Safe Manual

safe s.r.l. Manuale erogatore mod.
ESP22/2
safe s.r.l.
CNG TECHNOLOGY
MANUAL B
OPERATION &MAINTENANCE
DISPENSER
MOD . ESP 22/2
SERIAL NUMBER: 39177
CLIENT: BLUE MOON CNG STATION
YEAR OF CONSTRUCTION: 2006
LOCATION: RAWALPINDI - PAKISTAN
Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

MANEROG010078 39177 Cammarata Jarj Accorsi Dario 12/2006 1.1 1/11
safe s.r.l. Manuale erogatore mod. ESP22/2
INDEX
1) PURPOSE AND ADVANTAGES OF THE SYSTEM 3
2) APPLICATIONS 3
3) SHORT DESCRIPTION OF OPERATIONAL PRINCIPLES 3
4) OPERATION 4
5) CHARACTERISTICS OF DISPENSING UNIT 5
6) MAIN COMPONENTS DESCRIPTION 6
6a) Casing 6
6b) Motor valve 6
7) INSTALLATION 7
8) FUELLING OPERATION SEQUENCE 7
9) MAINTENANCE 8
10) LIABILITY 9
11) SPARE PARTS 10
12) TECHNICAL ATTACHED 11
12a) DRAWINGS AND SCHEMATIC DIAGRAM 11
12b) ELECTRONIC HEAD 11
12c) ELECTRIC BOARD SCHEME 11
12d) MASS FLOW METER MANUAL 11

1) PURPOSE AND ADVANTAGES OF THE SYSTEM
This system, which has been designed for the purpose of fuelling motor vehicles, is based on mass
flow meters, which work with the principle of Coriolis forces. Such technique has many advantages
on the traditional way, which determines the quantity of fuel by using approximate calculations.
Following are some of the advantages:
- Precision of measurement (±1%). The mass of delivered gas is determined through direct
measurement, and this is an independent parameter not affected by pressure or temperature's
condition.
- Speed of refuelling (a cylinder of 80 dm3 is filled in less than two minutes, basically the same
time required for a gasoline fill up)
- Filling of cylinder at about 98% (at end charge temperature and 220 bar pressure).
The dispenser is equipped with a system that fills a tank respecting given limits of pref and Tref an
respecting a maximum pressure pmax inside the vehicle tank.
2) APPLICATIONS
This system can be used, without affecting its metering precision, on all kind of storage systems,
such as:
- Regular storage system
- Cascade
- Direct filling by compressor units capable of compressing gas from the city distribution system
directly into the vehicle's cylinder(s).
3) SHORT DESCRIPTION OF OPERATIONAL PRINCIPLES

The mass flow metering system consists of mass flow meters that convert flowing mass in electric
impulses.
The mass flow-metering unit basically consists of a casing containing two aligned measuring tubes,
a trigger and optic sensors.
The capacity of the natural gas that is to be metered flows through the measuring tubes, which are
maintained to the correct frequency by the trigger.
The principle of measurement is based on the controlled generation of Coriolis forces, existing in a
system that simultaneously presents a side motion and a rotating motion.
The two measuring tubes vibrate in counter phase, in a diapason like manner. The Coriolis forces
acting on the measuring tubes create changes in the position of the oscillation phase of the tube.
During the transit of the natural gas mass, the oscillation is retarded at the inlet side and accelerated
at the outlet side. In this way, different phase positions are achieved, with a final difference of
phase.
The larger the mass flow, the grater is the difference of phase. At zero flow both phases are
identical, therefore no phase difference is sensed.
The tube oscillation at both the inlet and the outlet is read by sensors, and the sensor signals are
converted by electronics into a digital code.
4) OPERATION
The gas sent directly from the compressor or from the storages system reaches the dispenser from
medium and high-pressure lines.
Here the gas is filtered by the filters (17, 18) and intercepted by the driven valves (6, 6a) operated
by the solenoid valves (7, 7a), therefore envoy to the meters (1), which not only meters the mass but
also controls any excessive flow of gas via a built-in electronic detector.
Then through the flexible hoses (8a) the gas reaches the three-way dispenser valve (10).
This valve enables the following connections:
• Between the flexible hose (8a) with vehicles receptacle (11).
• Between the vehicles receptacle and the return hose (8a’), vented and with possible recovery.
Once the pipe connector of the flexible supply hose has been connected to the vehicle to be
refuelled, open the three-way dispenser valve then, after having opened the tap on the cylinder in
the vehicle, start dispensing the gas by manually turning the switch in the casing on the front of the
meter head.
The meter head thus begins the following procedure:

• The CPU of the head performs an initialisation cycle and if all internal checks are negative,
it activates the driven valve (6) and starts to refuel in low pressure. During this phase the
various displays are tested when all the sections are lit up one after the other and then
switched off. Finally 0 Rs, 0,00 Kg and the unit price is displayed.
• The gas flows through the metering unit that sends a number of pulses to the meter head in
proportion to the gas mass dispensed: the pulses are 100 for every kilo of gas dispensed.
The output of gas can be blocked by manually turning the switch used previously OFF. This
procedure shuts-off all the driven valves and then blocks the flow of gas.
When the flow rate falls below a pre-established value, the solenoid valve (7a) commands the
opening of the pneumatic valve (6a) and happens as the passage between medium and high
pressure, for finish the filling of the reservoir. This shut-off procedure, the value of which can be
recorded on the head as will be explained later, enables the automatic shut-off following roughly 10
seconds from when the gas flow rate dropped below the pre-established value: the tripping value
cannot be less than 0,3 kg/min whatever the case.
The head will display the parameters concerning the unit price, the quantity dispensed and the total
corresponding price and will keep them until the next refuelling procedure begins.
If the electrical power supply should be disconnected, the refuelling parameters will be saved for a
an endless amount of time in the permanent memory, so that they will be displayed when the power
supply is restored.
When the electrical power supply is restored, the CPU does not start the dispensing cycle but a new
refuelling procedure must be started.
The parameters remain displayed for at least 1 hour from when the power supply was disconnected
and are displayed again when the power supply is restored.

