MTD PRODUCTS

PPAP WORKBOOK
The forms provided in this workbook, or similar forms that provided the same information, are to be
used when submitting PPAP documentation to MTD.

Please complete the following

Date Initiated June 20,2006
Part Name CONT ASM:R/FRT:LWR
Part Number 607_04145A
Drawing number 607_04145A
Engineering Change Level T00
Engineering Change Level Date May 06,2006

Supplier Name Iris Development Engineering Applications Ltd

Supplier Code 49601
Street Address #83,Sengundram Road, Singaperumalkoil
City Chengalpet Taluk
State Tamilnadu
Zip 603 204
Phone Number `+91- 44 - 274 63002~6
Fax Number `+91- 44 - 274 63001
Contact Name R.Kesavan
Customer Name MTD Products Inc.
Division Brownsville
Project Number or Application

File Name 607_04145A(Assy) Submit

Notes:
1.We did not do PPAP for Bought out parts 738_04205, 741_04107 and 750_04347.
2.DFMEA,control Plan Special Characteristics, Performance Test Results, Appearance
Approval Report are not applicable. 3. We did R&R and process capability studies for
key characteristics identified in the drawing.4. 707_0634 is Changed to 707_04951
Which is not yet practically incorporated. Hence we assumed 0634 as obsolete part and
we did not do PPAP for this.5. We will Submit PPAP for 4951 when it is produced.

Control Number 913539020 INTRO 1 of 62 Uncontrolled if Printed

 INDEX AND REVISION HISTORY
The forms provide in this workbook, or similar forms that provide the same information, are to be used when
submitting PPAP documentation to MTD. The "Production Part Approval Process - MTD Products Inc"
(#912539001) procedure and the Purchase Order will determine the submission level and subsequently
which forms must be completed.

INDEX ( "M" denotes mandatory completion) TAB NAME

Workbook cover page (M) INTRO
Index, revision level and reference section REV
Part Drawing (M) Part Drawing
Part History of changes and design information.(M) EC HISTORY
Process Flow Diagram (M) FLOW
Design FMEA DFMEA
Process FMEA (M) PFMEA
Control Plan (copy for each level) (M) CPLAN
Control Plan Special Characteristics (copy for each level) (M) SC
Production Part Approval - Dimensional Results (M) DIMENSIONAL
Position Calculator (math assistant for GD&T) Hidden
Production Part Approval - Material Test Results (M) MATERIAL
Production Part Approval - Performance Test Results (M) PERFORM
Appearance Approval Report (as required) APPEAR
Capability Study - For CPk (as required) CAPABILITY
Gage R&R Report - Short Form Attribute Results (as required) GAGE RR-ATRB
Gage R&R Data Sheet Variable Data (as required) GAGE RR-VAR
Part Submission Warrant (M) PSW
Initial Sample Submission Report - Tool Approval ISIR
FMEA Reference List Hidden

REVISION DESCRIPTION REV No. Date

Initial Publication 000 10/1/2001
Removal of Gage R&R Long Form 1.1 10/30/2001
Update all forms 2.0 4/17/2002
Replaced gage R&R form and ISIR form 3.0 5/29/2002
Replaced Capability form 4.0 6/3/2002
Added title formula to Interim form 4.1 6/6/2002
Added Instruction for adding dimensional work sheets 4.2 9/4/2002
Removed: 001 11/20/2003
Interim Approval Worksheet
Changed FMEA rating scales

THE FOLLOWING DOCUMENTS WERE USED TO PREPARE THIS WORKBOOK.

DOCUMENT EDITION PRINTING
ADVANCED PRODUCT QUALITY PLANNING AND CONTROL PLAN First Feb-95
REFERENCE MANUAL
MEASUREMENT SYSTEM ANALYSIS Second Jun-98
POTENTIAL FAILURE MODE AND EFFECTS ANALYSIS Second Feb-95
PRODUCTION PART APPROVAL Third Sep-99

The fonts hyperlinked below are used in this workbook and must be loaded.
Loading instruction will vary based on the Windows version loaded on your computer.
..\GDT.TTF

Control Number 913539020 REV 2 of 62 Uncontroled if Printed

 ..\stat1.TTF

Control Number 913539020 REV 3 of 62 Uncontroled if Printed

 1
INCLUDE A BALLONED DRAWING WITH SUBMISSION

Control Number 913539020 Part Drawing Uncontroled if Printed

 ENGINEERING CHANGE HISTO
Production Part Approval Process
Part Number Part Name

607_04145A
Collection Date: Collected by:

June 20,2006

CHANGE DOC # ORIGINATOR DATE OF REQUEST

-- MTD June20,2006

Control Number 913539020 EC HISTORY 5 of 62

Control Number 913539020 EC HISTORY 6 of 62
 ENGINEERING CHANGE HISTORY

Current Engineering Drawing Change Level

CONT ASM:R/FRT:LWR T00

Project Number

R.Kesavan 0

DESCRIPTION / NATURE OF CHANGE DOCUMENT VALID ON OR BEFORE CHANGE LEVEL

(ECN / MANDATORY)

-- -- T00

Control Number 913539020 EC HISTORY 7 of 62

Control Number 913539020 EC HISTORY 8 of 62
 PROCESS FLOW DIAGRAM
PART NUMBER: 607_04145A DATE: July 04,2006
PART DESCRIPTION: CONT ASM:R/FRT:LWR ECL: T00
PREPARED BY: G.K, NRD, SPV
FABRICATION

Key Char. #

Print Ref. #
INSPECT
STORE
MOVE

PRODUCT AND
OP #

OPERATION PROCESS CONTROL

DESCRIPTION CHARACTERISTICS METHODS

Receipt of 750_04347 -- Supplier packing standard. Visual, Material &

10 Tube, 741_04107 Bush & Dimensional report receipt
738_04205 Spacer from supplier.

Receiving Inspection Verification of dimensions & Check / Verify dimensions

reports. & R&R reports,Process
Capability asper inpection
20 layout.

738_04205, 607_04147 & ESAB MIG Welding M/C. Current & voltage
707_04951 Tack welding. Welding fixture. Welding controllers. Welding fixture.
30 current 80-140A. Welding
voltage 18-24V.

