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also interactions between their associated protons consisting of a single metal atom, structure sensitiv-
remain negligible. This situation has been examined ity might still be observable.
and reviewed by Barthomeuf: it depends on the Maybe, in addition, the surface coverage during
topology of the zeolitic f r a m e ~ 0 r k . lWith
~ sodium- reaction should be close to saturation and surface
free ZSM-5 (MFI) zeolites, the lack of interaction reconstruction at the few remaining isolated sites
between protonic sites has been checked by measure- might have erased surface anisotropy altogether.
ments of the specific rate for n-hexane cracking on Such an explanation has been proposed to account
samples with SUM atomic ratios between 15 and for the structure insensitivity of palladium in the
almost 100000, a range of almost 4 orders of magni- oxidation of carbon monoxide on single crystals and
tude.14 In that range, rate, at constant temperature supported clusters at pressures between 10-I and lo2
and pressure, was found to be strictly proportional mbar.20 Indeed, the surface of a Pd tip used in field
to the AI content. Clearly, all catalytic sites are ion microscopy reconstructs as a result of CO adsorp-
identical and noninteracting, in the range of compo- tion at 1mbar.21
sition covered in this study. For seven other acid- Reconstruction of catalytic surfaces in adsorption
catalyzed reactions, a linear correlation between or catalysis so as to minimize surface free energy was
activity and concentration of Bronsted sites was also indeed proposed and advocated by Boreskov as a
found, albeit in a more limited range of SUM ratios. general principle in heterogeneous catalysis.22 More
Haag concludes, “The possibility to synthesize zeolite recently, surface reconstruction has been shown to
catalysts with a well-defined pre-determined number be one of the possible mechanisms accounting for
of active sites of uniform activity is certainly without chemical oscillations in heterogeneous catalysis.23In
parallel in heterogeneous catalysis.” Haag also adds, every case, the question is whether surface recon-
“Turnover frequencies (TOF’s) for a variety of acid struction, if thermodynamically favored, can be
catalyzed hydrocarbon reactions could be determined reached kinetically in a catalytic run. This question
for the first time.” It must be noted that this will be reexamined below in connection with struc-
achievement in catalytic science was driven by its ture sensitive reactions.
many industrial applications, yet was made possible
by the synthesis of pure single crystals of the catalytic Another possible explanation of structure insensi-
material. tivity is based on the formation of a reactive hydro-
carbon overlayer on a metal surface during a catalytic
B. Metals reaction involving hydrocarbon^.^^ If, for instance,
the rate-determining step in the reaction is the
The situation depends on whether a given reaction dissociation of hydrogen on this overlayer, insensitiv-
is structure insensitive or structure sensitive. An ity to the subjacent metal structure becomes under-
operational definition of structure sensitivity is that standable.l2
the areal rate of the reaction or its TOF depends on But whatever may be the explanation of structure
surface crystalline anisotropy revealed by working insensitivity when it is observed on a supported
on different faces of a single crystal or on clusters of metal, a single crystal or both, the areal rate does
varying size between 1and 10 nm. Historically, the not seem to be the best way to report the rate data.
lack of effect of particle size was first noted for the Indeed, on certain faces of a crystal, there may be
hydrogenation of cyclopropane on supported Pt.l’ The sites that are inaccessible to reactants. Why not
effect of particle size was first observed for the report a turnover frequency referred to the number
synthesis of ammonia on supported iron.16 But the of one or several types of surface atoms? For sup-
concept of structure insensitivity and sensitivity ported metals, it is not the surface area of the metal
received unequivocal confirmation from studies of the that is measured, but rather the number of surface
two above reactions on single crystals of platinum17 atoms counted by a fully described titration by
and iron,18respectively. chemisorption following a method that has been
calibrated by means of independent physical tech-
I. Structure-lnsensifive Reactions niques. Such a value of TOF may be considered as
For a number of well-investigated reactions cata- a true one, just as in the case of zeolites discussed
lyzed by metal, the areal rate or the TOF under fured above. Indeed, for a structure-insensitive reaction,
conditions does not depend or depends only slightly all accessible surface atoms can be considered as
on surface crystalline anisotropy as expressed on equally active sites. But again, the strength of such
