MANUFACTURING PROCESS PROCEDURE

Title: Document Number: Rev ision:

12MRR80118A
TEMPERATURE CYCLE PROCESS METHOD AND EQUIPMENT
Y
OPERATING PROCEDURE Page 1 of 20
APPLICABLE TO LOCATION(s): OWNER (GROUP OR DEPARTMENT):
Reliability Lab Reliability Lab
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keep all information contained herein from unauthorized disclosure and dissemination; 3) ensure that the
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promptly return or destroy this information upon the request of SCI.

Table of Contents:

1.0 Purpose and Scope............................................................................................................................. 2

2.0 Document Information ........................................................................................................................ 2
2.1 Referenc e Document ............................................................................................................................ 2
2.2 Definitions and Acronyms ...................................................................................................................... 2
2.3 Records ............................................................................................................................................... 2
3.0 Responsibility ..................................................................................................................................... 2
4.0 Test Equipment and mate ................................................................................................................... 3
5.0 Equipment Set up................................................................................................................................ 3
6.0 Safety requirement.............................................................................................................................. 3
7.0 Equipment Operation Procedure ......................................................................................................... 3
7.1 BEMCO OPERA TING PROCE DURE ..................................................................................................... 3
7.2 VOTS CH OPERA TION PROCE DURE ................................................................................................... 4
7.3 RANS CO OPE RA TING P ROCEDURE ................................................................................................... 6
7.4 TRIO-TE CH PTC TES T OVEN OPE RA TING PROCEDURE (TC ME THOD) ............................................. 7
7.5 VOTS CH S2 BUTTON CONTROL PANE L TYPE OPE RA TION P ROCEDURE ......................................... 9
7.6 THERMOTRON OPERA TION PROCE DURE ......................................................................................... 9
7.7 VOTS CH SINGLE CHAMBE R OPERA TION PROCE DURE .................................................................... 9
7.8 ACS SINGLE ZONE CHAMBE R OPERA TION PROCE DURE ................................................................ 10
7.9 VOTS CH S2,P2 TOUCH PANEL TYPE OPERA TING PROCE DURE ..................................................... 11
7.10 WEISS DUA L CHAMBER OPE RA TING P ROCEDURE .............................. Error! Bookmark not defined.
8.0 General instructions ......................................................................................................................... 18
9.0 Maintenance...................................................................................................................................... 18
9.1 N/A .................................................................................................................................................... 18
10.0 Log sheet .......................................................................................................................................... 18
10.1 N/A ................................................................................................................................................ 18
11.0 Mini spec........................................................................................................................................... 18
11.1 N/A ................................................................................................................................................ 18
12.0 Revi sion Hi story................................................................................................................................ 19

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TEMPERATURE CYCLE PROCESS METHOD 12MRR80118A Y

AND EQUIPMENT OPERATING PROCEDURE Page 2 of 20

1.0 Purpose and Scope

1.1 To establish an operating procedure for the temperature cycle test. The purpose of this test is to
determine the capability of a test item to withstand the shock repeated exposures to the extremes of
high and low temperature.

1.2 This test should show any cracking and embedding and encapsulating compounds, opening of the
thermal seals and case seams, leakage of filing materials and changes in electrical characteristics
due to mechanical displacement or rupture of conductors or insulating materials.

1.3 This document applies to all reliability personnel responsible for performing the temperature cycle test
on all products tested in ON Semiconductor.

2.0 Document Information

2.1 Reference Document

Document Number Document Title

12MRR80401A Reliability Lab. Operating Procedure

12MSB17722C Reliability Qualification Process

12MSR11028A Electrostatic Discharge (ESD) Control Program

2.2 Definitions and Acronyms

Acronym/Term Definition
PM Preventive maintenance
ELCB Earth Leakage Circuit breaker
ESD Electrostatic discharge
TC Temperature Cycle

2.3 Records

Record Record Record Location

Record Index Record Retention Period
Identity Owner (Web location or office (e.g., date, lot number, part (Maximum time required
(title of (dept. and / or location where hard/soft copy
number) for record availability)
record) title of owner) resides)
N/A

3.0 Responsibility
3.1 It is responsible of originator & Reliability Eng to ensure that all test product information & TC
condition are correctly filled.
3.2 The reliability lab personnel performing the test will assure that all environmental test condi tions are
set properly as specified by this procedure & in the ONRMS/trip ticket

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4.0 Test Equipment and mate

4.1 Temperature cycle oven (Bemco or Votsch or equivalent)
4.2 Stainless steel perforated test containers / bucket.
4.3 Anti-Static working place and grounded wrist strap.
4.4 Non-corrosive metal sample identification tags.
4.5 Chart recorder or calibrated thermometer
4.6 Safety gloves

5.0 Equipment Set up

5.1 N/A

6.0 Safety requirement

6.1 General safety precautions should be observed at all time.
6.2 Absolutely do not open the chamber during test.
6.3 Do not open the safety door during the transfer of the specimen chamber.
6.4 If a jam of the mechanism or elevator occurs, never place body parts in the elevator or mechanism
area.
6.5 Use tools and blocks for clearing the jam and supporting the elevator.
6.6 Heat resistance gloves must be worn when removing samples form the test chamber.
6.7 Turn off main power when abnormality occurs.