5) CHARACTERISTICS OF DISPENSING UNIT
Fluid to measure: compressed natural gas

Density: 0.56 to 0.85 kg/m3 (under normal conditions)
Operational temperature of wetted parts: -20°C to +50°C
Pressures: -pressure operating: 250 bar
-pressure control valve set at 200 bar
- instruments (air): 6÷10 bar
Power voltage and frequency: 220 V / 50÷60 Hz
Maximum flow: >15 kg/min. for cars refuelling
Minimum flow: 0,3 kg/min.
Resolution: 0.01 kg
Digits number of the total kilograms: 6
Digits number of the unit price indicator: 4
Digits number of the total price indicator: 6
Division value: 1/100 of price

6) MAIN COMPONENTS DESCRIPTION
6a) CASING
The case is partially steel and partially fibreglass.
MERING UNIT (See enclosed manual)

Model: MICROMOTION CNG 050
COMPUTING UNIT + VISUAL DISPLAY UNIT (See enclosed manual)

Model: MPII pump Electronic header
6b) MOTOR VALVE

The motor valve consists of:
• Ball valve
• Pneumatic actuator
• Solenoid valve
The computing unit operates it.
Technical data
• Control fluid: compressed air
• Maximum operating pressure: 400 bar
• Material: valve body: steel
ball: chromed steel
ball seals: polyamides Delrin+MoS2
pin gasket: Viton
THREE WAYS VALVE

It is used to connect the outlet of the dispenser to the cylinder in order to refuel the vehicle.
At the end of the fuelling operation, with the directional handle valve, you can vent the segment of
hose between the car cylinder and coupling valve itself. This allows to disconnect the nozzle from
the receptacle with no gas inside that means in security way.
In case you’re not enable to disconnect the nozzle, You MUST verify that the vent line should not
be obstructed.

7) INSTALLATION
1) Open the lower front end.

2) Locate the dispenser on its foundations and secure it with the four bolts provided.
3) Connect it to the gas system.
4) Perform electrical connections (check feed voltages).
5) Energize power supply.
6) Open the inlet valve.
7) Open the air instrument valve
8) Close the lower front end.
8) FUELLING OPERATION SEQUENCE
OPERATION DESCRIPTION NOTE

Coupling in the seat. Dispenser in stop.
Coupling is connected to the CPU of the assembly completes an Check good connection
vehicle. initialisation cycle. between receptacle and
Dispenser is waiting start. nozzle turn the three way
valve grip with its arrow
directed to the hose
Push “START” button. Open automatically pneumatic valves
and filling start from pressure gas lines;
When gas quantity to fill is achieved,
pneumatic valves “6” will be closed;
Disconnect after have To vent turn the three way valve grip
discharged in vent line by with its arrow directed to the opposite
the three way valve. side of hose
Now You can put the nozzle Dispenser in stop
on its seat in the dispenser.

9) MAINTENANCE
Routine maintenance
POS. COMPONENTS OPERATION HOURS SERVICE TO
2000 4000 8000 16000 60000 PERFORM
1 Flow meter X replace
2 Electronic head X Carry out a test
3 Pneumatic valves X Check seals
X Replace seals
4 Three ways valve X Check seals
X Replace seals
5 Non return valve X Check seals
6 Inlet valve X Replace seals
7 Vent valve X Replace seals
8 Flexible tube X Replace
9 Accuracy measures X Check precision
10 Lights X Replace

10) LIABILITY
1) Original replacement parts

Failing to use original SAFE replacements parts-will absolve SAFE from any responsibility
whatsoever.
2) Operational and maintenance personnel

The personnel responsible for the operation and maintenance of our product must have adequate
technical training. SAFE assumes no responsibilities whatsoever, including financial, technical, or
pertaining to warranties, where personnel lack such training due to factors including an
unwillingness to attend courses at our facilities or at the facilities of the organization charged with
maintaining the equipment.
Where the operation and maintenance personnel lack operating and instructional manuals which are
supplied by SAFE in the languages specified by the supply Contract and which are translated so that
they can be understood by such personnel (local language or dialects), SAFE assumes no liability.
3) Damages arising from use

Any and all damage deriving from corrosion, corrosion build-up, wears, pollution, oxidation, dust,
aging or gradual deterioration for which the buyer has not specified product adaptability limits will
be the responsibility of the purchaser.
4) Interruption and suspensions

Damages deriving from a lack of use of the product, where the product has not been maintained in
operational condition such as to ensure its perfect preservation will be the responsibility of the
purchaser.
5) Product modification
Damages deriving from modifications performed by the purchaser without previous approval from
SAFE, especially if such modifications differ from the ones specified in the purchase order, will be
the responsibility of the purchaser.
6) Periodic reports
For the purpose of effectively correcting parts that show anomalous behaviour, the organization
charged with maintenance of the equipment, or the purchaser of the equipment, must send SAFE
periodic reports in which such anomalous behaviour is described.

11) SPARE PARTS

See draw nr. G-0000993
HOW ORDER SPARE PARTS
When ordering spare parts you are recommended to indicate the following information:
1. Type of dispenser and serial number (this information is written on the identification
nameplate of the compressor).
2. Drawing number, position, name and code of the part requested.
3. Quantity requested.
Component Code Ref.

