Plmnl0232 Fibercut 2d Rev D

FiberCUT ®
2D
Operation Manual
WARNING
Corporate names and trademarks stated herein are
WORKING AROUND HIGH-POWERED LASERS the property of their respective companies.
CAN BE DANGEROUS
Laser Mechanisms, Inc.’s cutting heads must be
COPYRIGHT
operated with the cutting head interlock switch ©2017 Laser Mechanisms, Inc. All rights reserved.
connected. The switch must be CLOSED when the No part of this publication may be reproduced in any
head is properly attached. In the event of a crash form, or by any means without the prior written
and the cutting head becoming dislodged from its permission of Laser Mechanisms, Inc.
normal operating position, the switch must be
OPEN. This interlock switch must be connected
PRODUCT WARRANTY
in a circuit in such a way that it will immediately Laser Mechanisms, Inc. warrants this product
turn off the laser and stop all machine motion. against defects in material and workmanship for a
Check the wiring diagrams for your system. period of one year from the date of shipment from
Laser Mechanisms Inc. or an authorized distributor.
Serious personal injury and/or equipment During the warranty period, Laser Mechanisms, Inc.
damage can occur if the head becomes will at its option, repair or replace products that
dislodged and: prove to be defective.
 The head interlock is not connected For all products returned to Laser Mechanisms, Inc.
properly. for warranty service the customer must:
 Any interlock in the Laser Mechanisms’  Call Laser Mechanisms, Inc. for a Return
product or laser system is defeated. Material Authorization (RMA) number.
Laser Mechanisms, Inc. assumes no responsibility  Properly pack the product with the RMA number
or liability for interlock switches or circuits and all on the outside of the package. Include in the
interlocks are the sole responsibility of the purchaser package, all cables, and all accessories shipped
of this head. with the product along with a description of the
It is the responsibility of the integrator or end user to problem.
install, connect and activate all interlocks in  Prepay shipping charges to Laser Mechanisms,
compliance with the applicable ANSI, CEN, DIN, etc. Inc.
standard.
 Insure the shipment in case of loss or damage.
All wiring should be done by personnel
Laser Mechanisms, Inc. will not accept any
knowledgeable in electrical wiring and in accordance
liability in case of damage or loss.
with the national and local electrical codes.
Laser Mechanisms, Inc. will pay the shipping
DISCLAIMER charges, duties and taxes for the products returned
The information in this manual is subject to change to Laser Mechanisms, Inc. from outside the United
without notice. States.
Laser Mechanisms, Inc. makes no warranty of any The foregoing warranty will not apply if damage is
kind with regard to the material in this manual, incurred resulting from improper or inadequate
including but not limited to, the warranties or maintenance by the customer, unauthorized
merchantability and fitness for a particular purpose. modifications or misuse, operation of the product
outside its specifications, interlocks not connected
Laser Mechanisms, Inc. shall not be liable for errors
properly, improper site preparation, parts or
contained herein or for incidental or consequential
assemblies not supplied by Laser Mechanisms, Inc.
damages in connection with furnishing, performance
or unauthorized repair by non-Laser Mechanisms,
or use of this product.
Inc. authorized personnel.
Laser Mech® is a registered trademark of Laser
For complete warranty information visit our web site
Mechanisms, Inc.
at www.lasermech.com.
PLMNL0232 REV. D Effective Date: 06/06/17 i FiberCUT® 2D Operation Manual

INITIAL INSPECTION TERMS USED IN THIS MANUAL
Inspect all shipping containers for damage as soon WARNING: The user could be injured
as the device arrives. It is your responsibility, the if the warning is not followed.
recipient, to notify the freight company of any
damage. The freight company will require you to
provide the container that any goods were shipped
in, all shipping documentation and a list of all CAUTION: The device or system
damages. Photographs of the damage are helpful in could be damaged if the CAUTION is
settling a freight claim. not followed.
Do not return damaged goods to the factory
without a Return Material Authorization Number
(RMA number). NOTE: Clarification of a step or steps.
Although it is Laser Mechanisms, Inc.’s intent to
insure you are up and running as soon as possible,
damage incurred during shipment must be settled
with the freight company before arranging for repairs
or replacement. No return shipments will be SAFETY
accepted without an RMA number clearly printed on
 WARNINGS: Follow all warnings in this
the outside of all shipping containers. Failure to
manual.
follow this procedure could void any warranty
coverage on your head. Call your sales engineer at  SAFETY GLASSES: Everyone in the area
Laser Mechanisms, Inc. for a RMA number. where the laser is being used must wear laser
safety glasses designed for the laser being
Carefully remove the device from its shipping
used.
container and all packing material to avoid damage.
Save all packaging material, including the sealed,  SECONDARY REFLECTIONS: Secondary
padded pelican case, in the event the head requires reflections are dangerous; never expose any
shipping or storage. part of your body to a reflected laser beam.
Check all items received against the packing list  INTERLOCKS: Interlocks are safety devices
to verify that all the items were received. and should never be defeated.
Please note the product you receive may differ  ADJUSTMENTS: Always turn off or put the
slightly from the illustrations in this manual. laser in standby before making any
While the drawings may differ, the basic adjustments to beam delivery components.
procedures described within remain the same.
 BEAM DUCT: Never open any component of
the beam duct while the laser is operating.
Always turn the laser off before servicing any
beam duct components.
 MANUALS: Always read the instruction
manuals before attempting to install or make
adjustments to any beam delivery component.
PLMNL0232 REV. D Effective Date: 06/06/17 ii FiberCUT® 2D Operation Manual

TABLE OF CONTENTS
1 Introduction ........................................................................................................................................................1
2 Mechanical Installation and Operation ............................................................................................................2

2.1 Machine Mount ................................................................................................................................... 2
2.2 Plumbing – Water Cooling / Purge Gas / Assist Gas / Nozzle Cooling / Air Blast ............................. 2
2.3 Fiber Input ........................................................................................................................................... 3
2.3.1 Upper Fiber Clamp ...........................................................................................................3
2.3.2 Fiber Orientation Adjustment ...........................................................................................4
2.4 Beam Centering .................................................................................................................................. 5
2.4.1 Beam Centering Camera .................................................................................................5
2.4.2 Manually ...........................................................................................................................8
3 Electrical Installation and Operation ................................................................................................................9

3.1 Connections ........................................................................................................................................ 9
3.2 Generation 1 Controllers ................................................................................................................... 11
3.2.1 Interface Example ......................................................................................................... 11
3.2.2 Terminal Block Connections ......................................................................................... 12
3.3 Generation 2 Controllers ................................................................................................................... 13
3.3.1 Interface Example ......................................................................................................... 13
3.3.2 Terminal Block Connections ......................................................................................... 14
3.3.3 Fieldbus Connection...................................................................................................... 15
3.4 Control Box Mounting ....................................................................................................................... 15
3.5 Control Box Indicator Lights .............................................................................................................. 16
3.6 Electrical Grounding and Noise ........................................................................................................ 17
4 FiberCUT® Monitor .......................................................................................................................................... 18

4.1 Installation ......................................................................................................................................... 18
4.1.1 Downloading FiberCUT® Monitor Software ................................................................... 18
4.1.2 Installing FiberCUT® 2D Driver...................................................................................... 19
4.2 System Requirements ...................................................................................................................... 19
4.3 Using FiberCUT® Monitor ................................................................................................................. 19
4.3.1 Start Up ......................................................................................................................... 19
4.3.2 System Controls ............................................................................................................ 20
4.3.3 Faults and Status Indicator ........................................................................................... 21
PLMNL0232 REV. D Effective Date: 06/06/17 iii FiberCUT® 2D Operation Manual

4.4 FiberCUT® 2D Settings ..................................................................................................................... 22
4.4.1 Unlock Settings ............................................................................................................. 22
4.4.2 Aux Output .................................................................................................................... 22
4.4.3 HSU Curve .................................................................................................................... 23
4.4.4 Temperature Limits ....................................................................................................... 23
4.4.5 Focus Position ............................................................................................................... 24
4.4.6 Process Monitor Gain .................................................................................................... 24
4.4.7 Suppress Low Purge Fault ............................................................................................ 25
4.4.8 Configuring EtherNet/IP Settings (If Equipped) ............................................................ 26
4.5 FiberCUT® Monitor System Identification Information ...................................................................... 27
5 Service.............................................................................................................................................................. 28
5.1 Servicing the Gas Jet Tip .................................................................................................................. 28
5.2 Servicing the Cover Glass ................................................................................................................ 29
5.3 Servicing the Breakaway Insulator ................................................................................................... 31
5.4 Servicing the Tip Assembly .............................................................................................................. 33
5.5 Removing the Fiber........................................................................................................................... 33
5.6 Servicing the Focus Lens ................................................................................................................. 34
5.7 Adjusting the Focus Lens Position Manually .................................................................................... 37
5.8 Servicing the Collimator Lens Cartridge ........................................................................................... 38
5.9 Removing the Cutting Head .............................................................................................................. 40
6 Specifications .................................................................................................................................................. 41
7 Troubleshooting .............................................................................................................................................. 42
PLMNL0232 REV. D Effective Date: 06/06/17 iv FiberCUT® 2D Operation Manual

8 Appendix A – Cleaning Optics ....................................................................................................................... 43
9 Appendix B – Coolant Specifications ........................................................................................................... 45
10 Appendix C – Assist Gas Specifications ...................................................................................................... 45
11 Appendix D – Beam Delivery Purging ........................................................................................................... 45
12 Appendix E – Fieldbus Data Mapping and Descriptions ............................................................................ 46

12.1 EtherNet I/P I/O Mapping .................................................................................................................. 46
12.2 PROFINET I/O Mapping ................................................................................................................... 47
12.3 Input, Output, and Other Descriptions .............................................................................................. 48
13 Appendix F – Recommended User-Serviceable Parts List ......................................................................... 50
14 Appendix G – Servicing the Tip Assembly ................................................................................................... 53

14.1 User Serviceable Parts List .............................................................................................................. 53
14.2 Rebuilding the Tip Assembly ............................................................................................................ 54
15 Glossary ........................................................................................................................................................... 56
PLMNL0232 REV. D Effective Date: 06/06/17 v FiberCUT® 2D Operation Manual

