DE712-014 Service and Repair Manual - BU00078720 en-US A.001.1 2019-08-21 (201-246)

Service and Repair Manual DE712
8. If the vehicle with the discharged battery does not start, stop the starting
process and allow at least 3-5 minutes before attempting to start the
vehicle with the discharged battery again.
9. After starting, remove cables in reverse order, starting with the (-)
terminal connected to the engine block or frame (3).
6.4 Transporting
WARNING
TIPPING HAZARD!
Loading the drill rig onto the transport vehicle could cause the drill
rig to tip over, leading to death or severe injury.
Never exceed the specified maximum inclination angle and the
speed limit.
Never exceed the tramming speed limit.
No personnel allowed in the hazard zone, while loading.
RISK OF PROPERTY DAMAGE!

Never transport the drill rig with the mast raised.
NOTICE Never transport the drill rig with the catwalk and driller’s platform
lowered.
Never exceed the tramming speed limit.
Before transporting the drill rig, investigate the travel route for overpass and
power line clearance considering the drill rig dimensions. Choose the safest
route and make sure that there will be adequate clearance. Read,
understand and follow all state and local laws, governing the transportation
of loads.
The transporting vehicle must be equipped with:
• a suitable loading ramp fitted with anti-slip bars. Refer to During
operation (Page 50). WARNING! The inclination angle of the loading
ramp should not exceed the maximum inclination angle.
• enough power and capacity to transport the drill rig.
Copyright © Sandvik 201 (246)

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6.4.1 Setting the drill rig to the transport position

1. Remove the safe-T-spin from the mast.
2. Remove the breakout tool from the mast.
3. Remove the main winch hoist equipment from the mast.
4. Obtain the point of balance and centre of gravity by operating the
traverse lever and move the rotation unit to the middle of the mast.
5. Lower the mast and make sure that it is resting on the mast support.
6. Raise and secure the walkway.
7. Raise the jacklegs.
8. Drain any liquids that may freeze, if freezing weather is forecasted.
9. Make sure all the controls on the drill rig are in the OFF/NEUTRAL
position.
10. Secure hoses and couplings.
202 (246) Copyright © Sandvik

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6.4.2 Loading the drill rig onto a transporting vehicle
15°
1. Check that the:

• ground is level
• transport platform and the loading ramp is clean and free from any
slippery material.
2. Engage the parking brake and chock the wheels of the transporting
vehicle.
3. Start the engine and operate the tracks from the radio transmitter.
4. Slowly approach the ramp, keeping the tracks parallel and central to the
ramp. WARNING! The drill rig could tip over, while tramming on the
ramp. Never exceed 2 km/h and always communicate with the
observer.
5. Tram the drill rig onto the transport platform.
6. Lower the jacklegs to stabilize the drill rig on the platform.
7. Switch off and lock-out the drill rig.
8. Secure hoses and couplings, in such a way that any risk of damage is
kept to a minimum.
9. Refer to the above example to fasten the drill rig to the platform.

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6.4.3 Unloading the drill rig from the transporting vehicle

1. This is a two person operation.
2. Transport the drill rig to the destination.
3. Check that the:
• ground is level
• transport platform and the loading ramp is clean and free from any
slippery material.
4. Engage the parking brake and chock the wheels of the transporting
vehicle.
5. Inspect the drill rig for any damaged parts. NOTICE! Repair or replace
any damaged parts.
6. Start the engine and raise the jacklegs.
7. Start the engine and operate the tracks from the radio transmitter.
8. Slowly approach down the ramp, keeping the tracks parallel and central
to the ramp and unload the drill rig. WARNING! The drill rig could tip
over, while tramming over the ramp. Never exceed 2 km/h and
always communicate with the observer.

