Quality Plan

Project : Q Plan No. KEY: P : Perform

Component : Date of issue W : Witness
R : Review
(P) : Record Maintain
W : Witness
Characteristics to be Extent of Format of Responsibility
SN Operation Type of check Reference document Acceptance norm Record ref. No.
checked check record MD QD Cust.
A] Inspection on receipt
Material identification - Mechanical Properties and Manufacturer's test IS:2062 (Equivalent to IS:2062 (Equivalent to Mill test
1 Sample - R - -
steel Chemical Composition certificate SM 400B) & AISI 304 SM 400B) & AISI 304 certificate

Dimension, Minimum Tensile

Strength, Minimum Manufacturer's test Manufacturer's
2 Seals Sample - R - -
Elongation at Break and certificate test certificate
Durometer Hardness
Electrode AWS A5.4,
Mechanical Properties and Manufacturer's sample test
3 E309 Mo-15 and CO2 Sample ASME II C ASME II C Certificate - R - -
Chemical Composition certificate
welding wire
Catalogue and
4 Paints Date of manufacture Visual 100% Manufacturer's batch Valid expiry date Certificate - R - -
test certificate
B] In-process inspection (Fabrication)
Dimensions (Square,
Sub-assembly, drill holes & diagonal, parallel,
assembly straightness & Flatness)
Fabrication Stage 100%
alignment, welds Approved drawing,
5 Inspection (Gates, Stop Report - P -
Critical dimensions, sub- Measurement plan and
log and Trash rack) Guide frame
assembly and assembly
Critical dimensions, sub-
Rollers / Bushes Sample
assembly and assembly

1) Screw spindle type

Fabrication Stage
6 Inspection (Hoisting
fabricated )
(manual operation )
Critical dimensions, sub- Approved drawing,
2) Screw spindle type 100% Approved drawing Report - P -
assembly & assembly Measurement plan
(electric motor with provision
of manual operation )

Visual Defects (porosities,

7 NDT - Weld Visual Weld bead, reinforcement cracks and appearance of 100% ASME Sec V Art 9 Report - P -
welds)
Welds- external defects
NDT- Penetrant 40% of MS/SS
8 Weld bead, reinforcement (cracks, pinholes, ASME Sec V Art 6 Report - P -
(Whenever required) weld joint
porosities)
External defects Surface 20% of MS/SS
9 NDT - Magnetic Test Weld bead, reinforcement ASME Sec V Art 7 Report - P -
cracks weld joint

NDT - Ultrasonic or Welds- internal defects 100% of weld

10 Radiographic Inspection Weld bead, reinforcement (cracks, lack of penetration, joint of skin ASME Sec V Art 5 or 1 Report - P -
(Skin plate Joint) porosities, slag inclusions) plate

Prepared By: Reviewed By: Approved By:

Technical Officer Job In-Charge Quality Manager Customer Approved: Page 1 of 3
 Quality Plan

Project : Q Plan No. KEY: P : Perform

Component : Date of issue W : Witness
R : Review
(P) : Record Maintain
W : Witness
Characteristics to be Extent of Format of Responsibility
SN Operation Type of check Reference document Acceptance norm Record ref. No.
checked check record MD QD Cust.

Randomly
checking 10-12
11 Painting Inspection DFT DFT meter, Visual points each on Report P (P) -
gate and guide
frame

Packing, Loading, all stage Challan / Packing

12 Release for dispatch Review all reports 100% - - - P - R
reports list
C] In-process inspection (Installation)

Gate and Guide frame

Inspection during Critical dimensions, sub-
13 100% Report - P -
Erection Stage assembly and assembly
Hoisting and Steel Support

Preliminary Test:
1) Inspection of sealing and
measurement of seals gap
2) Setting of limit switch,
EPI and control equipment
3) Inspection of satisfactory
installation of all
components
Testing & commissioning Operation Test:
of gates (After completion Gate leaf, Guide frame & 1) Measurements of
14 100% Report - Project In-Charge
of installation work at Hoisting operation speeds
site) 2) Accuracy of EPI
3) Manual operation of
hoist
5) Leakage during closed
condition of gate
6) Satisfactory operation
under dry and available
maximum water level
conditions

D] Final inspection
15 Review all reports Records Review 100% Review Review Report Review - P -
Handover to the
Project Manager / Project In-
16 Employer after testing & Review all reports Review all reports 100% Official Letter -
Charge
commissioning

Prepared By: Reviewed By: Approved By:

Technical Officer Job In-Charge Quality Manager Customer Approved: Page 2 of 3
 Quality Plan

Project : Q Plan No. KEY: P : Perform

Component : Date of issue W : Witness
R : Review
(P) : Record Maintain
W : Witness
Characteristics to be Extent of Format of Responsibility
SN Operation Type of check Reference document Acceptance norm Record ref. No.
checked check record MD QD Cust.

Abbreviations
ASME American Society of Mechanical Engineering NDT Non Destructive Test Cust Customer
Sec Section DFT Dry Film Thickness Customer Employer / Client
Art Article MD Mechanical Division,
Gr Grade QD Quality Division,

Prepared By: Reviewed By: Approved By:

Technical Officer Job In-Charge Quality Manager Customer Approved: Page 3 of 3