1 Introduction
The FiberCUT® 2D laser processing head was
developed to provide cutting-edge performance
for flatbed systems.
Features of the FiberCUT® 2D include the
following (see Figure 1):
 Mounting plate with grounding lug
 Automatic programmable focus with 25 mm
of travel
 (2) cover glasses
o (1) below the focus lens
o (1) above the collimator lens
 Convenient beam centering adjustment
knobs
 Connections for water cooling, purge, assist
gas, nozzle cooling, and air blast
 Multiple focus lens options:
125 mm, 150 mm, or 200 mm
 Multiple collimating lens options:
60 mm, 75 mm, 100 mm, or 125 mm
 Standoff distances from 0.2 – 8.0 mm
 Power rating up to 6kW
 Fully sealed and purged design to prevent
contamination
 Sealed access doors prevent contamination
during cover glass service
 Pierce detection and loss of cut process
monitoring
 Internal sensors to determine the condition
of ALL optics
 No exposed wires to snag or break
 Breakaway tip assembly protects the head Figure 1
during a crash
 Laser Mechanisms patented height sensing
technology
PLMNL0232 REV. D Effective Date: 06/06/17 1 FiberCUT® 2D Operation Manual

2 Mechanical Installation and
2.2 Plumbing – Water Cooling / Purge
Operation
Gas / Assist Gas / Nozzle Cooling
2.1 Machine Mount / Air Blast
The mount plate attaches directly to your 3- See Figure 3 and Figure 4 for line
axis machine according to Figure 2. locations.
 Laser head cooling specifications can
be found in Appendix B.
 See the manufacturer’s information for
specifications on cooling the fiber.
 Assist gas specification can be found in
Appendix C.
 Purge gas specifications can be found in
Appendix D.
Figure 2
Figure 3

2.3.1 Upper Fiber Clamp
The fiber clamp provides added
stability to the fiber connection.
It is necessary to remove the upper
fiber clamp to access the fiber. See
Figure 5.
To remove the upper fiber clamp:
1. Loosen the (2) captive M4 SHCS
and remove the upper fiber
clamp.
2. Install or remove the fiber in the
fiber input adapter according to
the fiber manufacturer’s
instructions.
If the water cooling fittings on
the fiber interfere with the fiber
clamp, rotate the fiber input
adapter according to Section
2.3.2.
To install the upper fiber clamp:
3. Align the upper fiber clamp so:
 The (2) alignment holes are
Figure 4 in-line with the alignment
pins in the fiber clamp body.
2.3 Fiber Input  The (2) captive M4 SHCS
The fiber input adapter is where the fiber are in line with the M4
optic cable plugs into the cutting head. See tapped holes in the fiber
Figure 5. There are several standard types clamp body.
of industrial fiber (QBH/HLC-8, 4. Tighten the (2) captive M4
QD/LLK-D/LCA, Q5/LLK-B, and PIPA). SHCS.
Each of these fibers requires a unique fiber
input adapter. Refer to the fiber
manufacturer’s information for specific
instructions.
EVERY TIME the fiber is

removed and/or installed the
upper cover glass MUST BE
 Inspected and/or cleaned according to

Appendix A.
OR
 Replaced according to Section 5.2. Figure 5

2.3.2 Fiber Orientation Adjustment 5. Rotate the fiber interface adapter
so the fiber connection is in the
If the water cooling fittings on the
desired position.
fiber interfere with the fiber clamp
body, it is necessary to rotate the  The red alignment dot may
fiber interface adapter. or may not be at the front of
the head.
 The fiber interface adapter has a
red alignment dot. 6. Tighten the (4) M4 SHCS in the
round base.
 The dot may or may not be at the
front of the head.
To reorient the fiber connection:
1. If necessary, remove the upper
fiber clamp and fiber according to
Section 2.3.1.
For steps 2 and 3, see Figure 6.
2. Loosen the (4) captive M4 SHCS
securing the lower fiber clamp.
3. Remove the lower fiber clamp
and fiber clamp body.
Figure 7
7. Align the lower fiber clamp so:
 It is centered between the
water cooled fiber interface
adapter and the fiber clamp
round base.
 The (4) captive M4 SHCS
are in line with the M4
tapped holes in the fiber
clamp body.
 The (2) alignment holes are
in line with the (2) alignment
pins in the fiber clamp body.
Figure 6
8. Tighten the (4) captive M4 SHCS
loosened in step 2.
For steps 4 to 6, see Figure 7.
9. Install the fiber according to
4. Loosen, but do not remove, the Section 2.3.
(4) M4 SHCS in the round base.
10. Install the upper fiber clamp
according to Section 2.3.1.

2.4 Beam Centering 6. Install the beam centering camera
2.4.1 Beam Centering Camera onto the tip assembly. See Figure
8.
Beam alignment must be parallel and
centered through the head.  Rotate the camera until it is
fully seated against the tip
 Check the beam alignment during assembly nut.
initial installation or whenever the
fiber or collimator optics are  O-rings in the beam centering
replaced. camera help keep it in place.
Laser Mechanisms’ beam centering
camera (PLFXT0218) is used for tip
centering and aligning the beam
through the head.
 It shows the position of the red
aiming beam in the orifice of the
gas jet tip.
 The beam centering camera
requires a Windows computer with
a USB port and Digital Microscope
Suite software or equivalent.
1. Download and install the latest
version of Digital Microscope
Suite software to the computer
that will be used. See
http://www.lasermech.com/productupdates
 A PDF copy of the Celestron®
Handheld Digital Microscope
Instruction Manual, with more
details on the features and
use of the microscope, is also
available on the website
above.
2. Thread on a gas jet tip with a 2 Figure 8
mm or larger orifice.
3. Turn on the red aiming beam from
the fiber laser.
4. Connect the beam centering
camera (PLFXT0218) to the
computer using a USB cable.
5. Open the Digital Microscope Suite
software.

 The image on the screen
7. Adjust the camera focus knob
should be similar to Figure
(see Figure 8) until the end of the
11.
gas jet tip becomes in focus with a
clear image. See Figure 9.
 You should be able to see
tooling marks on the end of
the tip.
Figure 11
Beam is centered
It is sometimes helpful to rotate
Figure 9 the camera while it is seated
against the tip assembly nut to
8. Move the focus lens to the top of confirm the beam centering.
travel.
10. Move the focus lens from top of
9. Adjust the beam centering knobs travel to bottom of travel and view
on the head (see Figure 10) so the beam position in the nozzle
the beam is centered in the nozzle orifice.
orifice.
 If the beam is centered, it is
aligned parallel and centered
through the head. No further
adjustments are necessary.
See Figure 12.
Figure 10
Figure 12
Beam is centered with the

Lens at the Bottom of Travel

 If the beam is not centered,
continue to step 11.
See Figure 13.
Figure 13
Beam is NOT centered with the Figure 14

Lens at the Bottom of Travel
13. Move the focus lens from bottom
For step 11 and 12, see Figure 14. of travel to top of travel and view
the beam position in the nozzle
11. Use a 3mm hex wrench to loosen orifice.
the (4) M5 LHCS on the collimator
approximately 1/4 turn each.  If the beam is centered,
tighten the (4) M5 LHCS on
 These screws contain the collimator. No further
Belleville washers that apply adjustments are necessary.
some spring force.
 If the beam is not centered,
12. Use a 3mm hex wrench to adjust repeat steps 8 – 13 until the
the collimator XY set screws until beam is centered.
the beam is centered in the nozzle
orifice with the lens at bottom of
travel.
There is only one X set screw that

is spring loaded from the opposite
side.
There are two opposing Y set
screws.
 Adjust the X set screw first. It
may be necessary to loosen
the Y set screws.
 Adjust the Y set screws
second.

2.4.2 Manually
Do not look directly into the red

beam.
Visually locating the beam inside

the tip orifice can be difficult.
Adequate lighting and a
magnifying glass are highly
recommended.
If necessary, Laser Mechanisms
offers an alternative solution. See
Section 2.4.1, Beam Centering
Camera.
To manually center the beam in the

gas jet tip:
1. Verify that the high power beam is
disabled.
2. Put a piece of translucent tape on
the end of the gas jet tip.
3. Turn on the laser’s internal red
pointing beam and observe the
position of the beam on the tape.
If the beam is not centered in the
gas jet tip orifice, proceed to step
4.
4. Center the beam inside the gas jet
tip orifice using the beam
centering knobs. See Figure 15.
Figure 15
 Some trial and error may be
necessary.

3 Electrical Installation and
1. Insert the female end of the control
Operation cable into the cutting head. See
The FiberCUT® 2D has a companion control box Figure 16.
that acts as the interface between the For steps 2 to 6, see the chart below for
FiberCUT® 2D, the power, the motion system the appropriate control box image.
and a personal computer.
There are (2) generations of FiberCUT ® 2D
control boxes. See the chart below. Generation Refer To
 The main difference is that Generation 2 1 Figure 17
controllers have expanded discrete I/O 2 Figure 18
capabilities.
See Industrial Part 2. Insert the male end of the control
Generation
Section Ethernet Number cable into the 14-pin connection on
PROFINET PLCSA0041 the control box.
1 3.2
EtherNet/IP PLCSA0052 3. Connect the user-supplied, 24V DC,
0.5A power source to the three
EtherNet/IP PLCSA0064 position terminal block on the control
2 3.3 PROFINET PLCSA0065 box labeled POWER.
None PLCSA0066 4. If necessary, insert the USB cable into
the connector on the control box
3.1 Connections labeled USB. The other end is
connected to the user supplied
There is one control cable that connects computer.
the cutting head and any control box. See
Figure 16. 5. Insert the RJ-45 connector into the
connection that is labeled Ethernet/IP
or PROFINET.
6. Use the terminal block on the control
box to make discrete I/O connections.
 Generation 1 has 10 positions.
 Generation 2 has 16 positions.
Figure 16

Generation 1 Control Box
Figure 17 Generation 2 Control Box
Figure 18

3.2 Generation 1 Controllers
3.2.1 Interface Example
The control box interface allows
control and feedback of all the
FiberCUT® 2D operations.
Controller Description
The interface example in Figure 19
PLCSA0041 PROFINET
is applicable for the following Laser
Mechanisms’ controllers: PLCSA0052 EtherNet/IP
Figure 19