1 Excluding manometer 6751110 28, 29
2 Pressure Indicator 6910400 PI-01
3 Pneumatic actuator 67C130A 6, 6A
4 3 way valve 686001A 10
5 Solenoid valve 688203 7, 7a
6 NGV1 quick connector 22A0000712.R1 11
7 Non return valve 63413100 21, 21a
8 Excess flow check valve 6373200 15, 16
9 Delivery hose 3/8’’ L=335mm 22V0000339.0335 8b, 8b’
10 Delivery hose ¼’’ L=400mm 22V0000345.0400 8b, 8b’
11 Delivery hose ¼’’+1/4” L=3800mm 22V0000350.3800 8a, 8a’
12 Cartridge Filter 71L1250 17 , 18
13 Ball valve 671110 25, 26
14 Mass flow meter 83317110 1
15 Break away 6356001, 6356003 30 - 31

12) TECHNICAL ATTACHED
Attached Denomination Nr. draw

12a) DRAW DISPENSER DISPENSER ESP 22/2 G-0000993
12b) LIST OF SYMBOL T-0000033
12c) ELECTRONIC HEAD Use and installation book
12d) ELECTRIC BOARD SCHEME PMII Head 22/2 L-0001178
N.A.011647-1
12e) MASS FLOW METER MANUAL MICROMOTION CNG 050 POS.1
G-0000993

SEZIONE N°1
DRAWING/DIAGRAM
C-0000019.R1
8b' 8b
31 30
8a' 8a
10
11
C-0000018.R1
8b' 8b
31 30
8a' 8a
10
11
M.Costantino
SEZIONE N°2
ELECTRONIC HEAD
Electronic head PM II
Rev.1.05
Use and maintenance manual page 1 of 23
ELECTRONIC HEAD
“PM II”
USE AND INSTALLATION MANUAL
Rev.1.05
INDEX
1. DESCRIPTION AND PURPOSE............................................................................................ 3

2. TECHNICAL DATA ................................................................................................................ 3
3. ELECTRICAL CONNECTIONS ............................................................................................. 5
4. VISUAL DISPLAY ................................................................................................................ 10
5. START UP AND DISPLAY OF THE SW VERSION............................................................. 11
6. DESCRIPTION OPERATION WITH A SINGLE LINE .......................................................... 11
7. DESCRIPTION OPERATION WITH A DOUBLE LINE ........................................................ 12
8. DESCRIPTION OPERATION WITH A TRIPLE LINE........................................................... 12
9. DESCRIPTION OPERATION WITH MASS PREDETERMINATION ................................... 13
10. PRICE CHANGE PRODUCT ............................................................................................... 14
11. END OF CHARGE CONTROL............................................................................................. 14
12. OPERATING ANOMALIES .................................................................................................. 15
13. SYSTEM PARAMETERS..................................................................................................... 17
14. CONTROL PARAMETERS.................................................................................................. 19
15. VISUALIZATION OF THE INTERNAL ELECTRONIC TOTALIZATORS ............................. 20
16. WARNINGS ......................................................................................................................... 22
17. CONNECTION CABLE FOR FIRMWARE DOWNLOADS................................................... 22
18. FIRMWARE REVISIONS FILE ............................................................................................ 23
Rev.1.05
1. DESCRIPTION AND PURPOSE
The Electronic head PM II is an electronic device designed to control fuel supply complexes at
supply stations for public and private use. This device can be installed onto fuel suppliers with
mechanical volumetric meters and with electronical mass. For the use of natural compressed
gas (NCG) distributors, it will be possible to carry out refuelling with a single, double and triple
line. External connection with several electronic devices will be possible to realize different
kinds of stations or special refuelling points like for example the supply with temperature
compensation.
2. TECHNICAL DATA
The realization of the PM II occurred with last generation electronic components and it affords to
obtain elevated performances and it has very small dimensions so it needs little space. The
applicable program is realized by means of Tool graph LADDER type with the possibility to
debug and to change Ondine with extreme simplicity and a level like the actual Software used
for the programming of Plc products of well-known constructors. The realization is composed by
a CPU card and by one or more LCD displays with reverse illumination. Below we will report the
technical data:
CPU Section
- Power supply: 24 Vdc ± 20% (through external supplier Switching )
- Maximum power: 860 mA at 24 Vdc -20%; 690 mA at 24V; 580 mA at 24V +20%
- Consumed output: 50 W max
- Backup system: with external battery NiMH for the maintenance of 1-2 displays for a
period of 10 minutes
- Operating temperature: -25…+70 °C
- Stocking temperature: -30….+70°C
- Humidity: 10%...90%
- Vibration resistance: 10…57Hz, 0.075-mm amplitude, 57…150Hz acceleration of 9,8m/s
in X,Y and Z for 80 minutes
- Weight complex with container: 259 gramme
- Number of digital inputs: 10 opt insulated 24vdc for external actuators,
8 for the keyboard for programming/price change and supply preset
- Number of analogical inputs: n 4 12 bit 4…20mA for active or passive loops
- Communication ports: n1 RS485 for the connection of the displays, n1 RS232 for
programming, n2 optical fibre ports for communication to Host systems or protocol
converters
- Calculation:n2 calculation inputs, speedy until 1.2khz
- Number of outputs: 10 static outputs, separately supplied
- Power supply of the output: 14÷33 Vdc
Rev.1.05
- Maximum power supply of the output: 6 A

- Maximum power per output: 0,5 A with protection from short circuit
- Programming: on serial port RS232 with appropriate SW graph Ladder Plc type
- EMC and Test: in accordance with TC8 (Vers. 2005) OIML
- Container: metal, predisposed for metric bonds and windows to display LEDS of
condition
Display section
- Type of display: LCD at three lines with a size of 30mm
- Communication: RS485 multidrop with programmable direction through dip Switch
- Power supply: 24vdc +/- 10%
- Maximum consume: 190 mA with reverse illumination
- Operating temperature: -25…+70 °C
- Stocking temperature: -30….+70°C
- Meter: electromechanical at 7 digits with operating control
- Back light: through orange/amber coloured diode Led
- Number of row : n1 for a total amount of: 9999,99
n1 for a distributed quantity of: 999,99
n1 for a unitary amount of: 999,99
Rev.1.05
3. ELECTRICAL CONNECTIONS
Figure 3.1 shows the view of the various CPU PM II connections, which is comprised in a metal
container with protection grade IP00.
Connection service
Download keyboard port
Display port
firmware port
Analogic inputs
Optical fibre connector ( J9)
communication port
Battery
connector
(J11)
Fig.3.1
Power connector
(J12)
Input connector (J13) Output connector (J14)