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6.4.4 Transporting the drill rig in container
Equipment and tools
Item Description Image
Low bed truck, swan neck type, for dis-

1 patch of crawler equipment, with tower drill-
ing installed.
Flat truck with capacity over 15,000 Kg for

2
dispatching equipment without caterpillars.
Flat truck with container of 12 Mts of type

3 High cub 40 ', for equipment dispatch with-
out installed drilling tower.

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4 Fork lift with minimum capacity of 2.000 Kg.
5 Kit of metallic bases for office of towers.
Rachet type slings with capacity of 5.000

6
Kg.

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Plastic film for packaging, bubble type plas-

7
tic.
8 Grease spray, protective of oxidation.
Sling chain with four branches, capacity

9
20.000 Kg, 4.30 Mts long.

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10 Four shackles of 1 ".
11 Warning cones to confine loading area.
Loading ramp trucks with adjustable height

12
level.

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13 Tuflex sling, to guide suspended load.
14 Shackle with capacity of 25 tons.

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Loading the equipment in container

Item12 in Equipment and tools (Page 205) shows the ramp where the truck
should be positioned with the container of the High Cub type, 40 feet. This
ramp has a hydraulic platform, which will be used to adjust the height when
uploading the equipment to the container.
The team must be prepared for this maneuver. This means that the
machine must be without the drill towers. The latter must be mounted on
the kit dispatch and protected with bubble-type plastic, as shown in items 5
and 7 in Equipment and tools (Page 205).
The transporter must enter with his truck to the loading ramp guided by the
technician of Sandvik, who must ensure that the truck is parked in the
center of the platform hydraulic, as shown in item 3 of Equipment and
tools (Page 205).
1. This is the position in which the
equipment must enter the
container. This must be driven
from the cabin of the machine.
The rear stabilizer jack shoe
must be removed before
entering.
2. This way you must enter the

machine to the container. The
width of the equipment is
practically the same of the
container. For this reason, the
maneuver must be carried out as
shown in the figure beside.
3. During the duration of the maneuver, the operator must be accompanied

at all times by another employee. This is due to the confinement of the
container and exposure to carbon monoxide emitted by the equipment.
The time that the income lasts should not exceed four minutes.
4. In this way the equipment must be consolidated inside and at the bottom
of the container. It is not necessary to use stabilizing cats. Two Rachet
type slings must be used (item 6 in Equipment and tools (Page 205)) to
tie the four cats to the base of the container.

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5. Subsequently, under the team

and with the help of fork lift, a
pallet with the extra accessories
of the machine must be
deposited, (image N ° 23).
6. After this maneuver and in the

empty space shown in the figure
beside and with the support of
fork crane, the two towers must
be entered parallel to the
container, which must tie
yourself with two more slings to
the base of the container.
7. The parts of the tower must be

packed in bubble-type plastic.
This, regardless of whether the
equipment will be loaded or not
inside the container.
8. Finally, in this way, the load must

be ready for the dispatch of the
equipment within the container.
This means: equipment, pallet
with accessories and both parts
(upper and lower) of tower
drilling.

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6.5 Lifting methods and lifting points
WARNING
FALLING LOAD HAZARD!
Incorrect lifting methods and faulty lifting equipment, can cause
lifting equipment to snap under load, which could cause death or
severe injury.
Read, understand and follow the lifting equipment manufacturer's
instructions.
Use the appropriate lifting equipment.
No unauthorized personnel are allowed in the hazard zones.
Always wear approved safety helmet.
Always wear approved safety footwear.

Never lift the drill rig with the mast raised.
NOTICE Never lift the drill rig with the catwalk and driller’s platform lowered.
Never lift the drill rig without a spreader bar.
Before lifting, set the drill rig to transport position.
Always consider the weight of the drill rig when choosing the lifting
equipment. Read, understand and follow all state and local laws, governing
the lifting of loads.
The lifting equipment must be in good condition and capable of lifting the
weight of the drill rig. Check that the lifting wires and chains are tested
regularly.