3.2.2 Terminal Block Connections HSU Output
 There are 3 analog outputs (HSU, 10
Aux and Process) available 9
through the terminal block 8
connection. 7
 Each analog signal is 6
Volts
referenced to Ground. 5
4 HSU out (Linear)
ANALOG OUTPUTS 3 HSU out (Optimized)
2
OUTPUT DESCRIPTION
1
The HSU output is a signal (0-10V)
0
indicating the standoff distance of the
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
tip and the part. In general there are
HSU Out Tip Standoff Distance (mm)
two types of outputs available; linear
See
and optimized. Figure 20
Figure 20
Additional output curves may be
added to accommodate customer
requirements.  There are 3 digital outputs
(Ready, Touch and In Pos)
GND Analog Ground
available through the terminal
The Auxiliary Output is a user-defined
block connection.
signal (0-10V) set using FiberCUT®
2D Monitor or the fieldbus interface.  Each output is a solid-state
Aux Out* relay that is connected to Out
~ This output is scaled linearly from 0
Com when active.
to 30mm, 500mbar, or 100°C
depending on the assigned function.
DIGITAL OUTPUTS
GND Analog Ground
The Process Monitor output is a
OUTPUT DESCRIPTION
signal (0-10V) indicating the status of
the laser cutting process. The Ready output indicates that the
Proc Out ~ Interpretation requires significant head is communicating, lens is in
Ready
position and HSU is operating with
processing with the user’s machine to
no fault conditions.
determine pierce through and loss of
cut values. The Touch output indicates that the
Touch tip has contacted the part or
GND Analog Ground
another conductive surface.
The In Position output indicates that
In Pos the lens has reached the
commanded position.
The Output Common allows the
user to configure the outputs for
sourcing or sinking.
Out Com ~ Connect Out Com to 24 V DC for
“sourcing.”
~ Connect Out Com to 0 V DC for
“sinking.”

3.3 Generation 2 Controllers
3.3.1 Interface Example
Controller Description
The control box interface allows PLCSA0064 Discrete I/O with EtherNet/IP
control and feedback of all the
PLCSA0065 Discrete I/O with PROFINET
FiberCUT® 2D operations.
PLCSA0066 Discrete I/O, no Industrial Ethernet
The interface example in Figure 21
is applicable for the following
Generation 2 Laser Mechanisms’
controllers:
Figure 21

3.3.2 Terminal Block Connections  There is one analog input
(Lens In) available through the
 There are 3 analog outputs (HSU,
terminal block.
Aux and Process) available
through the terminal block ANALOG INPUT
connection. INPUT DESCRIPTION
 Each analog output signal is The Lens In signal (0-10V) is used
referenced to Ground. to specify the target position of the
ANALOG OUTPUTS lens.
Lens In The input is scaled linearly from 0-
OUTPUT DESCRIPTION
30mm from the Home position.
The HSU output signal (0-10V)
 Actual travel is limited to
indicates the standoff distance of the
27.5 mm.
tip and the part.
HSU Out
In general two types of outputs
See  There are 3 digital outputs
available; linear and optimized.
Figure 22 (Ready, Touch and In Pos)
Additional output curves may be added
available through the terminal
to accommodate customer
block connection.
requirements.
 Each of these outputs is a
GND Analog Ground
solid-state relay connected to
The Auxiliary Output is a user-defined
Out Com when active.
signal (0-10V) set using FiberCUT® 2D
Monitor or the fieldbus interface. DIGITAL OUTPUTS
Aux Out*
~ This output is scaled linearly from 0 OUTPUT DESCRIPTION
to 30mm, 500mbar, or 100°C The Ready output indicates that the
depending on the assigned function. head is communicating, lens is in
GND Analog Ground Ready
position and HSU is operating with
The Process Monitor signal (0-10V) no fault conditions.
indicates the status of the laser cutting The Touch output indicates that the
process. Touch tip has contacted the part or
Proc Out ~ Interpretation requires significant another conductive surface.
processing with the user’s machine to The In Position output indicates that
determine pierce through and loss of In Pos the lens has reached the
cut values. commanded position.
GND Analog Ground The Output Common allows the
HSU Output user to configure the outputs for
10 sourcing or sinking.
9 Out Com ~ Connect Out Com to 24 V DC for
8 “sourcing.”
7 ~ Connect Out Com to 0 V DC for
6 “sinking.”
Volts
5
4 HSU out (Linear)
3 HSU out (Optimized)
2
1
0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Tip Standoff Distance (mm)
Figure 22

 There are 3 digital inputs (Cal, 3.4 Control Box Mounting
Reset and Move) available The control box mounting pattern is
through the terminal block illustrated in Figure 23. Important things to
connection. consider when mounting the control box:
DIGITAL INPUTS  Standard cable length is 8 meters
INPUTS DESCRIPTION (25 feet).
Activate Cal In for 20 – 200 msec to
 Easy access for maintenance.
calibrate the HSU.
Cal In
Typically, Cal In is performed with  Mounting so debris from the process is
the standoff distance set to 12 mm. not directed at the control box.
Activate Reset In for 20 – 200 msec
Reset In
to re-home the lens.  Mounting in an area where there are no
water leaks or oils from hydraulic lines.
Activate Move In for 20 – 200 msec
to send the lens to the position
Move In
specified by the analog input
(Lens In).
3.3.3 Fieldbus Connection

The Fieldbus interface provides
extensive control and monitoring of
the FiberCUT® 2D. Depending on the
control box model, either EtherNet/IP
or PROFINET communications
protocol is used.
See Appendix E for details on device
configuration and available data.
Figure 23

3.5 Control Box Indicator Lights
The control box has 7 indicator lights. See
Figure 24.
 The indicator light labeled POWER is
green and illuminated when power is
supplied to the control box.
 The indicator light labeled READY is
illuminated in green when the READY
output is active. The light illuminates
in red when a fault is detected within
the head.
 The indicator light labeled TOUCH is
green and illuminated when the tip is
in contact with the part or another
conductive surface.
 The indicator lights labeled A, B, C,
and D may be red or green. They
work together to indicate the network
status of the Fieldbus connection and
other diagnostic information. See the
Figure 24
charts below.
 At power up or reset, the four
indicators will cycle in the order
A>B>D>C first in red and then in
green. This pattern confirms the
Fieldbus module is installed and
functioning properly.

During normal operation the indicator lights respond 3.6 Electrical Grounding and Noise
as follows:
The capacitive height sensing circuitry
LED A contained in the FiberCUT® 2D cutting
STATE STATUS head measures small changes in electrical
Green Module connected to a network capacitance between the tip and earth-
Green and ground to determine tip-to-part standoff
RX / TX Activity
Flashing distance. In order for this circuit to function
Control box operation suspended, properly the part and the cutting head need
Red
initializing USB connection to be connected to a good earth ground.
LED B  Ideally the ground should be

established from a ground rod,
STATE STATUS
approximately 2 meters in length driven
Green Ethernet/IP: 100 Mbps operation
into the ground located near the base
Green and of the machine.
PROFINET: Identification
Flashing
Red No communications with head  A large gauge (1.6mm diameter or
Red and PROFINET: Diagnostic event(s) larger) ground wire should be run from
Flashing available the ground rod to the part.
 Run a separate wire from the ground
LED C
rod to the FiberCUT® 2D grounding lug.
STATE STATUS See Figure 25.
EtherNet/IP: Device has a
Green connection
PROFINET: Normal operation
EtherNet/IP: Device has no
Green and
connection
Flashing
PROFINET: Network settings error
EtherNet/IP: Major fault
Red (unrecoverable)
PROFINET: Internal error
EtherNet/IP: Minor fault
Red and
(recoverable)
Flashing
PROFINET: Configuration error
LED D
STATE STATUS
EtherNet/IP: connection(s)
Green established
PROFINET: Online, PLC in RUN
EtherNet/IP: No connection Figure 25
Green and established
Flashing PROFINET: Online, PLC in Electrical noise can create height sensing issues.
STOP/CLEAR Large electric motors, arc welders and other devices
EtherNet/IP: Duplicate IP address may be a source of significant electrical noise. In
Red detected order to eliminate this noise, it may be necessary to
PROFINET: Internal error connect a ground wire to the chassis of any such
Red and EtherNet/IP: One (or multiple) device near the process.
Flashing connections has timed out

4 FiberCUT® Monitor 4.1 Installation
FiberCUT® Monitor is a very useful tool for use 4.1.1 Downloading FiberCUT® Monitor
with your FiberCUT® 2D head. FiberCUT® Software
Monitor runs on a standard PC and connects to Download the latest copy of
the control box with a USB cable. It provides FiberCUT® Monitor 2D from the
real time monitoring of the tip standoff, lens FiberCUT® Updates web page:
position, and head temperatures of your
FiberCUT® 2D on a single, easy-to-read http://www.lasermech.com/fibercut2dupdates
screen. See Figure 26. Once the compressed folder is
downloaded from the web site it only
needs to be decompressed.
1. Right-click on the compressed
folder and select Extract All....
2. Follow the on-screen
instructions to complete the
decompression (extraction) of
the compressed files.
 The resulting folder will
have a single
FiberCutMonitor2D.exe file,
a driver folder, and a folder
named FiberCutMonitor2D
Libs.
 It is important that the Libs
folder remain at the same
location as FiberCUT®
Monitor.
 The parent folder for these
files can be moved and
copied as needed. No
Figure 26 license key is needed.