7.0 Equipment Operation Procedure

7.1 BEMCO OPERATING PROCEDURE

1. Set the auto / manual switch to auto position.
2. Set the zone A heater and air flow switches to ON.
3. Set the zone B heater and air flow switches to ON.
4. Set the zone C heater and air flow switches to ON.
5. Reset the counter to zero and set to required cycle.
6. Set both the hot and cold timers to required time (15 min each).
7. Press the START switch.
8. Reset the safety switches (RED buttons) located the high limit (Hot zone A), the low limit
(Cold zone B) and high limit (Hot zone).

i. Issues relating to setup of the machine refer to Technical/Maintenance Supervisor

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7.2 VOTSCH OPERATION PROCEDURE

1. TURN ON MACHINE

7.2.1.1 Open chill water valve beside wall with clock wise.
To Open

OUT IN

7.2.1.2 Turn “ ON ” circuit breaker with push up.

ON

OFF

7.2.1.3 Turn “ ON ” Main switch with clock wise.

To ON
7.2.1.4 Turn “ ON ” computer.

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2. SHUT DOWN MACHINE

7.2.2.1 Turn “ OFF ” computer.

7.2.2.2 Turn “ OFF ” Main switch with anti-clock wise.

7.2.2.3 Turn “ OFF ” circuit breaker pull down.

7.2.2.4 Close chill water valve beside wall with anti-clock wise.

3. OPERATING PROCEDURE

7.2.3.1 Loading

7.2.3.1.1 Double click <Simpati 3.0> Icon (at computer desktop).

7.2.3.1.2 Login username and password.

7.2.3.1.3 At menu bar, click <Automatic> and following by <Start/Stop>.

7.2.3.1.4 At <Choose C…> window, click <1VT7012P2>. The system will go to AUTO mode menu screen.

7.2.3.1.5 Select program: <I..E -65 deg.C to 150 deg.C>.( Note TC condtion will follow per what is stated in the
ONRMS/Trip ticket)

7.2.3.1.6 Open chamber door and load container / basket which contain daughter cards or loose units.

7.2.3.1.7 Close chamber door. At computer, click <Start> then press <Yes> to confirm run.

7.2.3.1.8 Write down the update for loading cycles

7.2.3.2 Unloading

7.2.3.2.1 At computer, click <Stop> then press <Yes> to confirm stop.

7.2.3.2.2 Open chamber door and unload container / basket which contain cards or loose units.

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7.3 RANSCO OPERATING PROCEDURE

1. Elevator Mechanism

1. Never open the door while the elevator is transit.

2. Never place body parts in the elevator if a jam of the mechanism occurs.
3. The safety pin must be used.
4. Always transfer the elevator to the down position and set the pressure regulator to zero
when removing air pressure from the chamber.

2. Transfer Mechanism

Cycle counter serves as a master switch. Its supplies power to all systems including the
transfer system when the counter has any reading other than zero. The electrical system
that controls the transfer system is powered through the Transfer Power Switch. This
switch must be ON. Transfer cannot be initiated with a zone door open.

3. Automatic Cycling Operation

1. Set the desire temperature on the hot and cold zone temperature controllers.
2. Set the Precision Overtemperature Controller to the desire temperatures. They
should be set 5 to 10 deg C above the primary temperature controller, respectively.
3. Set the hot and cold timers to the desired dwell times. Turn the center small knob to
select the desired time range. Turn the large knob to set the desire dwell time.
4. The red pointer moves towards 0 to indicate the remaining time. When the timer
resets, the red pointer returns to the set time.
5. Turn on the zone power switches. Set the cycle counter to any non zero number. The
hot and cold zones will drive to the temperature set on the temperature controller and
control at that point.
6. If the elevator not in the hot zone, turn on the Transfer Power and push the Manual
Advance to move the elevator compartment to the hot zone.
7. Turn off the Transfer Power, push the interlock electrical switch to open the door and
insert the Safety Pin.
8. Load the compartment. Remove the Safety Pin and insert it into its holster.
9. Close the chamber door.
10. Set the cycle remaining counter to the desired number of cycles. The counter counts
every time the cold timer times out.
11. When the compartment is loaded and the zone temperatures have stabilized, turn on
the Transfer Power switch. The timer will start and the elevator will automatically cycle
for the number of cycle on the cycle remaining counter.

