Академический Документы
Профессиональный Документы
Культура Документы
Abstract
Pyrolysis at high temperature (850 8C) of different sewage sludge has been studied in a
horizontal laboratory reactor. Volatile and semivolatile organic compounds from pyrolysis of
seven different samples have been identified and quantified. Results show that yields of several
compounds are similar to those obtained from other wastes in similar conditions.
Nitrogenated aromatic compounds have been identified as characteristic compounds in
sewage sludge pyrolysis due to their nitrogenous constitution. The origin and formation of
these compounds are discussed. The effect of different pre-treatment methods of sewage sludge
in the composition of pyrolysis gases has also been discussed.
# 2003 Elsevier Science B.V. All rights reserved.
1. Introduction
In the two last decades, wastewater treatment has been a very important
development probably due to the increasing limitations in water disposal. Due to
this increase, the amount of sewage sludge has also increased in accordance with this
development. In the European Union the amount of sewage sludge is expected to
increase by 50% to at least 11.2 millions tones dry solid by 2005.
0165-2370/03/$ - see front matter # 2003 Elsevier Science B.V. All rights reserved.
doi:10.1016/S0165-2370(03)00052-4
562 A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575
Agricultural use of raw sludge or other composting practices are the best way for
using this waste. However, an important amount of sewage sludge cannot be used as
fertilizer due to the high heavy metal content. For this type of sewage sludge, land
disposal is the only possible application. Before disposal, sewage sludge has to be
treated to eliminate the bacteria, viruses and organic pollutants. Thermal treatment
(pyrolysis, gasification or combustion) is an interesting technique to stabilize sewage
sludge for disposal. Thermal treatments sometimes have been classified as a method
of disposal but in fact, it is a method of stabilization because the final destination of
ashes generated is the landfill.
Formation of organic compounds during pyrolysis and combustion could be a
limitation in the use of these materials in waste treatment. Identification and
quantification of products from pyrolysis plays an important role in exploitation
development of industrial pyrolysis devices. On the other hand, pyrolytic compounds
could be the major hazardous organic pollutant formed in incinerator systems due to
possible low local oxygen ratios. Therefore the knowledge of the possible formation
of these compounds could be an important tool in the design of clean air devices for
sewage sludge incinerators.
The direct study of incineration pollutant in industrial boilers is a complicated
task. The hazardous air pollutants (HAPs) in stacks are usually present in low yield
and the analyses of these compounds have to be conducted with target analysis,
requiring a previous identification of pollutants. In this sense, The Environmental
Protection Agency of the USA [1] has studied the emission factor for some organic
compounds (around 20) in industrial sewage sludge incinerators.
Some authors [2 /5] have studied pyrolysis of sewage sludge at temperatures
between 400 and 700 8C. The principal objective of these studies was the production
of fuel derived from this waste. Tirey et al. [6] have studied the sewage sludge
combustion in a laboratory system with a CDS Pyroprobe apparatus. The
experiments have been performed without considering an afterburner zone or
secondary chamber. Nowadays, governmental incineration regulations require an
afterburner or secondary chamber with a temperature higher than 850 8C and more
than 2 s of residence time. In the University of Dayton during the 1980s and 90s [7,8]
an extensive work about thermal degradation of some of hazardous pollutants
(added into the sludge) in incineration processes was carried out. Mascolo et al. [9]
have studied incineration of sewage sludge considering afterburner zone. The
authors have identified lineal hydrocarbon, aromatic and nitrogenated compounds
such as pyrroles, pyridines and nitriles. In this paper the author also studied the
effect of temperature, residential time and ratio of oxygen in the yield of organic
compounds formed during combustion.
In the incinerator, the major pollutants (excluding those formed in postcombus-
tion zones) are a consequence of low local oxygen concentration in high temperature
zones called ‘pyrolysis pockets’. The study of pyrolytic products would show a larger
quantity of possible pollutants from incineration. Obviously incineration will
produce lower yields of these products but the pyrolysis study could be an
interesting tool to identify the organic pollutant leading to subsequent posterior
research in combustion.
A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575 563
2.1. Material
Table 1
Origin and physical aspect of the sludge
Treatment in the water line Treatment in the sludge line Physical aspect
Table 2
Ultimate analysis and major metal concentration in dry matter percentage
Ultimate analysis
The characterization of the sewage sludge waste was done in a previous paper [10].
The use of these sludges as agricultural fertilizer [11] is not possible due to high
contents of transition metals and consequently they are a potential incinerable waste.
For the particulate sludges, the sample is powdered with particle diameters less
than 0.1 mm. For the fibrous sludges, the size of the fibers was less than 0.5 mm.
