world champion” to China in 2009. In the mean- 3.2. Environmental awareness and climate pro-
time, other emerging economies are also making tection are influencing industrial production
strides. Countries previously resigned to watching
global economic developments from the sidelines Environmental and climate protection are key
have become active participants. The Asian tiger eco- challenges for industrial production and will remain
nomies became the poster children for other nations so in the future. The pioneering role played by Ger-
to move successfully from agrarian, impoverished many and Europe in these areas will become a greater
self-reliance to industrialized prosperity with a focus differentiating factor, and will also be reflected in­
on global markets. This trend has been most pro- creasingly in value added processes in business and
nounced in China, albeit under different political industry.
auspices.
Many companies have recognised that environ-
The global economic might of Asia, and in parti- mental protection can generate business opport­
cular China and India, is set to increase further simply unities and are developing their manufacturing pro­
by virtue of population growth alone. Currently cesses and products accordingly. Germany thus holds
viewed as emerging economies, their role will no a strong position in producing and exporting poten-
longer be limited to supplying raw materials, semi- tial environmental and climate protection goods,
finished parts and technologically unsophisticated with German industry playing a key role: pumps,
mass-produced goods. Indeed the focus of industrial exhaust filters, assembly robots, wind farms and
production is likely to continue shifting towards Asia. refineries are all reliant on the components and
assemblies manufactured by the electrical industry,
It is difficult to predict or determine the particu- the process control systems and gears made possible
lar countries and the particular sectors that will enjoy by measurement and control technology or the trans-
a comparative advantage in the future. Economic his- missions and turbines produced by mechanical engin­
tory is full of failed attempts to create systematic com- eering firms. Examples of growing worldwide mar-
parative advantage. Clearly, all countries can benefit kets for environmentally friendly products include
from integration into the global economy and the electromobility, green IT and building insulation.
increasing prosperity of their trading partners. The Apart from featuring in the production and use of
current emerging economies are likely to follow environmentally friendly finished goods and ancillary
similar trajectories to those taken by the established environmental measures (end-of-pipe technologies),
industrialized countries over the last 150 years – but at environmental protection will increasingly be in­
a faster pace, thanks to technological advances. tegrated in all stages of industrial value processes in
the future. Environmentally friendly products and
As most production activities relocate and an production methods will become more important in
affluent global middle class emerges, it is important mechanical engineering, metal processing and the
to bear in mind that this is not a case of the rich getting automotive industry. A growing number of com­
richer at the expense of the poor. To the contrary, it is panies are deploying environmental management
a positive-sum game. For example, the trend towards systems, material flow accounting and life cycle
urbanisation will entail huge infrastructure require- assessment already for reasons of economic self-
ments; agglomeration-related problems will call for inter­est and the rising cost of raw materials and
innovative solutions; and higher incomes, in addition energy.
to ensuring that people can earn a basic livelihood,
will also allow increased demand for environmental Climate protection is already an important cost
goods and technologies and more upmarket con­ factor for companies operating in Europe due to the
10 The future of industrial production

EU Emissions Trading Scheme and other regulation in Germany are almost entirely dependent on im-
governing climate policy. Global efforts to reduce ports, not only for most energy resources but also for
greenhouse gas emissions must be stepped up in metals and many important industrial minerals.
future, even if the Copenhagen Agreement lacks bin-
ding provisions and there is still a gap between the As the major emerging economies catch up on
climate targets deemed necessary and the reduction the industrialized countries, international competi-
measures proposed by many countries. Europe can- tion for the procurement of raw materials will inten-
not reduce emissions sufficiently on its own to limit sify. States such as China, India and Russia will secure
the global temperature increase to under 2°C. The access for themselves to important raw material re­
establishment of a global carbon dioxide market is serves in developing countries. The geological reser-
therefore urgently required. ves of many raw materials may still be a long way from
exhaustion, but there will be recurring shortfalls in
Transitioning to lower-carbon production methods the exploration of mineral deposits and in transport
will continue to represent both a cost for industry – and processing capacities. Government and business
plant and equipment must be modified or even shut must therefore work together to prevent distortions
down – and an economic opportunity. Demand for in the market. Maintaining a consistent focus on
climate-friendly applications that reduce CO2 emissions material and energy efficiency is also crucial for the
will continue to rise. At the same time, global warming competitiveness of German industry.
could lead to more rapid weather changes and an in-
crease in natural disasters and weather-related catas­ 3.4. An ageing population changes production
trophes, such as storms and hailstorms. Com­panies and consumption patterns
will have to focus more intensely on the implications
of climate change on globalised industrial produc- This year, 2010, sees the world population in the midst
tion. of profound change. Although the growth rate has
now fallen, the global population is still expected to
3.3. Limited supplies of raw materials and increase from today’s figure of 6.8 billion5 to a total of
fossil energy sources 9.1 billion by 2050. The age profile is also changing:
the proportion of young people is shrinking, while the
A reliably supply of raw materials and energy resources percentage of older people is on the rise. Demographic
will remain a key factor in maintaining competitive­ change will have far-reaching effects on the labour,
ness in German industry. Future developments will goods and capital markets. It will also affect inter­
continue to be influenced by ambitious climate tar- national economic relations.
gets, a growing world population and a long-term rise
in demand for energy and mineral resources. Fossil According to current forecasts, Germany’s popu-
energy sources will still play an extremely important lation will decline from the current figure of 82 million
role in Germany’s energy mix for the foreseeable to 77 million by 2025. This will be an older population,
future. based on the number of people no longer in gainful
employment. In purely statistical terms, there is likely
Access to a reliable supply of raw materials is of to be a ratio of 0.9 pensioners to each economically
the utmost importance for German industry’s high- active individual. The figure for 2010 is 0.6 pensioners.
tech and cutting-edge technology products. Sectors By 2030, the economically inactive population will ac-
such as the chemical industry, automotive sector, count for more than 50 % of total consumption. Capital
electrical industry and metal processing are heavily intensity and technological progress will need to in-
reliant on raw materials such as copper, zinc and nickel crease significantly to prevent a drop in per capita
and on other metals and industrial minerals. Metals income. Given the current shortage of skilled workers,
like lithium, niobium, tantalum and germanium, for
example, are essential for producing the batteries
needed for electromobility, photovoltaic modules 5
Deutsche Stiftung Weltbevölkerung Datenreport 2009
and mobile phones. Manufacturing companies based (a report by the German Foundation for World Popualtion)
11