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6.5.1 Lifting points
The drill rig has four lifting points, located near each jackleg, and are
marked with a hook symbol.
6.5.2 Lifting method
1. Set the drill rig to the transport position. Refer to 6.4.1 Setting the drill rig
to the transport position (Page 202).
2. Switch off and lock-out the drill rig.
3. Locate the lifting points.
4. Using a spreader bar, secure the lifting wires/chain to the lifting points on
the drill rig. NOTICE! Never secure the lifting wire/chain to the other
parts of the drill rig, only use lifting points.
5. Lift the load a few centimeters off the ground to check that the load is
properly attached and balanced. WARNING! Do not lift continuously,
check the fastening and balance by lifting the load a few
centimeters initially.
6. Lift the load. Refer to manufacturer’s instructions for additional
information. WARNING! Never lift the load over the hazardous lifting
routes, choose safe lifting routes.

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6.6 Storage
The temperature of the storage lo-

cation should be between 0 °C and
35 °C. C F
30 86
The drill rig must be protected 20 68
10 50
against direct sunlight and rain.
0 32
The relative humidity of the air in the max 90 %
storage space must be below 90%.

High humidity in the storage location could cause damage to the drill
rig.
NOTICE Ensure that the storage space does not collect water.
Ensure that the location is protected from other elements which can
lead to high humidity.
Complete the following procedures before storing the drill rig.

1. Set the drill rig to the transport position. Refer to 6.4.1 Setting the drill rig
to the transport position (Page 202).
2. Wash the drill rig with high-pressure steam if it has been in use or has
been transported by sea.
3. Replace all lubricants and fluids, which may have deteriorated in use.
4. Spray an anticorrosive agent.
5. Grease all the greasing points. Refer to maintenance instructions.
6. Protect all electrical devices from corrosion so that there will be no
contact failures.
6.7 Operation in cold weather

Keep the handrails, walkways, ladders, etc. of the drill rig free of ice.
Refer to the instructions given in the section on starting a diesel engine
when starting a cold diesel engine.
In extremely cold conditions, both heating coolant and hydraulic oil are
required before starting the engine.

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6.8 Transmitter battery charging instructions
DANGER
BATTERY HAZARD!
Incorrect handling of batteries can cause death or severe injury.
Read, understand and follow the procedures for handling batteries.
Batteries generate explosive gasses during vehicle operation and
when being charged. Flames, sparks, burning cigarettes or other
ignition sources must be kept away at all times.
Always work in a well ventilated area.
Always wear approved personal protective equipment.
6.8.1 NiMH battery

The battery capacity and the actual quantity of stored current depend on:
• the age of the battery
• the environment temperature.
To make sure the battery has full capacity in use, even after long storage,
charge the battery:
• fully before initial use and storing it for a long period
• at intervals (not more than 6 months if it is stored).
Use only the associated HBC charger to charge the battery.
Charge the battery only when the status LED flashes red, an acoustic
signal sounds and the transmitter vibrates (option).
Always store rechargeable batteries at room temperature.
Protect the battery from short circuits and always store it in the protective
cover provided.

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6.8.2 Transmitter battery charger

Both AC and DC charger are available. Obey these instructions when using
the charger.
Charge only:
• the battery specified on the type plate
• with the voltage indicated on the back
• in vehicles or indoors
• within the specified temperature range.
Do not:
• use in hazardous areas
• cover the charger while it is in use
• make technical changes to the charger or the connecting cable.
Disconnect:
• the charger from the power supply when it is not in use.
• the charger or the connecting cable immediately if any fault occurs.
WARNING! Only trained and qualified personnel can repair faults.
Prevent the charger from heat, dust and humidity.
The charger is supplied with a connecting cable with a matching power
plug.
6.8.3 Transmitter battery charging guide
To achieve the maximum charging cycles (exceed 500 if handled correctly),
check the battery specifications before charging.
100 - 240 V AC (OA 109600)

Operating voltage 10 - 30 V DC (00109300 /
00309300)
Charging time 1-2h
Operating temperature 10 - 40 °C (50 - 104 °F)
Housing material Plastic
Protection class II
1. Connect the charger via the connecting cable to the power supply.
2. Put the adapter supplied into the compartment of the charger for a FuB 9
NM or BA2220_battery.
3. Put the battery into the compartment. Then charging starts automatically.

