QF/DPS/108(A)

Rev:08
Date:28/09/2010

Date:

Mechanical Subassemblies & Wire Harness

Status
Sr.No.Description SO No./PO No. Customer Drg. No. Remarks Time
(OK/not OK)

Panel Assembly

1 Components mounting

Shelf hardware and Shelf copper L

2
plate -ve copper
Tightness of Hardware & Red Paint
3

Shelf Assembly-2000W

4 Back Plane PCB Mounting

Bush(6mm.) mount in +ve busbar

5
(1-inner side,1-outer side) per PCB

Bush mount in -ve busbar (6mm.-

6 inner side ,12mm-outer side) per
PCB

Shelf Assembly-4000W

7 Back Plane PCB Mounting

8 Guide /shelf Housing /lock fitment

Wire Harness

9 Busbar wire Red

R.Y.B. wire's
panel earthing Wire's
Thimble Size & Pull test

Ring type
10 Fork Type
Pin Type
Pipe type

Diode in LVD Thimbles

11
Diode Rating

Sleeve Shrinkness
Black

12 Green

Blue

Yellow

13 Enargy Matter Wire Size

Sample Draw-3,If Passed No. second sample , if any 1 or more failed draw second sample =5, if no rejection inform group leader analyst the defect for earlier rejection remove it,
if any one more failed inform line engineer, for analyze defect and corrective action.
Note : Draw Samples as detailed above and record result for minimum one sample in this format. In case of re-test, draw samples as required and record result for minimum one sample.

Prepared By Approved By
 QF/DPS/108(B)
Rev:08
Date:28/09/2010
Rack Mechanical Assembly
Product Description: Date:

Critical Load MCBs/Fuse

(Distance between +ve &

UIK/ UISLKG Terminal
Qty.as per Components

Gap between top cover

Fuse/ PSC 3 Mounting

*Fuse base lock ring

1U /2U /3U / AMFPanel

Bus bar mounting L

Required Stoppers

type without black

(ACU)/Small racks
Non Critical Load

Bus barmounting

Door lock working

Rack Aesthetics
and component

Back planePCB
Shelf Assembly

Module Fitment

Job card Filled

Remarks

-ve min 4mm)

Checked Qty.

Door hinges
MCBs/Fuse
Paint Color
Rack Size
Customer

Mounting
Mounted
Cell No.

SO No

Qty
panel

plate
Time

Sample Draw - 3, if Passed No second sample, if any1or more failed draw second sample =5,if no rejection inform group leader analyse the defect for earlier rejection remove it ,if any one or more failed inform line
engineer, for analyse defect and corrective action.
Note : Draw Samples as detailed above and record result for minimum one sample in this format. In case of re-test, draw samples as required and record result for minimum one sample.

Prepared By Approved By
 QF/DPS/108(C)
Rev:08
Date:28/09/2010
Rack Wiring
Date:--

PFC wiring

ties /Spiral
Earthing/E
Customer

tightened

Crimping
RJ Cable
Harness-

NO & NC
Checked

routing /
Looping
harness

harness
Cell no.

Control

System
arthing
SO No.

in PSC
Point I
Power

based

Cable
Rack
Door
Time

Type
Wire

Wire

Wire
Qty.
Remarks

Sample Draw - 3, if Passed No second sample, if any1or more failed draw second sample =5,if no rejection inform group leader analyse the defect for earlier rejection remove it ,if any one or more failed inform line engineer, for analyse defect and corrective action .
Note : Draw Samples as detailed above and record result for minimum one sample in this format. In case of re-test, draw samples as required and record result for minimum one sample.

Prepared By Approved By
 QF/DPS/108(D)
Rev:08
Date:28/09/2010
Components Assembly

iCSU/PSC3 /NSCSU

No of Temp. sensor
(
Battery MCB /Fuse
IOMAC/IOMAlarm/
In-Put MCB Rating

Module Protection

ISO/HPS/Modem

where applicable)
SurgeSuppressor
Fuse base Rating
Mains Input Type

Thermostat/Door

Connecter Card
Controller Card
3phase/1Phase

GWM/CAN

PFC Card/ LVD

sensor /smoke
Bypass switch

mtr./Amp./Volt.

/Fan Card/PSU
LVD/Contactor
LVD/PSCMCB

AC Contactor
Checked-Qty.

VMR 1phase/

Sensn PSC 3
Relay Rating

FAN /Energy

Card/Buzzer

All Stickers
LVD Rating
Remarks

C /B / C+B
Customer
Cell No.

3Phase

Rating
SO No

Meter

detc.
Time

Card
Sample Draw - 3, if Passed No second sample, if any1or more failed draw second sample =5,if no rejection inform cell leader analyst the defect for earlier rejection remove it ,if any one or more failed inform line engineer, for analyse defect and corrective action .
Note : Draw Samples as detailed above and record result for minimum one sample in this format. In case of re-test, draw samples as required and record result for minimum one sample.

Prepared By Approved By
 QF/DPS/108(E)
Rev:08
Date:28/09/2010
RackTesting
Date:-

8- T22,23,24 = Door
PFC Alarms (NO &

4- T10,11,12 = DCL
1- T1,2,3 = Mains

Smoke/Fire Alarm
2- T4,5,6 = Urgent

9-T25,26,27 = Fan
Module Sharing

N.Urgent Alarm
3- T7,8,9= Fuse

6- T16,17,18 =

7- T19,20,21 =
Systems Data
Checked-Qty.

Urgent Alarm
5-T13,14,15 =
H/W version

S/W version

Open Alarm
3-Cont-Fail
Remarks

PSC Conf.

Fail Alarm
Customer

NC Type)

7-Ac-off
Cell No.

2-Minor
1-Major

8-LVDS
SO No

5-DCL

6-RFA
4-LFF
Time

RFA
Fail

Fail
Sample Draw - 1, if Passed No second sample, if any1or more failed draw second sample =3,if no rejection inform group leader analyse the defect for earlier rejection remove it ,if any one or more failed inform line engineer, for analyse defect and corrective action .
Note : Draw Samples as detailed above and record result for minimum one sample in this format. In case of re-test, draw samples as required and record result for minimum one sample.

Prepared By Approved By