Rev.1.05
Figure 3.2 shows the CPU PMII, complete with LAY-OUT silk-screen process cover
Fig. 3.2
3.1 Terminal board J12 (electrical supply)
(frontal view, wire side)
1 2 3 4
Pin Name Function

1 - IN Input power source -24Vdc (from power circuit)
2 + IN Input power source +24Vdc (from power circuit)
3 - OUT Out -24Vdc service
4 + OUT Out +24Vdc service
Rev.1.05
3.2 Terminal board J9 (Analogical input)
1 2 3 4 5 6 7 8 9 10
Pin Name Function

1 +24 OUT +24vdc Service output
2 AN0 Pressure sensor 0..400 bar for supply control
4 AN1 Redundancy pressure sensor 0..400 bar for supply control
6 AN 2 Input temperature transmitter field -50….100°C
8 AN 3 Auxiliary for Custom applications
9 GND Negative -24 vdc
10 GND Negative -24 vdc
3.3 Terminal board J3 ( Port RS485 CH0)
1 2 3
Pin Name Function

1 + 485 Signal (A)
2 - 485 Signal (B)
3 GND Negative signal
Rev.1.05
3.4 Terminal board J13 (digital input)
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27 28
Pin Name Function

1 - RIF Reference - Input meter channel A
15 + RIF Reference + Input meter channel A
2 PULSE A- Input - meter channel A
16 PULSE A+ Input + meter channel A
3 PULSE B- Input - meter channel B
17 PULSE B+ Input + meter channel B
4 - RIF Reference - Input meter channel B
18 + RIF Reference + Input meter channel B
5 IN 0 Limit switch supply nozzle
19 + RIF Reference PROX Input
6 IN 1 Supply start button
20 + RIF Reference START Input
7 IN 2 Totalizator display button
21 + RIF Reference TOT Input
8 IN 3 Input end of charge control
22 + RIF Reference ENDC Input
9 IN 4 Permissive supply Input
23 + RIF Reference PERM Input
10 IN 5 PRESET1 Input
24 + RIF Reference IN 5
11 IN 6 PRESET 2 Input
25 + RIF Reference PREST2 Input
12 IN 7 PRESET 3 Input
26 + RIF Reference PRESET3 Input
13 IN 8 Input CLEAR PRESET KEY
27 + RIF Reference CLEAR PRESET KEY Input
14 IN 9 Input CHARGE PAUSE
28 + RIF Reference CHARGE PAUSE Input
Rev.1.05
3.5 Terminal board J14 ( digital output 24vdc)
(Frontal view, wire side)
1 2 3 4 5 6 7 8 9 10 11 12
13 14 15 16 17 18 19 20 21 22 23 24
Pin Name Function

1 +24VOUT Positive power for the output
13 GNDOUT Negative power for the output
2 OUT 0 Control light green signal
14 GNDOUT Common light green signal
3 OUT 1 Control light red signal
15 GNDOUT Common light red signal
4 OUT 2 Low pressure solenoid valve control
16 GNDOUT Common low pressure solenoid valve
5 OUT 3 Medium pressure solenoid valve control
17 GNDOUT Common medium pressure solenoid valve
6 OUT 4 High pressure solenoid valve control
18 GNDOUT Common high pressure solenoid valve
7 OUT 5 Hose discharge solenoid valve control
19 GNDOUT Common hose discharge solenoid valve
8 OUT 6 Signal supply in progress
20 GNDOUT Common signal supply in progress
9 OUT 7 Signal damage in progress, in damage the signal is low
21 GNDOUT Common signal damage in progress
10 OUT 8 Preset solenoid valve control
21 GNDOUT Preset common solenoid valve
11 OUT 9 Not used
23 GNDOUT Not used
12 +24VOUT Positive power for the output
24 GNDOUT Negative power for the output
Rev.1.05
4. VISUAL DISPLAY
4.1 Hardware configuration of the displays
Set up decimal points

