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PRECAST TECHNOLOGIES:
There are several drawbacks of RCC such as weakness Pre-stressing is the Technique of introducing in a
of Concrete in Tension which means Concrete in concrete member compressive force of permanent
Tension Zone Cracks Therefore, to limit crack width in nature, so that it causes compressive stresses in that
concrete in Tension in steel stress in steel is kept low. zone of member, where Tensile stresses will be caused
by external loads. “
Strain in steel = stress in steel / Es
“Concrete in which there have been introduced internal
( Es = Young’s modulus of Elasticity in steel )
stresses of such magnitude and distribution that the
stresses resulting from given external loading are
counteracted to a desired degree”. Pre-stressing
(Eccentric P.S ) will induce compressive stresses in
those zones where Tension is induced by External
loading and Tensile stresses in those zones where
compressive stresses are induced by External loading.
PRINCIPLE OF PRESTRESSING:
Min Grade:
APPLICATION:
Pre Tensioned PSC: M 30
For precast small factory produced building elements
Post Tensioned PSC: M 35
like precast beam elements, precast slab or wall
s
TWO METHODS OF PRE-STRESSING:
1. Pre- tensioning.
LONG LINE METHOD:
2. Post Tensioning.
“A method used for manufacture of pre tensioned pre-
PRE TENSIONING: Cast identical elements (such as wall panels, slab,
panels, Electric poles or railway sleepers), in which a
“A method of Pre-stressing concrete in which tendons
long permanent bed with strong abutments at each
(Pre-stressing steel wires or rods) are tensioned
end is used for casting a number of elements
(stressed) before concreting”. Pre-stressing steel wires
simultaneously”.
are tensioned before casting concrete in molds.
STEAM CURING:
PRE TENSIONING:
“A process of accelerated curing normally adopted for
Pre-stressing wires temporarily anchored
factory produced pre tensioned pre-cast concrete
against strong abutments.
elements by long line method, in which the pre-cast
Transfer of pre-stress to concrete is by bond. elements are cured by passing saturated steam
(circulating saturated steam around the pre-cast
Transfer of pre-stress after concrete has set. elements). Heat and humidity provided by the
saturated steam accelerates curing. 24 hours steam
Axial pre-stressing generally adopted.
curing is considered adequate for removing pre cast
Bending of wires difficult and hence generally elements from casting beds. Steam curing enables
not adopted. curing beds be used quickly.
6. Grouting Equipment.
Less loss of pre-stress compared to pre tensioning.
(b) Water
STEPS for Post Tensioning:
(c) Super plasticizers.
1. To place pre-stressing tendons, a duct is
formed in the concrete member at the time of
casting.
APPLICATIONS OF POST TENSIONING:
2. The concrete member is cast and allowed to
1. For large span and heavily loaded beams for
harden to
structures like bridges, flyovers, and similar
3. Achieve adequate strength. structures.
4. Steel tendons are inserted and placed loose in 2. For Ground Anchorages.
the ducts at after the concrete member has
GROUND ANCHORAGE:
hardened with end steel plates and end
anchorages devices like steel wedges. • The Technique of Post Tensioning is used to
provide anchorage and support for deep
5. The tendons are stretched and anchored at
retaining walls, basement floors and floors of
each end
large underground water tanks with high water
6. By means of steel wedges. table.
Dehumidifier Kilns
Swimming Pool Buildings
Refrigerated/Cold Storage
Commercial
WAFFLE CRETE SYSTEM: Schools
Offices
"Waffle-Crete" has evolved into a
state-of-the-art structural precast
Panel Sizes
concrete building system. Years of
The standard "Waffle-Crete" panel is 8'-0" [2,438mm]
working with the product has enabled Advance Precast
wide and can be cast in any length up to a maximum
Ltd to develop the construction system far beyond the
of 40'-0" [12,192mm]. From single story to multistory
original curtain-wall concept. Utilization of modular
buildings, the applications are virtually endless.
design can give a functional and efficient wall
Connections
competitively priced far below other conventional
precast systems.
PANEL TO PANEL:
Each panel to panel connection is fully-detailed on
"Waffle-Crete" is manufactured by Advance Precast
CAD Drawings. Typical panels are welded together at
Ltd. at our CSA Certified Plant to C.S.A. specifications
the top and mid-height of the panels, as well as grout
A23.4-09.
tubes to connect to the foundation. Corners are
welded.
Versatility
The versatility of the product seems to increase with WOOD TRUSS TO PANEL:
each new project. By using an "adjustable-pan" steel A top plate is bolted to the top of the panel, typically
forming system for the precasting, the panels can be on 4' [1,219mm] centers using cast-in 3/4" [19mm]
made to dimensions that will be the most cost- diameter bolt holes.
effective for each project. With proper planning, future
STEEL JOIST TO PANEL
expansion can be accommodated. By considering the
location of panel joints and panel sizes, in conjunction A "truss pocket" can be cast into panel to allow the
with detachable connections, entire walls can be truss to sit on a steel bearing plate. Depending on the
relocated as a building is expanded over the years. project, a parapet (change in height) may be used.
BEAM TO PANEL
Key Benefits
A "beam seat" can be cast into the panel to allow the
beam to sit on a steel bearing plate. In most cases, the
Custom-made with window rough
precast panel can be changed in order to support the
openings and cast-in door frames;
structural requirements of the beam (deleting the need
Delivered direct to job site;
for a structural steel beam). For small beams, a face
Installed by our qualified inside crew;
weld plate with anchor studs allows for flush mounting
In most situations, panel extends to footing
of beams.