738_04205 & 707_04951 -- ESAB MIG Welding M/C. Current & voltage
Full linear welding. Welding current 80-140A. controllers.
40 Welding voltage 18-24V.

707_04753 Full linear -- ESAB MIG Welding M/C. Current & voltage
welding with above welded Welding current 80-140A. controllers.
50 parts. Welding voltage 18-24V.

707_04746 Tack & Full -- ESAB MIG Welding M/C. Current & voltage
linear welding with above Welding current 80-140A. controllers.
60 welded parts. Welding voltage 18-24V.

750_04347 Half run & Full -- ESAB MIG Welding M/C. Current & voltage
linear welding with above Welding fixture. Welding controllers. Welding fixture.
70 welded parts. current 80-140A. Welding
voltage 18-24V.

80 Trueing -- Pin. Visual

Line Inspection -- Welding thickness, visual. Welding fixtures controls
the dimensions. Checked
90 with welding gauges

100 Powder coating -- -- -- --

Receiving Inspection Coating spec to be Inspection asper inspection
110 -- checked. layout.
741_04107 Bush pressing Bush pressing tool, First off, visual, Flush with
30Tonne press, matching of pin.
surface of bush & tube, Co-
120 --
axiality of bushes.

Final inspection check all major & key Inspect asper Final
130 characteristics inspection report.

Control Number 913539020 FLOW Page 9 of 62

 FABRICATION

Key Char. #

Print Ref. #
INSPECT
STORE
MOVE
PRODUCT AND
OP #
OPERATION PROCESS CONTROL
DESCRIPTION CHARACTERISTICS METHODS

Packing Approved sticker, Visual verification.

polycovers, card board
140 boxes, wooden platform,
partitions.

Control Number 913539020 FLOW Page 10 of 62

 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
Print # 607_04145A Rev. T00 (DESIGN FMEA) FMEA Number
Item Name/Description: CONT ASM:R/FRT:LWR Design Responsibility: Iris Development Engineering Applicat
Project Number: 0 Key Date
Team:

Occurrence

Detection
Severity
Potential

R.P.N.
Class
OP #

Recommended
Item/Function Potential Failure Mode Potential Effect(s) of Failure Cause(s)/Mechanism(s) of Current Design Controls
Actions
Failure

Not Applicable

Control Number 913539020 DFMEA Page 11 of 62

 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
Print # 607_04145A Rev. T00 (DESIGN FMEA) FMEA Number
Item Name/Description: CONT ASM:R/FRT:LWR Design Responsibility: Iris Development Engineering Applicat
Project Number: 0 Key Date
Team:

Occurrence

Detection
Severity
Potential

R.P.N.
Class
OP #

Recommended
Item/Function Potential Failure Mode Potential Effect(s) of Failure Cause(s)/Mechanism(s) of Current Design Controls
Actions
Failure

Control Number 913539020 DFMEA Page 12 of 62

 FMEA Number: 607_04145A(Assy) Submit
Prepared by:
Date (Orig.)
Date (Rev.)

Action Results
Responsibility

R.P.N.
Occur
and Target Date

Dect
Sev.
Actions Taken

Control Number 913539020 DFMEA Page 13 of 62

 FMEA Number: 607_04145A(Assy) Submit
Prepared by:
Date (Orig.)
Date (Rev.)

Action Results
Responsibility

R.P.N.
Occur
and Target Date

Dect
Sev.
Actions Taken

Control Number 913539020 DFMEA Page 14 of 62

 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
Print # 607_04145A Rev. T00 (PROCESS FMEA) FMEA Number
Item Name/Description: CONT ASM:R/FRT:LWR Design Responsibility: Iris Development Engineering Applicat
Project Number: 0 Key Date June 20,2006
Team: GK,NRD,SP.V,RK7,MK.N,E.S

Occurrence
Class

Detection
Severity

R.P.N.
OP #

Potential Cause(s) of Recommended

Item/Operation Potential Failure Mode Potential Effect(s) of Failure Current Design Controls
Failure Actions

10 Receipt of Wrong material / wrong Will not withstand load Incorrect material 2 Cross verification 2 28
750_04347 Tube, size specification given to supplier
741_04107 Bush & 7 by IRIS
738_04205 Spacer

- Wrong Despatch by supplier 1 Receiving Inspection 2 14

7

20 Receiving Releasing sheet to Affect the machine / will not - Less awareness about 4 Software available to restrict 3 84
inspection production without withstand loads. consequences of not issue from stores without
7
inspection inspecting. inspection.

30 738_04205, Location / Positions of Vehicle low Performance Over look by Operator 5 Visual Inspection by Operator 2 70
607_04147 & subparts / Line Inspection / Proper
707_04951 Tack 7 Cleaning of Jig & Fixtures
welding.

Incomplete Welding Joints will break due to less - Operator fault 5 Visual Inspection by Operator 2 60
weld strength 6 / Line Inspection

40 738_04205 & Location / Positions of Vehicle low Performance - Over look by Operator 5 Visual Inspection by Operator 2 70
707_04951 Full subparts, incomplete MIG / Line Inspection
linear welding. welding 7

Incomplete Welding Joints will break due to less - Operator fault 5 Visual Inspection by Operator 2 60
weld strength 6 / Line Inspection

Control Number 913539020 PFMEA Page 15 of 62

 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
Print # 607_04145A Rev. T00 (PROCESS FMEA) FMEA Number
Item Name/Description: CONT ASM:R/FRT:LWR Design Responsibility: Iris Development Engineering Applicat
Project Number: 0 Key Date June 20,2006
Team: GK,NRD,SP.V,RK7,MK.N,E.S

Occurrence
Class

Detection
Severity

R.P.N.
OP #

Potential Cause(s) of Recommended

Item/Operation Potential Failure Mode Potential Effect(s) of Failure Current Design Controls
Failure Actions

50 707_04753 Full Location / incomplete Fitment Problem - Operator fault 5 Visual Inspection by Operator 2 70
linear welding with MIG welding / Line Inspection
above welded parts. 7

Incomplete Welding Joints will break due to less - Operator fault 5 Visual Inspection by Operator 2 60
weld strength 6 / Line Inspection

60 707_04746 Tack & Location / incomplete Fitment Problem - Operator fault 5 Visual Inspection by Operator 2 70
Full linear welding MIG welding / Line Inspection
with above welded 7
parts.