demographic change will also exacerbate an already 3 Optical technologies, which are currently used for
grave problem. Today, German industry faces a severe image processing and for measurement, medical,
skills shortage and lacks employees capable of meeting lighting and energy technology could soon make
the complex demands of innovative development and untidy cables and concerns about electrosmog a thing
management of modern production methods. The of the past.
problem is acute in the MINT subjects (mathematics,  
3 Microsystem technologies, i. e. technical systems
informatics, natural sciences and technology), most whose dimensions can be measured in micrometres
particularly in informatics/engineering. (which until now have been used in microchip archi­
tecture and connection technology) could make com-
Altered consumption patterns resulting from puter chips smaller, more reliable and usable for
demographic change will also have a major impact on entirely new tasks, such as plant care.
the product markets. More will be spent on medical, 3 Nanotechnology, which involves structures
health and wellness products, while spending on measuring less than 100 nanometres, opens up brand
daily necessities will fall. Manufacturers of both indus- new opportunities, particularly in the fields of energy
trial durables and capital goods will have to adjust to and environmental technology and health research.
the new consumption patterns. In particular, SME The technology could be deployed in the medical
producers of electrical appliances, medical devices, world, for example, in innovative diagnostics or in
packaging, food or furniture, for example, or com­ wearable or implantable artificial kidneys.
panies operating in the construction sector, face the 3 Biotechnology, while evolving towards a “know-
challenge of adapting their products and product- ledge-based bioeconomy”, could generate product
related services to the needs of older people. If indus- innovations in several areas including the food,
try can adapt to these changed requirements and pharma­ceuticals or even textile industry, with the in-
deliver high-quality product solutions, it could reap dustrial application of microorganisms. Such inno­
significant benefits. Germany is not the only country vations might include self-cleaning, odour-free
in the world confronting the challenges of demo­ sportswear or insulin-producing chocolate.
graphic change. However, it is one of the first. German 3 Electronics, particularly systems used in energy
industry can thus gain a competitive advantage by technology, medical engineering, traffic engineering
acquiring the necessary expertise and developing a and the automotive industry, is a constant innovation
reputation for technologies geared to emerging driver. The innovation is evident in intelligent elec­
demographic needs. tricity meters, computed tomography, interactive
traffic lights, optimised traffic management and
3.5. Faster technological development and ex- engine control, for example.
change of knowledge and information 3 New materials can be used as lightweight ma­
terials in automobile manufacture, aviation and space
New technologies and innovations are changing the travel. They can help to create competitive advantage
world at breathtaking speed. German industry is in terms of cost but also open up new business seg-
renowned as a technology leader and famous for its ments: cars made from lightweight materials, for ex-
innovative developments. The extent to which Ger- ample, require less fuel and are therefore more en­
man industry takes the technological lead in future vironmentally friendly than previous generations of
will depend largely on whether it can exploit the cars.
potential of industrial key technologies (“key enab- 3 Geotechnologies help to provide a better under-
ling technologies”): standing of the processes and interactions that take
3 Advanced production technologies can revolutionise place in the geosphere, hydrosphere, cryosphere,
manufacturing processes. Clean room technology, for atmosphere and biosphere. This understanding is
example, which is already used in medical engin­ essential to assess the impact that humans have on the
eering and in the chemical and food industries, could natural balances and cycles more accurately and
render flavour enhancers and preservatives obsolete. direct political decisions accordingly.
12 The future of industrial production

These industrial key enabling technologies typically ment and production. To master this development,
comprise a strong interdisciplinary element and businesses will need to prove they can meet the
mutual dependencies. The technologies can be com- following requirements:
pared to a set of keys. For example, modern produc-
tion engineering integrates machining, electronics, 3 Ability to handle the increasingly variant and
information technology, sensor technology, optical dynamic nature of the product portfolio.
technologies, microsystem technology, nanotechno- 3 Extreme flexibility in the area of logistics, equip-
logy and biotechnology. Microsystem technologies ment and machinery.
facilitate the integration of nanotechnologies and 3 Willingness to adopt a “just-in-time” approach
biotechnologies in micro- and macro-environments, and incorporate customers’ individual wishes up to
making them compatible and usable for new products. the last minute.

There are risks for German industry here. On the Increased customisation – including single-piece pro-
one hand, it could fail to identify major technological duction in a one-piece flow system – is a key strategy
developments in time. On the other, it could take for future industrial production. Manufacturers of
precipitate action and back the wrong horse. In the both consumer and capital goods must be prepared
first case, Germany would lose its position as techno- for this development.
logy and expertise leader, while the second scenario
could result in technological isolation and possibly 3.7. Closer networks between the working
total exclusion from future markets. Compatibility world and production
with the key enabling technologies will therefore be
the minimum requirement if Germany wants to Industrial production and work increasingly features
manufacture products that are fit for global markets. intensive technological and economic networking
To be truly successful, German industry will need to across borders, sectors, markets and companies. This
go one step further: it will have to deliver cutting- networking will require ever more flexible and virtual
edge technology goods and services itself. organisational structures. Interdisciplinary project
� work, taking place in temporary clusters, not bound
3.6. Increasing importance of customised by location or time, will continue to gain in impor-
production tance.

The German manufacturing sector has long benefited There are at least three reasons for this trend.
from the advantages of traditional industrial mass First, enhanced networking has been enabled by ad-
production, such as automation, economies of scale vances in information and communication techno­
and the benefits of experience curves. These days, logies (ICT) and broadband infrastructure, the stan-
however, customers are placing an increasingly high dardisation of IT interfaces (hardware, data formats,
priority on customisation. Incorporating client re­ web services), standardised programming platforms
quirements is now standard business practice in selling and control software. Second, fragmented global
textiles, furniture, computers, cars and machinery. value processes rely on efficient and reliable net­
working between the companies involved in the pro-
Although the initial priority is to build a stronger duction process. Third, cutting-edge technology pro-
customer relationship while preserving the benefits ducts and innovative, knowledge-intensive services
of standardised production (mass customisation), in- require expertise and a breadth of knowledge that
dustry will have to gear itself for complete customer can only rarely be provided by individual companies
integration in the medium to long term. This will re- alone.
sult in completely new forms of division of labour. The
customer is becoming both a consumer and a pro­ Ultimately, enhanced networking provides
ducer (“prosumer”). Prosumers express their wishes, knowledge about markets and factor costs. Com­
make suggestions for product innovations (“open panies will be able to use this information as a basis
innovation”) and even assume aspects of develop- for faster decision-making with regard to production,
13

capacity and offshoring/relocating back (back­ ingly sophisticated and intricate. At the same time,
shoring). Furthermore, complex manufacturing pro- the demand for customised and specialised solutions
cesses will be controlled digitally, making global is on the rise. This trend is reflected in a survey con-
manufacturing logistics easier to coordinate. How­ ducted by the German Engineering Federation
ever, there are downsides to increased networking: (VDMA) in 2008. Many machine manufacturers cited
potential vulnerability of supply chains, greater an extended range of customer-specific solutions and
difficulty protecting intellectual property and an expanded selection of services as particularly im-
security risks such as global terrorism. portant factors in improving their competitive
position.
3.8. Greater integration between industry
and services If companies are to satisfy increasingly sophisti-
cated and personalised client requirements, simply
Industrial production and the services sector are be- offering supplementary services (such as a mainte-
coming progressively more intertwined: the trend nance contract) with a product will not suffice. The
is towards service providers becoming upstream industrial customer of the future will demand not just
suppliers providing essential inputs to industry, while products but also complex, tailored solutions that
product support services are increasingly important together form a complete package. Drawing a dividing
as part of the marketing effort for industrial products line between products and complementary services is
and facilities. Business-related services directly affect no longer an option.
the competitiveness of industrial enterprises. Only by
linking industrial hardware and service-oriented soft- 3.9. Global value chains: the hallmarks of
ware can companies offer their customers the complex industrial production
problem-solving products and services increasingly
sought after on the world markets. Production has become ever more internationalised
in recent decades. The European Single Market,
Today, specialised service providers such as engin­ eastern enlargement of the EU, progress made by the
eering firms, software companies and logistics pro­ World Trade Organization (WTO) and its new mem-
viders are frequently engaged in developing and manu­ bers are the main factors in this development. This
facturing high-technology industrial products. trend is likely to continue into the future, with new
German companies are already offering complete free trade agreements, possible transport cost reduc-
problem-solving packages consisting of the actual tions and further progress in ICT.
product and comprehensive product support services.
This means, for example, that mechanical engin­ The above factors have not only led to expanded
eering companies now often offer consulting and international trade relations, they have also effected
planning services, financing and installation as well fundamental changes in the nature of modern indus­
as servicing and maintenance services. Knowledge- trial production over the last 10 to 15 years. Production
intensive services are particularly important: these processes, which traditionally were conducted almost
are in demand particularly for technological inno­ entirely within national borders, are becoming in­
vations, but also in the financial, marketing and logis- creasingly fragmented across several countries. In the
tics sectors. search for advance inputs from efficient producers,
these processes are split into smaller and smaller tasks
There is therefore little point in viewing industry such as R&D, design, individual production steps,
and the services sector as individual, isolated economic marketing, distribution and services. These activities
sectors. In fact, they have a mutually beneficial rela­ are performed, where possible and appropriate, in
tionship, with cooperation and interdependence bet- locations where the required skills and materials are
ween both sectors. The importance of multifaceted available at the lowest cost. These locations are just as
services for industry is also growing, as the organis­ likely to be in the old or new EU Member States or
ation of industrial production operations associated North America or, as is increasingly the case, in the
with cross-border value processes becomes increas­ international growth markets of China, India or Brazil.
14 The future of industrial production