4.1.2 Installing FiberCUT® 2D Driver 10. Look under the “Ports (COM &
LPT)” category in the device list.
Before operating FiberCUT®
Monitor, the control box must be  You should now see “Virtual
connected to a customer supplied Com Port” followed by a
Windows based computer. If the COM number in
system is connected and is not parenthesis.
recognized, light A will remain
illuminated in red on the control box  Make note of this number. It
(see Figure 24). In this case, install is the port you will need to
the driver (Freescale Virtual Com select to use the FiberCUT®
Port, located in the same folder as Monitor software.
the software) using the following:
4.2 System Requirements

 Administrator rights to your
computer are required to  Windows 7 or later
complete the driver installation.
 Minimum Screen Resolution: 1024 x
768
1. Navigate to the device manager.
 USB 2.0 Port
The display is a list of all the
devices installed.
2. Right-click on “FIBERCUT 2D 4.3 Using FiberCUT® Monitor
I/O” and select “Update Driver 4.3.1 Start Up
Software…”
1. Verify that all cables are
3. Click on “Browse my computer connected to the head and
for driver software”. control box according to Section
4. Click on the “Browse” button. 3.1.
5. Locate and open the folder The screen shown in Figure 27

containing the FiberCUT® will appear.
Monitor software, open the
“Driver” folder, click on the
“FiberCUT 2D” folder and then
click “OK”.
6. Click on the “Next” button.
7. A security message may appear
warning that Windows can’t
verify the publisher of this driver
software.
8. If this happens, click on “Install
this driver software anyway”.
9. The driver should now install.
Once it has completed, click
“Close”.
Figure 27

1. Click the following, as
For steps 2 and 3, see Figure 28. necessary:
2. Click on the Port drop down  Click the Reset button to

menu in the upper left corner move the lens to the zero
and choose the appropriate position and clear a Lens
port. Fault.
3. Click Connect.  To modify the Set Position

o Use the slider bar on
the right to update the
Set Position value.
o Click the Go button to
apply the new value.
 Click the Calibrate button to
recalibrate the HSU.
Figure 28
The Main screen appears. See Perform calibration at 12 mm
Figure 29 for an example. above the material surface.
4. Update any settings, as
necessary, according to Section o Use the Calibrate button
4.4. to clear a Tip or Cable
Break fault.
4.3.2 System Controls o An alternate method to
recalibrate the
See Figure 29 (the Main screen). FiberCUT® Monitor is to
click the Settings menu
in the upper left corner
of the Main screen and
select Calibrate. See
Figure 30.
Figure 29
Figure 30

 Click the Disconnect button
Faults occur when:
(top center of the Main
Screen) or the red X (upper  The HSU fails to calibrate.
right corner of the Main
screen) to disconnect the  A cable break occurs within the
control box and head. head. For instance, if the tip
assembly is removed.
o Either of these actions
will end the session.  Communication between the
controller and head is lost.
2. Note the following displays:
 A temperature goes above the
 The status of the head is upper limit.
displayed in the upper right
corner of the Main Screen.  A cover glass door is open or
drawer is removed.
 If the tip contacts another
surface, the indicator light  The purge pressure goes below
next to TIP TOUCH (lower the lower limit (unless
right of the Main screen) will suppressed) or above the upper
be illuminated green. limit.
 The Main screen displays  The lens travels outside its

the current value of: allowed range or takes too long
to reach the commanded
o Standoff Height position.
o Focus Position
o Temperature for The status indicator may also show
electronics, both cover that the head is Not Ready if the
glasses, process head is operating normally but is not
monitor, focusing lens, ready for laser processing, such as
and nozzle when the HSU is calibrating.
o Purge gas pressure
The on-screen Ready indicator may

4.3.3 Faults and Status Indicator not change during some operations
See Figure 29 (the Main screen). due to the software refresh interval.
See the READY output or light on the
When a fault occurs, the Ready control box for real-time status.
output turns off and the
corresponding light on the control
box turns red. A description of the
fault is also displayed in red in the
upper right corner of the Main
screen and the module responsible
for the fault will be highlighted on
the diagram of the head.

4.4.2 Aux Output
4.4 FiberCUT® 2D Settings
1. Click the Settings menu in the
The FiberCUT® Monitor software and upper left corner of the Main
driver are available for download. screen and hover over Aux
See Section 4.1 for details. Output. See Figure 32.
This section lists the settings that 2. Click Fixed Voltage or one of
must be specified before operating the other available parameters,
FiberCUT® 2D. as desired.
Before adjusting any settings:
 The software must be installed on your
PC. See Section 4.1 for more details.
 The head and control box must be
connected properly. See Section 3.1
for more details.
4.4.1 Unlock Settings

upper left corner of the Main
screen and select Unlock
Settings. See Figure 31.
 In the pop up that appears,
enter the password:
Figure 32
cutsetup
 If Fixed Voltage is selected,
the screen shown in Figure
33 will appear.
Figure 33
3. Enter the desired value within
the stated range in the provided
field.
4. Click OK to apply the settings.
Figure 31 The current Aux Out fixed
voltage is displayed, if
applicable.
The Aux Out voltage must be

between 0 V and 10 V.

4.4.3 HSU Curve
To modify the desired upper
See Figure 34. temperature limit:
1. Click the Settings menu in the 1. Click the Settings menu in the
upper left corner of the Main upper left corner of the Main
screen and hover over HSU screen and hover over
Curve. Temperature Limits. Click on the
desired temperature range to
2. Click Linear, Optimized, or
set. See Figure 35 .
Other as desired.
Figure 34
Load Curve is an advanced Figure 35

function that should only be
 A screen similar to Figure 36 will
performed under direction of
appear.
Laser Mechanisms support.
4.4.4 Temperature Limits

The acceptable upper temperature
limit can be set as desired within the
stated range for the following
components:
Electronics
Figure 36
Upper Cover Glass
2. Enter a desired upper limit that
Collimator is within stated range using the
Process Monitor provided value field.
Focusing Lens 3. Click OK to apply the settings.
Lower Cover Glass The current upper temperature limit is

displayed.
Nozzle
The temperature upper limit must be
within the stated range.
Temperature readings outside the
acceptable range will result in a Click Use Defaults to set all temperature
fault condition. limits to their maximum possible values.

4.4.5 Focus Position
the stated range in the provided
The Focus Position provides an on- field.
screen reference between the 3. Click OK to apply the settings.
current lens position and the
position of focus relative to the end The current Focus Position value
of the nozzle. is displayed.
 Manually determine the lens The Focus Position voltage must
position that places focus at the be within the stated range.
end of the tip.
 Use that value for the Focus 4.4.6 Process Monitor Gain
Position setting.
The process monitor output can be
1. Click the Settings menu in the adjusted to compensate for signal
upper left corner of the Main differences in the cutting process by
screen and select Focus using the gain setting.
Position. See Figure 37.
screen and select Process
Monitor Gain. See Figure 39.
Figure 37
 A screen similar to Figure 38

will appear.
Figure 39
Figure 38

 A screen similar to Figure 40 will
appear.
Figure 40

the stated range in the
provided field.
Figure 41
The current Process Monitor Gain
 A checkmark appears if a fault
value is displayed.
is currently suppressed.
Typical Process Monitor Gain  Clicking the checkmark will
values are in the lower half of the restore the fault.
allowed range.
 The fault is automatically
restored following a power cycle
of the controller.
4.4.7 Suppress Low Purge Fault
Faults generated by a purge
pressure reading below the lower
limit can be temporarily disabled by
clicking Suppress Low Purge Fault
or setting the corresponding fieldbus
bit. See Figure 41.

4.4.8 Configuring EtherNet/IP Settings For steps 2 to 6, see Figure 43.
(If Equipped)
FiberCUT® 2D control boxes are set upper left corner of the Main
by default to use DHCP for screen and select Ethernet/IP…
Ethernet/IP communications. A
static IP address can be set using The Ethernet/IP Settings screen,
FiberCUT® Monitor. shown in Figure 43, will appear.

screen and select Ethernet/IP…
See Figure 42.
Figure 43
3. Configure the DHCP, IP

Figure 42 Address, Subnet Mask, and
Gateway settings as desired.
 When using EtherNet/IP,
Swap Byte Order should be
checked.
5. If desired, click the Store button
to save the changes to the
control box.
6. If desired, click the Reset button
to reset the control box and
implement the new
configuration.
 Otherwise, power must be
cycled in order for new
settings to take effect.

4.5 FiberCUT® Monitor System 3. Click on the appropriate line to view the
Identification Information identifying information for the desired
item.
The hardware, controller, interface, and
HSU are all specific to your system. So, 4. Repeat steps 2 and 3 as needed.
version and serial numbers are critical in 5. Click OK to exit the About FiberCUT ®
order for Laser Mechanisms to provide screen.
support.
To display system information:
1. Click the Display menu in the upper left
corner of the Main screen and select
About FiberCUT®… See Figure 44.
Figure 44
2. Click on the View Hardware

Information drop down menu in the pop
up box that appears and the image
shown in Figure 45 will appear.
Figure 45

5 Service
Routine maintenance and service is required for
the FiberCUT® 2D Head. The operating
environment has a critical impact on the
frequency of maintenance procedures. Consult
your Laser Mechanisms representative for
guidance.
5.1 Servicing the Gas Jet Tip

To replace the gas jet nozzle tip:
To remove the gas jet tip:
1. Unscrew the tip retainer nut assembly
from the tip assembly. See Figure 46. 3. Insert the gas jet tip into the inner
retainer.
2. Unscrew the inner retainer from the
outer hex and remove the gas jet tip. 4. Screw the inner retainer into the outer
See Figure 47. hex. Do not over tighten.
Hand tighten the tip retainer nut

assembly. Do not use a wrench.
5. Screw the tip retainer nut assembly with

gas jet tip into the tip assembly. Do not
over tighten. See Figure 46.
Hand tighten the tip retainer nut

assembly. Do not use a wrench.
Figure 46 6. Verify beam centering according to

Section 2.4.
Figure 47

5.2 Servicing the Cover Glass Always wear powder free gloves or
finger cots when handling optics and
Before opening any part of the optic holders.
head, clean off the dust and/or
process debris using an exterior
cleaning towel (PLTLS0023) or 1. Release the cover glass door by
equivalent. pushing the door latch. See Figure 48.
2. Swing the cover glass door open and
The FiberCUT® 2D has an upper and a remove the cover glass drawer. See
lower cover glass. Each cover glass is Figure 49.
mounted in a drawer located behind a
sealed door to protect the optics. See
Figure 48.
 The upper cover glass is located just
above the collimator lens.
 The lower cover glass is located just
below the focusing lens.
Figure 49
Figure 48

3. Grasp the handle on the cover glass
drawer and pull straight out to remove
it from the head.
4. Close the sealed cover glass door
during service to keep contaminants
out.
5. Protect the cover glass with blue
painter’s tape, or equivalent, and take
to a clean area.
6. Remove the cover glass from the

drawer by applying pressure with your
fingers to the surface of the cover
glass, opposite the seal.
 The seal ring and cover glass will
pop out.
 Inspect the seal ring.
o Replace it if it is damaged.
o Save it if it is in good condition.
7. Install a cleaned (according to
Appendix A) or new cover glass by
placing it into the drawer.
8. Press the seal ring into the drawer to
retain the cover glass.
9. Open the cover glass door.
Figure 50
10. Reinsert the cover glass drawer into
the head.
11. Close the cover glass door.
The orientation slots MUST match

Figure 50.