clusters of varying size or on single crystals exposing a statement relies on the fact that the same, or a very
different faces. Moreover, in many cases, identical close, turnover frequency has been measured for the
or almost equal values of TOF were obtained with same reaction under identical conditions on several
metal clusters supported on one or several carriers faces of a single crystal of the same metal. The
and on single crystals of the same metal. These availability of TOF values on single crystals at
striking results have been discussed in detail else- pressures equal to those used with supported metals,
where.12 as pioneered by Kahn, Petersen, and Somorjai,17
How is it possible to avoid significant effects of must therefore be regarded as a critical step forward
surface crystalline anisotropy on areal rates of values in the evolution of catalysis by metals toward a
of TOF? First of all, the catalytic site involved in the quantitative science. Indeed, even with the best
rate-determining step, if there is one, should consist reproducible work on supported metals, it is not
of only one surface metallic atom or of two adjacent possible to be sure that all of the possible support
ones at the most.lg Otherwise, structure sensitivity effects12have been eliminated, both in the measure-
should be recognizable. But even with a catalytic site ment of rate and in the counting of sites. Thus, work
664 Chemical Reviews, 1995, Vol. 95, No. 3 Boudart
with large single crystals becomes the standard by mean or apparent value of the TOF that is a lower
which the quality of the work on supported metals limit, (TOF)min, since there may be a distribution of
can be judged. activity among sites.26
Indeed, assume that 50% of the sites counted by a
2. Structure-Sensitive Reactions chemisorption method have a TOF of 1s-l while 50%
The best example is ammonia synthesis on iron, a have a TOF of s-l. The average measured TOF
reaction that continues to be of great industrial would be 5 x lop2s-l, clearly a minimum value. In
importance. It is also another example of the decisive their application of SSITKA to ammonia synthesis
results that can be obtained by studying a catalytic on supported Ru catalysts, Goodwin and Nwalor
reaction on large single crystals at high pressures as report the following:28on an unpromoted Ru catalyst,
started in the Somorjai laboratory.18 Thus, it was what we call (T0F)minand (TOF),, differ by a factor
shown that by far the most active face of iron single of 10 but on an Ru catalyst promoted with potassium
crystals in ammonia synthesis at 20 bar was the (111) oxide, (TOF)- and (TOF),, differ only by 10%.
plane by more than 2 orders of magnitude for the Within the latter approximation, it may be con-
areal rate.18 This was attributed to special sites with ~ l u d e tentatively
d~~ that the potassium promoter has
a coordination number equal to 7, the C, sites, as brought about a reconstruction of the Ru surface to
suggested earlier in work on supported iron clus- expose almost exclusively the most active sites, as
. ~ ~ these results, a value for the TOF on
t e r ~ With in the case of the iron industrial catalyst for ammonia
Fe(ll1) can be obtained and extrapolated to TOF synthesis. If so, the reported value of (TOF),, must
data on ammonia synthesis at 1 bar on a multiply also be close to the true TOF for ammonia synthesis
promoted industrial catalyst. The two TOF values on the promoted catalyst. This also suggests satura-
agree within a factor of 2.26 Because of the uncer- tion of the active surface with adsorbed nitrogen
tainties in the extrapolation and in the counting of (8 = 1). Further applications of SSITKA to the direct
iron sites on the industrial catalyst, this comparison determination of TOF without counting sites may
suggests that the industrial catalyst exposes pre- well be another significant advance in the quantita-
dominantly the optimum C7 sites that are by far the tive kinetics of catalytic cycles, although possible
most active ones in the reaction. complications may arise.28
If this tentative conclusion is firmed up by further
observations on a working industrial catalyst,27it will Ill, Applications of TOF Values
be the first time that a true TOF has been reported
for a structure-sensitive reaction on a complex com- A. Comparisons of Rate Data
mercial metallic catalyst. This will be also the first Today, rate data in arbitrary units or plots of
documented example of a structure-sensitive reaction conversion us time are becoming the exception rather
on a metal surface that is reconstructed so as to than the rule in the scientific literature of catalysis.
expose the most active sites. This reconstruction is With only one unit, namely the second, a value of
brought about or stabilized by catalyst promoters turnover frequency offers a straightforward way to
and/or by ammonia used in the reduction of the compare data obtained in different laboratories.