Figure 2 shows that, with the exception of Canada and issues or excessive coordination and monitoring costs.
France, the import content of exports produced in the Multinational companies are playing a progress­ively
manufacturing sector consistently rose in the G7 important role in the global links of industrial pro­
countries between the mid-1990s and the middle of duction. A large proportion of the international trade
the first decade of the new millennium.6 The increase in goods occurs as cross-border transactions between
is particularly marked in Brazil, China and India. multinational companies and their subsidiaries, a
practice known as intracompany trade.
Global value chains have made companies ex­
tremely flexible. Depending on their efficiency cal­ Global value chains also have an impact on
culation, they contract out certain aspects of their national economies. First, they change the industrial
production process to specialised companies (out- structure within individual countries. They result in
sourcing), relocate certain business functions or fewer geographically concentrated vertical clusters
entire sites abroad (offshoring) or even decide to performing complete production processes. Instead,
backshore production to Germany. High staff costs in there are more horizontal clusters performing indivi-
the home country or a wish to be close to customers dual, specific production steps in one region. Changes
are just two of the reasons behind such relocations. in the international division of labour can lead to
Backshoring decisions are frequently based on quality pressure on certain sectors, regions and low-skilled

Figure 2 – Import content of exports in the manufacturing sector. (in %)

45
Mid-1990s Early 2000s Mid-2000s
40

35

30

25

20

15

10

Canada France Germany Italy Japan UK US Brazil China India Russia

Source: OECD (2010): Structural Analysis (STAN) Database (April 2010).

6
Canada, France, Germany, Italy, Japan,
United Kingdom, US.
15

workers. Second, fluctuations in economic activity mental technology would indicate the opposite.
can very quickly cause a domino effect internationally Whether or not the dual goals of environmental/
due to the collapse of functioning value chains. Any climate protection and greater international division
negative effects on growth are exacerbated by the fact of labour will clash or be reconciled will depend on
that technology-intensive and research-intensive the calibre of international regulation.
goods, in particular, are manufactured by means of
global value chains. Third, international division of We cannot identify a priori which of these trends
labour can give rise to technological dependencies on will determine the future environment in which Ger-
suppliers, particularly if individual production stages man industry will have to prove itself. However, if we
are characterized by a high concentration among are prepared to set aside deterministic forecasts and
suppliers. content ourselves with probabilities, it is possible,
despite all the uncertainty, to distinguish between
3.10. Preliminary conclusion: megatrends plausible and less plausible scenarios, as this section
provide only a rough sketch of the future illustrates.

It is virtually impossible to make exact predictions


about longer-term developments. The trends outlined
above do not claim to be complete, nor do they claim
to paint an accurate picture of the world in five, ten or
fifteen years. In addition, the trends that are often
referred to as “megatrends” in public discourse over-
lap with one another and it is frequently difficult to
distinguish clearly between them.

Complicating the situation further is the fact that


some of the trends influence one another, can be
mutually conflicting and even contradict one another.
The trends for global value chains and for shifting
production towards Asia are closely linked and rein-
force each other. However, there is another noticeable
business development (not addressed in the trends
mentioned) that contradicts both of these trends: the
increased need for local and regional identification.
This is reflected in a growing willingness to pay
higher prices if necessary for locally produced goods.
Whether this renaissance of regional business cycles,
some of which even operate with separate regional
currencies, will prove to be a relevant and long-term
phenomenon remains to be seen.

There is also potential for conflict between the


trends for global value chains and the relocation of
most production to Asia on the one hand, and the in-
creasing importance of climate and environmental
protection on the other. After all, longer transport dis-
tances tend to involve higher levels of environmental
pollution. However, more globalisation does not
necessarily mean more environmental damage: in-
come effects and the dispersal of advances in environ-
16

4
Requirements of a vital and dynamic location for
industry – spotlight on Germany

Certain conditions must be met if German industry is German industry, and the opportunities and challen-
to be efficient and successful in the medium and long ges posed by global megatrends. Starting with the de-
term and continue making a significant contribution termining factors for German industry (section 2) and
to productivity, growth, prosperity and quality of life. the megatrends shaping the environment (section 3),
Determining these conditions calls for a sober analy- one can summarise this analysis with the following
sis of both the current strengths and weaknesses of brief overview:

Table 1 – Strengths, weaknesses, opportunities and challenges for the manufacturing sector
in Germany.

Strengths Weaknesses

3 Broad range of industry sectors and balanced variety of 3 More expertise needed in cutting-edge technologies
company size and structure 3 Relatively high labour costs
3 Very good capacity for innovation in industry 3 High dependency on raw material imports
3 High level of expertise in sophisticated technologies 3 Relatively high energy and electricity prices compared to
3 Many SME world market leaders in different niches international counterparts
(„hidden champions“) 3 Limited range of business-related services and
3 Modern supply, transport and telecommunicationsinfra- relatively low level of research in the manufacturing
structure sector in the new Länder
3 Highly skilled engineers and professionals 3 Shortage of skilled workers and engineers,
3 Differentiated and productive research landscape particularly in the MINT subjects
3 High level of productivity and product quality in the 3 Widespread scepticism about new technology among
manufacturing sector the public at large, in particular opposition to potentially
3 Pioneering role in environmental and climate technolo- high-emission facilities near residential areas
gies, efficient use of resources 3 Risk of disproportionate charges based on unequally
3 Problem-solving expertise (linking product and service) weighted climate protection standards in the world
(threat of carbon leakage)

Opportunities Challenges

3 Increased demand for capital goods due to global 3 Fragmented production processes favour offshoring/
population growth and urbanisation backshoring/outsourcing and change Germany‘s tried-
3 Growth in emerging economies generating new and-tested industry clusters
opportunities for specialisation 3 Networked production increases dependency on
3 Increased global environmental awareness boosting suppliers and general vulnerability
demand for industrial environmental and climate 3 Structural change and growth in emerging economies
protection goods generates competition for certain sectors, regions and
3 Greater global efforts in climate protection and possible low-skilled workers
international development of emission trading 3 Dealing with energy-intensive industries in emissions
3 Growing importance of products and technologies trading; rising energy costs
geared towards an ageing population due to demo­ 3 Limited fossil energy resources, e. g. oil
graphic change 3 Raw materials subject to harmful international com­
3 Strengths in areas of quality and advanced product tech- petition, supplier cartels and market distortions
nologies can be transferred to customised production 3 Effect of declining and ageing population in Germany on
3 New types of division of labour by integrating customers potential workforce and labour productivity
into the production process 3 Tailored production requires high level of product
3 Greater networking facilitates an international division variance
of labour, technological top performances, digital control 3 Protection of technological advances through effective
of manufacturing processes and efficiency gains through intellectual property rights
electronic goods identification 3 Growing demand for complex solutions requires closer
integration of business-related services and products
17

To preserve and develop its role as a vital and technical progress, cost-effective environmental and
dynamic industrial location, Germany must expand climate protection, safeguarding of energy and raw
its strengths, overcome its weaknesses, seize opportu- material supplies, increasing productivity and effi­
nities and tackle challenges. Industry must be capable ciency, and developing products and production sys-
of maintaining high value-added production with the tems. Government cannot handle these tasks under
maximum degree of vertical integration in Germany. its own steam; they require efficient cooperation
Indeed, it is industry’s adaptability that will largely between all groups in society.
decide whether Germany thrives as an industrial
centre. 4.1. Promoting skills and qualifications