5.3 Servicing the Breakaway 1. Gather the tip assembly if it was
Insulator fractured from the head.
The tip assembly contains an internal For steps 2 and 3, see Figure 52.
breakaway insulator (PLISR0041) that
fractures to protect the head during a 2. Unscrew the tip assembly nut from the
crash. See Figure 51. head.
 The tip assembly nut will remain 3. If it was fractured, remove the broken
threaded on the head. (top) portion of the breakaway insulator
from inside the tip assembly nut.
 The remaining parts of the tip assembly
may fall from the head.
Figure 51
Figure 52

4. Remove the (6) M3 SHCS that secure 7. Install a new breakaway insulator into
the broken breakaway insulator to the the tip assembly nut so the
tip assembly. See Figure 53. counterbores are facing up.
5. Remove the breakaway insulator with 8. Orient the alignment pin in the tip
the o-rings. See Figure 54. assembly so it is in-line with the
alignment hole in the breakaway
insulator.
9. Fasten the breakaway insulator to the
tip assembly using the (6) M3 SHCS
removed in step 4.
10. If necessary, replace the gas jet tip
according to Section 5.1.
11. Install the tip assembly according to
Section 5.4.
12. IMPORTANT!
Verify beam centering according to
Section 2.4.
Figure 53
To install a breakaway insulator:

6. Verify that all (4) o-rings are present
and installed correctly:
 In both the breakaway insert and the
tip assembly: Figure 54
o (1) smaller o-ring near the edge

o (1) larger o-ring at the center

5.4 Servicing the Tip Assembly 5.5 Removing the Fiber
See Figure 55.
To remove: EVERY TIME the fiber is removed
and/or installed the upper cover
1. Unthread the tip assembly nut and
glass MUST BE inspected.
remove the tip assembly from the
head.
Before opening any part of the
cleaning towel (PLTLS0023) or
equivalent.
1. Wipe the head clean of any foreign

matter prior to removing the head.
2. Verify that the upper cover glass is in
place.
3. Remove the fiber clamp according to
Section 2.3.1.
4. Remove the fiber optic cable from the
cutting head.
5. Cover the fiber end with an appropriate
Figure 55 cap from the fiber manufacturer.
Special attention must be
given to the fiber optic
To install:
cable.
2. Verify that the alignment flat on the tip
assembly faces the front of the head Care must be taken to
insure dirt and debris do
and the air blast.
not contaminate the glass
3. Push the tip retainer assembly up until block at the end of the fiber.
it is centered on and flush against the
head. Plug or tape off the fiber
input to prevent
4. Rotate the tip retainer assembly slightly contamination.
until the alignment pin seats in the
Damage will occur if:
alignment hole in the head.
5. Thread the retainer nut into the head.  The output is not
covered with
 Do not allow the aligned manufacturer’s cap.
components to rotate.
 The fiber input adapter
is not protected by the
provided dust cover.

5.6 Servicing the Focus Lens
equivalent.
To change the focus lens, the tip assembly

and manifold block must be removed and
relocated to a clean dry area. Individual
optics may be cleaned (according to
Appendix A) or replaced.
1. Move the focus lens to the bottom of

travel.
2. Remove the tip assembly according to
Section 5.4.
The manifold block must be removed

to service the focusing optics.

3. Loosen the (3) captive M5 x 80 SHCS
that secure the manifold block to the
head.
4. Remove the manifold block.
5. Verify that all (4) o-rings are present in
the manifold block and installed
correctly.
 The o-rings should NOT be stuck
on the head.
Figure 56

6. Use the lens insertion tool (PLLIT0034) If the lens must be removed from the
to unthread the focus lens cartridge cartridge, see the following steps.
from the head. See Figure 57.
7. Using the opposite end of PLLIT0034,
If necessary, cover the bottom of unthread the lens retainer nut.
the head with tape to prevent
contamination.  ALWAYS wear powder free gloves
or finger cots when handling optics
and optic holders.
 Inspect the optics with high power

illumination, such as Laser
Mechanisms pen light (part number
PLTLS0021) under 2X
magnification.
8. Carefully remove the components,

noting the orientation of the seal ring,
lens and lens back up ring.
Figure 57
It is strongly recommended to
replace the entire focus lens
cartridge so the lens is less likely
to become contaminated from
direct handling.
Figure 58

14. Use PLLIT0034 to thread the lens
cartridge into the head. See Figure 57.
It is critical that the lens and For steps 15 and 16 see Figure 56.
seal ring are inserted as
15. Orient the alignment holes on the
shown in Figure 59.
manifold block with the alignment pins
on the head.
9. Blow any dust off of the lens using 16. Realign the manifold block and tighten
canned gas or clean nitrogen. the (3) captive M5 x 80 SHCS that
secure it to the head.
10. Reinsert the lens seal ring into the lens
cartridge. 17. Install the tip assembly according to
Section 5.4.
 Replace the lens seal ring if it is
damaged. 18. Verify beam centering according to
Section 2.4.
11. Carefully, insert a new or cleaned
(according to Appendix A) lens into the
lens cartridge.
12. Insert the lens back up ring.
Figure 59
13. Hand-tighten the lens retainer nut using
PLLIT0034. Do not over-tighten the nut
because that can cause the lens to distort.
See Figure 58.

5.7 Adjusting the Focus Lens
Position Manually
1. Using a straight blade screwdriver, 2. Insert the longer end of a M3 hex

remove the protector screw located on wrench in the location shown in Figure
the underside of the pulley cover block. 61 to engage and adjust the lens ball
See Figure 60. screw.
 Now there is access to the focus  One revolution of the focus

adjustment ball screw. adjustment ball screw equals
1.0mm of vertical lens movement.
Figure 61
Figure 60 3. Insert the protector screw into the hole
located on the underside of the pulley
cover block and tighten it with a straight
blade screwdriver. See Figure 60.

7. Cover the collimator assembly boss
5.8 Servicing the Collimator Lens and the opening in the head with blue
Cartridge painter’s tape, or equivalent, to prevent
contamination.
head, clean off the dust and/or 8. Move the collimator to a clean
process debris using an exterior environment like a workbench.
equivalent.
The recommended procedure is to change

the entire collimating lens cartridge; the
fiber collimator must be removed from the
cutting head.
1. Remove power from the FiberCUT® 2D

and any hoses attached to the
collimator.
2. Remove the fiber according to Section
5.5.
3. Loosen and remove the (4) M2 FHCS
and the electronics cover from the
collimator.
4. Unplug the collimator sensor cable
from the collimator sensor board.
5. Loosen only one of the X set screws
(2) full turns.
 Do not loosen the other (2) set
screws.
The remaining (2) set screws

will keep the collimator
assembly location repeatable.
6. Remove the (4) M5 LHCS that secure

the collimator and remove it from the
head.
Figure 62
 It may be necessary to push the
collimator assembly toward the
rear of the head against the Y
spring plate.

10. Verify the new shim(s) are included
with the new collimator lens cartridge.
9. Use lens installation tool (PLLIT0034)
to unthread the collimator lens
cartridge and shim(s) from the Do not reuse old shims.
collimator.
11. Use lens insertion tool (PLLIT0034) to

thread the new collimator lens cartridge
into the collimator.
12. Reinstall the collimator on the head and
reattach the collimator sensor cable to
the collimator sensor board.
It may be helpful to use the

collimator assembly boss to
position the Y spring plate
against the back wall of the
cavity while installing the
collimator assembly.
13. Tighten the (4) M5 LHCS that secure

the collimator to the head.
14. Using a 3 mm hex wrench, tighten the
previously loosened X set screw (2) full
turns or until it is fully tight.
15. Reinstall the electronics cover on the
collimator and tighten the (4) M2
FHCS.
16. Reconnect all hoses removed in step 1
and restore the power.
17. Verify beam centering according to
Section 2.4.
Figure 63

5.9 Removing the Cutting Head 3. Connect the communication cable
head, clean off the dust and/or 4. Connect any necessary plumbing
process debris using an exterior connections according to Section 2.2.
cleaning towel (PLTLS0023) or 5. Install the fiber according to Section
equivalent. 5.5.
To remove the head from a machine: 6. Reconnect all hoses removed in step 1
and restore the power.
1. Remove power from the FiberCUT® 2D
and any hoses attached to the head. 7. Verify beam centering according to
Section 2.4.
2. Remove the fiber according to Section
5.5.
3. The open area of the fiber receiver
MUST be covered.
 Use the manufacturer supplied
dust cap.
OR
 Use blue painter’s tape or
equivalent.
For steps 4 and 5, see Figure 3 and
Figure 4 in Section 2.2.
4. Turn off the water supply and
disconnect the water fitting lines.
5. Remove the purge air, assist gas, air
blast and nozzle cooling lines.
6. Disconnect the communication cable.
See Figure 16, Figure 17 and Figure
18 in Section 3.1.
7. Unbolt the head from the machine
using a 6mm hex wrench as shown in
Figure 64.
8. Separate the head from the machine.
9. Take the cutting head to a clean area.
To install the head on a machine (see

Figure 64):
1. Align the head so the M8 counterbore
holes in the mount plate are in line with
the M8 tapped holes in the machine
adapter plate.
Figure 64
2. Insert and tighten the (6) M8 SHCS.

