TABLE 4.

3 DESIGN SUMMARY

ELEMENT SPECIFICATION LOADING

Power output = 1.5 kW

RPM = 700
Motor rpm
Phase = 2 P = 0.319597747 hp
Number of poles = 2
V = 240 V
Bolt hole diameter = 0.3149606294 in

Belt number = A38

V –Belt 1 C = 9.769376972 in
L = 37.84955592 in. P = 0.2663314956 hp
νm= 549.7787144 ft/min
n = 1 rubber V-belts

Belt number = A38

V –Belt 2 C = 9.769376972 in
L = 37.84955592 in P = 0.3036179051 hp
Vm = 183.2569535 ft/min
N = 2 rubber v-belts

Sheaves-1 D1 = 3 in. ( 2 grooves)

D2 = 9 in. ( 2 grooves)
C = 37.84955592 in.
T = 1.5 in

D1 = 3 in. ( 2 grooves)
Sheaves -2 D2 = 9 in. ( 2 grooves)
C = 37.84955592 in
T = 1.5 in
.
 D1 = 3 in. ( 2 grooves)
D2 = 9 in. ( 2 grooves)
Sheaves - 3
C = 37.84955592 in
T = 2 in

D1 = 3 in. ( 2 grooves)
D2 = 9 in. ( 2 grooves)
Sheaves-4
C = 37.84955592 in
T = 2 in

Material: Ordinary cast iron

Pressure angle: 14.5 degrees
D1 = 4 in., T1= 28 teeth
Transmitting Gears D2 = 4 in., T2= 28 teeth
Diametral pitch = 17 teeth/inch
Face width = 0.5082194673 in.
V= 81.44055356 ft. /min

Material: High Carbon Steel

Shredder Blades D = 5.5 in
Thickness = 0.5 in

Line Shaft:
Material Used: AISI C1050
N = 77.77 rpm At Section C
Standard Shaft 1.1875 to be Mmax = 489.888253 in-
machined to 0.098676075 in. lbs
L = 14 in. T = 513.2138138 in-lbs

Shaft 1:
Material Used: AISI C1050
N = 77.77 rpm At Section D
Standard Shaft 1.1875 to be Mmax = 837.881262 in-
machined to 1.18405275 in.. lbs
L = 29.75 in T = 205.0454792 in-lbs
Shafts

Shaft 2:
Material Used: AISI C1050
N = 77.77 rpm At Section H
Standard Shaft 1.1875 to be Mmax = 424.0830733in-
machined to 1.18405275 in. lbs
L = 24.75 in T = 95.87960687 in-lbs
 Line Shaft:
SAE 105 Deep Groove Ball Fr = 122.4720632 lbs.
Bearing
Ha = 70080 hours
Bore = 0.9893 in
No. of bearings = 2

Shaft 1:
SAE 106 Deep Groove Ball Fr = 194.976311 lbs.
Bearings Bearing
Ha = 70080 hours
Bore= 1.1811 in
No. of bearings = 2

Shaft 2:
SAE 106 Deep Groove Ball Fr = 75.4647889416
Bearing lbs.
Ha = 70080 hours
Bore =1.1811 in
No. of bearings = 2

Line Shaft:
AISI C1050, Cold Drawn Carbon
Steel
b=¼
3
t = 16
L = 0.0466589941 in

Shaft 1:
AISI C1050, Cold Drawn Carbon
Steel
b=¼
3
t=
Key 16
L = 0.1125180105 in

Shaft 2:
AISI C1050, Cold Drawn Carbon
Steel
b=¼
3
t = 16
L = 0.1091424702 in
 Line Shaft:
On pillow block of bearing
2 pcs. 20 UNC
Ar = 0.0318 in2
Minor Dia. = 0.250 in
Material: AISI C1050, cold drawn
carbon steel

Shaft 1:
On pillow block bearing
2 pcs. 20 UNC
Ar = 0.0318 in 2
Minor Dia. = 0.250 in
Material: AISI C1050, cold drawn
carbon steel

Bolts Shaft 2:
On pillow block bearing
2 pcs. 40 UNC
Ar = 0.0060 in2
Minor Dia. = 0.112 in
Material: AISI C1117, Normalized
Carbon Steel

On Motor Mounting:
4 pcs. 64 UNC
Ar = 0.0026 in2
Minor Dia = 0.060 in
Material: AISI C1117, Normalized
Carbon Steel
 On cutter blade attached to shaft 1:
1 pc., d = 0.073 in, .Ar = 0.0026 in
64 UNC
Material: AISI C1117, Normalized
Carbon Steel

Set Screws
On cutter blade attached shaft 2:
1 pc., d = 0.0373 in, Ar = 0.0026 in2
64 UNC
Material: AISI C1117, Normalized
Carbon Steel

Belt number = A38

C = 9.769376972 IN
L = 37.84955592 in
Speed Reducer N = 2 rubber belts
5
b x t = ½ x 16