WELDING PROCEDURE SPECIFICATION WPS 856110.

016
Intermare Sarda SPECIFICA PROCEDIMENTO SALDATURA
According to AWS D1.1:2006 + TOTAL GS EP STR 301 rev. 5
Project: Usan TA&BA
Sheet 1/1
SUPPORTING Verbale di procedura di saldatura: WPQR 91-2009
WELDING PROCESS(ES) AND TYPE: GTAW + FCAW Structural steel work
Procedimento di saldatura e tipo
Manual + Semiautomatic All NDT classes
BASE MATERIAL
Materiale Item A / Item B
Spec. & type: EN 10225 S 355G15+N / ASTM A694 F52
JOINTS AWS D1.1:2006 Gr. No. 2 / Gr. No. 2
POSITION
Smussi Steel Mill & Delivery condition:ITEM A:Vallourec&Mannesmann / Normalized Posizione
Groove design: See sketch ITEM B: Icarus / Forged + Q&T Groove position: ALL
Tipo Posizione di cianfrino

Backing: YES for FCAW Impact Test Quality: KL-40 & KT -50 / KL-29 & KT-29 Weld progr.: UPHILL FOR
Supporto Thickness mm: 9.53 ÷ 28.58 Deposited metal: Avanzamento VERTICAL
Spessore Mat. Depositato
Backing mat: Weld metal (FCAW) Fillet position: N.A.
Mat. Supporto Diameter mm: 60.3 ÷ 323.8 Posizione d’ angolo
Diametro
ITEM A: C≤0,15% Ceq≤0,45% Pcm≤0,25%
ITEM B: C≤0,11% Ceq≤0,41% Pcm≤0,21%
GAS PREHEAT HEAT TREATMENTS
Preriscaldo Trattamenti termici
Shielding gas: Argon for GTAW;
Gas di protezione Mixture Ar-CO2 for FCAW Temp. °C  47 Type/ Tipo : NO
Composition: 99.99% Argon for GTAW; Maintenance: UP TO WELD COMPLETION Holding temp.°C
Mantenimento Temperatura
/ /
Composizione 80% Ar ÷ 20%CO2 (±2%nom) for FCAW
Flow rate (l/min.): 10÷14 for GTAW Holding time h
Method: PROPANE BURNERS / /
Consumo 18÷20 for FCAW Mantenimento

Gas Backing: N.A. Interpass °C:  242 Heating rate °C/h  /  /

Gas di supporto Gradiente di Salita

Trailing shielding gas compos.: N.A. Cooling rate °C/h  /  /

Gradiente di Discesa

TECNIQUE FILLER METALS AND WELDING PARAMETERS

Tecnica Materiali d'apporto e parametri di saldatura
String or weave bead: STRING Process GTAW (1) GTAW (2) FCAW (1) FCAW(2)
Passata larga o stretta Procedimento

Oscillation: N.A. Filler type OK 13.23 OK 13.23 OK 15.17 OK 15.17

Oscillazione Mat. d'apporto

Initial interpass cleaning: BRUSHING / GRINDING Supplier ESAB ESAB ESAB ESAB
Pulizia Fornitore

Method of back gouging: N.A. Size mm 2.4 2.4 1.2 1.2

Metodo di ripresa Diametro mm

Orifice or gas cup size: 10 mm for GTAW; 14÷20 mm for FCAW EN Class. / / / /
Contact tube to work distance: 15÷25 mm for FCAW SFA N° 5.28 5.28 5.29 5.29
Multipass or single: MULTIPASS AWS Class. ER 80S Ni1 ER 80S Ni1 E81T1-Ni1 E81T1-Ni1
Single or multiple electrode: SINGLE F N° 6 6 / /
Power Source: CV output for FCAW A N° 10 10 / /
NOTE : Current DIRECT DIRECT DIRECT DIRECT
Corrente
Consumable control procedure: 856110-7006-INS-WI-QUAL-015 Amps 130 ÷ 140 142 ÷ 154 170 ÷ 210 182 ÷ 205
Welding Repair: according to WPS 856110.016R Volts 11.6 ÷ 12.5 12.5 ÷ 13.5 22 ÷ 25.4 23.5 ÷ 26
ROL cm N.A. N.A. N.A. N.A.
Speed cm/min 6.3 7 6.8 7.3 24 ÷ 26.3 23 ÷ 26.5
Velocità
 Maximum thickness of buttering shall be 12 mm
Heat input 1.29  1.67 1.46  1.83 0.85  1.33 0.97  1.39
 Buttering is allowed to correct root openings not greater than twice the thk of KJ/mm
thinner part or 20mm, whichever is less Polarity
Polarità
STRAIGHT STRAIGHT REVERSE REVERSE
Arc time N.A. N.A. N.A. N.A.
Sec.

SKETCH: WELDING SEQUENCE (Sequenza di saldatura)

(Schizzo) Single Side and Buttering layers on ITEM A or B
Root pass by GTAW(1); Hot pass by GTAW(2); Fill by FCAW(1); Cap by FCAW(2)
+5°
-0°
Double Side
Root pass by GTAW(1); Hot pass by GTAW(2); Fill by FCAW(1); Cap by FCAW(2)
15° +5° Backgoug up to sound metal;Back passes (min 2) by GTAW(2)
37, -0°
5°
0.7-1.5

ITEM A ITEM B
+1
3 -0

3 15/12/2010 S. Musso M. Mihai

2 01/07/2010 O. Fois / S. Musso
Rev. Date IMS, welding eng Reviewed by Saipem Third Party Certification Approval by Total