Incomplete Welding Joints will break due to less - Operator fault 5 Visual Inspection by Operator 2 60
weld strength 6 / Line Inspection

70 750_04347 Half run Location / Positions of Fitment Problem - Operator fault 5 Visual Inspection / Welding 2 70
& Full linear welding subparts, incomplete MIG Fixture
with above welded welding 7
parts.

Incomplete Welding Joints will break due to less - Operator fault 5 Visual Inspection by Operator 2 60
weld strength 6 / Line Inspection

80 Trueing Trueing not done Fitment Problem 7 - Improper identification 6 Tag Control 3 126

90 Line Inspection Line inspection not being Possibility out of - Less awareness 5 Tag Control / Welding Fixture, 3 105
done specification part reaching Final Acceptance Gauge
7
customer

Control Number 913539020 PFMEA Page 16 of 62

 POTENTIAL
FAILURE MODE AND EFFECTS ANALYSIS
Print # 607_04145A Rev. T00 (PROCESS FMEA) FMEA Number
Item Name/Description: CONT ASM:R/FRT:LWR Design Responsibility: Iris Development Engineering Applicat
Project Number: 0 Key Date June 20,2006
Team: GK,NRD,SP.V,RK7,MK.N,E.S

Occurrence
Class

Detection
Severity

R.P.N.
OP #

Potential Cause(s) of Recommended

Item/Operation Potential Failure Mode Potential Effect(s) of Failure Current Design Controls
Failure Actions

100 Powder coating Peel off / Coating Rust formation / Asthetics - Pretreatment / Duration of 2 Receiving inspection 3 36
thickness 6 Coating

110 Receiving Receiving inspection not Possibility out of - Less awareness 5 Tag Control 3 105
Inspection being done specification part reaching 7
customer

120 741_04107 Bush Position Offset Fitment Problem - Improper Pressing 3 Line inspection / Visual 3 63
pressing 7 Inspection

130 Final inspection Final inspection not done Possibility of out of spec. Less awareness 5 Tag control 3 105
part reaching customer 7

140 Move to welding - - - - - - - - ###

Control Number 913539020 PFMEA Page 17 of 62

 FMEA Number: 607_04145A(Assy) Submit
Prepared by: GK,NRD,SP.V
Date (Orig.) July 4,2006
Date (Rev.) 0

Action Results
Responsibility

R.P.N.
Occur
and Target Date

Dect
Sev.
Actions Taken

Control Number 913539020 PFMEA Page 18 of 62

 FMEA Number: 607_04145A(Assy) Submit
Prepared by: GK,NRD,SP.V
Date (Orig.) July 4,2006
Date (Rev.) 0

Action Results
Responsibility

R.P.N.
Occur
and Target Date

Dect
Sev.
Actions Taken

Control Number 913539020 PFMEA Page 19 of 62

 FMEA Number: 607_04145A(Assy) Submit
Prepared by: GK,NRD,SP.V
Date (Orig.) July 4,2006
Date (Rev.) 0

Action Results
Responsibility

R.P.N.
Occur
and Target Date

Dect
Sev.
Actions Taken

Control Number 913539020 PFMEA Page 20 of 62

 CONTROL PLAN
Prototype Pre-Launch ✘ Production
Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)
607_04145A(Assy) Submit KARTHICK.A +91-44-27463002~6 12.07.06
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd.)
607_04145A T00 G.K, NRD, SPV
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
CONT ASM:R/FRT:LWR
Iris Development
Supplier/Plant Supplier Code Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)
Engineering Applications 49601
Ltd SPECIAL
CHARACTERISTICS CHAR. METHODS
MACHINE,
PART OR PROCESS NAME CLASS
DEVICE, SAMPLE REACTION
PROCESS OR OPERATION PRODUCT/PROCESS EVALUATION
JIG,TOOLS, CONTROL
NUMBER DESCRIPTION NO. PRODUCT PROCESS SPECIFICATION/ MEASUREMENT SIZE FREQ. PLAN
FOR MFG. METHOD
TOLERANCE TECHNIQUE

10 Receipt of Tube, 1 Asthetic No Damages,Free Visual -- Every lot

Bush,Spacer Appearance From Rust,Foreign
Particles etc.
2 Position As per 0.032 CMM 5 No's Every lot FOI/ LOI/ Inform supervisor
Customer Inprocess
drawing Inspection

20 Receiving 1 Thickness,M As Per Verifications of Measuring Tape, Asper Every lot Check / Verify
Inspection aterial Spec Drawing dimensions Vernior, Mic sampling dimensions,R&
plan R
reports,Proces
s capability
asper inpection
layout.

30 Welding of ESAB MIG 1 Tack Weld Refer Work 0.1/ 0.005 Magnetic 5 No's Once/Shi FOI/ LOI Inform supervisor
738_04205,607_04 Welding M/C , Standard / block,lever dial ft
147 &707_04951 Welding Master or CMM
Fixture Sample

Control Number 913539020 CPLAN Page 21 of 62

 CONTROL PLAN
Prototype Pre-Launch ✘ Production
Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)
607_04145A(Assy) Submit KARTHICK.A +91-44-27463002~6 12.07.06
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd.)
607_04145A T00 G.K, NRD, SPV
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
CONT ASM:R/FRT:LWR
Iris Development
Supplier/Plant Supplier Code Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)
Engineering Applications 49601
Ltd SPECIAL
CHARACTERISTICS CHAR. METHODS
MACHINE,
PART OR PROCESS NAME CLASS
DEVICE, SAMPLE REACTION
PROCESS OR OPERATION PRODUCT/PROCESS EVALUATION
JIG,TOOLS, CONTROL
NUMBER DESCRIPTION NO. PRODUCT PROCESS SPECIFICATION/ MEASUREMENT SIZE FREQ. PLAN
FOR MFG. METHOD
TOLERANCE TECHNIQUE

2 Tube Refer Work 0.04 Magnetic 5 No's Once/Shi FOI/ LOI Inform supervisor
distance Standard / block,lever dial ft
Master or CMM
Sample