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6.8.4 Transmitter battery charging state

Three LEDs indicate the actual operating state of the battery:
• green LED is on when the battery is charged.
• orange LED is on when the battery is charging.
• red LED is on when the battery is fully discharged or defective.
NOTICE! If a deep discharged battery is inserted into the charger, the
red LED will illuminate for a few seconds before charging is started
(LED orange illuminates).

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7 Maintenance cards

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7.1 Every shift

Diesel hours – Shift
Maintenance procedure Notes
Perform the maintenance procedures
See the instructions for reading
of all relevant shorter intervals at the
maintenance cards.
same time.
DIESEL ENGINE 126
Check for lubricating oil leaks 127
Check the lubricating oil level 127
Check for coolant leaks 127
Adding coolant to the radiator 128
Inspect the crankcase breather tube 128
Drain the fuel-water separator 128
Inspect the cooling fan 128

Check the exhaust muffler for leaks or
128
cracks
Check the lubricating oil pressure 129
Check the coolant temperature 129
Check the system voltage 129
HYDRAULIC TANK 132
Check the hydraulic oil level 133
Check the hydraulic oil temperature 133
Check the hydraulic oil filter back
133
pressure
Check for hydraulic oil leaks 133
MAIN WINCH 136
Inspect the rope clamps 137
Inspect the rope socket 137
138
Inspect the main winch sheaves 138
Check the main winch lever 138
Check the main winch hoist equip-
138
ment
Monitor the operation of the main
139
winch travel limiter

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WIRELINE WINCH 141
Check the wireline winch lever 142
Grease the spooler index key and lin-
142
ear bearings
Check the wireline winch hoist equip-
142
ment
Check the fasteners on the wireline
142
winch
Check the fasteners on the spooler
142
assembly (optional)
Inspect the wireline winch wire rope 142
Monitor the operation of the wireline
142
winch travel limiter
WATER PUMP 144
Check the packing of the plungers for
145
leakage
Check the plunger rod oil seals for
145
leakage
Inspect the water pump assembly 145
Drain the pump chambers and piping
146
for overnight shutdown
Check the operation of the water pres-
146
sure relief valve
MAST 147
Grease the mast pivot pins 148
Grease the mast raise cylinder pivot
148
pins
Clean and grease the mast dump
148
slides
Grease the main winch sheaves bear-
149
ings
Grease the breakout tool pivot pins 149
ROTATION UNIT 149
Check the mounting bolts are tight 150

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Grease air and water swivel 151
Grease the traverse cylinder 151

Check the rotation unit FWD-REV lev-
151
er
Check the traverse lever 151
Grease the top bearing cover and bot-
151
tom bearing cover
Grease the chuck cylinder thrust bear-
151
ing
Grease the chuck bowl housing 151
Check the rotation unit for oil leaks 152
ROD CLAMP 153
Grease the jaw shaft bearings 155
Check the jaw shaft bearings 155
Inspect the tungsten carbide inserts in
156
the jaw
Grease the jaw slide area 156
Check the functioning of the rod clamp 157
Examine the pins 157
Check the jaws are level 158
Inspect the rod clamp 158
WIRE ROPES 159
Inspect the main winch wire rope 160
Inspect the wireline winch wire rope 160
ELECTRICAL SYSTEM 174
Check the batteries - electrolyte level
175
and voltage
Test the emergency stop buttons 176
Test the horn 176
FIRE SUPPRESSION SYSTEMS 177
Check the condition of the fire extin-
178
guishers

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Check the Ansul fire suppression sys-
178
tem (if fitted)
Check the condition of the Ansul fire
178
suppression system (if fitted)
FUEL SYSTEM 178
Check the fuel level 179
When completed:
Date .............................................................. Diesel hours ..................................................
Approved .......................................................