Given the current strengths and the success of Human capital is a driving force in the capacity for in-
recent decades, there is reason to be confident: over- novation and economic growth. It must be developed
all, German industry is extremely inventive and across a broad basis and with the involvement of all
dynamic; it identifies trends and will find the right major stakeholders. This is why, despite necessary
answers – provided that government provides it with cost-cutting measures, the Federal Government re-
a favourable economic environment in which to ope- mains committed to investing an additional 12 billion
rate and sufficient creative scope. From an economic euros in education and R&D by 2013. The Federal
governance perspective and based on the record of Government is also calling on the Länder to continue
the social market economy, there is much to support to strive to spend 10 % of economic output on edu­
the proven division of labour between State, enter- cation and research.
prise, the social partners and civil society.
Globalisation and technical progress call for
Seemingly obvious problems and solutions may highly skilled workforces. These days, such work-
prompt government to intervene and indicate what forces must be able to work productively in global
measures to take. However, policy makers must be value chains. With its extremely well-trained engin­
wary of falling victim to the “pretence of knowledge”. eers and other highly skilled professionals, Germany
Given the uncertainty inherent in the trends outlined is well-qualified in this regard. However, demographic
above, any claims to omniscience carry grave risks: by change is also bringing huge new challenges, with a
anticipating market performance, it ignores the sharp population advancing in age and declining in num-
instincts and proven problem-solving expertise of bers, and an associated shortage of skilled workers.
businesses. After all, there are multiple possible solu-
tions for every relevant future problem, the most cost- Policy makers, social partners and businesses face
effective of which will be discovered by the market the urgent challenge of creating new skills, using
alone. Governments do not know all the potential existing skills as efficiently as possible and maintaining
solutions and are not reliably informed about future and expanding these skills in the long term. Better
problems. If policy makers try to channel entrepre- education at all levels is the key variable in creating
neurial activity based on ostensibly predictable trends new skills. For individuals, better education is the
– by heralding a “green economy” for example – they basis for a viable livelihood; for the German economy,
run the risk of popularising poor solutions for irrele- it is a prerequisite for employment, income and
vant problems. growth. In addition to providing knowledge, education
must promote an even greater emphasis on learning
Instead, policy makers must help to resolve mani- new practices, acquiring intercultural skills and re­
fest and emerging shortcomings in the framework inforcing learning processes. Employees in a know-
conditions or general economic environment. The ledge-based global economy must be empowered to
right-hand column in table 1 illustrates where there is adapt their skills constantly to new economic develop­
room for improvement: this can be defined more ments. Lifelong learning is crucial and must be com-
specifically in terms of tasks. These tasks, which are set plemented appropriately by new forms of employ-
out in the following section, focus on promoting ment such as temporary self-employment, part-time
qualifications and skills, accelerating innovation and working and temporary contracts.
18 Requirements of a vital and dynamic location for industry – spotlight on Germany

Studies on the economics of education show that qualification than German young people or that they
investing in education at the earliest possible stage are far less likely to complete a vocational training
can generate the highest returns in terms of later course or obtain a third level qualification. Improving
career development. Early childhood education conditions to allow the immigration of highly skilled
therefore plays an important role both economically foreign workers may also help to ensure Germany’s
and in giving all children equal starting opportunities. long-term success as it competes for the world‘s know-
Germany needs to expand its childcare and preschool ledge elite. A points-based immigration system would
services considerably. It also needs more qualified be an important step in this regard. Implementing a
kindergarten staff. Kindergartens must be seen as system that would make it easier and faster to recog-
educational establishments offering a systematic nise non-German qualifications would allow im­
approach that fosters basic skills and caters to the migrants and foreign nationals living in Germany to
needs of children. International comparisons have use their qualifications and skills.
starkly illustrated shortcomings in the German school
system. In this case, more competition and greater The purpose of continued vocational training is
autonomy in the state education system is necessary to maintain and broaden expertise. It must also be
to ensure improvements in quality. More permeability adapted to meet the challenges posed by new techno-
between the different types of schools and more logies, increasing internationalisation, demographic
Ganztagsschulen are (where children attend 5 days a change and a longer working life. Companies must
week, from 9 to 5 and lunch is provided; this contrasts work to secure their employees’ commitment, moti-
with the traditional German model of 6 days a week, vation and potential through their HR policies. To do
mornings only) are also important aspects. Universities this, they must effectively manage diversity in the
and other third level institutions must offer interna­ workplace, include both older and younger employees
tionally competitive bachelor’s and master’s degree in their teams, engage with „working life accounts“
courses. In general, participation in “MINT” degree (which employees can use to arrange their working
courses needs to be encouraged, the average age of hours over their working life), encourage a work life
graduates must be reduced and the proportion of balance among their staff and operate a functioning
third level graduates must be increased. The Länder company health management system. In the interests
also have a role to play here. For lifelong learning to of benefiting from the experience of older people,
be a reality, greater permeability (also at European existing early retirement incentives should be abolished,
level) is required between vocational and academic jobs designed to suit older people and flexibility intro-
programmes, for example. duced for the transition to retirement.

The dual vocational training system is a mark of


quality in the German education system. Its policies
and institutions must be as adaptable as possible to
technological progress and structural change. Indus-
try needs diverse and flexible professional groups and
modular training material if it is to educate the next
generation of skilled workers to adapt to market con-
ditions as quickly as possible. Ultimately, employee
skills must match labour market requirements. With
this in mind, education and skills must focus more on
the sciences to counter imminent skills shortages in
this area.

Unfulfilled potential in young people from im­


migrant backgrounds urgently needs to be realised.
It is simply not acceptable that more of these young
people leave school without a general school leaving
19

Figure 3 – Action area: qualifications and skills

Government, social partners, business


3 The Federal Government plans to work with the main stakeholders involved to reinforce education as a
central plank in the country’s capacity for innovation and growth. Educational services must be improved at
all levels.
3 Notwithstanding the necessary fiscal consolidation, the Federal Government is adhering to its objective of
investing an additional 12 billion euros in research, development and education by 2013. The “Länder” must
also increase their level of expenditure on education and research, despite budgetary constraints.
3 Employees must be able to avail of lifelong learning so that they can constantly adapt their skills to changed
economic circumstances.

Government (Länder, municipalities)


3 Education must begin in early childhood. Childcare and preschool services must be expanded and the
number of qualified kindergarten staff increased.
3 Improvements in quality must be achieved through greater competition and more autonomy in the state
education system.
3 Universities must focus more intently on the “MINT” subjects and courses and lower the average age of
graduates. This particular area is one where the “Länder” have a particular role to play.

Business and social partners


3 The dual vocational training system must be adaptable and flexible enough to respond to technological
progress.
3 Good employability skills are crucial. This entails a stronger focus on the sciences in particular.
3 Continued vocational training must adapt to new technologies, increasing internationalisation,
demographic change and a longer working life. This includes mixed-age teams, “working life accounts”,
a work life balance and a functioning company health management system.
3 To enable companies to benefit from the experience of older employees, the number of existing early
retirement incentives should be reduced. Jobs should be designed for older people and facilitate a flexible
transition to retirement, e.g. by introducing part-time work and partial pensions.

National and European policy


3 Existing skills can be used more efficiently if individuals coming from an immigrant background are
integrated more effectively. Faster and simpler recognition of non-German qualifications would help to
achieve this objective.
3 There is also a need for further improvement in the conditions relating to the immigration of highly skilled
foreign workers, e.g. through a points-based immigration system.
3 European Social Fund actions should further concentrate on training people but also continue to promote
the integration of disadvantaged individuals.
20 Requirements of a vital and dynamic location for industry – spotlight on Germany