A horizontal reactor furnace was used. The reactor used was a quartz cylinder,
where the sample was introduced inside the cylinder boat. The volatiles evolved were
cracked and burnt inside the reactor. The sample in the small boat was introduced at
constant velocity (0.5 mm s 1) into the furnace. The gas flow used was 280 ml
min 1 at 25 8C and 1 atm. For this flow the residence estimated time was 5 /7 s.
An experiment in pyrolysis was performed for each sewage sludge at 850 8C. The
volatiles evolved were collected in a TedlarTM bag for analysis of light hydrocarbon
compounds and the small tube containing the resin (XAD-2) was used to collect the
heavy volatile compounds. More details of reactor and sampling procedure can be
found elsewhere [12,13].
The gases collected in a Tedlar† bag were analyzed by gas chromatography. The
Capillary Alumina-KCL PLOT column and FID detector were used to analyze light
hydrocarbon compounds: methane, ethane, ethylene, propylene, butane, acetylene,
benzene, toluene. . . On the other hand, the AllTech CTR1 column with TCD was
used in the analysis of O2, N2, CO2 and CO.
A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575 565
The volatiles absorbed in the XAD-2 resin (around 3 g) were extracted with 100 ml
of dichloromethane, following the EPA 3540C method. An internal deuterate
standard (1,4-dichlorobenzene-d4, naphthalene-d8, acenaphthene-d10, phenathrene-
d10, chrysene-d12 and pyrene-d12) was added before the extraction. The deuterate
compounds are used to estimate quantitative analysis. Then the extract was
concentrated to 2 ml with a micro Kuderma-Danish.
Semivolatile organic compounds were analyzed by gas chromatography/mass
spectrometry (GC/MS). The capillary column DB-5 MS was used and the
compounds were identified by MS (15 /450 a.m.u., 70 eV). The qualitative
identification of compounds was performed comparing sample mass spectrum
with NIST database reference spectrum. The Lee and Kovad index [14,15] was used
to identify compounds with a similar spectrum. A semiquantitative estimation of the
yields was obtained using factors obtained for the deuterate internal standards (EPA
method 8270 section 7.7.3).
mg 100 mg 1 sludge
CO2 11.7 10.4 6.3 8.5 9.3 12.8 9.8
567
2-Naphthalenecarbonitrileb 460 240 210 280 270 330 190
568
Table 3 (Continued )
P qffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi2ffi
(ILib × IUnk )
Forward value 100 P P
ILib × IUnk
where: Ilib refers to the intensity of the method spectrum at a given mass; IUnk refers to the intensity of the ‘unknown’ sample spectrum at a given mass.
a
Target analysis standard.
b
Forward values* larger than 90 and quantification using internal standard.
c
Forward values* between 80 and 90 and quantification using internal standard.
d
Difference in Lee and Kovad’s index lesser than 5% respect index published in [11,12].
569
570 A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575
Fig. 1. Comparison between aromatic hydrocarbons and nitrogenated aromatic compounds. Numbers
under the structures are yield in mg kg1 for sludge 1.
A relationship between the pretreatment of each sludge and the yields of the
different compounds produced by pyrolysis has been sought. Fig. 4 shows the
percentage (from total semivolatile compounds) of major compounds for each
sample, and it can be observed that shapes of distributions are not very different.
Only sludges with aerobic pretreatment show some lower concentration in
naphthalene. This suggests that treatment in sludges is not very important in the
composition of pyrolysis gas at 850 8C. This result can also be extrapolated to
572 A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575
Fig. 2. A schematic diagram showing major routes of pyrolysis organic compounds with nitrogen.
compounds with lower yields. However, the total amount of semivolatile organics
can be correlated with the pretreatment of sewage sludge. Fig. 5 shows the total
yields of semivolatiles compounds for each sludge. It can be observed that sludge
with anaerobic and aerobic digestion has lower total yield than undigested sludges.
Sludge treated by physical /chemical treatment and aerobic digestion presents lower
yields.
Nitrogen present in semivolatile compounds has been plotted in Fig. 6a. This
figure is quite similar to Fig. 5 with the exception of sludge 7 that presents a lower
yield than the other sludge. This behavior is probably due to the physical /chemical
treatment performed with sludge 7 that produces the reduced microbial activity and
consequently organic nitrogen. This data is in contrast with total nitrogen found
with ultimate analysis. Fig. 6b shows the percentage of nitrogen (total nitrogen basis)
found in organic compounds. In this figure it can be appreciated that percentage of
A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575 573
total nitrogen that it is incorporated in the organic structure is lower in the sludges
with some digestion. Differences between two figures are due to high concentration
in total nitrogen in digested samples that it is not extrapolated to organic nitrogen
present in semivolatile compounds. During digestion of fresh sewage sludge,
microorganisms digest nitrogenated organic matter forming mineral nitrogen such
as NH4 and NO3. This process is showing at same time that decomposition of
organic matter to CO2 or methane results in an increase in the concentration of total
574 A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575
Fig. 7. Yield of total PAH (16 PAH considered as priority pollutants by EPA).