40 Welding of ESAB MIG 1 Full Linear Refer Work 0.1 Visual 5 No's Once/Shi FOI/ LOI Inform supervisor
738_04205 & Welding M/C Weld Standard / ft
707_04951 Master
Sample

50 Welding of ESAB MIG 1 Full Linear Refer Work 0.1 Visual 5 No's Once/Shi FOI/ LOI Inform supervisor
707_04753 Welding M/C Weld Standard / ft
Master
Sample

60 Welding of ESAB MIG 1 Tack Weld Refer Work 0.1 Visual , Snap 5 No's Once/Shi FOI/ LOI Inform supervisor
707_04746 Welding M/C, Standard / Gauge ft
'C' Clamp Master
Sample

2 Full Linear Refer Work 0.1 Visual 5 No's Once/Shi FOI/ LOI Inform supervisor
Weld Standard / ft
Master
Sample

Control Number 913539020 CPLAN Page 22 of 62

 CONTROL PLAN
Prototype Pre-Launch ✘ Production
Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)
607_04145A(Assy) Submit KARTHICK.A +91-44-27463002~6 12.07.06
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd.)
607_04145A T00 G.K, NRD, SPV
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
CONT ASM:R/FRT:LWR
Iris Development
Supplier/Plant Supplier Code Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)
Engineering Applications 49601
Ltd SPECIAL
CHARACTERISTICS CHAR. METHODS
MACHINE,
PART OR PROCESS NAME CLASS
DEVICE, SAMPLE REACTION
PROCESS OR OPERATION PRODUCT/PROCESS EVALUATION
JIG,TOOLS, CONTROL
NUMBER DESCRIPTION NO. PRODUCT PROCESS SPECIFICATION/ MEASUREMENT SIZE FREQ. PLAN
FOR MFG. METHOD
TOLERANCE TECHNIQUE

70 750_04347 Half ESAB MIG 1 Tack Weld Refer Work 0.1 Visual 5 No's Once/Shi FOI/ LOI Inform supervisor
run & Full linear Welding M/C , Standard / ft
welding with above Welding Master
welded parts. Fixture Sample

ESAB MIG 2 Full Linear Refer Work 0.1 Visual 5 No's Once/Shi FOI/ LOI Inform supervisor
Welding M/C Weld Standard / ft
Master
Sample

80 Trueing Manual 1 Position As Per Refer Master Sample Visual 100% All shifts FOI/ LOI
Drawing

90 Line Inspection Manual 1 Free From As Per Refer Master Visual, Final 5 Nos Once Inprocess
Spatters, Drawing Sample , Welding Acceptance every inspection
Burr, Un thickness Gauge hour record
uniform
Welding,Proj
ections etc

100 Powder Coating Out Sourced 1 Powder As Per Std 788- 0637 Salt Spray 1 No's Once in 6 Inspection Inform supplier thro
Coating Drawing Test(ASTM B months report History purchase
117 )

Control Number 913539020 CPLAN Page 23 of 62

 CONTROL PLAN
Prototype Pre-Launch ✘ Production
Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)
607_04145A(Assy) Submit KARTHICK.A +91-44-27463002~6 12.07.06
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd.)
607_04145A T00 G.K, NRD, SPV
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
CONT ASM:R/FRT:LWR
Iris Development
Supplier/Plant Supplier Code Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)
Engineering Applications 49601
Ltd SPECIAL
CHARACTERISTICS CHAR. METHODS
MACHINE,
PART OR PROCESS NAME CLASS
DEVICE, SAMPLE REACTION
PROCESS OR OPERATION PRODUCT/PROCESS EVALUATION
JIG,TOOLS, CONTROL
NUMBER DESCRIPTION NO. PRODUCT PROCESS SPECIFICATION/ MEASUREMENT SIZE FREQ. PLAN
FOR MFG. METHOD
TOLERANCE TECHNIQUE

110 Receiving Visual 1 Paint Peel As per Refer Master Sample Visual Every Lot 25% Of Inspection Inform supplier thro
Inspection Off,Scratche drawing Lot Qty report History purchase
s, Water
Mark, White
Patches etc

120 741_04107 Bush 30 T, Bush 1 Bush Fit As per Matching of Surface Mandrel 5 No's 1 hr FOI/ LOI/ Inform supervisor
Pressing Pressing Tool Customer of Bush & Tube , Inprocess
drawing Coaxiality of Bushes Inspection,
Flush With Pin

2 Position As per 0.032 CMM 5 No's Every lot FOI/ LOI/ Inform supervisor
Customer Inprocess
drawing Inspection

130 Final Inspection Visual, 1 As per Check all Major & Visual , CMM 10 Nos Every lot Final
Dimensions Customer Key Characteristics. Rerports etc Inspection
drawing Report

2 Position As per 0.032 CMM 5 No's Every lot FOI/ LOI/ Inform supervisor
Customer Inprocess
drawing Inspection

Control Number 913539020 CPLAN Page 24 of 62

 CONTROL PLAN
Prototype Pre-Launch ✘ Production
Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)
607_04145A(Assy) Submit KARTHICK.A +91-44-27463002~6 12.07.06
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd.)
607_04145A T00 G.K, NRD, SPV
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
CONT ASM:R/FRT:LWR
Iris Development
Supplier/Plant Supplier Code Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)
Engineering Applications 49601
Ltd SPECIAL
CHARACTERISTICS CHAR. METHODS
MACHINE,
PART OR PROCESS NAME CLASS
DEVICE, SAMPLE REACTION
PROCESS OR OPERATION PRODUCT/PROCESS EVALUATION
JIG,TOOLS, CONTROL
NUMBER DESCRIPTION NO. PRODUCT PROCESS SPECIFICATION/ MEASUREMENT SIZE FREQ. PLAN
FOR MFG. METHOD
TOLERANCE TECHNIQUE

3 Profile As per 0.005 CMM 5 No's Every lot FOI/ LOI/ Inform supervisor
Customer Inprocess
drawing Inspection

140 Packing As Per Customer Dedicated Poly

Specified Packing Bags,
Norms, Stickering Cardboard or
etc. Wooden Pallet.