4.2. Facilitating technical progress and new diture is certainly higher than in most industrialized
ideas, enhancing the capacity for innovation countries. However, there is still room for improve-
ment in the manufacturing sector’s level of research
Industry must ensure it is open and capable of adapt- in cutting-edge technologies, particularly in the new
ing to more rapidly evolving technological develop- Länder.
ments. It must also be able to contribute to these
developments and in particular acquire and maintain The State – Federal Government, “Länder” and
a high level of expertise in key technologies. Demo- the EU – must therefore continue working to improve
graphic change requires an extraordinary boost in framework conditions for innovation projects and,
productivity, which can only be achieved through where possible, remove existing obstacles to innova-
process and product innovations. Technologies tion. Regulation per se is not harmful; on the contrary
designed to resolve demographic problems combine it can even accelerate the process and pace of inno­
two areas – machining and systems engineering – in vation in some areas. A moderate level of regulation
which Germany has established companies and re- (e. g. limit values to protect the environment from
search institutes. German industry is also considered pollutant inputs) thus creates incentives for technical
to be highly innovative in the field of robotics. How­ innovations from which comparative advantage can
ever, demographic change is not a strong enough be gained to counter the advancing competition. New
driver of research activities at present. An increased sales markets can be established for the products and
international division of labour requires specialisa- technologies that emerge from this development
tion in value-added and technology-intensive produc- („demand-led innovation”). On the other hand,
tion; German industry is subject to constant pressure cumber­some regulation and long and complex
from growing international competition to innovate. approval procedures hamper innovation.
A thriving environment for new ideas, innovation and
technical progress is therefore vital. For example, overly complicated European bio­
cides legislation in recent years meant that numerous
Compared internationally, Germany currently active ingredients were lost. The approval of new
supports a differentiated and productive research products has practically come to a standstill. A sustain­
landscape and a highly innovative industrial sector able industrial policy must therefore support the up-
that boasts outstanding expertise, particularly in the coming revision at European level for unbureaucratic
area of more sophisticated technologies. approval procedures of biocide products without
compromising safety standards. Nanotechnology is
Nevertheless, this innovation climate is clouded another example. As outlined in the Federal Govern­
by a widespread scepticism among the general popu- ment’s coalition agreement, this important techno-
lation about new technologies. A negative attitude logy of the future is to be developed responsibly. First
towards almost any type of new project prevails in the and foremost, this means that, as part of the existing
energy and infrastructure sector but also in industrial chemicals legislation (particularly the European
projects. This strong aversion to risk is also reflected in REACH and GHS regulations7), the potential risks of
a relatively widespread reluctance to become involved nanomaterials, like all other substances, are to be
in entrepreneurial activity. Current financing condi- recorded and monitored. Conversely, it also means
tions for innovation and R&D are also considered to be that these types of chemical substances will not have
less than favourable. Hence, while Germany scores to be subject to more stringent or separate approval
well in country rankings when innovation is measured or registration requirements and the corresponding
in terms of output variables (e. g. patent registrations, time limits.
share of new products in turnover), its performance is
only middling for the relevant input variables (e. g.
availability of venture capital or R&D investment by
companies). There is a risk, therefore, that this current
high output performance erodes. Measured as a per- 7
Global Harmonised System for classifying,labelling and
centage of gross domestic product (GDP), R&D expen- packaging chemical substances and mixtures.
21

Standardisation can greatly facilitate the dissemi­ Ultimately we need the right mix of appropriate,
na­tion of technical progress. Early standardisation innovation-friendly laws, straightforward administra-
promotes competition and helps German companies tive procedures, technology-neutral and easily acces-
to position themselves better on the international sible funding and creative freedom for researchers
stage. and developers. Finding the right mix is an ongoing
process.
The State must not only ensure it does not get in
the way of innovation and technical progress, it must Industry has an important role to perform in this
also continue to actively promote research, develop- process. This can take the form of increasing R&D ef-
ment and innovation. One option is to strengthen the forts to shore up its capacity for innovation. In addi-
currently inadequately developed venture capital tion to ramping up expenditure and personnel in the
market and develop the existing tools designed to R&D sector, this would also entail improving innova-
promote direct research. Another way in which the tion management, intensifying efforts in the continu-
State can provide assistance is by improving research- ing vocational training of employees and strengthe-
related infrastructure. Compared internationally, ning its commitment to international research and
Germany’s exemplary transport network contrasts development partnerships.
with a comparatively underdeveloped data network.
This tends to hamper scientific exchange. In other Finally, civil society must also play its part. It must
countries, researchers and developers cooperate collectively arrive at a more realistic and more balan-
much more closely across international borders. Im- ced assessment of technology and learn to perceive
proving the physical network will also benefit inter- the opportunities in new technological developments
national networking among the scientific com­ instead of focusing on risks and adverse effects from
munity. the outset. Excessive scepticism towards technologi-
cal innovation must be overcome. Society as a whole
This measure – improving the physical data net- must develop the courage to take risks. Adventurous
work – is one that the State also has to promote di- and entrepreneurial thinking must be granted grea-
rectly; the European context is crucial here. The ter recognition and find a wider audience.
European Research Area must be established and or-
ganised in such a way that it forms a single market for
education and research, generates competition and
instils a passion for excellence. The European Fund for
Regional Development (EFRD), which is already play-
ing a major role in promoting applied research and
innovation for small and medium-sized companies
(SMEs), should focus more intently on this objective in
line with the Europe 2020 strategy. The State can pro-
vide direction with an innovation-oriented public
procurement policy, thus illustrating the fundamen-
tal feasibility of technological ideas, encouraging a
spirit of innovation and creativity and creating an in-
novation-friendly environment.
22 Requirements of a vital and dynamic location for industry – spotlight on Germany

Figure 4 – Action area: technical progress and capacity for innovation

Business
3 German industry lags behind its international counterparts in terms of the proportion of turnover spent on
R&D, although expenditure has increased in recent years. Companies must raise the ante in this area if they
want to maintain their capacity for innovation.
3 Also needed is a greater commitment to international R&D partnerships and more intensive cooperation with
research institutions and networks, such as those promoted by the “Kompetenznetze Deutschland” initiative,
which brings together the best-performing innovation clusters in Germany.

National policy
3 With the “Wissenschaftsfreiheitsinitiative” (Freedom of Science initiative) the Federal Government is
providing new stimulus for the German research landscape by promoting the market-relevance of research
activities.
It is also supporting science in attracting and retaining highly skilled staff.
3 With its high-tech strategy, the Federal Government is preparing a fertile breeding ground for new key
technologies, without trying to anticipate market trends. This successful approach must be continued.
3 The Federal Government’s Central Innovation Programme for SMEs (ZIM) is now promoting more than 10,000
SME innovation projects. Support is also provided for partnerships with research institutes linked to business
or economic interests. Where possible, this extremely successful, technology-neutral and cross-sector
research promotion effort must be developed.
3 Based on the three pillars of competition, regulation and cooperation, the Federal Government’s broadband
strategy is providing a vital boost to the development of nationwide high-performance networks. These
networks, characterised by competitive structures and a mix of technologies, will facilitate the transfer of
knowledge and scientific communication and thus further improve the conditions for research, development
and innovation.

European policy
3 Efforts to establish a European Research Area must be advanced in the interests of creating a single market for
R&D. Impediments to cross-border scientific dialogue must be removed. Harmonisation must be limited to the
bare essentials for the operation of a “common market for science”. It must not proceed at the expense of
scientific freedom and diversity.
3 At only 12 %, the percentage of SMEs participating in the EU Research Framework Programme remains too
low, considering they represent a large share of German industry. The measures taken by the European Com-
mission and Member States to improve the role of SMEs in promoting research (in particular by cooperating
with the Enterprise Europe Network) must be followed consistently.
3 The European Fund for Regional Development (EFRD), in line with the Europe 2020 strategy, should focus
more intensely on research, development and innovation that favour SMEs.
3 Unnecessary bureaucratic obstacles in approval procedures, e.g. in the Biocides Directive, must be tackled.
New technologies such as nanotechnology should not be viewed as dangerous per se and thus automatically
subject to particularly stringent legal barriers.