0,000
0,00
0,0
Set up display number 1-2

ON
Display direction 1
ON
Display direction 2
For every head one or two displays, which are controlled step by step by the system, can be
installed. The displays are connected to port J1 and in case of a defect and disconnection of
one of the displays, the system will react and generate an alarm indicating the code. (see par.
12)
The display can be equipped with a 6 digit electromechanical totalizator for the totalization of
the supplied Kg. The totalizator will be automatically reset to zero after exceeding the value
999999. In case the totalizator will break down, an alarm will be generated on the display (see
par. 12).
When necessary the meters can be manually removed and installed on other displays to
maintain the supply value.
Rev.1.05
5. START UP AND DISPLAY OF THE SW VERSION
After carrying out the electrical connections indicated at point 3 you can proceed with the start
up of the device. At the moment of the start up during 5 seconds you will see the versions of the
Firmware on the display. On the display intended for the visualization of the total amount the
letter P and the number corresponding with the installed Firmware version will be shown.
3 1 0 1 0 6
Fig.5.1
Total amount
1 0 2
Total quantity
Unitary
Price
In this case fig. 5.1 shows the example of the initial visualization of the identification of the
Firmware version 1.02 and the date of issue 31 January 2006.
6. DESCRIPTION OPERATION WITH A SINGLE LINE
The operation with a single line foresees the input of a single refuelling pressure and therefore
no operations of line exchange will be carried out. Start the refuelling operation by extracting the
nozzle from its appropriate position and after having it connected onto the car, verify if the
supplier is ready by watching the flashing red light switching on and if the TEST DISPLAY
phase will be carried out. The TEST DISPLAY phase will be carried out every time you extract
the nozzle from its position and consists of the start up of all the segments of the display during
some seconds. Besides, after this phase, the last supply that was carried out will be reset to
zero and also the quantity meter of the supplied product and the total amount will be set to zero.
At this point the system is ready for the supply that will only start after pushing the
START/STOP button. The refuelling phase is indicated by the flashing red light turning into a
steady red light. Following the supply solenoid valve will be opened and the quantity of the
supplied product and the total amount will be shown on the display. When the speed of supply
has reached a lower speed than set up and after the foreseen time has passed, we have come
to the end of the supply phase and the supply solenoid valve will be closed. The end of supply
will be indicated by a green light starting to flash and then it will be possible to read the total
amount and the total quantity of the supplied product on the display. After replacing the nozzle
at its appropriate position, this leads to the switching on of the steady green light, it will be
possible to carry out other supplies repeating the above-mentioned phases. Remember that the
Rev.1.05
supply can be stopped at any time pushing the START/STOP button. In case of lack of the
power net during the refuelling phase, the supply will be immediately interrupted and the
message E 40 will appear on the field relative to the price per unit of the product. In this
situation it will be possible to view the amount and the supplied quantity for a period of 20
minutes.
7. DESCRIPTION OPERATION WITH A DOUBLE LINE
The operation with a double line foresees the input of two different refuelling pressures that will
be supplied in two different sequences. Start the refuelling operation by extracting the nozzle,
connect it onto the car and verify if the supplier is ready by watching the flashing red light
switching on and if the TEST DISPLAY phase will be carried out. The TEST DISPLAY phase
will be carried out every time you extract the nozzle from its position and consists of the start up
of all the segments of the display during some seconds. Besides, after this phase, the last
supply that was carried out will be reset to zero and also the quantity meter of the supplied
product and the total amount will be set to zero. After this operation the system is ready for the
supply that will only start after pushing the START/STOP button. The refuelling phase is
indicated by the flashing red light turning into a steady red light. Following the supply solenoid
valve (out 3 media) will be opened and the quantity of the supplied product and the total amount
will be shown on the display. When the speed of supply has reached a lower speed than set up
automatically also the second solenoid valve (out 4) will be opened, which introduces high
pressure into the car that is being supplied. When, in phase of supply of the high pressure, the
supply speed will be lower than the set up quantity, the period of end of charge has passed and
the external input of end of charge is present, the end of supply will be carried out by closing all
the supply solenoid valves. The end of supply will be indicated by a green light starting to flash
and then it will be possible to read the total amount and the total quantity of the supplied product
on the display. After replacing the nozzle at its appropriate position, this leads to the switching
on of the steady green light, it will be possible to carry out other supplies repeating the above-
mentioned phases. Remember that the supply can be stopped at any time pushing the
START/STOP button. In case of lack of the power net during the refuelling phase the supply will
be immediately interrupted and the message E 40 will appear on the field relative to the price
per unit of the product. In this situation it will be possible to view the amount and the supplied
quantity for a period of 20 minutes.
8. DESCRIPTION OPERATION WITH A TRIPLE LINE
The operation with a triple line foresees the input of three different refuelling pressures that will
be supplied in three different sequences. Start the refuelling operation by extracting the nozzle,
connect it onto the car and verify if the supplier is ready by watching the flashing red light
switching on and if the TEST DISPLAY phase will be carried out. The TEST DISPLAY phase
will be carried out every time you extract the nozzle from its position and consists of the start up
of all the segments of the display during some seconds. After this phase the last supply that
was carried out will be reset to zero and also the quantity meter of the supplied product and the
total amount will be set to zero. After this operation the system is ready for the supply that will
only start after pushing the START/STOP button. The refuelling phase is indicated by the
flashing red light turning into a steady red light. Following the supply solenoid valve (out 2 = low
pressure line) will be opened and the quantity of the supplied product and the total amount will
be shown on the display. When the speed of supply has reached a lower speed than set up in
Rev.1.05
the relative parameter, automatically also the second solenoid valve (out 3 = medium pressure
line) will be opened through which the gas enters at medium pressure into the tank of the car
that is being supplied. When the speed of supply has reached a lower speed than set up in the
relative parameter, automatically also the third solenoid valve (out 4 = high pressure line) will be
opened through which the gas enters at medium pressure into the tank of the car that is being
supplied. When the supply speed will be lower than the set up quantity, the period of end of
charge has passed and the external input of end of charge is present, the end of supply will be
carried out by closing all the supply solenoid valves. The end of supply will be indicated by a
green light starting to flash and then it will be possible to read the total amount and the total
quantity of the supplied product on the display. After replacing the nozzle at its appropriate
position, this leads to the switching on of the steady green light, it will be possible to carry out
other supplies repeating the above-mentioned phases. Remember that the supply can be
stopped at any time pushing the START/STOP button. In case of lack of the power net during
the refuelling phase the supply will be immediately interrupted and the message E 40 will
appear on the field relative to the price per unit of the product. In this situation it will be possible
to view the amount and the supplied quantity for a period of 20 minutes.
9. DESCRIPTION OPERATION WITH MASS DETERMINATION
After having pushed the START button the head will start to supply a predetermined quantity of
gas, first supply phase, necessary to be able to measure the pressure inside the cylinders that
need to be filled, this measurement is carried out by a pressure sensor with a range from 0-
400bar. After the 7 seconds have passed, necessary to stabilize the pressure, the second
supply phase will proceed, the head will supply a quantity of gas until reaching a flow that
determines the end of the second phase. After 7 seconds have passed, necessary to stabilize
the pressure at the inside of the cylinders, it will proceed with the measurement of the pressure
and with the phase of data processing of the two supply phases, then the third supply phase will
start which finishes when reaching a pressure predetermined by the control software of the
head. The pressure of end of charge can be chosen through parameter nr. 17 of the head, or
can be set if you decide to use the compensation through the environmental temperature. The
assignment of the final pressure based on the environmental temperature is described in the
schedule. The end of supply will be indicated by a green light starting to flash and then it will be
possible to read the total amount and the total quantity of the supplied product on the display.
After replacing the nozzle at its appropriate position, this leads to the switching on of the steady
green light, it will be possible to carry out other supplies repeating the above-mentioned phases.
Remember that the supply can be stopped at any time pushing the START/STOP button. In
case of lack of the power net during the refuelling phase the supply will be immediately
interrupted and the message E 40 will appear on the field relative to the price per unit of the
product. In this situation it will be possible to view the amount and the supplied quantity for a
period of 20 minutes.
Rev.1.05
Temperature compensation schedule