(below grade);
Can have conduit cast-in for electrical and LINTEL CONNECTIONS
plumbing; Lintels are welded to adjacent panels.
Fully engineered C.S.A. approved panels
Reduced construction time
Energy efficient
Durability
Installation 3D VOLUMETRIC CONSTRUCTION:
Panels are set on shims and grouted under bearing 3D Volumetric construction (also known as modular
surfaces. All panels manufactured by Advance Precast construction) involves the production of three-
Ltd. are installed by our installation crew unless noted dimensional units in controlled factory conditions prior
otherwise on CAD drawings. to transportation to site. Modules can be brought to
site in a variety of forms, ranging from a basic structure
Grouting to one with all internal and external finishes and
services installed, all ready for assembly. The casting of
All load bearing surfaces under wall panels are to be modules uses the benefits of factory conditions to
grouted to distribute loads. A sand/cement mix is create service-intensive units where a high degree of
acceptable as long as good penetration is achieved. repetition and a need for rapid assembly on-site make
Any locations requiring a pre-packaged grout will be its use highly desirable. This modern method of
noted on the plans. construction offers the inherent benefits of concrete,
such as thermal mass, sound and fire resistance, as well
as offering factory quality and accuracy, together with
Transportation speed of erection on-site.
Standard panels weigh an average of 45 lbs per square 3D Modular Volumetric Precast (Onsite / Offsite)
foot (220 kg. per square meter) and are shipped flat on construction offers an alternative to this current
standard trailers. For jobs outside the Kelowna area, construction status-quo by promising transformative
Super-B train (98,000 lb or 44,492 kg) or B-train improvements in Time, Cost, Quality and Health and
(80,000 lb or 36,320 kg) truck transport is the most Safety. But most importantly, it offers predictability.
cost-effective choice. The 3D Monolithic, Volumetric Precast eliminates the
problems inherent to 2D Panel based construction and
PanelFinishes employs the least possible number of qualified
engineers, trained technicians without leaving the
Four finishes are available: construction to the availability of unskilled labour.
Lower Cost:
Reduced Construction Time:
Due to the systems approach, there is a significant
Due to the systems approach, the use of high strength saving in design, manufacturing and site erection cost.
steel, use of tapered built-up sections which are The structural elements are shaped to follow the stress
optimized by the computerized design program and diagram of the member, thus reducing weight, cost
the use of continuous light gage secondary steel and load to foundations. The secondary members and
section, there is an overall reduction in steel weight, cladding nest together reducing transportation cost.
cost and time relative to conventional steel The overall price per square meter may be reduced as
construction. much as 30% lower than conventional steel.
Buildings are typically delivered in just a few weeks Buildings can be supplied to around 90M clear spans.
after approval of drawings. Foundation and Anchor
Bolts are cast in parallel with manufacture of the
Quality Control: As buildings are manufactured
building. Site assembly is fast, as all building completely in the factory under controlled conditions,
components are delivered finished, ready for site the quality is assured.
bolting. It can reduce total construction time on a
Low Maintenance: members is first constructed, and then clad with dry
sheeting on both sides to form a load bearing wall.
Buildings are supplied with high quality paint systems Construction with steel follows the platform frame
for cladding and steel to suit ambient conditions at system of house building. Connections between
site, which results in long durability and low members are made with self-tapping self-
maintenance costs. drilling screws.
Energy Efficient Roof and Wall Systems: Contractors will usually order pre-punched sections -
sections with factory-made holes in them - so that
Buildings can be supplied with polyurethane insulated
wires and plumbing can be easily passed through the
panels or fibreglass blanket insulation to achieve
walls. The gaps between members are filled with
required ‘U’ values.
insulation.
This form of construction can also be used for non-
Architectural Versatility: structural framing, such as interior partitions or
external cladding. In fact, this form of construction was
Buildings can be supplied with various types of fascia,
originally developed for interior partitions in offices.
canopies, and curved eaves and designed to receive
pre-cast concrete wall panels, curtain walls, block walls
and other wall systems.
Why GFRG?
Flame Resistant
Easy Installation
Finish
GLASS FIBRE REINFORCED GYPSUM PANELS:
GFRG is available in a white colour and is easily
GFRG is primarily composed of two raw materials: high
finished with virtually any paint.
density alpha-based gypsum and glass fibre
reinforcement. The gypsum plaster should be neutral POLYURETHANE FOAM PANELS:
or of low alkalinity to ensure its compatibility with "E"
glass fibres. Additives commonly used within the Polyurethane’s Functional Uses
Recyclable material.
EPS TECHNOLOGY:
JAANISSAR GERA 3B
160BARCHI039
INDEX
PRECAST TECHNOLOGIES
PRINCIPLE OF PRESTRESSING
ECCENTRIC PRESTRESSING
MATERIALS USED
PRE TENSIONING
LONG LINE METHOD
STEAM CURING
POST TENSIONING
APPLICATIONS OF POST TENSIONING
LARGE-PANEL STRUCTURES
WAFFLE CRETE SYSTEM
3D VOLUMETRIC CONSTRUCTION
PRE-ENGINEERED BUILDING TECHNOLOGY
LIGHT GAUGE STEEL CONSTRUCTION
TECHNOLOGY
EPS TECHNOLOGY
GLASS FIBRE REINFORCED GYPSUM PANELS
POLYURETHANE FOAM PANELS
AUTOCLAVED AERATED CONCRETE
PRE CAST TECHNOLOGY
IMAGES FROM SITE VISIT