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7.2 Daily 8 hours

Diesel hours – Daily or after every 8 hours of operation
maintenance cards.
same time.
SAFE-T-SPIN 167
Clean the spinner box 168
Grease the linear bearings on the
168
mounting arm
When completed:
Approved .......................................................

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7.3 250 hours

Diesel hours – 250 HOURS
maintenance cards.
same time.
DIESEL ENGINE 126
Check the batteries and the alternator 129
Check the air cleaner restriction 129
Check the charge-air cooler 129
Check the charge-air piping 129
Inspect the air intake piping 130
Inspect the air filter 130
Check the fan drive belts 130
MAIN WINCH 136
Check the gearbox lubricating oil level 139
Grease the rope sheave bearings 139
Check the rope clamp bolts are tight 139
Grease the drum bearing 139
WIRELINE WINCH 141
Check the rope clamp 143
Check the wireline sheaves 143
Inspect the spooler assembly (option-
143
al) and wireline winch assembly
Grease the wireline rope sheaves
143
bearing
Grease the drive motor spline adaptor
143
and the winch drum bearing
ROTATION UNIT 149
Clean the lubricating oil cooler 152
Change the lubricating oil 152
Replace the rotation unit breather 152

Replace the air and water swivel
152
packing

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153
Adjust the end float 153
ROD CLAMP 153
Check the keys 155
Clean the jaws 156
Replace the jaws 156
WIRE ROPES 159
Clean the main winch and wireline
160
winch wire rope
Lubricate the wire rope 161
TRACK SYSTEM 179
Check the oil level 180
Check the track tension 180
When completed:
Approved .......................................................

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7.4 500 hours

maintenance cards.
same time.
DIESEL ENGINE 126
Check the coolant-antifreeze 130
Replace the fuel filter 130
Change the lubricating oil filter 130

Clean the radiator core assembly 130
Check the pressure relief radiator cap 130
Replace the fuel-water separator filter 131
Check the vibration damper viscous 131
SAFE-T-SPIN 167
Replace the jaws 171
When completed:
Approved .......................................................

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7.5 1000 hours

maintenance cards.
same time.
DIESEL ENGINE 126
Adjust the valve lash clearance 131
Check the cooling fan belt tensioner 131
Check the belt driven fan hub 131
Change the coolant 131
MAIN WINCH 136
Replace the gearbox lubricating oil 140
Check the frame (side plates) bolts
140
and bearing bolts for tightness
Clean and grease the drum bearing 140
WIRELINE WINCH 141
Clean and grease the winch drum
144
bearing
WATER PUMP 144
SAFE-T-SPIN 167
Check the chain slack 169
Replace the chain 170
Adjust the jaw angle 170

Replace the upper and lower thrust
171
rings
TRACK SYSTEM 179
Change the oil 180
When completed:
Approved .......................................................

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7.6 1500 hours

maintenance cards.
same time.
HYDRAULIC TANK 132
Replace the return filter 134
Replace the breather 134
Test the hydraulic oil for contaminates 134

Inspect the electrical enclosure on the
mast and tray for leaks and dust intru- 176
sion
Inspect the electrical wiring harness
177
for breaks, cracks and wear
When completed:
Approved .......................................................

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7.7 2000 hours

maintenance cards.
same time.
DIESEL ENGINE 126
Check the rubber and viscous vibra-
131
tion damper
Inspect the alternator bearings 131
Inspect the starter motor 131
Check the valve electrical connections
176
plugs
When completed:
Approved .......................................................

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7.8 3000 hours

maintenance cards.
same time.
HYDRAULIC TANK 132
Change the hydraulic oil 135
Clean the hydraulic oil cooler 135
WATER PUMP 144
Replace the packing of the plunger 147
Replace the water pressure relief
147
valve
WIRE ROPES 159
Replace the wireline winch wire rope 164
When completed:
Approved .......................................................

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7.9 5000 hours

maintenance cards.
same time.
DIESEL ENGINE 126
Adjust overhead set 132
When completed:
Approved .......................................................