Control Number 913539020 CPLAN Page 25 of 62

 CONTROL PLAN SPECIAL CHARACTERISTICS
Prototype Pre-Launch ✘ Production
Control Plan Number Key Contact/Phone Date (Orig.) Date (Rev.)
607_04145A(Assy) Submit
Part Number/Latest Change Level Core Team Customer Engineering Approval/Date (If Req'd.)
607_04145A T00
Part Name/Description Supplier/Plant Approval/Date Customer Quality Approval/Date (If Req'd.)
CONT ASM:R/FRT:LWR
Iris Development
Supplier/Plant Supplier Code Other Approval/Date (If Req'd.) Other Approval/Date (If Req'd.)
Engineering Applications 49601
LtdNo. Description/Rationale Specification/Tolerance Class Illustration/Pictorial

Not Applicable

Control Number 913539020 SC Page 26 of 62

Instructions for Adding Additional Dimensional Report Sheets

If more than three "Dimensional" data sheets are required complete the following instructions before
inserting any dimensional results:
1 Go to any one of the three "Dimesional" worksheets

2 Select "Edit" followed by the "Move or Copy Sheet" option

3 Highlight or select the "OPTIONAL DIMENSIONAL" sheet in the "Before sheet" window
Important Make sure the "Create a copy" box is checked and then select ok.

4 Double click on the new sheet tab and change the sheet name to
correspond to the sample number

5 Repeat this process for each additional report needed, making sure to change the
sample number in the heading of each sheet.
 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 1
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK
1 11.82 11.7815 ü
2 10 9.9594 ü
3 0.66 0.7326 ü
4 2 x 1.80 / 1.84 2 x 1.8157 ü
5 0.04 M A B Unable to check ü
6 10.20 / 10.24 10.23 ü
7 2 x Press Bushing Flush after painting OK ü
8 3.12 / 3.16 3.15 ü
9 40 / 42 42 ü
10 3.27 3.3 ü
11 0.1 OK ü
12 0.17 / 0.21 0.2406 ü
13 0.1 0.1 ü
14 0.15 Max 0.15 ü
15 0.1 0.1 ü
16 0.1 0.1 ü
17 0.1 0.1 ü
18 0.1 0.1 ü
19 0.25 0.25 ü
20 0.1 0.1 ü
21 0.032 M C-D A B 0.0495 ü
22 0.5445 / 0.5495 0.5447 ü
23 0.70 / 0.76 0.746 ü
24 0.125 0.135 ü
25 7.1526 7.15 ü
26 0.6282 0.1299 ü
27 0.005 0.001 ü
28 73 70.0672 ü
29 14.825 14.8234 ü
30 0.963 0.9683 ü
31 0.656 0.657 ü
32 0.032 M A B 0.0323 ü
33 2 x 1.0625 / 1.0600 Cannot be measured ü

34 Ream part to size after welding,No paint on ID OK ü

SIGNATURE TITLE DATE

Control Number 913539020 DIMENSIONAL 1 28 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 2
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 2 29 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 2
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 2 30 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 2
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 2 31 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 2
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 2 32 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 2
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

SIGNATURE TITLE DATE

Control Number 913539020 DIMENSIONAL 2 33 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 3
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 3 34 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 3
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 3 35 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 3
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 3 36 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 3
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

Control Number 913539020 DIMENSIONAL 3 37 of 62

 Production Part Approval -
Dimensional Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER / NAME OF INSPECTION FACILITY: CAVITY NUMBER SAMPLE NUMBER:
Iris Development Engineering Applications Ltd 3
PART NUMBER: PART NAME:
607_04145A CONT ASM:R/FRT:LWR
NOT
ITEM DEMINSIONAL SPECIFICATION SUPPLIER MEASUREMENT RESULTS OK OK

SIGNATURE TITLE DATE

Control Number 913539020 DIMENSIONAL 3 38 of 62

 PART INSPECTION REPORT
Production Part Approval Process
Part Number ECL Part Name
607_04145A T00 CONT ASM:R/FRT:LWR
Part Wt. (1 pc)
Type of Tool Prototype With carrier (term) N/A
Pre-Launch
Loose
Production New Tool Revised Tool

Purchased Part: Yes No

Gage or Holding Fixture Number (if applicable).

Tool No. (if applicable). No. of Tool Cavities (Components)

Part / Tool Supplier

Iris Development Engineering Applications Ltd /
Material Material Spec

Report Requested By
MTD
Type of Inspection Type of drawing
Complete Partial Product Drawing
Drawing is being changed by Product Engineering per ECN No.
Dim Drawing Acceptance PARTS / TOOL CAVITIES CHECKED
No. OK Dimension Lower Upper
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Inspection Source Company Name

Inspected by Title

Inspector Supervisor Title

Approved by Title

Control Number 913539020 OPTIONAL DIMENSIONAL 44 of 62 Uncontrolled if Printed

NSPECTION REPORT

CONT ASM:R/FRT:LWR

N/A Lb/Oz
Lb/Oz
Revised Tool Transfer Tool

Cav. #

Product Drawing Tool Drawing

Chg Level
TS / TOOL CAVITIES CHECKED Discrep PRODUCT ENG. NOTES
Col # Fix Tool Will Chance Dwg. To

Control Number 913539020 OPTIONAL DIMENSIONAL 45 of 62 Uncontrolled if Printed

Control Number 913539020 OPTIONAL DIMENSIONAL 46 of 62 Uncontrolled if Printed
Control Number 913539020 OPTIONAL DIMENSIONAL 47 of 62 Uncontrolled if Printed
Control Number 913539020 OPTIONAL DIMENSIONAL 48 of 62 Uncontrolled if Printed
Control Number 913539020 OPTIONAL DIMENSIONAL 49 of 62 Uncontrolled if Printed
 Inspection Report Date

Date

Date

Control Number 913539020 OPTIONAL DIMENSIONAL 50 of 62 Uncontrolled if Printed

 POSITION

HOLE Position Calculator HOLE Diameter 0.2075 - Tol. 0.0075

"X" Dia. @ MMC 0.2000
Actural Basic Out Actual Dia. 0.2075
9.3910 9.3900 0.0010 Position Position
"Y" 0.0020 0.0075 Bonus
Actural Basic Out 0.0125 Tolerance 0.0050 Tolerance
14.6910 14.6909 0.0001 0.0000 Out of Tol 0.0125 Out of Tol