A. Fullana et al. / J. Anal. Appl. Pyrolysis 68 /69 (2003) 561 /575 575
nitrogen, but this inorganic nitrogen it is not able to form HCN and add to aromatic
structures.
The yields of 16 PAH considered as priority pollutants by EPA have been
quantified using target analysis. Results of this analysis (Fig. 7) show a good
correlation with semivolatile compounds (Fig. 5).
Acknowledgements
Financial Support for this work was provided by CYCIT-Spain, Research project
AMB99-420.
References
[1] US. EPA, AP-42, Fifth Edition, Volume I, Chapter 2.2 (1995).
[2] T. Kasakura, M. Hiroaka, Water Res. 16 (1982) 1335 /1348.
[3] J. Piskorz, D.S. Scott, I.B. Westerberg, Ind. Eng. Chem. Process Des. Dev. 25 (1986) 265 /270.
[4] W. Kaminsky, A.B. Kummer, J. Anal. Appl. Pyrol. 16 (1989) 27 /35.
[5] J.A. Conesa, A. Marcilla, R. Moral, J. Moreno-Caselles, A. Perez-Espirola, Thermochim. Acta 313
(1998) 63 /73.
[6] D.A. Tirey, R.C. Striebich, B. Dellinger, Hazard. Waste Hazard. Mater. 8 (1991) 201 /218.
[7] B. Dellinger, M.D. Graham, C.C. Lee, Hazard. Waste Hazard. Mater. 3 (1986) 293 /307.
[8] B. Dellinger, S.L. Mazer, R.A. Dobbs, J. Air Waste Mange. Assoc. 41 (1991) 838 /843.
[9] G. Mascolo, L. Spinosa, V. Lotito, G. Mininni, G. Bagnuolo, Wat. Sci. Tech. 36 (1997) 219 /226.
[10] R. Font, A. Fullana, J.A. Conesa, F. Llavador, J. Anal. Appl. Pyrol. 58-59 (2001) 927 /941.
[11] J. Werther, T. Ogada, Prog. Energy Combust. Sci. 25 (1999) 55 /116.
[12] A. Fullana, R. Font, J.A. Conesa, P. Blasco, Environ. Sci. Technol. 34 (2000) 2092 /2099.
[13] M.M. Esperanza, R. Font, A.N. Garcı́a, J. Hazard. Mater. B77 (2000) 107 /121.
[14] M.L. Lee, D.L. Vassilaros, C.M. White, N. Novotny, Anal. Chem. 51 (1979) 768 /773.
[15] C.E. Rostad, W.E. Pereira, J. High Resolut. Chromatogr. Chromatogr. Commun. 9 (1986) 328 /334.
[16] A. Atal, Y.A. Levendis, Y. Dunayevskiy, P. Vouros, Combust. Flame 110 (1997) 462 /478.
[17] S.K. Durlak, P. Biswas, Environ. Sci. Technol. 32 (1998) 2301 /2307.
[18] R. Font, J.A. Caballero, M.M. Esperanza, A. Fullana, J. Anal. Appl. Pyrol. 49 (1999) 243 /256.
[19] R. Font, A. Fullana, J.A. Caballero, J. Candela, A. Garcı́a, J. Anal. Appl. Pyrol. 58-59 (2001) 63 /77.
[20] M.F. Dignac, P. Ginestet, D. Rybacki, A. Bruchet, V. Urbain, P. Scribe, Water Res. 34 (2000) 4185 /
4194.
[21] L.L. Tan, C. Li, Fuel 79 (2000) 1883 /1906.
[22] Z. Xie, J. Feng, W. Zhao, K. Xie, K.C. Pratt, C. Li, Fuel 80 (2001) 2131 /2138.
[23] F. Tian, B. Li, Y. Chen, C. Li, Fuel 81 (2002) 2203 /2208.
[24] A. Ricca, C.W. Bauschlicher, M. Rosi, Chem. Phys. Lett. 347 (2001) 473 /480.
[25] J.D. Bittner, J.B. Howard, Symp. (Inter.) Combust. 18 (1981) 1105.