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7.10 Every year

Diesel hours – Yearly
maintenance cards.
same time.
MAST 147
Check the steel and weldments for
149
breaks, cracks and wear
WIRE ROPES 159
Replace the main winch wire rope 162
When completed:
Approved .......................................................

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8 Troubleshooting

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8.1 Troubleshooting
RISK OF PROPERTY DAMAGE
The cause/check/solution listed in this section may not troubleshoot
NOTICE the problem with the drill rig.
Contact your Sandvik representative incase the problem still
persists.
This section will help you diagnose and solve problems that might arise
while operating this drill rig.
Possible cause Check/solution Refer to

Diesel engine does not start
Battery isolator is OFF Move the battery isolator to the ON position Isolation and
energy dissipa-
Engine start isolator is OFF Move the engine start isolator to the ON position tion
Use of emer-
Emergency stops are ac-
Reset the emergency stop buttons gency stop but-
tive
ton
Checking the
Fuel is low Fill the fuel tank
fuel level
Check the fuses on the JB10 box
Fuses are tripped
Check fuse on the main switch gear cabinet door
Checking the
batteries - elec-
Voltage is low Repair or replace the battery
trolyte level and
voltage
Checking for
Check the engine display gauge for alarms and er-
Problem with the engine engine alarms
ror codes
and error codes
Diesel engine stops during operation
Check the circuit breakers on the main switch gear
Fuses are tripped
cabinet door
Checking for
Check the engine display gauge for alarms and er-
engine alarms
ror codes
and error codes
Check that the fuel rack or fuel pump solenoid is
Problem with the engine correctly setup and operational
Inspect the fuel system of the diesel engine for
contamination
Carry out the diesel engine load test
Hydraulic pumps are noisy

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Checking the
Hydraulic oil level is low Add more oil to the hydraulic tank hydraulic oil lev-
el
Suction line clogged Clean the suction line
Replacing the
Return filter clogged Replace the return filter
return filter
Checking for
External hydraulic oil leaks Check for hydraulic oil leaks hydraulic oil
leaks
Changing the
Hydraulic oil contaminated Change the hydraulic oil with the recommended oil
hydraulic oil
Check filter for pump contaminates and repair or Changing the
Hydraulic pumps damaged
replace the pumps. hydraulic oil
Hydraulic system is overheating
Checking the
Hydraulic oil level is low Add more oil to the hydraulic tank hydraulic oil lev-
el
Changing the
Hydraulic oil contaminated Change the hydraulic oil with the recommended oil
hydraulic oil
Checking for
leaks
Cleaning the
Hydraulic oil cooler not
Clean the hydraulic oil cooler hydraulic oil
cooling the oil
cooler
Internal leakage in the
Repair or replace the hydraulic pumps
pumps
Internal leakage in the hy-
Carry out the leakage test Pinhole test
draulic motor
Hydraulic system does not produce the required pressure
Checking for
leaks
Internal leakage in the
Repair or replace the hydraulic pumps
pumps
Jacklegs do not lower when the controls are engaged
Mode selection lever is in Move the mode selection lever to the SETUP posi- Levelling the
the DRILL position tion drill rig
Walkways do not lower when the controls are engaged