catalyst. The surface reconstruction of supported Comparisons between supported and Wilkinson ho-
iron clusters with appearance of (111)facets after mogeneous rhodium catalysts for the hydrogenation
exposure to ammonia was reported earlier following of cyclohexene show very close values of TOF under
studies with Mossbauer effect spectroscopy. 25 Sur- similar ~ o n d i t i o n s . For
~ ~ the oxidation of carbon
face reconstruction again leads to the possibility of monoxide on palladium, TOF values at low and high
reporting what is believed to be a true TOF. pressures and low and high temperatures have been
3. How to Measure Upper Values of TOF compared in the case of large single crystals, and of
clusters supported both on a-Al203 single crystals and
There exists a technique that measures directly an on high specific surface area y-A1203.20 These com-
upper value of the TOF without the necessity of parisons have led to the discovery of a new support
identifylng and counting active sites. This technique effect consisting of the surface diffusion of CO ad-
is called steady state isotope technique for kinetic sorbed on the support t o the interface with supported
analysis (SSITKA), in which the steady state of a palladium and subsequent reaction with oxygen.30It
catalytic reaction running in a continuous reactor is hard to imagine how this effect would have been
with complete mixing is suddenly perturbed by a identified without the use of TOF values. Indeed, it
sudden switch of reactants, say from 14N14N Hz to+ is because of anomalous TOF values that the supply
15N15N+ H2 and the relaxation of the composition of of molecules of CO by surface diffusion could be
+
the product expressed as [14NH3Y[14NH31 [15NH31 assessed and explained quantitatively.
from unity to zero as a function of time. The area Another application of TOF values deals with the
under the exponential relaxation curve is a relaxation frequent occurrence of poisoning. Thus, for the
time r.28 Ideally, the TOF is equal to 8/z, where 8 is hydtogenation of cyclohexene, some supported PUy -
the fraction of active sites covered with the most A 1 2 0 3 catalysts were found to be poisoned with sulfur
abundant reactive intermediate involved in the rate- originating from sulfates on the support. For the
determining step. If 8 is assumed to be unity, one hydrogenation of cyclohexene, a typical structure-
obtains an upper limit t o the TOF: (TOF),,. On the insensitive reaction,12 values of TOF calculated by
other hand, if the number of sites is assumed t o be counting surface platinum atoms not covered with
equal to the total number of surface atoms counted, sulfur by means of hydrogen adsorption were found
say, by the chemisorption of hydrogen, one obtains a t o remain constant.31 Again, it must be pointed out
Turnover Rates in Heterogeneous Catalysis Chemical Reviews, 1995, Vol. 95, No. 3 665
that the extensive TOF data for the hydrogenation dination compounds, thanks to the well-known elec-
of cyclohexene on many platinum catalysts supported tronic rules describing their behavior. Although the
on different supports and consisting of metal clusters Tolman cycle has been adopted so far only sporadi-
of size between 1and 10 nm, agreed under identical cally in heterogeneous catalysis, the notion of cata-
conditions with TOF values obtained on a platinum lytic cycle has taken hold largely as a result of the
single crystal.12 use of the measure of the catalytic rate as a turnover
By contrast, values of TOF obtained for a given frequency. Since catalysis is a kinetic phenomenon,
reaction on a given supported metal are sometimes the rate at which catalytic cycles turnover is the
~ ~a reaction that has
in striking d i ~ a g r e e m e n tfor essential goal of catalytic research, insofar as it gives
been identified as structure insensitive. This is a detailed information on how the cycle turns over.
reminder of the exacting work demanded in catalytic Thus, the mechanistic question is how, but only
rate measurements and another example of the after the cycle has been found to turnover at a rate
application of TOF values in the assessment of measured by its TOF. An important consideration
catalytic rate data. in the understanding of what makes a catalytic cycle
A major obstacle in the correct measurement of turnover is also a kinetic one. It is the kinetic
intrinsic kinetic data in heterogeneous catalysis is coupling between the elementary steps of the cycle.