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7.4 TRIO-TECH PTC TEST OVEN OPERATING PROCEDURE (TC METHOD)

1. Screw the metal cover insert the chamber (to protect BIB connector)

2. Load the units inside tray into the chamber; close the door of the oven.

3. Turn on the main oven switch.

4. Turn on the power oven and heater switch.

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5. Select the TC saved test condition profile and start run the TC. Press the GREEN button at controller. Display
will show “Start a Profile”. Press up button (▲) to start this machine. Display will show all program file. Use the up
(▲) and down (▼) button to select the right program. After finish select the right program press right button (►).
Display will show all step in the program. Press right button (►) to run this machine.

6. During unloading, Press Green button at controller. Display will show “Hold Profile”, Use the up (▲) and down
(▼) button to select TERMINATE
Switch off the Power heater switch, wait about 1hr to chamber temperature cool down to room temperature.

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7.5 VOTSCH S2 BUTTON CONTROL PANEL TYPE OPERATION PROCEDURE

1. Turn on the main switch
2. Press “ON” button at control panel. “ON” indicator will light on
3. Press AUTOM button. AUTOM indicator light will turn on and display will show the automatic mode
4. Press “Program” select button to select program
5. Press “Program No” to select program number
6. Type program no to select program
Example : Press button 3 to select program no 3
7. Press “Start” button to start run machine
8. To loading/unloading, press “interrupt” button to interrupt this machine
9. Press “Finish” button after finish loading / unloading

7.6 THERMOTRON OPERATION PROCEDURE

1. Power on machine with press the start button(black button at the right machine)
2. Waiting touch screen to be ready. Press “INT STAT” to run program
3. Press “RUN” to select program and RUN OPTION will appear
4. Press “SELECT PROFILE” to select program and “SELECT FILE” will appear
5. Select program file and press select to enter the program file
6. Press “RUN” to run the machine with the selected program
7. To stop machine Press “STOP” button at touch screen panel

7.7 VOTSCH SINGLE CHAMBER OPERATION PROCEDURE

1. Turn on the main switch

2. Controller will turn on. And will show “OFF”

3. To run this machine, Press (▼) until controller show “P”

4. Press (+/-) to select Program

Example: to select program 3 press (+/-) button until display show P 3

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5. After select program, Press “S” button to run machine (machine stop condition)

6. Press “S” button to stop machine (machine running condition)

7.8 ACS SINGLE ZONE CHAMBER OPERATION PROCEDURE

1. Turn On the mounted ELCB and MCB on top of chamber.

2. Turn On the emergency switch which is located at power supply compartment

3. Press On button on the controller and press home button on the screen. After that press the ‘Program logo’
to select the program .Then select ‘Prog Edit’ and press load. Wait around 5 minutes before press Start.

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3. To stop the chamber for unloading/loading activity, press Start again until green color vanishes on the right
of Start logo.

7.9 VOTSCH S2,P2 TOUCH PANEL TYPE OPERATING PROCEDURE

1. Turn on the Main Switch at right panel of rear chamber.

2. Wait until program loading finish at touch panel

3. Press Graph button to select program no.

4. Select desire program by press up or down and then press Start button

5. Press Start to start the machine

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6. To stop machine for loading/unloading activity, press Stop button.

7.10 WEISS DUAL CHAMBER OPERATING PROCEDURE

1. Turn ON the Main Switch at right panel of rear chamber.

2. Wait until program Loading finish at touch panel

3. Press ON Button

4. Press AUTOMATIC button

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5. Press PROGRAM SELECT button

6. KEY IN program no. and press enter.

7. Press START button to Run Chamber

8. Press STOP button to Stop Chamber

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7.11 VOTSCH TS120 DUAL ZONE CHAMBER OPERATING PROCEDURE

1. Power on Main Switch

2. Wait until monitor turns ON and press <AUTOMATIC> to select desired program no#

3. Once program no selected, press <PLAY> button

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4. Press <YES> button to run program

5. Chamber running as selected program no per shown on screen below.

7.12 ESPEC TCC-150W SINGLE ZONE CHAMBER OPERATING PROCEDURE

1. Press <OPER/STOP> button

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2. Press <Program No.> button

3. Choose program no by key in the number and press <Ok> button
4. Screen will show program no and program no after program no was selected

5. Press <START> button to start run the chamber

6. Press <Yes> button to confirm

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7. Chamber will start to run

8. To stop, press <STOP> button

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8.0 General instructions

8.1 Basic Requirement

8.1.1 Handle device with anti-static protection.
8.1.2 Samples are placed into a clean stainless steel perforated test container and attach with metal tag
scribed with lot number for identification.
8.1.3 Place test container in a clean perforated test bucket and load it into the test chamber.