Civil society
3 A new culture of social dialogue is needed to rapidly implement new ideas and disseminate new technologies.
A more in-depth, wide-ranging and knowledgeable debate on opportunities and risks will facilitate more
realistic assessments, while encouraging an open mind towards new developments; overall, efforts must be
stepped up to reduce technophobia and scepticism.
23

4.3. Cost-effective management of 3 it welcomes environmentally friendly minimum


environmental and climate protection product requirements as an important contribution
to the European energy and climate policy. Concer-
Natural resources are key to any economic activity. ning the implementation of the Ecodesign Directive,
Industrial production is not viable in the long tem it advocates equal consideration of environmental,
without raw materials, energy, clean air, clean water social and economic factors to ensure the develop-
and healthy soil. Likewise, one needs to adapt to the ment of product standards that are technically feasible,
global increase in environmental awareness, climate environmentally appropriate and economically
protection and expected trends in energy and raw sus­tainable,
materials. German industry is a pioneer of environ- 3 it aims to further develop waste management
mental and climate protection technologies and and resource management in the European context
efficient resource usage. It faces huge challenges as a with a waste management system that is environ­
result of price increases on the raw materials and mentally and economically efficient and consumer-
energy markets. friendly,
3 it supports efforts to harmonise chemicals legis­
Policy makers are called upon to support long- lation at European level and ensure a high level of
term reliable framework conditions for sustainable protection for humanity and the environment. At the
economic activity. Where possible, market economy same time, consideration must be given to the principle
mechanisms should take priority over regulation to of proportionality. If, as in the example of the Euro-
achieve these conditions. Environmental policy ob­ pean REACH regulation, legislation covers the minute
jectives can be achieved efficiently and cost-effectively details of chemical usage and, if necessary, also moni-
as follows: first, if those responsible for causing environ­ tors this usage, it hampers innovation and flexibility
mental damage are required to cover the costs of re­ in the industrial use of chemicals. Similarly, it does not
ctifying this damage; second, if supply and demand of seem appropriate to subject all hazardous substances
natural resources is reflected in pricing; and third, if to a notification procedure as required under the
voluntary eco-labels are used to increase transparency European GHS legislation. Instead, exceptions should
for businesses and consumers. The Federal Govern- apply for small quantities and for chemical substances
ment is therefore pursuing a sustainable industrial used in research – for practical reasons but also to
policy as part of an integrative strategy which must avoid jeopardising research results.
account for the interactions and interdependencies 3 recognises that innovation occurs along the
between economic performance, social responsibility entire value chain. It is primarily the basic materials
and environmental protection.8 At the same time, industry, with its innovative materials, products and
there is nothing to be gained in the long term by procedures, that creates the basis for innovations that
elevating environmental concerns over competing occur at the end of the value chain. To refer to an “old
requirements. Like any other legitimate societal economy” and contrast this with purportedly
objective, the social return on investment relating to “greener technologies” is to ignore the realities of
environmental issues must be weighed up carefully. industrial production.
Clear identification of any conflicting objectives and a
realistic assessment of opportunities and threats are In the long term, raw material and energy costs will
required to make rational decisions for the overall continue to account for a high proportion of businesses’
economy. A sustainable industrial policy should meet production costs. Efficient use of resources is there-
the following requirements: fore in the legitimate interest of companies. They
need to pursue a policy of environmental protection
at all stages of the industrial value chain. In particular,
energy-intensive industries such as steel, metal,
chemicals, glass and paper will have to reduce their
energy consumption further.
8
Fortschrittsbericht 2008 (2008 progress report on the national
sustainability strategy), p.21.
24 Requirements of a vital and dynamic location for industry – spotlight on Germany

The growing prosperity of emerging economies commit to appropriate reduction contributions. The
will have a positive effect on the demand for indus­ commitment to appropriate reduction contributions
trial environmental goods from Germany in the long also applies in particular in the context of future EU-
run. Like other industrial goods, the key challenge internal burden-sharing.
will be to intensify research and use of technology
and thus the value added of such goods. The German
automotive industry needs to build on progress
following its important development of alternative
drive concepts. For example, it now needs to focus on
energy storage, safety and cost-effectiveness. The
State can add fresh impetus to this goal by funding
technology-neutral R&D. Other important examples
include technical standards, infrastructure and
demonstration projects.

Energy-intensive industries deliver a large pro-


portion of the value added in the German manufac­
turing sector. They are an integral component of the
domestic industrial value chain and manufacture
many of the industrial products that help to lower
CO2. Germany therefore has a vested interest in an
affordable and internationally balanced climate pro-
tection policy. To avoid the relocation of production
from Germany and the EU (carbon leakage risk), an
agreement on climate protection, binding under
international law and including the US and the major
emerging economies, continues to be an imperative.
Following the sobering results of the Copenhagen
climate summit in December 2009, efforts should be
renewed to improve the decision-making process in
international climate negotiations. The aim must be
to devise incentives that will make it possible to safe-
guard climate as a global public good without un-
fairly burdening certain countries and regions. If a
comprehensive agreement appears to be unrealistic
for now, appropriate solutions are required to pre-
serve the international competitiveness of economic
sectors affected by EU emissions trading. Among
other things, this calls for the development of appro­
priate and specific EU allocation rules that can be
used as a basis for free allocations. Another priority is
the rapid establishment of legal certainty about the
relief that may be granted to energy-intensive indus­
tries which are particularly hard hit by the indirect
costs of EU emissions trading. The EU’s new tougher
target – to reduce greenhouse gas emissions by 30 %
rather than 20 % of 1990 levels by 2020 – will only work
if other industrialized countries agree to comparable
reduction targets and the major emerging economies
25

Figure 5 – Action area: cost-effective environmental and climate protection

Business and government


3 Companies and policy makers must work together to create the conditions that make environmental
protection a high priority at all levels where industry adds value. This includes making further efforts to
improve energy and material efficiency, e.g. in energy-intensive companies and SMEs.
3 In the case of alternative drive concepts, efforts must be made to achieve progress in energy storage, safety
and cost-effectiveness. The State can boost development in this area by funding technology-neutral R&D.
Technical standards, infrastructure and demonstration projects are also important.

National and European policy


3 In industry, investments frequently tie up a considerable amount of capital. Long-term, reliable and plannable
conditions are therefore vital for sustainable economic activity.
3 Environmentally friendly minimum product requirements are an important factor in energy and climate
policy. They must be environmentally necessary, technically feasible and economically sustainable.
3 Waste management and resource management must be developed further in a European context.
3 Following close examination of the European REACH regulation, the Federal Government supports a reduction
in costs in this area. National procedures in chemicals policy should be accelerated without compromising
standards.
3 With regard to climate policy, the Federal Government supports an agreement that is binding under inter­
national law and includes the US and major emerging economies. It needs to work with the EU to consider
how decision-making can be improved in international climate negotiations.
3 The Federal Government is working to implement the EU Emissions Trading Scheme, while preventing loss of
competitive advantage for German and European industry. Appropriate and specific EU allocation rules must
be developed as a basis for free allocations to prevent carbon leakage.
3 Reducing greenhouse gas emissions by 30% rather than 20% of 1990 levels by 2020 is only possible if other
industrialized countries and major emerging economies make comparable efforts. The Federal Government
welcomes the European Commission’s intention to conduct a more in-depth analysis. This should also address
the carbon leakage risk, fair burden-sharing between Member States, the comparability of emission
reductions of other industrialized states and reductions by emerging economies, plus the effect on the
national budgets.
3 Moreover, to create reliable framework conditions, commercial energy consumers should not be burdened by
multiple charges. These can be avoided by better coordination of energy- and climate-policy instruments.
26 Requirements of a vital and dynamic location for industry – spotlight on Germany

4.4. Securing energy and raw material supplies usage and raw material requirements. As raw
ma­terial prices have risen, material efficiency, raw
A clean, reliable and affordable energy supply and ma­terial substitution and greater use of secondary
well-functioning, cross-border energy markets re- raw materials and recycling have become increasing­ly
mains essential for a competitive industry. The important. Companies’ own raw material supplies –
Federal Government therefore supports an energy from exploration to extraction, processing and
policy that is free of ideology, technology-neutral and storage – remain the responsibility of individual com-
geared towards the market. To this end, it has formula- panies. Business transactions abroad (backward inte­
ted basic principles and guidelines for its energy con- gration) can help to develop this aspect of the busi-
cept. Looking ahead, renewable energies should ness. However, the State must support, at national and
account for the bulk of the energy supply. Nuclear European level, the removal of distortions of trade
energy – together with the use of cleaner coal – could and competition, the incorporation of raw material
form a bridge to achieving this goal. Concentrated considerations in trade agreements, the implementa-
energy research that is aimed at redeveloping or tion of political support measures at an international
further developing innovative energy technologies is level and improved access to domestic raw materials.
the key to a future-proof energy supply and a strategic The Interministerial Committee on Raw Materials
instrument of energy policy. Producing a new energy (Interministerielle Ausschuss Rohstoffe) is an impor-
research programme focusing on energy efficiency, tant committee working at national level to advance
storage technologies, intelligent network technology important industrial matters in issues relating to
and second-generation bio fuels remains a key project raw materials. The EU Raw Materials Initiative supple-
for the Federal Government. ments the national raw materials policy. It also ana­
lyses which raw materials could be critical for sup­
As a country with limited supplies of its own raw plying industry in future.
materials, it is particularly important for Germany to
have access to and availability of raw materials under
competitive conditions. Current technology trends,
together with new production and consumption
patterns, are changing the profile of raw material
27

Figure 6 – Action area: securing raw material and energy supplies

Business and government


3 Securing raw materials is a key task for industrial enterprises. Progress can be made in this area through
greater involvement abroad, improved recycling, raw material substitution, material efficiency and greater
use of secondary raw materials.

