INDEX

Chapter Page
no. Chapter Name no.

1 Introduction 1
1.1 About ISMT 2
1.2 Cold Pilger Mill 4
1.3 Taper Roller Bearing 7
1.4 Problem Statement 7
1.5 Objective 8
1.6 Methodology 8
2 Literature review 9
2.1 Standard Life Of Bearing 12
2.2 Bearing failure Distribution 13
2.3 Bearing failure Causes 14
2.4 Bearing Failure by Contamination 22
2.5 Visual Examination 24
3 3.1 Finding Probable Bearing failure Causes 26
3.2 Monitor Water-in-oil with the crackle test 27
3.3 Method for Test 28
4 4.1 Labyrinth seal 30
4.2 CAD model of labyrinth ring 33
4.3 Mounting of labyrinth ring on chock shaft 35
5 Conclusion 36
5.1 Reference 37
 INDEX OF FIGURE

Fig no NAME OF FIGURE Page

No
1.2.a Working of cold pilger mill 5
1.2.b Cold pilger mill 6
1.3 Double Row Taper Roller Bearing 7
1.6 Methodology 8
2.2 Bearing Failure distribution 13
2.3.3 Pitting and briusing 13
2.3.4 Grooving 14
2.3.6 Etching 15
2.3.7 Inadequate lubrication 16
2.3.8 Excessive preload 17
2.3.9 Misalignment 17
2.3.15 Frictional corrosion 19
2.3.16 Effects of electrical current 20
4.1 Labyrinth Seal 30
4.2.a Cad model of labyrinth ring 33
4.2.b Chock shaft 34
4.2.c Bearing block 34