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Mode selection lever is in Move the mode selection lever to the SETUP posi- Levelling the
the DRILL position tion drill rig
Mast raise, mast dump do not operate when the controls are engaged
Mode selection lever is in Move the mode selection lever to the DRILL posi- Setting up the
the SETUP position tion mast
Rotation unit does not rotate at full speed when the rotation lever is engaged
Rod spin guard is open or
Close and lock the rod spin guard Rod spin guard
unlocked
Engine speed is low Increase the engine speed
Setting up the
Incorrect rotation torque Setup the rotation torque correctly
rotation torque
Hold back and pull down Balancing the
pressure is incorrectly set- Balance the weight of the drill string weight of the
up drill rods
Changing rota-
Rotation unit is in low gear Move the rotation unit lever to the HIGH position
tion unit gear
Checking the
Lubricating oil low Add the lubricating oil lubricating oil
level
Drilling fluid chosen is in- Check that the drilling fluid in the sump is adequate
correct and of suitable for drilling conditions
Checking the
Check the spindle end float is between 0.010mm
End float problem spindle end
and 0.015mm
float
Internal leakage Repair or replace the rotation unit motor
Torque down the drill hole
Lubricate drill rods and or case-off
is high
Rotation unit does not traverse when traverse lever is engaged
Rotation unit side racked Move the side rack control to the IN position Side rack
Hydraulic system problem Check the hydraulic system
Traverse cylinder problem Repair or replace the traverse cylinder
Rotation unit does not apply rotational force to the drill string when the microfeed lever is
engaged
Problem with the hydraulic
Check the hydraulic system
system
Main pressure gauge de-
Repair or replace the pressure gauge
fective
Rotation unit chuck does not open when the chuck lever is engaged
Damaged or worn jaws Replace the jaws

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Rotation unit chuck jaws do not hold the drill rod or drill rod slipping in the chuck jaws
Clogged chuck jaws Clean the slide areas of the jaws
Damaged or worn jaws Replace the jaws
Internal parts in the chuck
Inspect the chuck assembly
are damaged
Main winch does not move when the lever is engaged
Monitoring the
Slow down and stop points operation of the
Reset the travel limiter
are incorrectly set main winch
travel limiter
Gear lubricating oil low Add more oil
system
Hydraulic motor problem Repair or replace the motor
Wireline winch does not move when the lever is engaged
Winch drum rubbing on the
Repair or replace the drum bearing
frame
Hydraulic valve is incorrect-
Check that the double holding valve is correctly set
ly set
Hydraulic motor is leaking
Carry out leakage test
internally
Water pump is jerky and noisy during operation
Water suction line clogged Clean the suction line
Water pressure adjustment
Adjust the screw on the pressure relief valve
too low
system
Checking the
packing of the
Water pump worn Check the packing of the plungers for leakage
plungers for
leakage
Checking the
plunger rod oil
Internal leakage of water Check the plunger rod oil seals for leakage
seals for leak-
age
Water pump valves open or
Check the water pump valves
worn
Safe-T-spin does not start when the lever is engaged
No hydraulic power Connect the safe-T-spin hoses to the bulkhead

ID: BU00078720 en-US A.001.1 2019-08-21

Clean the gear box and grease it
Jaws slips over the drill rod
Replace the jaws
Check that the torque is correctly set up
Does not make or break Inspect gearbox and replace chain / sprockets if
drill rod joints required
Clean or replace the quick couplers
Drill rig does not move when the tramming controls are engaged
Track drill selector is in the Tramming to
Move the selector to the TRACK position
DRILL position the drill site

ID: BU00078720 en-US A.001.1 2019-08-21
9 Technical specification

ID: BU00078720 en-US A.001.1 2019-08-21
9.1 Technical specification

Rotation unit
Hollow spindle - ID 120 mm 4.73 in
Hydraulic motor 160 cc variable displacement
Torque - low gear 1454 Nm @ low rpm 1072 lbf ft @ low rpm
Torque - high gear 475 Nm @1500 rpm 350 lbf ft @ 1500 rpm
Rotation speed 100 to 1500 rpm (two gears)
Number of jaws 5
Gripping range / set of jaws B,N,H,P
Rod clamp
Number of jaws 2
Gripping range 44.5 - 177.8 mm 1.75 - 7 in
Gripping range / set of jaws B, N, H and P
Maximum opening without jaws 224 mm 8.8 in
Traverse/Feed
Feed force 53.2 kN (5.5 t) 12 000 lbf
Pull force 91.22 kN (9.3 t) 20 500 lbf
Feed length (stroke) 3.45 m 11 ft 3 in
Speed (up and down) 30 m/min 100 ft/min
Mast
Rod pull capacity 6m 20 ft
Mast dump 1067 mm 42 in
Mast length 9m 30 ft
Mast angle 45° to 90°
Wireline winch
Pull capacity 7.8 kN 1750 lbf
Speed 270 m/min 887 ft/min
Cable capacity 1000 m x 5 mm 2380 ft x 3/16 in
Power unit / hydraulics