National and European policy


3 The Federal Government supports a clean, safe and affordable energy supply and well-functioning cross-
border energy markets.
3 At the same time, the use of nuclear energy can serve as a bridging technology to the era of renewable
energies.
3 In its energy concept, the Federal Government is formulating guidelines for an environmentally friendly,
reliable and affordable energy supply.
3 Innovative energy technologies must be developed further as part of the energy research programme.
3 In the area of raw materials, the Federal Government supports abolishing market distortions, including raw
materials in trade agreements and implementing political support measures at an international level.
3 The Interministerial Committee on Raw Materials and the raw materials dialogue of the Federal Ministry of
Economics and Technology with business and union representatives work on an ongoing basis to identify the
need for action and develop possible solutions. The Federal Government supports new raw material partner-
ships with developing countries and the establishment of a German raw materials agency at the Federal
Institute for Geosciences and Natural Resources (Bundesanstalt für Rohstoffe und Geowissenschaften).

4.5. Guaranteeing open and efficient markets, Well-functioning markets are also important for
creating fair framework conditions the efficient use of natural resources. They ensure
optimum use of increasingly scarce resources and
Open markets guarantee efficiency and promote pro- genuine commitment to the search for the best alter-
ductivity. Making the best possible use of scarce re- natives – whether this involves developing new
sources is essential for all commercial and State activity. energy sources, recycling raw materials or developing
Advances in productivity are the ultimate source of all completely new, non-resource-based technologies.
increased prosperity. Consequently, guaranteeing
open markets is an interdisciplinary task. The trends Demographic change not only reduces the poten-
described in the sections above on moving the focus tial workforce (thus requiring a significant increase in
points of production, global value chains, scarcity of labour productivity), it also has implications for the
raw materials and energy and demographic change international division of labour, suggesting a greater
illustrate the particular urgency of this task: focus on efficiency: Since societies age differently and,
most importantly, at different rates, additional oppor-
Globalisation increases the costs of retaining out- tunities are opening up for mutually beneficial inter-
dated production structures and production factors in national cooperation. This intertemporal trade, as it is
industries where Germany has no comparative advan- known, between countries with a comparative advan-
tage. For industry to avail of the opportunities out­ tage in producing “present goods” and countries
lined above, it must adapt as quickly, seamlessly and whose comparative advantage lies in the production
completely to global market developments and – in of “future goods” can help mitigate the negative
the case of changed premises – be capable of easily consequences of demographic change. In this con-
revising decisions. Flexible and efficient product and text, the current account surpluses of recent decades
factor markets within Germany are a vital prerequisite. reflect Germany’s comparative advantage with
28 Requirements of a vital and dynamic location for industry – spotlight on Germany

regard to present production. The net foreign assets While Germany can address these shortcomings
thus accumulated facilitate greater consumption in to a large extent on its own, the EU has primary
the future. The equivalent value – in the form of cheaper responsibility in other areas. The EU must use its
imports from other countries – that Germany receives diplomatic clout more effectively to ensure free access
for these assets depends on the openness and efficien­cy to and trade with raw materials and to act against the
of markets. If a State undermines market forces, re- formation of cartels. As well as insisting on opening
stricts access to markets and protects domestic mar- up markets in other locations, the EU must also liber­al­
kets and inefficient domestic producers from superior ise its own import regime further and rethink its sub-
foreign providers, it will lose out on intertemporal sidy policy. When examined closely, it is obvious that
gains from trade. This would be a fatal approach for a import restrictions are also export restrictions.
country like Germany, which has an ageing popula-
tion. Guaranteeing domestic markets that are open,
efficient and characterised by free and fair competi-
tion, while also competing and battling for inter­
national markets organised on the same principles,
remains an immensely important and ongoing task.

Germany still lags behind some of its competitors


in this regard. The OECD has pointed out that com­
petition is hampered significantly by regulation of the
product and service markets.9 This regulation entails,
among other things, unnecessary cost burdens for in-
dustry. The Federal Government must simplify and
ease market access conditions while still meeting the
required demands for quality.

A lack of competition on the energy market is a


factor in comparatively high energy costs. Promoting
the expansion of renewable energies, while laudable
in itself in some instances not only exceeds its brief in
some cases, it bypasses it altogether. A greater focus
on efficiency is needed here.

9
OECD Economic Survey of Germany 2010, p. 9.
29

Figure 7 – Action area: open and efficient markets

National policy
3 To preserve the decision-making freedom of citizens and business owners and improve the functioning of
markets, regulation and its necessity must constantly be reviewed. In addition, possible means of reducing
the costs associated with regulation must be evaluated, and unnecessary bureaucracy eliminated.

European policy
3 Further liberalisation of world trade opens up huge opportunities for Germany and all other participating
countries. Multilateral negotiations under the auspices of the WTO remain the ideal for progressing in this
direction. The aim of European policy must therefore be to continue and reinforce its support for a rapid
conclusion to the Doha Round and a comprehensive and ambitious result.
3 Removing subsidies and other trade-distorting measures will also help to achieve market functionality in
general and an efficient allocation of resources. Intervening to combat unfair trade practices must only
occur in cases where this is justified; it should not be abused for protectionist purposes.
3 In parallel with the multilateral negotiations, European policy must also continue to expressly support open
markets and the protection of intellectual property rights. One option would be to conclude free trade
agreements.
3 Crisis situations must not be used as a pretext to resort to protectionist or trade-restrictive practices. When
formulating European and national activities, inward and outward distortion of competition must be avoided.
The WTO’s regular monitoring of new trade initiatives ensures transparency and discipline and should be
used as a lasting instrument to defend against protectionist tendencies.
3 The Single Market is the success story of European integration. It must be developed further and completed.
3 Dismantling bureaucracy is also a high priority at European level. The steadily growing body of EU law,
compiled over decades, must be systematically examined to determine how relief can be granted to business
and industry. The approved programme aimed at cutting 25 % of red tape related to EU law by 2012 is a
milestone in this regard. The Federal Government will ensure that the 25 % target is systematically implemen-
ted. However, this 25 % can only be a starting point for further efforts. Policy makers must also ensure that
no unnecessary burdens arise with the introduction of new EU regulations.
3 The Federal Government and the EU will continue to work on the effective implementation of fair competitive
conditions (level playing field) to provide business with internationally competitive conditions.
30 Requirements of a vital and dynamic location for industry – spotlight on Germany