6 Specifications
CUTTING HEAD
Power Rating .............................................................................................................................. up to 6 kW
Focusing Lens (Nominal Focal Length) ............................................................ 125 mm, 150 mm, 200 mm
Focusing Lens (Diameter) .............................................................................................................. 38.1 mm
Clear Aperture ................................................................................................................................... 35 mm
Nozzle Tip .............................................................................................. Various Shapes and Orifice Sizes
Assist Gas Pressure .................................................................................................. up to 25 Bar (375 psi)
Purge Gas ........................................................................................................ 0.2 – 0.3 Bar (3.0 – 5.0 psi)
Water ................................................................................................................ 5.0 Bar Max (72.5 psi max)
Weight ................................................................................................................................ 6.6 kg (14.5 lbs)
Focal Point to Nozzle Adjustment ................................................................................. -14 mm to +11 mm
COLLIMATOR
Nominal Focal Length (Doublet, Fused Silica) ...................................... 60 mm, 75 mm, 100 mm, 120 mm
Recollimating Lens (Diameter) ................................................... 28 mm (Standard) or 38 mm (100 & 120)
Clear Aperture ............................................................................. 25 mm (Standard) or 35 mm (100 & 120)
Fiber Socket (Others Available On Request) .............................................. QBH (HLC-8), QD/LLK-D/LCA
HEIGHT SENSOR
Standoff Distance Range ................................................................................................ 0.2 mm to 8.0 mm
Single Point Calibration ..................................................................................................................... 12 mm
Response Time .............................................................................................................................. <1 msec
Temperature Stability ......................................................................... ±5% of Standoff Setting, 0° to 45° C
Output..................................................................................................................................... 0-10 V Analog
Specifications are subject to change without notice.

7 Troubleshooting
SYMPTOM CAUSE REMEDY

Verify that the tip assembly and
HSU Fault: There is no connection between the HSU
internal sense cables are properly
1: Tip Open and tip assembly during calibration.
installed and then recalibrate.
The tip is not fully insulated from ground Remove any debris that may be
HSU Fault:
and the body of the cutting head during causing a short and then
2: Tip Shorted
calibration. recalibrate.
Verify that the tip assembly and tip
HSU Fault: The connection between the HSU and tip
are properly installed and then
3: Cable Break has been broken.
recalibrate.
HSU Fault: There is no curve data in the selected Load the curve data again or
5: Curve Data Error location or the data failed to load correctly. select a different curve number.
HSU Fault: The value in the Set HSU Curve fieldbus
Enter a valid number or 0 to idle
6: Invalid curve register is outside the allowed range
the input.
number (1-31).
Attempt to set the curve again by
HSU Fault: The HSU did not respond successfully to a setting the value to 0 and then to
7: Failed to set value change in the Set HSU Curve the new curve number.
curve fieldbus register. Verify the head and HSU are
properly connected.
Activate the Reset bit or button to
The lens was out of the commanded
re-establish the zero position of
position for an excessive amount of time.
Lens Fault the motor.
The motor may have stalled or lost its zero
Verify the motor is connected.
position.
Verify the purge gas is turned on
and properly regulated.
Purge Fault The purge pressure is too low or too high.
Expand the allowable range by
lowering or raising limits.
Allow the component to cool.
The temperature of one or more sensors
Consider raising the temperature
has exceeded the limit.
limit if it is safe.
Verify the drawers are fully
Temperature Fault
A cover glass drawer has been removed. inserted and the doors are latched
securely.
Check the internal cable
A temperature sensor is disconnected.
connections.
Clear the Move Lens bit. Activate
The Move Lens command could not be
the Reset bit if necessary. Enter a
completed because the value in the Set
Position Error value that is less than or equal to
Position fieldbus register is above the
the Maximum Position and set the
Maximum Position or a Lens Fault exists.
Move Lens bit again.

8 Appendix A – Cleaning Optics
Optics are very sensitive to dust and
debris. It is extremely important to
take every possible precaution to
ensure the optics remain pristine. DO NOT USE AN AIR COMPRESSOR.
 Clean optics in a dust free air-conditioned
room.
5. Secure the optic by its edge with the curved
 Before opening any part of the head, clean side facing up.
off the dust and/or process debris using an
 A fixture may be helpful. Consult your
exterior cleaning towel (PLTLS0023) or
Laser Mechanisms Sales Engineer for
equivalent.
assistance.
 ALWAYS handle optics by their edges,
6. Fold a clean lens tissue (PLOCK0014 –
never touch the optical surfaces.
Texwipe Absorband Wipes – or equivalent)
 ALWAYS wear powder free gloves or finger so there are several layers and soak it with a
cots when handling optics and optic holders. non-sterile solution of 70% isopropyl
alcohol/30% USP purified water pre-filtered
 Inspect the optics with high power through a 0.2 micron filter (Texwipe TX167
illumination, such as Laser Mechanisms pen or equivalent).
light (PLTLS0021) under 2X magnification.
7. With the soaked lens tissue gently scrub the
If installing a new optic, inspection and cleaning optic with a circular motion, then slowly wipe
are still recommended. in one direction.
Laser Mechanisms Inc. cannot be held 8. Turn the optic over (flat side facing up).
responsible for any damage to optics resulting
from improper cleaning or handling. 9. Using a new lens tissue, repeat steps 6 and
7.
1. Wash hands with soap to remove all oils,
and then put on powder free gloves or finger 10. Inspect the optic.
cots.  If you see any scratches, replace the
2. If necessary, remove the optic(s) according optic and return to step 3.
to the appropriate section of this document.
 If you see any debris, streaks, or
3. Hold the optic by the edge and inspect it. cloudiness, proceed to step 11.
 If you see any scratches or pits, replace  If the optic is completely clean, proceed
the optic. to step 18.
4. Hold the optic by its edges and blow any 11. Secure the optic by its edge with the curved
dust off each side with low-pressure dry side facing up.
nitrogen (2 to 5 PSI) or air from a blow bulb.
12. Fold a clean lens tissue so there are several
layers and soak it with isopropanol.
 Isopropanol is also known as
2-Propanol or UN1219.
Chemical Abstract Service Registry
Number (CASRN) – 67-63-0
Chemical formula – [(CH3)2CHOH]

13. With the soaked lens tissue gently scrub the 18. Reassemble the optic according to the
optic with a circular motion, then slowly wipe appropriate section of this document.
in one direction.
 Recommended best practices include:
14. Turn the optic over (flat side facing up).
o Blow any dust, lint, debris, etc. off
15. Using a clean lens tissue, repeat steps 12 the seals and rings using low-
and 13. pressure dry nitrogen (2 to 5 PSI) or
air from a blow bulb.
16. Hold the optic by its edges and blow any
dust off each side with low-pressure dry o Gently shake the assembled optic
nitrogen (2 to 5 PSI) or air from a blow bulb. near your ear to verify no
components are loose.
17. Inspect the optic(s).
o Tighten any components as
 If you see any scratches, replace the
necessary.
optic and return to step 3.
o Before reinstalling, inspect the
 If you see any debris, streaks, or assembled optic again to verify it is
cloudiness repeat steps 11 to 17 using clean and unscratched.
acetone.
o If the optic is not going to be
o Acetone is also known as UN1090. reinstalled immediately, cover it with
Chemical Abstract Service Registry painter’s tape or equivalent to keep
Number (CASRN) – 67-64-1 out contaminants.
Chemical formula – (CH3COCH3) Take care no adhesive gets on the
optic surface.
o Acetone is especially helpful with
eliminating haze on cover glasses.
o If using acetone, proceed slowly
enough so that the liquid has time to
evaporate.
o Lint free cotton swabs (PLOCK0005
– Texwipe 6 inch swabs, or
equivalent) may be helpful to
remove concentrated contaminants.
 If the optic is completely clean, proceed
to step 18.

9 Appendix B – Coolant Specifications
The cooling manifolds are designed to be operated on either a closed-loop cooling system or facility tap
water. For either type of system, the requirements in the table below must be met.
Minimum Flow Rate 1.5 liter/minute @ 2 BAR minimum

Inlet Pressure 5.0 Bar (72.5 psi) Max
Inlet Temperature ≥room temperature / >dew point
Hardness (Equivalent to CaCO3) <250mg/liter
pH 6 to 8
Particulate Size <200 microns in diameter
See the manufacturer’s specifications for information on cooling the fiber
10 Appendix C – Assist Gas Specifications

Impurities in the assist gas such as hydrocarbons (THC) and moisture (H 2O) can damage optics, cause
power fluctuations and result in inconsistent cuts. See the table below for recommended assist gas
specifications.
GAS PURITY MAX H2O ppm MAX THC ppm

Oxygen 99.8% <5 ppm <1 ppm
Nitrogen 99.998% <5 ppm <1 ppm
Argon 99.998% <5 ppm <1 ppm
Helium 99.998% <5 ppm <1 ppm
Impurities can also be picked up in the supply lines. Non-metallic materials can allow oxygen and moisture to
permeate the system and can be a source of dust and hydrocarbons. Stainless steel lines and fittings are
recommended. Use filters that remove particles down to .01 microns and purifiers that guard against oil or
water from getting into the optical system.
Regulators with a stainless steel diaphragm are recommended. Industrial regulators can aspirate air and the
neoprene diaphragm can be a source of hydrocarbons.
11 Appendix D – Beam Delivery Purging

The beam delivery system must be purged with clean, dry air {specification to meet or exceed ISO
8573.1:2001 Class 1.5.2}; Solids <100 particles per cubic meter of 0.1-0.5 µm size, and <1 particle per cubic
meter of 0.5-0.1 µm; Water dew point <+7º C; Oil <0.1 mg per cubic meter. Purge flow rate is 1400 liters/hr
(50 SCFH) @ 20 kPa. A self-regenerating desiccant air dryer filter unit (PLKIT0188) is available as an option
from Laser Mechanisms.