Environmental Value of final
index
temperature range [°C] pressure [bar]
1 < 40 166.0
2 -40 ÷ -30 166.0
3 -30 ÷ -20 173.0
4 -20 ÷ -10 180.0
5 -10 ÷ 0 187.0
6 0 ÷ 10 194.0
7 10 ÷ 20 200.0
8 20 ÷ 30 207.0
9 30 ÷ 40 214.0
10 40 ÷ 50 222.0
11 > 50 222.0
10. PRICE CHANGE PRODUCT
The price changes can be carried out by the operator at any time but only when there is no
supply in progress and the refuelling nozzle has been put back to its appropriate position. The
price change will be carried out by means of an external device which allows or the access of
the system parameters (see par. 12) or to change the price per unit of the product. By pushing
one of the two coloured buttons + - the part of the display indicating the price will flash and by
pushing one of the two keys again we will have, sequentially, either the increase or the
reduction of the price per unit. When the value of the desired price has been reached the
display will continue to flash for about 5 seconds. When there will be no further changes it will
turn back to its set position, showing the memorization of the new price.
11. END OF CHARGE CONTROL
The device is provided with a digital input that permits to put on hold the supply following a
logical priority or compression capacity of the station. This control is realized by an external
device, called GFC, which can be installed externally as an option.
Rev.1.05
12. OPERATING ANOMALIES
The head checks different kinds of errors that can be of an internal or an external kind. Every
alarm situation will stop the supplying and the display will show the alarm code on the part of
the display destined for the price per unit of the product. Figure 10.1 shows an example of error
80.
Fig.10.1
0 5 0
Total amount
1 0 0
Total quantity
Unitary
Price
E 8 0
The errors that may occur are:

Code Description Remedy
E 20 Internal error caused by a microprocessor Switch off and restart the head.
calculation error, a ram error or a new version Contact the service centre in case
of installed firmware and software. the error persists.
E 40 External error which indicates the lack of Verify the presence of the power net.
power tension.
E 41 External error which indicates that the Introduce a price per unit higher than
introduced price value is equal to the value 0. the value 0.
E 42 Internal error, battery low. Change the battery.
E 50 External error that causes a supply-stop and Verify the working of the pressure
that indicates that the analogic channel 1 sensor connected to the analogic
causes an error because of LOOP. This channel I1.
control is perceived continually when the
configuration of the system works correctly.
E 51 External error that causes a supply-stop and Verify the working of the pressure
that indicates that the analogic channel 2 sensor connected to the analogic
causes an error because of LOOP. This channel I2.
control is perceived continually when the
configuration of the system works correctly.
E53 External error that indicates that display n1 Verify if the display is correctly
does not work and causes a stop. connected and installed as display
n1 (see par.N.23)
E54 External error that indicates that display n2 Verify if the display is correctly
does not work and causes a stop. connected and installed as display
n2 (see par.N.23)
Rev.1.05
E55 External error that indicates that the Check the mechanical meter,
mechanical meter on display n1 does not work completely shut down the head to
correctly and causes a stop. reset the alarm.
E56 External error that indicates that the impulse Verify the signals from the meter
meters 1 and 2 are incoherent
E 60 External error that indicates that the Verify if the temperature sensor,
temperature measurement channel is in error connected to channel T1, works
because of LOOP. This control is perceived properly
continually when the configuration of the
system works correctly.
E 71 External error that indicates a lack of flow Check the hydraulic circuit and verify
if the line pressure is correct
E 73 External error that indicates a defect of the Verify if the associated meter is
external meter supplied and connected
E 75 Operating error that indicates the exceeding of Verify if the compression circuit does
the security pressure installed at parameter 18 not exceed the pressure of 220 bar
E 77 External error that indicates that the supply- Verify if parameter 6 has been
flow has exceeded the maximum value installed as indicated
installed at parameter 6
E 80 External error that indicates a lack of This can be verified when an
connection at the data line with external associated pre or post payment
device device is provided and when
between the two of them is a lack of
data communication
E 98 System message that indicates that there is Check the associated pre or post
no supply authorization on behalf of the payment system
associated pre or post payment system and
the supply nozzle is extracted
E 99 System message that indicates that there is Check the associated pre or post
no supply authorization on behalf of the payment system
associated pre or post payment system
Rev.1.05
13. SYSTEM PARAMETERS
The working of the CPU PM II is controlled by a set of system parameters that have been
developed during construction or subsequently for particular applications. The access to these
parameters occurs by pushing the PROG key, with the nozzle replaced and no supply in
progress, (red key on the keyboard price installation) for a period longer than 5 seconds. This
way we enter the programming instructions and it will be possible to skim through the
parameters by means of the Prog key. On the display intended for the price per unit the letter P
will be shown, indicating the programming instructions and the number of the selected
parameter. The value of the parameter will be shown on the display intended for the
visualization of the supplied quantity. The data can be changed by means of the +/- buttons and
the new value will automatically be stored by pushing the PRG key going, to the next
parameter. Figure 12.1 shows an example of the programming of the parameter.
Fig.12.1
Total amount
2 5 0
Total quantity
Unitary
Price
P - 0 6
To leave the programming instructions: keep the PROG key pushed for a period superior to 5
seconds.
System parameters
Pos. Description Factory M.u. set
value
1 Set up instructions data transmission for association 0 Num.
with an external pre or post payment system.
0= manual instructions
1= automatical instructions
2= automatical instructions Switzerland
2 Set up direction of the data transmission 1 Num.
3 Set up final minimum flow that defines the end of 10 Imp/s
supply
4 Set up minimum flow that defines the passing from the 30 Imp/s
low to the medium pressure line
5 Set up period of minimum flow to carry out the end of 10 Sec.
charge when the flow is inferior to parameter 3
Rev.1.05
6 Set up security flow that stops the supply and shows 250 Imp/s
alarm E77
7 Set up calculation delay time after closing the supply 10 100msec.
solenoid valves
8 Set up maximum supply low pressure line 180 Sec.
9 Enablement charge lines (param.14=0) 2 num