Diesel engine Cummins QSB6.7 (inline 6 cylinder)
Power 142 kW @ 2200 rpm 190 hp @ 2200 rpm
Electrical system 24V

ID: BU00078720 en-US A.001.1 2019-08-21
Power unit / hydraulics

Maximum working pressure
290 bar 4205 Psi
(rotation hydraulic oil)
Maximum oil flow (rotation
200 L/min 53 USgal/min
hydraulic oil)
Tank volume
400 L 106 USgal
(hydraulic oil)
Cooler Air
Emission rating EU Stage III CARB/EPA Tier 3
Water pump
Type FMC Bean W1122, hydraulic driven
Maximum flow 140 L/min 37 USgal/min
Maximum pressure 7000 kPa 1000 Psi
Tracks
Maximum speed 2.6 km/h 1.62 m/h
Ground pressure ? ?
Drill rig
Weight 12206 kg 26,909 lb
Width (does not include mast) 2300 mm 7 ft 6.5 in
Height (does not include mast) 2446 mm 8 ft 0.3 in

ID: BU00078720 en-US A.001.1 2019-08-21

ID: BU00078720 en-US A.001.1 2019-08-21
www.sandvik.com

DE712-014 Service and Repair Manual - BU00078720 en-US A.001.1 2019-08-21 (201-246)

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Service and Repair Manual DE712

RISK OF PROPERTY DAMAGE!

Copyright © Sandvik 201 (246)

6.4.1 Setting the drill rig to the transport position

202 (246) Copyright © Sandvik

6.4.2 Loading the drill rig onto a transporting vehicle

1. Check that the:

Copyright © Sandvik 203 (246)

6.4.3 Unloading the drill rig from the transporting vehicle

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6.4.4 Transporting the drill rig in container

Equipment and tools

Item Description Image

Low bed truck, swan neck type, for dis-

Flat truck with capacity over 15,000 Kg for

Flat truck with container of 12 Mts of type

Copyright © Sandvik 205 (246)

Item Description Image

4 Fork lift with minimum capacity of 2.000 Kg.

5 Kit of metallic bases for office of towers.

Rachet type slings with capacity of 5.000

206 (246) Copyright © Sandvik

Item Description Image

Plastic film for packaging, bubble type plas-

8 Grease spray, protective of oxidation.

Sling chain with four branches, capacity

Copyright © Sandvik 207 (246)

Item Description Image

10 Four shackles of 1 ".

11 Warning cones to confine loading area.

Loading ramp trucks with adjustable height

208 (246) Copyright © Sandvik

Item Description Image

13 Tuflex sling, to guide suspended load.

14 Shackle with capacity of 25 tons.

Copyright © Sandvik 209 (246)

Loading the equipment in container

2. This way you must enter the

3. During the duration of the maneuver, the operator must be accompanied

210 (246) Copyright © Sandvik

5. Subsequently, under the team

6. After this maneuver and in the

7. The parts of the tower must be

8. Finally, in this way, the load must

Copyright © Sandvik 211 (246)

6.5 Lifting methods and lifting points

RISK OF PROPERTY DAMAGE!

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6.5.1 Lifting points

Copyright © Sandvik 213 (246)

The temperature of the storage lo-

storage space must be below 90%.

RISK OF PROPERTY DAMAGE!

Complete the following procedures before storing the drill rig.

6.7 Operation in cold weather

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6.8 Transmitter battery charging instructions

6.8.1 NiMH battery

Copyright © Sandvik 215 (246)

6.8.2 Transmitter battery charger

100 - 240 V AC (OA 109600)

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6.8.4 Transmitter battery charging state