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1779:1999
Incorporating
Amendment No. 1
Non-destructive
testing —
Leak testing —
Criteria for method and
technique selection
ICS 19.100
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BS EN 1779:1999
National foreword
Summary of pages
This British Standard, having This document comprises a front cover, an inside front cover, the EN title page,
been prepared under the
direction of the Engineering pages 2 to 18, an inside back cover and a back cover.
Sector Committee, was The BSI copyright notice displayed in this document indicates when the
published under the authority
of the Standards Committee document was last issued.
and comes into effect on
15 November 1999
ICS 91.040.70
English version
This European Standard was approved by CEN on 10 July 1999, and amendment A1 was approved
by CEN on 20 November 2003.
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the
conditions for giving this European Standard the status of a national standard without any alteration.
Up-to-date lists and bibliographical references concerning such national standards may be obtained
on application to the Central Secretariat or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any
other language made by translation under the responsibility of a CEN member into its own language
and notified to the Central Secretariat has the same status as the official versions.
CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark,
Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg, Malta, Netherlands,
Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and United Kingdom.
CEN
European Committee for Standardization
Comité Européen de Normalisation
Europäisches Komitee für Normung
© 1999 All rights of exploitation in any form and by any means Ref. No. EN 1779:1999 + A1:2003 E
reserved worldwide for CEN national Members.
Page 2
EN 1779:1999
Contents
Page
Foreword 3
1 Scope 4
2 Normative references 4
3 Definitions 4
4 Personnel qualification 4
5 Units 4
6 Tightness requirements 4
7 Leak testing 5
Foreword
This European Standard has been prepared by Technical Committee CEN/TC 138 "Non-destructive
testing", the Secretariat of which is held by AFNOR
This European Standard shall be given the status of a national standard, either by publication of an
identical text or by endorsement, at the latest by February 2000, and conflicting national standards shall
be withdrawn at the latest by February 2000.
This document has been prepared under a mandate given to CEN by the European Commission and the
European Free Trade Association.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Czech Republic,
Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway,
Portugal, Spain, Sweden, Switzerland and the United Kingdom.
Foreword to amendment A1
This document EN 1779:1999/A1:2003 has been prepared by Technical Committee CEN/TC 138
“Non-destructive testing”, the secretariat of which is held by AFNOR.
This Amendment to the European Standard EN 1779:1999 shall be given the status of a national
standard, either by publication of an identical text or by endorsement, at the latest by June 2004, and
conflicting national standards shall be withdrawn at the latest by June 2004.
This document has been prepared under a mandate given to CEN by the European Commission and
the European Free Trade Association.
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the
following countries are bound to implement this European Standard: Austria, Belgium, Czech
Republic, Denmark, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Luxembourg,
Malta, Netherlands, Norway, Portugal, Slovakia, Spain, Sweden, Switzerland and the United Kingdom.
Page 4
EN 1779:1999
1 Scope
This European Standard describes criteria for the selection of the most suitable method and technique
for the assessment of leak tightness by indication or measurement of a gas leakage. Annex A,
normative, allows a comparison of standard test methods. Leak detection using hydrostatic tests,
ultrasonic or electromagnetic methods is not included in this document.
This standard can be used for equipment which can be evacuated or pressurized.
2 Normative references
This standard incorporates by dated or undated reference, provisions from other publications. These
normative references are cited at the appropriate places in the text and the publications are listed
hereafter. For dated references, subsequent amendments to or revisions of any of these publications
apply to this standard only when incorporated in it by amendment or revision. For undated references the
latest edition of the reference applies.
3 Definitions
For the purposes of this standard, the definitions given in EN 1330-8 apply.
4 Personnel qualification
It is assumed that leak testing is performed by qualified and capable personnel. In order to prove this
qualification, it is recommended to certify the personnel in accordance with EN 473.
5 Units
The leakage rate is defined as the pV-throughput of a specific fluid which passes through a leak under
specific conditions and is expressed in Pascals cubic metre per second.
In the past, the leakage rate was expressed in various units, these are given in informative Annex B.
6 Tightness requirements
The leak tightness of an object is usually determined by measurement of its gas leakage rate.
Leak tightness is commonly described as the flow rate of fluid into or from the test object. For a gas, leak
tightness may be conveniently indicated by the variation of pressure with time under specified conditions.
For testing, however, i.e. when drafting specifications and procedures, the leak tightness shall be
3
expressed as leakage rate in units of gas throughput (Pa⋅m /s) for a specific gas at specified temperature
and at specified pressure conditions.
Zero leakage rate shall not be specified. The required leak tightness shall be related to the function of the
object under consideration.
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EN 1779:1999
The total tightness of a system can be considered in terms of tightness for all components of that system.
To meet requirements the sum of the leakage rates for each component plus the sum of the leakage
rates at each connecting point shall be less than the overall allowable leakage rate of the system.