2= operation with a double line and a single line
3= operation with a triple line
10 Conversion factor of weight that has to be set at 1000 1000 imp
for the visualization in Kg
11 Set up of the minimum flow that defines the passing 20 Imp/s
form the medium to the high pressure line
12 Set up of the maximum supply time medium pressure 180 Sec.
line
13 Enablement of the control of the maximum pressure of 1 Num.
the supply security (alarm E75)
0= not enabled
1= enabled with only PT1 (CH1)
2= enabled with PT1 and PT2 in redundancy (CH1 and
CH2)
14 Operation instructions of the supply 0 Num.
0= standard weight
1= with predetermination at one line
2= with predetermination at a double line
3= with predetermination at a triple line
15 Set up of the installed type of hydraulic system 0 Num.
0= taps supply lines with no return valves
1= taps supply lines without no return valves
16 Enablement of the temperature compensation schedule 0 Num.
0= not enabled
1= enabled
17 Set up final pressure value for the operation with 200 bar
predetermination
18 Set up of the maximum supply pressure which 220 Bar
determine error E75
19 Enablement automatical drain function of the supply 0 num
tube at the end of supply
0= not enabled
1= enabled
20 Set up drain time of the supply tube 10 1/10 of Sec.
21 Gas quantity to subtract form the visualization of the 60 Gr
content in the supply tube
22 Control of the supply start instructions 0
0= start sequence with nozzle and start button
1= start sequence only with start selector
Rev.1.05
23 Control of the display number to run 1 num

1= 1 display installed
2= 2 displays installed
24 Control of the point on the display basic price (see set 1 num
up display Hardware par…)
0= n3 points after the comma (0.000)
1= n2 points after the comma (0.00)
25 Set up quantity for the start of the slowing down in a 50 gr*10
period of end of charge with preset function
26 Set up quantity of grammes for supply stop with preset 1 gr*10
function
27 Set up preset price increase value 1 1 num
30 Set up waiting time beginning start supply 1 sec
31 Meter control with double impulse. ( A-B) 0 num
0= not enabled
1= enabled
32 Enablement control meter signal error is 73 1 num
0= not enabled
1= enabled
14. CONTROL PARAMETERS
This function allows controlling the three analogical inputs and the several devices connected to
them. Then it is possible to visualize the value of the pressure or the temperature by means of
the parameters listed below. To enter this visualization it is necessary to enter the programming
instructions as described at point 12.
Control parameters
Par. Description Measure- Allowed

ment field
unity
90 Visualization of the pressure read from analogic channel 1 bar 0-400
91 Visualization of the pressure read from analogic channel 2 bar 0-400
92 Visualization of the temperature read from analogic channel 3 °C -50…100
Rev.1.05
Figure 13.1 shows an example of the visualization of parameter 92 for the visualization of the
read temperature that corresponds to -12° C
Fig.13.1
Total amount
- 1 2
Total quantity
Unitary
Price
P - 9 2
15. VISUALIZATION OF THE INTERNAL ELECTRONIC TOTALIZATORS
The CPU PMII supplied with internal electronic totalizators can be examined by means of the
appropriate external button. The visualization is possible when no alarm is present and when
there is no supply in progress. When the visualization button is being pushed, sequentially the
system will visualize the three available meters. The two available meters will be identified by
the initials H1 and H2, which will be reported on the display concerning the price per unit and
the data will be readable from the right part of the display destined to the total amount leftwards
and using also the central display.
15.1 Visualization of the internal totalizator H1 (total supplied amount)
The totalizator H1 shows the total supplied amount with values included between 0.00 and
999999.99. When the maximum allowed value has been reached, the system will automatically
reset the value of the totalizator to 0.00. The example of figure 14.1 shows a value of
123456,78.
Fig. 15.1
3 4 5 6 7 8
Total amount
1 2
Total quantity
Unitary
Price
H 1
Rev.1.05
15.2 Visualization of the internal totalizator H1 (Total supplied quantity)
After 5 seconds from the visualization of the totalizator H1 the system will automatically provide
the visualization of the totalizator H2. This totalizator shows the total supplied quantity with
values included between 0.00 and 999999.99. When the maximum allowed value has been
reached, the system will automatically reset the value of the totalizator to 0.00. The example in
figure 14.2 shows the reading value of 233456,78.
Fig. 15.2
3 4 5 6 7 8
Total amount
2 3
Total quantity
Unitary
Price
H 2
Rev.1.05
16. WARNINGS
When it is foreseen that the head will not be fed and shut down for more than two
months, immediately disconnect the battery (J11) after the shut down.
If the period of inactivity will have to be extended, reconnect the battery (J11) every six
months, feed the PM II for at least 24 hours and than disconnect it again.
After a period of inactivity superior to two months the PM II has to be fed for at least one
hour to assure that the data will be kept in case of a lack of power.
17. CONNECTION CABLE FOR FIRMWARE DOWNLOADS
L=2mt
PC side PM II side
9 pole connector 9 pole connector
female female
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
9 9
By means of the tool software “GEDIT” and the concerning serial cable it is possible to up-date
and monitor the applicable firmware of the CPU.
Rev.1.05
18. FIRMWARE REVISIONS FILE
Version Description
V.1.01 Basic initial version with integrated functions 2-3 lines
of 05/12/05
V.1.02 Original version 1.01, modified the control of the reading of the environmental
of 31/01/06 temperature, modified the preset control
V.1.03 Original version 1.02, modified the control of the total reading on the second
of 19/04/06 line, modified the basis of the times of parameter 7 now 1=100ms, and modified
V.firmware the saving of the totals through firmware.
259
V.1.04 Original version 1.03, modified the Preset control, the preset impulses will be
of 10/05/06 controlled by the standard inputs and not by those on the keypad, when
V.firmware parameter 27-28-29 is equal to zero Preset will not be run. Modified logical
259 charge pause.
V.1.05 Original version 1.04, modified the preset control, introduced the sign control in
of 11/05/06 the calculations.
V.firmware
259
SEZIONE N°3
ELECTRIC BOARD
SCHEME
SEZIONE N°4
MASS FLOW METER
Micro Motion
CNG050 Sensor
Instruction Manual
February 2001
Micro Motion
CNG050 Sensor
Instruction Manual
For technical assistance, phone the Micro Motion Customer