ENTER VALUES IN THE SHADED AREAS ONLY ENTER VALUES IN THE SHADED AREAS ONLY

DO NOT PRINT - WORKSHEET ONLY

HOLE Position Calculator HOLE Diameter 0.2075 - Tol. 0.0075
"X" Dia. @ MMC 0.2000
Actural Basic Out Actual Dia. 0.2160
9.3910 9.3900 0.0010 Position Position
"Y" 0.0020 0.0160 Bonus
Actural Basic Out 0.0210 Tolerance 0.0050 Tolerance
14.6910 14.6909 0.0001 0.0000 Out of Tol 0.0210 Out of Tol

ENTER VALUES IN THE SHADED AREAS ONLY ENTER VALUES IN THE SHADED AREAS ONLY

Page 51
Production Part Approval - Material
Test Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER PART NUMBER
Iris Development Engineering Applications Ltd 607_04145A
NAME OF LABORATORY PART NAME
CONT ASM:R/FRT:LWR
TYPE OF NOT
TEST MATERIAL SPEC. NO./DATE/SPECIFICATION SUPPLIER TEST RESULTS OK OK

Mechanical Properties

Hr Po- D grade IS 1079 / 1010 Hardness 63 RB / VPM

UTS 360 to 400 N/sq.mm
Elongation 25 to 33 %
Bend test 0.KO.096 to 0.KO.120
Chemical analysis
Hr Po- D grade IS 1079 / 1010 Mn-0.491 to 0.50 %
S-0.008 to 0.040 %
P-0.013 to 0.040%
Al - 0.044 %
Si- 0.029 %

SIGNATURE TITLE DATE

Control Number 913539020 MATERIAL 52 of 62

Production Part Approval -
Performance Test Results NOT APPLICABLE (CHECK DESIGN RECORD)
SUPPLIER PART NUMBER
Iris Development Engineering Applications Ltd 607_04145A
NAME OF LABORATORY PART NAME
CONT ASM:R/FRT:LWR
TYPE OF NOT
TEST MATERIAL SPEC. NO./DATE/SPECIFICATION SUPPLIER TEST RESULTS OK OK

Not Applicable

SIGNATURE TITLE DATE

Control Number 913539020 PERFORMANCE 53 of 62

 APPEARANCE APPROVAL REPORT
NOT APPLICABLE (CHECK DESIGN RECORD)
PART NUMBER: DRAWING NUMBER: PROJECT OR APPLICATION
607_04145A 607_04145A 0
PART NUMBER: PROJECT NUMBER E/C LEVEL DATE
CONT ASM:R/FRT:LWR 0 T00
SUPPLIER NAME: MANUFACTURING LOCATION: SUPPLIER CODE:
Iris Development Engineering Application Tamilnadu
#83,Sengundram Road, S Chengalpet Taluk 603 204 49601
REASON FOR PART SUBMISSION WARRANT SPECIAL SAMPLE RE-SUBMISSION OTHER
SUBMISSION PRE TEXTURE FIRST PRODUCTION SHIPMENT ENGINEERING CHANGE
APPEARANCE EVALUATION
CUSTOMER
SUPPLIER SOURCING AND TEXTURE INFORMATION PRE-TEXTURE REPRESENTATIVE
EVALUATION SIGNATURE AND DATE
Not Applicable CORRECT
AND PROCEED
CORRECT AND
RESUBMIT
APPROVED TO
TEXTURE
COLOR EVALUATION
COLOR
COLOR TRISTIMULUS DATA MASTER MASTER MATERIAL MATERIAL HUE VALUE CHROMA GLOSS METALLIC SHIPPING PART
SUFFIX NUMBER DATE TYPE SOURCE BRILLIANCE SUFFIX DISPOSITION
DL* Da* Db* DE* CMC RED YEL GRN BLU LIGHT DARK GRAY CLEAN HIGH LOW HIGH LOW

COMMENTS

SUPPLIER PHONE NO. DATE CUSTOMER DATE

SIGNATURE SIGNATURE

Control Number 913539020 APPEARANCE 54 of 62

 CAPABILITY WORKSHEET
Instructions
Select six (6) random subgroups of five (5) consecutive parts from the initial 300 piece production run.

LOCATION Supplier: Iris Development Engineering Applications Ltd Code: 49601

PART Part Number: 607_04145A Part Description: CONT ASM:R/FRT:LWR
Drawing number: 607_04145A Eng. Change. Level: T00
PROJECT Project Number: 0 Cavities Number: Print Location:
DIMENSION Feature Description: bush id Units: 30 Feature No.:
SPEC: 0.0500 PLUS: 0.0000 MINUS: 0.0000
NOMINAL: 0.0500 UPPER SPEC LIMIT 1.3390 LOWER SPEC LIMIT 1.3370
n 1 2 3 4 5 6 DESCRIPTIVE STATISTICS VALUES DESCRIPTIVE STATISTICS VALUES
1 1.3378 1.3379 1.3379 1.3379 1.3380 1.3383 Number of Readings 30 Capability index (Cp) 1.292
2 1.3381 1.3379 1.3380 1.3383 1.3384 1.3387 Total Sum 40.144 Process Capability (C pk
) 1.111
3 1.3380 1.3383 1.3383 1.3380 1.3381 1.3387 Min.: 1.338 Max.: 1.339 Capability ratio (CR) 4.187
4 1.3378 1.3384 1.3379 1.3385 1.3379 1.3380 Process Average X 1.338 Std Deviation (n-1) 0.000267
5 1.3383 1.3381 1.3386 1.3378 1.3383 1.3380 Maximum 1.339 Std Deviation (n) 0.000263
Average 1.3380 1.3381 1.3381 1.3381 1.3381 1.3383 Minimum 1.3378 Variance (n-1) 0.000000
Range 0.0005 0.0005 0.0007 0.0007 0.0005 0.0007 Average Range r 0.001 Variance (n) 0.000000
D2 Value (n=5) 2.326 Performance index (PP) 1.247

STATUS REVIEW Upper capability index (CPU)

Lower capability index (CPL)
1.111
1.473
Performance ratio (PR)
Performance index (Ppk)
0.802
1.0725

Control Number 913539020 CAPABILITY 55 of 62

 CAPABILITY WORKSHEET
Instructions
Select six (6) random subgroups of five (5) consecutive parts from the initial 300 piece production run.