The tightness of component or system shall be specified under normal operating conditions.
NOTE 2 : The following factors have the most significant influence on tightness:
The suitability of the system for a given task is indicated by the functional tightness.
NOTE 3 : To take into account factors that are unquantifiable, it may be advisable to adopt leak
tightness values lower than this by a factor from three to ten.
7 Leak testing
The actual gas flow through the leaks of the test object, which has been determined in a leak test, shall
be converted to the leakage rate with that under operating conditions.
The following considerations shall be applied to all methods by which leakage rates are determined. A
review of the methods and techniques is given in table 1.
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EN 1779:1999
location A.3
gas flow local area
into measurement A.2, D.3
object
location
total area
measurement A.1, D.2, D.3, D.4
Utilization of the table:
NOTE: Some techniques used for location can also give an estimate of the leakage size, but they are not
allowed to demonstrate the compliance with the specifications.
It is usually not possible to establish in one step the total leakage of a component (or a system) and
the location of the leaks. Two techniques shall, therefore, be considered: measurement of the overall
leakage rate or location of leaks for possible elimination.
Examples of total (or integral) techniques include the measurement of the pressure variation with time
within the object and the accumulation of gas escaping from the object over a period of time.
One technique for leak location involves probing the object with a suitable tracer gas or sniffing the
surface of an object filled with tracer gas.
NOTE: In the selection of an appropriate technique for leak assessment, the conditions of the test
(pressure, vacuum, type of gas, etc.) should be carefully considered. Some guidance is given in
clause 8.
The measuring device shall be placed on the opposite side of the boundary to that probed with tracer
gas. The tracer gas can be detected only when it has crossed the boundary. Time shall be allowed,
therefore, for stabilization. The time taken by the gas to cross the boundary depends on the nature of
gas, the pressure difference and the geometry of the leak path. It also depends on the temperature, the
cleanliness of the object, etc.
NOTE: Small leaks can require a long stabilization time. If the flow through the leak is impeded by
successive obstacles, such as multiple seals or double weld beads, the test time can be very long.
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EN 1779:1999
The usual laws governing gas flow shall be used to calculate variation in leakage rate, as a function of
pressure, temperature and type of gas.
NOTE: In quantitative leak detection two different flow regimes are normally considered. These are
the regimes of viscous laminar or molecular flow.
The boundaries between these regimes are not precisely defined. Care shall be taken therefore in the
selection of any of the formulas given in 7.3.1, 7.3.2 and 7.3.3.
For practical purposes it is generally accepted that for helium leakage rates less than or equal
-7 3
10 Pa⋅m /s, conditions for molecular flow apply. For helium leakage rates greater than
-5 3
10 Pa⋅m /s, conditions for viscous laminar flow apply in the case of a single capillary leak.
For the different flow regimes the dependence of leakage rate on pressure, temperature and type of gas
is different.
For a given leak, the dimensions of which are unchanged by the applied pressure, the following
expressions shall be used to take into account the effect of pressure change on flow rate:
- Molecular flow
∆ p2
q 2 = q1
∆ p1
∆ p1 = p B1 - p A1
( p 2B - p 2 A ) ∆ p2 p2
q 2 = q1 2 2
= q1
(p 2
B1
-p 2
A1
) ∆ p1 p1
( pB2 + p A 2 )
p2 =
2
Page 8
EN 1779:1999
where
3
q1 and q2 are the leakage rates in Pa⋅m /s associated with the two pressure differences.
For a given leak, the dimensions of which are not altered by the temperature change, the following
expressions shall be used to take into account the effect of temperature on flow rate:
- Molecular flow
T2
qT 2 = qT 1 ×
T1
ηT
qT 2 = qT 1 × 1
ηT 2
or approximately
T1
qT 2 = qT 1 ×
T2
where
qT 2 and qT 1 are the leakage rates in Pa⋅m3/s associated with T2 and T1;
ηT 2
and η T 1 are the different dynamic visocities in Pa⋅s associated with T1 and T2
For a given leak, the leakage rate for two different gases is given by the following expressions:
- Molecular flow
M G1
q G 2 = q G1 ×
M G2
Page 9
EN 1779:1999
ηG 2
where
q G 2 and q G 1 are the leakage rates in Pa⋅m3/s associated with gases G1 and G2;
M G1 and M G 2 are the molar masses, in kilograms per mole of the gases G1 and G2;
ηG 1
and η G 2 are the dynamic viscosities in Pa⋅s associated with gases G1 and G2.
In addition to the above, it should be noted that the dimension of a leak path can be changed by
temperature and pressure variations. Further, the direction of flow can have a significant effect on the
measured leakage rate and care shall be taken if the pressure gradient has to be reversed.