8.2 Test condition:

8.2.1 Temperature cycle conditions that are typically run are -65 oC to 150 oC, -55C to 150C, -40c to
125C.

8.2.2 But the actual conditions will follow as specified in the ONRMS/Trip Ticket. Typical Test time/cycle
= 30 min (15 min cold, 15 min hot) but will change depending on requirements.

8.3 Test Completion

8.3.1 After testing, the exposed test samples shall be promptly taken out and subjected to dry. Units
are to remove from Chamber when it is in the Hot Zone to minimize moisture on the units.
8.3.2 Use heat-resistant gloves when removing test samples from chamber.

9.0 Maintenance

9.1 N/A

10.0 Log sheet

10.1 N/A

11.0 Mini spec

11.1 N/A

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12.0 Revision History

Change Training
Revision Change Description of Revision and Reason Effective Needed (Yes or
Originator Analyst No)
Date

O CN HO INITIAL RELEASE 3 / 2 / 86

UPDATE
1) CHANGE MIL-STD-883C, METHOD
101.5 TO MIL-STD-750C METHOD
1051.2 FOR SECTION 1.0 AND 4.3
2) ADD BEMCO TEMPERATURE CYCLE
SIEW HONG MACHINE TO THE SPEC. 29 / 10 / 90
A 3) RE-ARRANGE SECTION 7.2 (MACHINE
SET-UP) IN A PROPER CHRONOLOGY
ORDER.
4) DELETE WEEKLY AUDIT REPORT
FROM SECTION 8.1
ADD T OSECTION 8.2.
CHANGE TO NEW SPEC. FORMAT, CHANGE
HARATH
B SECTION 8.1, DELETE DIAGRAM 1: EXTERNAL 11 / 10 / 97
OMAR
VIEW AND DIAGRAM 2: CONTROL PANEL.
DELETE 4.4 AMD THE WHOLE 7.2(a) SECTION.
CHANGE THE FORMAT TO “ON
HARATH
C SEMICONDUCTOR” NEW FORMAT. CHANGE 16 / 11 / 00 YES
OMAR
MSSB TO ON SEMICONDUCTOR IN SECTION
2.0. DELETE SECTION 8.0.
NO CHANGES MADE, REV CHANGED PER
D MATHEW 7 / 2 / 2002 NO
REQUEST BY DDCM

E LETCHUMY ADDED IN THE OPERATING PROCEDURE 9 / 7 / 2002 NO

CHEE JEE ADDED IN 7.4 THE VOTSCH MACHINE

F 13/ 2/ 2007 YES
KEN OPERATING PROCEDURE
ADDED IN 7.5 THE QAV MACHINE OPERATING
G HAMIZAL 21 / 05 / 08 YES
PROCEDURE
MUHD ADDED IN 7.6 THE RANSCO MACHINE
H 17 / 04 / 09 YES
FAIZAL OPERATING PROCEDURE

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ADDED IN 7.7 THE TC DZX OPERATING

J HAMIZAL 14 / 5 / 09 YES
PROCEDURE

K MATHEW AMMEND 3.1 & 7.1.14 2 / 6 / 09 NO

DELETE ITEM 7.5 (QAV OPERATING

PROCEDURE)
DELETE ITEM 7.7 (TC DZX OPERATING
L ZULKIFLI PROCEDURE) 11/8/09 YES
ADDED ITEM 7.6 (TRIO-TECH PTC TEST OVEN
OPERATING PROCEDURE)

M RON Edited 5.6 and 7.2.2 on safety gloves 12 NOV 09 NO

Change to new format and add item 7.5, 7.6 and

N HAMIZAL Komala 19 / 07 / 10 Yes
7.7

P Mathew Ammended 3.0.1,3.0.2,7.2.3.1.5, 8.2.1 & 8.3.1 Komala 8-Aug-10 No

R Faizal No changes needed. Biennial review. Nadira 14-Aug-12 No

Added section 7.8. ACS single zone chamber

S Hakim Nadira 13-Oct-14 No
operating procedure.
Document reviewed. Updated section 2.1. Added
T Hakim ACS operation & maintenance manual in reference Nadira 4- Nov - 14 No
list
Amended title for Section 7.5 and added Section
U Fairuz 7.9 Votsch S2,P2 Touch Panel Type Operating Thana 22-Apr- 15 No
Procedure

V Fairuz Added Weiss Operating Procedure in 7.10 Nadira 16-Jan-17 No

W Fairuz Added new operating procedure in 7.11 and 7.12 Nadira 12-Dec-17 No

Added/Amended reference spec for ESD and

Reliability Qualification Process in section 2

Y M. Firdaus A.Raja 30-Mar-18 No

Reason for change
 Align to operation spec

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