4.6. Enabling compatible production processes in this case, combined with a greater ability to offer
and products with high added value industrial goods as just one part of comprehensive
solutions. Another challenge faced is how to guarantee
Companies must constantly refine their production the high quality and customer satisfaction associated
processes and management of their international with products bearing the “Made in Germany“ label
value chain to exploit the benefits of global produc- but produced in global value chains.
tion. Sustainable industrial production must be founded
on high-quality information and communications To compete on international markets, German
technologies (ICT). It must also be equipped to handle industrial firms need sustainable strategies for value
a broad variety of customized production systems and creation. In the face of a growing skillbase worldwide
the integration of production and services. Modern and fragmented production processes, business
production systems typically have on-site quality con­ planning activities relying on human capital will gain
trols and high levels of automation. Digital production in importance, as will maintaining a knowledge edge.
processes are essential if international sub­sidiaries, According to a representative survey (IW-Zukunftspa-
partners and key customers are to be inte­grated in glo- nel) by the Cologne Institute for Economic Research,
bal value chains. Complex information on, for example, almost one in five larger companies in Germany de-
efficient suppliers, quality and dis­tri­bution can only be ploys an above-average number of staff with business
fully leveraged through extensive use of ICT. planning activities in the domestic market, and thus
qualifies as what the BDI (Federation of German In-
For production plants of the future to be success- dustries) refers to as a ‘system head company”.10 The
ful, their processes must be regionally compatible and focus on high quality components of the value chain
based on the latest technologies. As the worldwide also has important economic implications. It is not for
shift of centres of production towards Asia continues, the government to make a distinction between high
sustainable production processes must have globally value stages of the chain and purportedly lower value
compatible interfaces. Chinese suppliers must be able stages. However, a forward-looking and sustainable
to connect with German production centres in the industrial policy must take account of the roles played
same way as their competitors in North America or by R+D, design, marketing, production planning, sales
Eastern Europe. Emerging key technologies and new management and actual production in generating
scientific paradigms must be incorporated quickly employment, revenue and growth.
into the production process. Government incentives
should be created for this purpose through standard­
ization programmes. Policy makers and civil society
can also play a role in creating an environment that is
conducive to industrial production. A greater under-
standing of the functioning of global value chains is
also vital. Foreign activities are not usually carried out
at the expense of domestic employment. Outsourcing,
offshoring and backshoring decisions are not isolated
events: they occur as the result of more efficient
global division of labour.

German industry must adapt its value creation to


changing lifestyles and values. Medical and pharma­
ceutical products are becoming more important, for
example, due to demographic trends. As the newly
ndustrialised countries continue to grow, Germany’s
traditional strength – specializing in capital goods 10
BDI/IW Köln/Roland Berger/vbw (2008): System Head Germany
and durables – offers great opportunities. Adapting Plus – Germany‘s future as a place to do business – and a place to
global strategies to regional and local markets is key add value, BDI Document No. 405, p. 15.
31

The role of policy makers therefore, is to encourage tions (through high value business-related services,
production stages in the global value chain that have for example, or consolidated tax revenues). In ad­
high value to remain in Germany as their preferred in- dition to creating the conditions for high-potential
dustrial location, by ensuring positive business con­ clusters and regional production associations, the
ditions such as a competitive tax system, strong infra- State is also expected to act as a responsive and expert
structure, high quality of life and secure investment contact point for businesses. One thing is certain, an
conditions. Attractive site conditions are required to awareness of the technological and economic depen-
transfer the spillover effects of multinational corpora- dencies in global value chains is vital.

Figure 8 – Action area: compatible production processes and products with high
added value

Policy makers, social partners, business


3 Industrial production processes must have globally compatible interfaces and be capable of responding
flexibly and rapidly to technological change. Policy makers must ensure that the necessary conditions are in
place through standardization programmes.
3 Industrial production is often described as a backward, environmentally damaging activity. Policy makers,
industry and civil society must work together to counter this preconception. It is essential to highlight the
economic and technological importance of industry and help create a more open and favourable climate
towards industrial production.
3 Increasingly, outsourcing, offshoring and backshoring reflect a production process based on international
division of labour. Policy makers, social partners and industry are urged to generate a better insight into how
global value chains operate and draw attention to the opportunities within these chains for Germany’s
export-oriented industry.

Business
3 Businesses must address new management challenges in global value chains, customized production and
hybrid value creation.
3 Industry must continually adapt its product mix to changing lifestyles and values.

Policy makers (federal government, Länder, municipalities)


3 The State must encourage businesses with the highest possible added value to retain their operations in
Germany by creating positive business conditions. These business conditions include, for example:
3 An internationally competitive taxation and levy system
3 Modern and cost-efficient transport infrastructure (roads, railway, inland waterways, hinterland connections
of ports, airports)
3 A high quality of life, based on a clean environment and cultural diversity
3 Secure conditions for investment
3 Recognition of business drive and incentives for entrepreneurs
3 It is also the government’s role to create the right conditions for high-potential clusters and regional
production associations, for SMEs in particular
3 Government must be prepared for the impact of global value chains, e. g. technological and business cycle
dependencies.
32

5
Nothing is certain but uncertainty:
framework conditions for greater adaptability

Nobody today can predict the future with any great industry into relevant policy areas – from education
accuracy. Markets will decide which industries and and technology to energy and the environment. In all
which specific products will be successful in the de­ cases, the objective of such policy is to strengthen the
cades ahead. Progress is the result of trial and error, international competitiveness of companies opera-
rather than planning down to the last detail. How can ting in Germany in a sustainable way that conforms
Germany best prepare itself for the challenges with market requirements (to create a level playing
brought by this basic uncertainty, and seize those field).11
challenges as opportunities? This is a key question.
The analysis of requirements demanded of Germany With favourable economic conditions in place,
as an industrial location has shown that, even without uncompetitive companies do not remain in the mar-
knowing in detail what shape future industrial ketplace any longer than necessary and there are no
production will take, global megatrends allow us to artificial high performers thriving on government
draw conclusions for decision makers in the industrial support alone. There is no denying that the structural
and political sphere. To confirm its standing as a change required may be painful for affected parties.
prime industrial nation, Germany must continually However, this change is absolutely vital to secure
improve its economic sustainability as the demands long-term growth and employment in Germany.
grow on goods in production and production techno- Bringing about the structural changes in a positive
logies used. Germany must be in a position to respond way requires close coordination between all political
ever faster and at all levels to new developments. actors involved. It also calls for a willingness to em­
Every effort must be made to help not only businesses brace new and permanent changes, while rethinking
and their employees, but also policy makers and the conventional ways of doing things. Agility and crea­
social partners, to respond rapidly and flexibly to new tivity can only be enabled through a business-friendly
developments. Civil society itself will also need to environment – these are two traits that are essential
show a willingness to change attitudes and embrace for companies if they are to cope successfully with
new technologies. emerging developments in the global marketplace.

Industrial policy must continue to focus rigo- There is another lesson to be learnt from reflec-
rously on the “market as discovery procedure”. The ting on the future of Germany as a prime industrial
development, manufacture and marketing of future nation: we must not rest on our laurels. The natural
consumer and investment goods and the development human tendency to retain a comfortable status quo is
of new production technologies is best left to the in­ the greatest impediment in the search for innovation.
visible hand – that is, to the free interplay between It will only be possible to make available the fruits of
market supply and demand. For this reason, the state prosperity to the broader population if and when
should interfere as little as possible with market pro- Germany can maintain its technological lead against
cesses. Instead, the state should focus on its essential newcomers in the global economy. Germany’s suc-
role of creating clear, reliable and positive framework cessful export industry, which managed to capture
conditions for consumers, businesses and industrial some additional shares of the world market even
production. Intensive dialogue between government during the financial downturn, must be wary of com-
and industry is therefore necessary to enable early placency. Adhering to current production models and
detection and remedy of weaknesses or malfunctions resisting global megatrends would inevitably result in
within the economic environment. Direct state inter- domestic industries losing their importance and a
vention should be limited to exceptions such as exter- massive drop in income for the population.
nal effects in the environmental or research sector,
and economies of scale within network industries.
Otherwise individual initiative and self-reliance
should underpin the market economy. An efficient
and forward-looking industrial policy is not based on
spending programmes for individual sectors. Instead, Coalition agreement between the CDU, CSU and FDP, 26th
11

it focuses on incorporating legitimate interests of October 2009, Chapter 4.3.


33
34
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