12 Appendix E – Fieldbus Data Mapping and Descriptions
12.1 EtherNet I/P I/O Mapping ITEM DESCRIPTION

Device Anybus-IC EIP
Name Exclusive Owner
Input 17 INT, Connection Point 100
Output 6 INT, Connection Point 150
The EDS file is available for download at http://www.lasermech.com/fibercut2dupdates
WORD TYPE NAME
0 Input Data Digital Outputs
1 Input Data HSU Voltage
2 Input Data Process Monitor
3 Input Data Purge Pressure
4 Input Data Lens Position
5 Input Data Process Monitor Temp
6 Input Data Electronics Temp
7 Input Data Collimator Temp
8 Input Data Upper CG Temp
9 Input Data Lens Temp
10 Input Data Lower CG Temp
11 Input Data Nozzle Temperature
12 Input Data HSU Curve
13 Input Data Aux Out Setting
14 Input Data Focus Position
15 Input Data Maximum Position
16 Input Data Process Monitor Gain
0 Output Data Digital Inputs
1 Output Data Set Position
2 Output Data Set HSU Curve
3 Output Data Set Aux Out
4 Output Data Set Focus Position
5 Output Data Set Process Monitor Gain
 Digital Outputs
BIT 15 BIT 14 BIT 13 BIT 12 BIT 11 BIT 10 BIT 9 BIT 8
No Position Temperature Lens
Purge Fault HSU Fault
Comm. Error Fault Fault
Reserved For Reserved for Lens in Lens at
Cal Ack. TOUCH READY
Future Use Future Use Position Zero
 Digital Inputs
Suppress Low
Reserved For Future Use
Purge Fault
Zero Move
Reserved For Future Use Reset CAL
Pressure Lens

12.2 PROFINET I/O Mapping ITEM DESCRIPTION
Device Name ABIC-PRT
The GSDML file is available for download at http://www.lasermech.com/fibercut2dupdates
SLOT MODULE NAME
1 Input 001 byte Fault Digital Outs
2 Input 001 byte Status Digital Outs
3 Input 002 bytes HSU Voltage
4 Input 002 bytes Process Monitor
5 Input 002 bytes Purge Pressure
6 Input 002 bytes Lens Position
7 Input 002 bytes Process Monitor Temp
8 Input 002 bytes Electronics Temp
9 Input 002 bytes Collimator Temp
10 Input 002 bytes Upper CG Temp
11 Input 002 bytes Lens Temp
12 Input 002 bytes Lower CG Temp
13 Input 002 bytes Nozzle Temp
14 Input 002 bytes HSU Curve
15 Input 002 bytes Aux Out Setting
16 Input 002 bytes Focus Position
17 Input 002 bytes Maximum Position
18 Input 002 bytes Process Monitor Gain
19 Output 001 byte Config Bits
20 Output 001 byte Command Bits
21 Output 002 bytes Set Position
22 Output 002 bytes Set HSU Curve
23 Output 002 bytes Set Aux Out
24 Output 002 bytes Set Focus Position
25 Output 002 bytes Set Process Monitor Gain
 Fault Digital Outs

No Position Temperature Purge Lens
HSU Fault
Comm. Error Fault Fault Fault
 Status Digital Outs

Reserved For Reserved for Lens in Lens at
Cal Ack. TOUCH READY
Future Use Future Use Position Zero
 Config Bits
Suppress Low
Reserved For Future Use
Purge Fault
 Command Bits
Zero Move
Reserved For Future Use Reset CAL
Pressure Lens

12.3 Input, Output, and Other Descriptions
 Digital Output Descriptions
OUTPUT DESCRIPTION
No Comm. The head is not communicating with the controller. Check connections or cycle power.
The value in the Set Position register is beyond the movement range of the lens or the
Position Error lens cannot move due to a Lens Fault.
This bit only activates while the Move Lens bit is active.
Temperature Fault One or more temperatures are above the upper limit, or a cover glass drawer is missing.
Purge Fault The Purge Pressure is below the lower limit or above the upper limit.
The lens has potentially lost its zero position due to a movement outside the Travel
Lens Fault Limits, loss of power, or failure to reach the commanded position.
Perform a Reset.
Indicates the fault code of the HSU or an error with the curve setting.
1 (001) = Tip Open
2 (010) = Tip Shorted
3 (011) = Cable Break
HSU Fault
4 (100) = Calibrating – HSU is not READY, but is operating normally
5 (101) = Curve Data Error
6 (110) = Invalid Curve Number (Set HSU Curve register)
7 (111) = Failed to set curve (Set HSU Curve register)
Cal Ack. The HSU has received and completed a calibration command.
Lens In Position The lens has reached the position indicated by the Lens Position register.
Lens at Zero The lens is at its default position (the bottom limit of travel).
TOUCH The tip is making contact with a surface.
READY The HSU is calibrated and all sensors are within the appropriate ranges.
 Digital Input Descriptions
The config bit states are updated whenever the byte value is changed. Note that USB commands such
as those generated using FiberCUT® 2D Monitor can also change these states.
INPUT DESCRIPTION
When set to 1, Purge Pressure readings below the lower limit will not generate a
Suppress Low Purge Fault
Purge Fault.
 Each command bit below triggers ONLY ONCE on a state change (from 0 to 1).
INPUT DESCRIPTION
Sets the zero point of the Purge Pressure reading to the current ambient pressure.
Zero Pressure
The purge gas must be turned off for this setting to function.
Move Lens Move the lens to the Set Position specified in tenths of millimeters.
Home Sequence Move the lens to the Home Target and establish a new Home Reference.
CAL Send a Calibrate command to the HSU.

 Other Descriptions
DATA DESCRIPTION
HSU Voltage The 12 bit ADC voltage output of the HSU.
Process Monitor The 12 bit ADC voltage output of the process monitor.
The pressure (in millibars) within the purge path relative to the programmed ambient
Purge Pressure
pressure.
Lens Position The commanded position of the lens in tenths of millimeters above the zero position.
Electronics Temp The temperature of the height sensing electronics from 10.0-70.0 degrees Celsius.
Collimator Temp The temperature of the collimator from 100-700 = 10.0-70.0 degrees Celsius.
The temperature of the upper cover glass from 100-700 = 10.0-70.0 degrees Celsius.
Upper CG Temp
Reports 999 if the drawer not present.
Process Monitor The temperature of the process monitor electronics from 100-850 = 10.0-85.0 degrees
Temp Celsius.
Lens Temp The temperature of the lens assembly from 100-700 = 10.0-70.0 degrees Celsius.
The temperature of the lower cover glass 100-700 = 10.0-70.0 degrees Celsius.
Lower CG Temp
Reports 999 if the drawer is not present.
Nozzle Temp The temperature of the nozzle assembly from 100-700 = 10.0-70.0 degrees Celsius.
HSU Curve The active HSU curve number from 1-31.
Aux Out Setting The assigned function of the AUX OUT terminal.
Maximum Position The highest allowable Lens Position value that the lens can be commanded to move to.
Process Monitor The current level of gain on the process monitor output from 1-255. A value of 0 indicates
Gain an error reading the current gain value.
The Lens Position in tenths of millimeters above the zero position of the desired
Set Position
movement. Movement will not occur until the Move Lens bit is activated.
Changes the active curve of the HSU to the selected curve number and recalibrates.
Set HSU Curve Valid values are 1-31 as long as a curve is loaded in that location.
0 is considered an idle state and will retain the most recent setting.
Establishes the Lens Position in tenths of millimeters where focus is at the end of the tip.
Set Focus Position Valid values are 1 to Maximum Position. 0 is considered an idle state and will retain the
most recent setting in memory.
The desired function of the AUX OUT terminal.
~ Values 1-4095 correspond linearly to fixed voltages of ~0-10V.
~ Values 9003-9011 output data corresponding to EtherNet/IP input words 3-11
Set Aux Out
respectively.
0 is considered an idle state and will retain the most recent setting in memory. Any other
value will set the output to 0V.
Set Process Monitor The desired level of gain on the process monitor output from 1-255. Values outside this
Gain range are ignored.

13 Appendix F – Recommended User-Serviceable Parts List
For recommended user-serviceable spare parts, please call Laser Mechanisms at (248) 474-9480. If your head
requires service beyond the instructions outlined in this manual, please contact Laser Mechanisms for further
assistance.
ITEM PART # DESCRIPTION

FIBER INTERFACE ASSEMBLY
1 PLFIA0031 Fiber Interface Assembly (Contact Laser Mechanisms)
2 PLPHA0047 Copper Aperture for 0.12 NA
COLLIMATOR FIXED LENS HOLDERS
1080 µm
6 PLFLH0385 Collimator Fixed Lens Holder 60mm BFL (Complete Assembly – 1080 µm)
900-1100 µm
9 PLFLH0467 Collimator Fixed Lens Holder 80 EFL (Complete Assembly – 900-1100 µm)
10 PLFLH0460 Collimator Fixed Lens Holder 100 EFL (Complete Assembly – 900-1100 µm)
COVER GLASSES
1080 µm
11 PLFLH0429 FiberCUT® 2D Cover Glass Drawer (Complete Assembly – 1080 µm)
12 PLLCG0060 Cover Glass – 1080 µm (Included in Assembly PLFLH0429)
13 PLMSR0030 Manifold Seal Ring (Included in Assembly PLFLH0429)
900-1100 µm
14 PLFLH0469 FiberCUT® 2D Cover Glass Drawer (Complete Assembly – 900-1100 µm)
15 PLLCG0079 Cover Glass – 900-1100 µm (Included in Assembly PLFLH0469)
13 PLMSR0030 Manifold Seal Ring (Included in Assembly PLFLH0469)
ELECTRICAL COMPONENTS
16 PLCAB0608 Control Box Interface Cable
FITTINGS
17 PLFTG0082 G1/8 to 6mm Tubing Male Straight Fitting
18 PLFTG0104 G1/8 to 6mm Tubing Male Banjo Fitting
19 PLFTG0083 G1/8 to 8mm Tubing Male Straight Fitting
FOCUS LENS CARTRIDGES
Focus Lens Cartridges Assemblies – 1080 µm
20 PLFLH0381 Focus Lens Cartridge 194mm BFL (Complete Assembly – 1080 µm)
Focus Lenses – 1080 µm
23 PLYFS0204 Focus Lens for 194mm BFL (Included in Assembly PLFLH0381)
Accessories Included in Each 1080 µm Focus Lens Cartridge Assembly
26 PLLSR0001 Lens Seal Ring
27 PLLBR0001 Lens Backup Ring
28 PLLRN0002 Lens Retainer Nut