The object to be tested shall, whenever possible, be cleaned, degreased and dried. Typical sources of
contamination are swarf, dirt, oil and grease, flux residues from welding, paint marks, surface corrosion
and fingerprints. It is obvious that any cleaning method used to remove contamination shall not damage
the object or leave any unacceptable deposit.
To minimize the effects of such unquantifiable factors, the leak test shall be carried out, under the
operating conditions. If it is not possible, the deviations from the operating conditions shall be stated in
the test report.
In some industrial conditions the accuracy of the measurements, which depends on the technique
employed, may be in the order of ± 50%.
In the selection of a test technique (see normative Annex A) the following points shall be considered:
NOTE: Some of the techniques may not have the sensitivity to measure the required leakage rate, nor do
they cover the whole range. Some highly sensitive techniques however can be uneconomic or not
suitable for the detection of large leakage rates.
Page 10
EN 1779:1999
If a measure of the total leakage rate is needed, only a quantitative technique, with appropriate
calibration, shall be used.
NOTE: Many techniques are only applicable for the location of a leak, and may give a very
approximate indication of the leakage rate. Moreover, some of these techniques can only be used
to investigate a part of the object.
NOTE: Large or heavy test objects are not always easily handled and it is difficult to place them into
enclosures or baths of liquids. Further, the evacuation to an appropriate level can be very difficult
and may involve prolonged pumping for large volumes.
8.3.2 Openings and surface accessibility are required for many techniques, for example when the
tracer gas is applied to one side of the object boundary and detection is performed on the other side.
One surface shall therefore be free of obstacles which can prevent scanning or can mask a leak. One
opening is needed to fill the object with the tracer gas or to connect the internal volume to the vacuum
line and the detector. Openings are not necessary if before sealing the object was filled by a gas which
can be used as tracer gas or if a pressurizing- evacuation (bombing) test is used.
8.3.3 To induce a fluid flow through a leak, a pressure difference is necessary. If the object is a
pressure equipment, the object shall withstand this test pressure difference. If the object is not
pressure equipment, pressurization is only permitted after verification is obtained that the object has
been designated to withstand the pressure difference.
The design shall be such that during the test the object is not irreversibly altered by the test nor is the test
a hazard for the operators.
8.3.4 The vacuum or the test fluid shall be compatible with the object materials.
NOTE 1: vacuum tests can be affected by the presence of materials such as porous materials,
organic compounds (plastics, rubber, lubricants, etc.);
NOTE 2: certain tracer gases are not compatible with some materials and problems due to
corrosion, sorption or permeation may occur. For example:
1) halogen gases (except SF6) are not usable for the testing of nickel alloys and
stainless steels;
NOTE 3: Surface finish can also restrict the applicability of some techniques or influence their
results. Examples are evacuation difficulties, inadequate leak tightness for seals in vacuum box
applications, false indications (bubble test), etc.
8.4.1 Generally a test fluid other than the operating fluid is used in order to increase test sensitivity or
to reduce hazard or pollution. The difference between the properties of the fluids shall be taken into
account to avoid wrong results due to physical or chemical phenomena (see material compatibility)
and to evaluate, if necessary, the true leakage under operating conditions.
Page 11
EN 1779:1999
8.4.2 Whenever possible the test shall be performed with the leakage flow in the same direction and
with the pressure in the same range as under the operating conditions. If it is not possible, deviations
from the operating conditions shall be stated in the test report.
NOTE 1: Leaks can show a very different behaviour for reverse flow, particularly if elastic or plastic
components (springs, diaphragms, gaskets) are part of the boundary wall. The leakage rate can
also change significantly according to the conditions of gas flow (viscous/molecular).
NOTE 2: Generally the pressure difference required to show the presence of a leak is low, not
exceeding 0,1 MPa. In some cases, it may be necessary to apply the effective operating pressure in
order to reveal the effects of strain in the structure on the leak tightness.
8.4.3 For convenience, testing is usually performed at ambient temperature. Thermal expansion due
to a temperature difference can however generate strains and geometric deformation. This can affect
the dimension of the leak and then the leakage rates but this may only occur during the periods of
temperature change. Such changes shall be taken into account when reviewing the results.
In pressure change tests, unknown and varying temperature gradients can arise in some circumstances
in large test objects or between several parts of a system and may invalidate the test results. Such
changes shall be taken into account.
8.4.4 A test may be performed on components, sub-assemblies or a completed object. Testing of sub-
assemblies may eliminate costly repair in later stages. In this case it is possible to improve the test
sensitivity by the use of temporary seals or improve the gasket tightness by means of plugs or welding.
When the object under test is part of a completed plant, it shall be isolated by blanks.
NOTE: If this is not possible, leakage rates of points of connection should be measured at the test
pressure and these should be subtracted from the total object leakage.