LOCATION Supplier: Iris Development Engineering Applications Ltd Code: 49601

PART Part Number: 607_04145A Part Description: CONT ASM:R/FRT:LWR
Drawing number: 607_04145A Eng. Change. Level: 0
PROJECT Project Number: 0 Cavities Number: Print Location:
DIMENSION Feature Description: Units: 5 Feature No.:
SPEC: PLUS: MINUS:
NOMINAL: 0.0000 UPPER SPEC LIMIT 0.0000 LOWER SPEC LIMIT 0.0000
n 1 2 3 4 5 6 DESCRIPTIVE STATISTICS VALUES DESCRIPTIVE STATISTICS VALUES
1 Number of Readings Capability index (Cp) 0.000
2 Total Sum 0.000 Process Capability (Cpk) 0.000
3 Min.: 0.0 Max.: 0.000 Capability ratio (CR) 0.000
4 Process Average X 0.0 Std Deviation (n-1) 0.000000
5 Maximum 0.000 Std Deviation (n) 0.000000
Average Minimum 0.0 Variance (n-1) 0.000000
Range Average Range r 0.0 Variance (n) 0.000000
D2 Value (n=5) 2.326 Performance index (PP) 0.000
Upper capability index (CPU) 0.000 Performance ratio (PR) 0.000
STATUS UNACCEPTABLE Lower capability index (CPL) 0.000 Performance index (Ppk) 0.0000

Control Number 913539020 CAPABILITY 56 of 62

 CAPABILITY WORKSHEET
Instructions
Select six (6) random subgroups of five (5) consecutive parts from the initial 300 piece production run.

LOCATION Supplier: Iris Development Engineering Applications Ltd Code: 49601

PART Part Number: 607_04145A Part Description: CONT ASM:R/FRT:LWR
Drawing number: 607_04145A Eng. Change. Level: 0
PROJECT Project Number: 0 Cavities Number: Print Location:
DIMENSION Feature Description: Units: Feature No.:
SPEC: PLUS: MINUS:
NOMINAL: 0.0000 UPPER SPEC LIMIT 0.0000 LOWER SPEC LIMIT 0.0000
n 1 2 3 4 5 6 DESCRIPTIVE STATISTICS VALUES DESCRIPTIVE STATISTICS VALUES
1 Number of Readings Capability index (Cp) 0.000
2 Total Sum 0.000 Process Capability (Cpk) 0.000
3 Min.: 0.0 Max.: 0.000 Capability ratio (CR) 0.000
4 Process Average X 0.0 Std Deviation (n-1) 0.000000
5 Maximum 0.000 Std Deviation (n) 0.000000
Average Minimum 0.0 Variance (n-1) 0.000000
Range Average Range r 0.0 Variance (n) 0.000000
D2 Value (n=5) 2.326 Performance index (PP) 0.000
Upper capability index (CPU) 0.000 Performance ratio (PR) 0.000
STATUS UNACCEPTABLE Lower capability index (CPL) 0.000 Performance index (Ppk) 0.0000

Control Number 913539020 CAPABILITY 57 of 62

 GAGE REPEATABILITY AND REPRODUCIBILITY REPORT
SHORT FORM ATTRIBUTE RESULTS
NOT APPLICABLE (CHECK DESIGN RECORD)
Part Number Gage Name Appraiser A
607_04145A Plug Gauge Darvin
Part Name Gage Number Appraiser B
CONT ASM:R/FRT:LWR PG 01 Selvendiran
Characterisitic/Specification Gage Type Date Performed
0.5445 / 0.5495 Plain Plug Gauge July 26,2006

APPRAISER A APPRAISER B
PART # TRIAL #1 TRIAL #2 PART # TRIAL #1 TRIAL #2
1 OK OK 1 OK OK
2 OK OK 2 OK OK
3 OK OK 3 OK OK
4 OK OK 4 OK OK
5 OK OK 5 OK OK
6 OK OK 6 OK OK
7 OK OK 7 OK OK
8 OK OK 8 OK OK
9 OK OK 9 OK OK
10 OK OK 10 OK OK
11 OK OK 11 OK OK
12 OK OK 12 OK OK
13 OK OK 13 OK OK
14 OK OK 14 OK OK
15 OK OK 15 OK OK
16 OK OK 16 OK OK
17 OK OK 17 OK OK
18 OK OK 18 OK OK
19 OK OK 19 OK OK
20 OK OK 20 OK OK

All measurement decisions agree? ✘ Yes Accept Gage

No Reject Gage

Remarks:

Control Number 913539020 GAGE RR-ATRB 58 of 62

 REPEATIBILITY AND REPRODUCIBILITY ANALYSIS REPORT

Date: July 28, 2006 Upper spec limit: 0.005

Gage Identification: Lower spec limit: 0
Part Number: 607_04145A Nominal 0.0025
Comments:

Operator: Operator: Operator:

Trial 1 Trial 2 Trial 3 Range Trial 1 Trial 2 Trial 3 Range Trial 1 Trial 2 Trial 3 Range
1 0.0010 0.0020 0.0010 0.0010 0.0010 0.0010 0.0010 0.0000 0.0020 0.0010 0.0020 0.0010
2 0.0020 0.0010 0.0010 0.0010 0.0010 0.0010 0.0010 0.0000 0.0010 0.0010 0.0010 0.0000
3 0.0010 0.0010 0.0010 0.0000 0.0010 0.0010 0.0010 0.0000 0.0010 0.0010 0.0010 0.0000
4 0.0010 0.0010 0.0020 0.0010 0.0010 0.0020 0.0010 0.0010 0.0010 0.0010 0.0020 0.0010
5 0.0010 0.0010 0.0010 0.0000 0.0010 0.0010 0.0010 0.0000 0.0010 0.0020 0.0010 0.0010
6 0.0010 0.0010 0.0020 0.0010 0.0010 0.0010 0.0010 0.0000 0.0010 0.0020 0.0010 0.0010
7 0.0010 0.0020 0.0010 0.0010 0.0010 0.0010 0.0010 0.0000 0.0020 0.0010 0.0010 0.0010
8 0.0010 0.0010 0.0010 0.0000 0.0010 0.0020 0.0010 0.0010 0.0010 0.0010 0.0020 0.0010
9 0.0010 0.0010 0.0010 0.0000 0.0020 0.0010 0.0010 0.0010 0.0010 0.0010 0.0010 0.0000
10 0.0010 0.0010 0.0010 0.0000 0.0010 0.0020 0.0010 0.0010 0.0010 0.0010 0.0020 0.0010