FOCUS LENS CARTRIDGES CONTINUED
Focus Lens Cartridges Assemblies – 900 – 1100 µm
29 PLFLH0468 Focus Fixed Lens Holder 130 EFL (Complete Assembly – 900-1100 µm)
30 PLFDS0019 Asphere Focus Lens for 130 EFL (Included in Assembly PLFLH0468)
26 PLLSR0001 Lens Seal Ring (Included in Assembly PLFLH0468)
27 PLLBR0001 Lens Backup Ring (Included in Assembly PLFLH0468)
31 PLLRN0014 Lens Retainer Nut (Included in Assembly PLFLH0468)
32 PLFLH0466 Focus Fixed Lens Holder 150 EFL (Complete Assembly – 900-1100 µm)
33 PLFDS0020 Asphere Focus Lens for 150 EFL (Included in Assembly PLFLH0466)
26 PLLSR0001 Lens Seal Ring (Included in Assembly PLFLH0466)
27 PLLBR0001 Lens Backup Ring (Included in Assembly PLFLH0466)
34 PLLRN0029 Lens Retainer Nut (Included in Assembly PLFLH0466)
AIR BLAST
35 PLTUC0008 Air Blast Output Assembly
TIP RETAINER ASSEMBLY
36 PLTRA0447 Height Sensing Tip Retainer Assembly (Complete Assembly)
37 PLTRN0005 Outer Hex (Included in Assembly PLTRA0447)
38 PLTRN0004 Inner Retainer (Included in Assembly PLTRA0447)
STANDARD NOZZLES (Call Laser Mechanisms for more options)
GAS JET TIPS
39 PLGJT0058 1.0 mm Orifice
DOUBLE NOZZLES
46 PLGJT0256 1.0 – 1.5 mm Orifice
INTERFACE CONTROL BOXES (Not Shown)
GENERATION 1
51 PLCSA0041 Generation 1 Ethernet IP Interface Control Box
52 PLCSA0052 Generation 1 PROFINET Interface Control Box
GENERATION 2
53 PLCSA0064 Generation 2 Discrete I/O with EtherNet/IP Control Box
54 PLCSA0065 Generation 2 Discrete I/O with PROFINET Control Box
55 PLCSA0066 Generation 2 Discrete I/O with no Industrial Ethernet Control Box
TOOLS (Not Shown)
56 PLLIT0034 Lens Insertion Tool
57 PLFXT0218 USB Camera Alignment Tool (Optional)

Figure 65

14 Appendix G – Servicing the Tip Assembly
14.1 User Serviceable Parts List
For recommended user-serviceable spare parts, please call Laser Mechanisms at (248) 474-9480. If
your head requires service beyond the instructions outlined in this manual, please contact Laser
Mechanisms for further assistance.

PLTRA0447 Tip Assembly (Complete Assembly)
1 PLSCR0109 M3 SHCS
2 PLMOR0030 Small O-Ring
3 PLMOR0029 Large O-Ring
4 PLISR0041 Breakaway Insulator
5 PLSCR0042 M3 SHCS
6 PLADR0604 Top Plate
7 PLISR0042 Upper Insulator
8 PLSCR0107 Threaded Stud, 2.5 mm Diameter
9 PLTRE0350 Inner Cone
10 PLISR0043 Lower Tip Insulator
11 PLSCR0112 Threaded Stud, 5 mm Diameter
12 PLSRD0003 Outer Body
Figure 66

14.2 Rebuilding the Tip Assembly 12. Remove the inner cone (PLTRE0350)
and lower tip insulator (PLISR0043)
To disassemble the tip assembly: from the outer body.
1. Remove the tip assembly from the 13. Inspect the large o-ring (PLMOR0029)
head according to Section 5.4. in the inner cone.
For steps 2 to 13, see Figure 67.  Replace o-rings as needed.
2. Unthread the tip retainer nut assembly 14. If desired, remove and/or replace the
and gas jet tip from the outer body. gas jet tip according to Section 5.1.
3. Remove the (6) M3 SHCS
(PLSCR0109) securing the breakaway
insulator (PLISR0041) to the tip
assembly.
4. Remove the tip retainer nut and the
breakaway insulator with the o-rings
from the tip retainer nut.
5. Inspect the large o-ring (PLMOR0029)
and the small o-ring (PLMOR0030) in
the breakaway insulator.
 Replace o-rings as needed.
6. Inspect the large o-ring (PLMOR0029)
and the small o-ring (PLMOR0030) in
the top plate.
7. Remove the (3) M3 SHCS
(PLSCR0042) securing the top plate
to the outer body.
8. Remove the upper insulator
(PLISR0042).
 It may remain on top of the inner
cone (PLTRE0350).
 It may remain on or fall off of the
bottom of the upper insulator.
9. Inspect the small o-ring (PLMOR0030)
in the outer body.
10. Unthread the 5 mm (larger) gold post
(PLSCR0107) from the outer body.
11. Unthread the 2.5 mm (smaller) gold
post (PLSCR0112) from the inner
cone.
Figure 67

To reassemble the tip assembly:
Worn or damaged o-rings were

replaced during the disassembly
procedure.
Replace any other worn or damaged

components during the reassembly
procedure.

24. Insert and tighten the (3) M3 SHCS
15. If necessary, replace the gas jet tip
(PLSCR0042), securing the top plate
and/or tip retainer nut assembly
to the outer body.
16. Thread the 2.5 mm (smaller) gold post  You will see (3) counterbores.
(PLSCR0112) into the inner cone. 25. Insert the breakaway insulator
17. Push the lower tip insulator (PLISR0041) into the retainer nut.
(PLISR0043) onto the inner cone 26. Align the breakaway insulator and
(PLTRE0350) so the inner cone retainer nut so the breakaway
alignment tab seats in the lower tip insulator alignment holes are in line
insulator alignment notch. with the gold posts.
18. Orient the outer body so the alignment  You will see (6) counterbores.
flat (with the Laser Mechanisms logo)
faces you. 27. Insert and tighten the (6) M3 SHCS
(PLSCR0109), securing the
19. Insert the lower tip insulator and inner breakaway insulator to the top plate.
cone with threaded stud into the outer
body so that the gold post is on your 28. Replace the tip assembly on the head
left. according to Section 5.4.
20. Thread the tip retainer nut assembly

and gas jet tip onto the outer body.
21. Thread the 5 mm (larger) gold post
(PLSCR0107) into the outer body.
22. Insert the upper insulator
(PLISR0042) so the smaller gold post
is aligned with the upper insulator
hole.
 The notch should approximately
face the back of the tip assembly.
23. Insert the upper plate so that the (2)
alignment holes are aligned with the
(2) gold posts.

15 Glossary
Aiming Beam HSU

A low power, visible red beam used to indicate the Height Sensing Unit
position of the high-powered laser beam.
IC
Assist Gas Integrated Circuit
Coaxial gas that flows through the nozzle (gas jet
tip) orifice to aid the cutting process and evacuate I/O
molten material from the kerf. Inputs(s) and Output(s)
Air Blast LHCS

A stream of air to keep debris out of the cutting area Low head Cap Screw
while piercing.
PCB
CFN Printed Control Board
Cold Formed Nozzle
PSI
Collimator Pounds per Square Inch
An assembly with optics that converts diverging light
into collimated (parallel) light within the head. Purge Gas
Gas used to positively pressurize the inside of the
Cover Glass head to keep debris from entering.
A consumable optic used to protect more expensive
optics in the head. SHCS
Socket Head Cap Screw
Double Nozzle
A nozzle or gas jet tip that includes an insert to TRA
enhance the cutting performance.
Tip Retainer Assembly
Fiber Input Adapter
TRN
An assembly that connects a specific type of fiber to Tip Retainer Nut
the head.
FL
Focal Length
Focal Point
The point at which the light rays refracted by a lens
or reflected by a mirror, intersects and produces the
highest concentration of energy.
GJT
Gas Jet Tip

This Page Is Intentionally Left Blank

Laser Mechanisms, Inc.
25325 Regency Drive • Novi, Michigan 48375 USA
Phone: (248) 474-9480 • Fax: (248) 474-9277
In Europe: Phone: +32(0)92 18 70 70 • Fax: +32(0)92 18 70 79
Web: www.lasermech.com • E-Mail: info@lasermech.com

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FiberCUT ®

PLMNL0232 REV. D Effective Date: 06/06/17 i FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 ii FiberCUT® 2D Operation Manual

2 Mechanical Installation and Operation ............................................................................................................2

3 Electrical Installation and Operation ................................................................................................................9

4 FiberCUT® Monitor .......................................................................................................................................... 18

PLMNL0232 REV. D Effective Date: 06/06/17 iii FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 iv FiberCUT® 2D Operation Manual

9 Appendix B – Coolant Specifications ........................................................................................................... 45

10 Appendix C – Assist Gas Specifications ...................................................................................................... 45

11 Appendix D – Beam Delivery Purging ........................................................................................................... 45

12 Appendix E – Fieldbus Data Mapping and Descriptions ............................................................................ 46

13 Appendix F – Recommended User-Serviceable Parts List ......................................................................... 50

14 Appendix G – Servicing the Tip Assembly ................................................................................................... 53

PLMNL0232 REV. D Effective Date: 06/06/17 v FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 1 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 2 FiberCUT® 2D Operation Manual

EVERY TIME the fiber is

 Inspected and/or cleaned according to

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PLMNL0232 REV. D Effective Date: 06/06/17 4 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 5 FiberCUT® 2D Operation Manual

Beam is centered with the

PLMNL0232 REV. D Effective Date: 06/06/17 6 FiberCUT® 2D Operation Manual

Beam is NOT centered with the Figure 14

There is only one X set screw that

PLMNL0232 REV. D Effective Date: 06/06/17 7 FiberCUT® 2D Operation Manual

Do not look directly into the red

Visually locating the beam inside

To manually center the beam in the

PLMNL0232 REV. D Effective Date: 06/06/17 8 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 9 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 10 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 11 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 12 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 13 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 14 FiberCUT® 2D Operation Manual

3.3.3 Fieldbus Connection

PLMNL0232 REV. D Effective Date: 06/06/17 15 FiberCUT® 2D Operation Manual

PLMNL0232 REV. D Effective Date: 06/06/17 16 FiberCUT® 2D Operation Manual

LED B  Ideally the ground should be

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PLMNL0232 REV. D Effective Date: 06/06/17 18 FiberCUT® 2D Operation Manual

4.2 System Requirements

5. Locate and open the folder The screen shown in Figure 27

PLMNL0232 REV. D Effective Date: 06/06/17 19 FiberCUT® 2D Operation Manual

2. Click on the Port drop down  Click the Reset button to

3. Click Connect.  To modify the Set Position

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 The Main screen displays  The lens travels outside its

The on-screen Ready indicator may

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4.4.1 Unlock Settings

The Aux Out voltage must be

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Load Curve is an advanced Figure 35

4.4.4 Temperature Limits

Focusing Lens 3. Click OK to apply the settings.

Lower Cover Glass The current upper temperature limit is

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 A screen similar to Figure 38

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2. Enter the desired value within