Leak testing can be carried out by subjecting the test object to a pressure differential by either evacuation
or application of an internal overpressure. In both cases, it is essential that the manufacturer guarantees
that the object withstands the pressure differential and does not distort, thereby causing injury to
personnel or damage to plant.
The object to be tested may contain hazardous materials. This shall be recognized and measures to
prevent escape shall be taken before testing begins.
All gases shall be handled with caution. The properties of the test gas shall be taken into account.
NOTE 1: Ammonia, for example, is a toxic, flammable gas which can be corrosive in the presence of
moisture. Ammonia needs an absorption treatment and a subsequent neutralization.
NOTE 2: Halogen-containing gases cause significant damage to the upper atmosphere.
NOTE 3: Most gases, including inert gases, e.g. helium, and nitrogen are asphyxiant.
High voltages are used in many vacuum components, including total pressure gauges and mass
spectrometers. Electrical safety shall, therefore, always be considered. Adequate protection of all
electrical components or parts of the system that could produce a discharge is necessary.
Page 12
EN 1779:1999
Annex A (normative)
Table A.1: Specific features of leak testing methods - Tracer gas method
Table A.1: Specific features of leak testing methods - Tracer gas method (continued)
Table A.1: Specific features of leak testing methods - Tracer gas method (continued)
Table A.1: Specific features of leak testing methods - Tracer gas method (concluded)
Table A.2: Specific features of leak testing methods - Pressure change method
Table A.2: Specific features of leak testing methods - Pressure change method (concluded)
Annex B (informative)
Table B.1: Conversion factors (n) for leakage rate units (1 X = nY)
3 3 3 3
Y Pa⋅m /s mbar.l/s Pa⋅l/s torr.l/s lusec µ.ft /s atm.ft /min std cm /s molecules/s moles/s
-1 3 -1
or (micron l s ) (micron ft s ) or
3 3
X bar . cm /s ft (NTP)/min
3 3 3 2 -2 20 -4
Pa⋅m /s 1 10 1 x 10 7,5 7,5 x 10 2,65 x 10 2,097 x 10 9,87 2,651 x 10 4,403 x 10
mbar.l/s
-1 2 -1 2 1 -3 -1 19 -5
or 1 x 10 1 1 x 10 7,5 x 10 7,5 x 10 2,65 x 10 2,097 x 10 9,87 x 10 2,651 x 10 4,403 x 10
3
bar.cm /s
-3 -2 -3 -1 -5 -3 17 -7
Pa⋅l/s 1 x 10 1 x 10 1 7,5 x 10 7,5 2,65 x 10 2,097 x 10 9,87 x 10 2,651 x 10 4,403 x 10
-1 2 3 1 -3 19 -5
torr.l/s 1,33 x 10 1,333 1,33 x 10 1 1 x 10 3,53 x 10 2,795 x 10 1,316 3,535 x 10 5,87 x 10
-4 -3 -1 -3 -2 -6 -3 16 -8
lusec 1,33 x 10 1,33 x 10 1,33 x 10 1 x 10 1 3,53 x 10 2,795 x 10 1,32 x 10 3,535 x 10 5,87 x 10
3 -3 -2 -2 1 -5 -2 18 -6
µ.ft /s 3,76 x 10 3,76 x 10 3,76 2,83 x 10 2,83 x 10 1 7,92 x 10 3,71 x 10 1,001 x 10 1,662 x 10
3
atm.ft /min
1 2 4 2 5 4 2 22 -2
or 4,78 x 10 4,78 x 10 4,78 x 10 3,58 x 10 3,58 x 10 1,267 x 10 1 4,72 x 10 1,268 x 10 2,105 x 10
3
ft (NTP)/min
3 -1 2 -1 2 1 -3 19 -5
std cm /s 1,013 x 10 1,013 1,013 x 10 7,6 x 10 7,6 x 10 2,67 x 10 2,12 x 10 1 2,687 x 10 4,461 x 10
-21 -20 -18 -20 -17 -19 -23 -20 -24
molecules/s 3,77 x 10 3,77 x 10 3,77 x 10 2,83 x 10 2,83 x 10 9,99 x 10 7,88 x 10 3,72 x 10 1 1,66 x 10
3 4 6 4 7 5 1 4 23
moles/s 2,271 x 10 2,271 x 10 2,271 x 10 1,703 x 10 1,703 x 10 6,016 x 10 4,749 x 10 2,24 x 10 6,022 x 10 1
NOTE: In the conversion from the pV-throughput to a mass flow rate, for a determined gas, the following formula may be employed:
qM = qpV x M / RT
where
qM is the mass flow rate, in kilograms per second
M is the molar mass in kilograms per mole
qpV is the throughput, in Pascals cubic metres per second
R is the universal gas constant = 8,314 joule per mole Kelvin
T is the temperature, in Kelvins
blank
BS EN
1779:1999
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