the ubiquitous parasitic effect of heat and mass Thus, a particular step in the cycle that could be
transfer, especially inside the pores of high specific equilibrated so as t o be severely limited by equilib-
area materials. Here again, values of TOF come to rium if taken in isolation may actually proceed in a
the rescue. Thus, in the case of supported metals, if one-way direction if the next step in the cycle
the same value of TOF is obtained for a given proceeds in the forward direction at a rate that
reaction at fixed conditions on two catalytic samples exceeds sufficiently the rate of the preceding step in
containing different amounts of metal on the porous the reverse direction. This may explain why so many
support, the kinetic data are not disguised by heat catalytic cycles do proceed with a high TOF in spite
or mass transfer.33 To be on the safe side, the TOF of the fact that some of the component steps would
should be measured at two different temperatures be disfavored thermodynamically in the absence of
on both samples. kinetic coupling. These ideas have been developed
Another application of TOF deals with new cata- previo~sly.~~-~~
lytic materials. It is frequently said that a new
material is attractive because of its high activity in IV. Conclusion
a certain catalytic reaction. What kind of activity is
it? And how does that activity compare with that We conclude that the concept of TOF is paramount
exhibited by prior catalysts? While a comparison of in any form of catalysis. In heterogeneous catalysis,
specific rates may be adequate, the use of TOF values this is also the case in spite of the special problem
gives a more direct comparison, for instance in the presented by solid surfaces. This problem is closely
case of molybdenum carbide as compared to ruthe- related to the model of a Langmuirian surface
nium for the hydrogenolysis of alkanes.34 In each consisting of adsorption and catalytic sites, all identi-
case, of course, the method used in counting sites cal and noninteracting. In spite of all accumulated
must be fully described, especially with new materi- knowledge that makes this model generally unac-
als for which there is little information on the nature ceptable, Langmuirian kinetics is used almost uni-
of the sites. versally in heterogeneous catalysis.12 Why it works
Finally, TOF values are most helpful in assessing so well in practice has led to controversies that flare
the role of promoters in catalysis. The classical up peri~dically.~~ In a similar way, serious questions
example is ammonia synthesis on metallic iron. have been raised about the applicability of the
Values of TOF reveal that promotion by alumina is concept of TOF in heterogeneous c a t a l y ~ i s . What
~~,~~
only textural, i.e., it maintains higher specific area is a site? How do we define and count them? If they
without changing the rate per exposed iron atom. By are not all the same, what is the value of reporting a
contrast, potassium oxide promoters do change the TOF?
TOF for the reaction, per iron atom exposed, at least In this review, cases are presented for which both
at high pressure and high values of c o n v e r s i ~ n . ~ ~ Langmuir kinetics and values of TOF appear to
describe data in a manner that is correct if not
rigorous. In the case of catalysis with micrometer-
B. Catalytic Cycles size single-crystal zeolites exhibiting identical and
Until recently, a catalytic reaction was presented noninteracting sites, TOF values are true values.
as a closed sequence of elementary steps, closed in Values of TOF can also be obtained in the case of
the sense that the entity called the catalyst was structure insensitive reactions on metals, as studied
consumed in the first step of the sequence and with large single crystals or supported clusters, with
regenerated in the last step. Kinetic analysis of original surface crystalline anisotropy in both cases.
closed sequences in catalysis or chain reactions was Finally, values of TOF can be obtained even in the
developed by Christiansen, Temkin, and H o r i ~ t i . ~ ~case of a structure-sensitive reaction on model and
It was Chad Tolman’s idea to represent the closed real catalysts, when surface reconstruction under
sequence as a cycle turning clockwise from twelve high surface coverage obliterates non-Langmuirian
o’clock, through the hours representing the active behavior.
intermediates and back to the starting point. This In the last analysis, the concept of TOF forces
representation of catalytic cycles has become the rule investigators to make a hypothesis concerning the
in homogeneous catalysis with organo-metallic coor- nature of the active centers and to measure their
666 Chemical Reviews, 1995, Vol. 95, No. 3 Boudart
Table 1. Turnover Frequency (8-l) for Hydrogenation roughly into a STY equal to 1 s-l, also in order of
of Cyclohexene, at 298 K, Hz at Atmospheric Pressure, magnitude.42 These values are dictated by two
Gas Phase or Liquid Phasea
limiting considerations when porous catalysts are
supported % metal TOF, s - ~ used. First, if rates were much smaller, the reactor
metal exposedb gas phase liquid phase would have to be too expensive for a given productiv-
Ni 36-100 1.53-2.44 0.32-0.66 ity. Second, if rates were much larger, the catalyst
Rh 5-100 5.13-7.17 1.16-1.36
Pd 11-76 2.38 -3.98 1.35-1.72 and thus also the reactor volume would be poorly
Pt 14-100 2.72-2.94 0.55-0.66 utilized because the heterogeneous reaction would be
In the latter case, cyclohexane was the solvent, and the
confined t o the mouth of the pores of the catalyst, as
rate was zero order with respect t o cyclohexene. bDetermined a result of diffusional limitations into and out of the
by Hz chemisorption, as spelled out in the published papers catalyst grains. Thus, the order of magnitude values
extracted from Stanford investigations by R. J. Madon, E. suggested above have been said to be at the center
Gonzo, W.-C. Cheng, and D. J. Sajkowski; all pertinent
references given in: Boudart, M.; Sajkowski, D. J. Faraday of a window on reality.43
Discuss. 1991, 92,57.
V. References
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