X bar 0.00116667 X bar 0.00113333 X bar 0.00126667

R bar 0.0005 R bar 0.0004 R bar 0.0007

R barbar 0.00053333 X bar diff: 0.000133 # Trials 2 3 UCLR = R barbar x D4

D4 3.27 2.58 UCLR: 0.001376

Measurement Unit Analysis % Tolerance Analysis

Equipment Variation Equipment Variation

EV = (Rbarbar) x (K1) Trials 2 3 %EV = 100 x [ (EV) / (tolerance)]
### x 3.05 K1 4.56 3.05 =100 x 0.00163 (0.005) ]
0.001627 32= .5 %
Operators 2 3
K2 3.65 2.7

Appraiser Variation Appraiser Variation

AV =sqrt([(Xbardiff)x(K2)]^2 -[(EV^2/(nxr)]) n = number samples %AV = 100 x [ (AV) / (tolerance)]
0.000203 n = 10 =100 x 0.000203 (0.005) ]
4= .1 %

Repeatability and Reproducibility Repeatability and Reproducibility

R&R = SQRT ((EV)^2 +(AV)^2) R&R = SQRT ((%EV)^2 +(%AV)^2)
### ### ### ###
0.001639 32= .8 %

NOTES:

Control Number 913539020 GAGE RR-VAR 59 of 62

 Interim Approval Request
Use Document #0057

Control Number 913539020 INTERIM 60 of 62 Uncontrolled if Printed

 insert logo here

Part Submission Warrant

Part Name CONT ASM:R/FRT:LWR Part Number 607_04145A

Safety and/or Engineering Drawing

Government Regulation Yes ✘ No Revision Level T00 Dated May 06,2006

Additional Engineering Changes Dated

Shown on Drawing Number 607_04145A Purchase Order No. Po 35589 Weight (lb/oz)

Checking Aid Number Engineering Change Level Dated

SUPPLIER MANUFACTURING INFORMATION SUBMISSION INFORMATION

Iris Development Engineering Applicat ### Dimensional Materials/Function Appearance

Supplier Name / Code

#83,Sengundram Road, Singaperumalkoil Customer Name/Division MTD Products InBrownsville

Street Address
Buyer/Buyer Code Jones
Chengalpet Taluk Tamilnadu 603 204
City State Zip Application 0

Note: Does this part contain any restricted or reportable substances? Yes No

Are plastic parts identified with appropriate ISO marking codes?

Yes No
REASON FOR SUBMISSION
Initial submission Change to Optional Construction or Material
Engineering Change(s) Sub-Supplier or Material Source Change
Tooling: Transfer, Replacement, Refurbishment, or additional Change in Part Processing
Correction of Discrepancy Parts produced at Additional Location
Tooling Inactive > than 1 year ✘ Other - please specify

REQUESTED SUBMISSION LEVEL (Check one)

Level 1 - Warrant only (and for designated appearance items, an Appearance Approval Report) submitted to customer.
Level 2 - Warrant with product samples and limited supporting data submitted to customer.
Level 3 - Warrant with product samples and complete supporting data submitted to customer.
✘ Level 4 - Warrant and other requirements as defined by customer.
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location.

SUBMISSION RESULTS
The results for ✘ dimensional measurements material and functional tests appearance criteria statistical process package
These results meet all drawing and specification requirements: YES NO (If "NO" - Explanation Required)
Mold / Cavity / Production Process

DECLARATION
I affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable
Production Part Approval Process Manual 3rd Edition Requirements. I further warrant these samples were
produced at the production rate of / 8 hours. I have noted any deviations from this declaration below.

EXPLANATION/COMMENTS:

Print Name Title Phone No. `+91- 44 - 274 6 Fax No. `+91- 44 - 274 6300

Supplier Authorized Signature Date

FOR MTD USE ONLY (IF APPLICABLE)

Part Warrant Disposition: Approved Rejected Part Functional Approval: Approved
Waived
Other
Customer Name Customer Signature Date

Control Number 913539020 PSW The original copy of this document shall remain at the supplier' location Optional: customer tracking
Uncontrolled if Printed while the part is active (see Glossary). number: # ______________
 CONSUMER PRODUCTS CENTER
TOOLING PROCESS AND DEVELOPMENT GROUP
ISIR – TOOL APPROVAL WARRANT
Part Name: CONT ASM:R/FRT:LWR Part Number: 607_04145A Project Number: 0

Revision Level: T00 Date: May 06,2006 Tooling PO #

SUPPLIER MANUFACTURING INFORMATION

Supplier name: Iris Development Engineering Applications Ltd

Street address: #83,Sengundram Road, Singaperumalkoil

City: Chengalpet Taluk State: Tamilnadu Zip: 603 204

Customer Name: MTD Products Inc.

REASON FOR SUBMISSION

Initial Submission
Engineering Change(s) ECO #:
Tooling, Replacement, or Refurbishment
Correction of Discrepancy
Change in Part Processing
✘ Other – please specify: TOWARDS STAGED SUBMISSION

DECLARATION
I affirm that the samples represented by this warrant are representative of our parts.
I have noted any deviations from this declaration below

EXPLANATION/COMMENTS:

Name (Printed): Title:

Phone No : Fax No:

Supplier Authorized Signature: Date:

FOR CUSTOMER USE ONLY (IF APPLICABLE)

ISIR TOOL APPROVAL Approved Rejected

PART FUNCTIONAL APPROVAL Approved Rejected

Customer Name: Date:

Customer Signature:

Control Number 913539020 ISIR 62 of 62