Service Department:
• In the U.S.A., phone 1-800-522-6277, 24 hours
• Outside the U.S.A., phone 303-530-8400, 24 hours
• In Europe, phone +31 (0) 318 549 443
• In Asia, phone 65-770-8155
Copyright ©2001, Micro Motion, Inc. All rights reserved.
Micro Motion is a registered trademark of Micro Motion, Inc.

Using This Manual
Section title
Sections in
this manual
Before You Begin

Installation
Step 3 Mounting
Location
Keys for sensor mounting
• Install the meter in accordance with the instructions in this
manual
Key Installing the CNG050 The instructions for installing a Micro Motion CNGO50 sensor are described in
Orientation
Indicates the sensor detail in this manual. This is a sample page. Follow all instructions in the manual
for a proper installation. The manual describes how to install a Micro Motion
CNG050 sensor and get it ready for operation. In addition, a number of
main idea to troubleshooting subjects are also discussed. Specifications for a Micro Motion
CNG050 sensors are provided, as well as dimensions and ordering information.
keep in mind Contact Micro Motion if you require information that is not included in this Current
manual.
section
Mounting any meter
Mounting
Topic heading
Wiring
Title of illustration
or table Startup
CAUTION
A caution statement describes a potential hazard. Bold
text indicates the hazard and the resulting conditions.
The rest of the text describes how to avoid the hazard.
Always read a hazard statement and follow all the
Troubleshooting
instructions included.
Micro Motion CNG050 Sensor Instruction Manual

15
Caution statement
Describes hazards that could result in
minor personal injury, product damage,
or property damage
or
Warning statement
Describes hazards that could result in
death or serious injury
Micro Motion CNG050 Sensor Instruction Manual i

Contents
Using This Manual ................................ i
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Step 1. Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Pipe run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Accessibility and visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Temperature, humidity, and vibration . . . . . . . . . . . . . . . . . . . . . 6
Hazardous area installations . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Step 2. Orientation ................................ 9

Flow direction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Step 3. Mounting .................................. 11
Step 4. Wiring ..................................... 13

Integrally mounted transmitters . . . . . . . . . . . . . . . . . . . . . . . . . 13
Remotely mounted transmitters . . . . . . . . . . . . . . . . . . . . . . . . . 13
Sensor grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Step 5. Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Zeroing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Configuration, calibration, and characterization . . . . . . . . . . . . . 17
Weights and measures configuration lockout feature. . . . . . . . . 18
Micro Motion CNG050 Sensor Instruction Manual iii

Contents continued
Troubleshooting ................................... 21
General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Micro Motion Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . 21
Zero drift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Erratic flow rate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Checking for moisture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Checking for mounting stress on the flowmeter . . . . . . . . . . . . . 23
Checking for vibration and crosstalk . . . . . . . . . . . . . . . . . . . . . . 23
Checking for two-phase flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Checking for plugging or build-up . . . . . . . . . . . . . . . . . . . . . . . . 24
Micro Motion CNG050 Specifications . . . . . . . . . . . . . . . . . . . . . 25
Return Policy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Index ............................................... 33
iv Micro Motion CNG050 Sensor Instruction Manual

Before You Begin
Before You Begin
Location
Introduction The CNG050 sensor is one part of a Coriolis flowmeter—the other part
is a transmitter. The CNG050 has been designed expressly for
compressed natural gas applications.
Transmitter connections
The CNG050 sensor is available with the following transmitter
connections:
Orientation
• An integrated core processor, that connects to a remotely-mounted
Series 1000 or 2000 transmitter (Figure 1)
• A core processor and integrally-mounted Model 1700 or 2700
transmitter (Figure 2, page 2)
European installations
For installation in accordance with legislation in Europe and other
world areas, Micro Motion CNG050 sensors comply with EMC directive
89/336/EEC and low-voltage directive 73/23/EEC, including all
amendments, when properly installed in accordance with the guidelines
Mounting
and instructions in this manual.
Figure 1. Components of the CNG050 sensor with integrated core processor
Core processor
Wiring
Approvals tag
Serial number tag

Process fitting
Flow direction
arrow
Startup
Sensor
housing
Troubleshooting
Micro Motion CNG050 Sensor Instruction Manual 1

Before You Begin continued
Figure 2. Components of the CNG050 sensor with integrally mounted transmitter
Model 1700 or 2700

Core processor transmitter
Serial number
tag
Approvals tag
Process fitting
Flow direction
arrow
Sensor
housing
2 Micro Motion CNG050 Sensor Instruction Manual

Before You Begin
Before You Begin continued
Installation instructions Installing the sensor involves five steps:
• Step 1 Location helps you to determine the proper location for the
sensor, taking into account environment, hazardous areas,
accessibility, process piping, and valves. See page 5.
Location
• Step 2 Orientation helps you to determine how to orient the sensor in
the process pipeline. See page 9.
• Step 3 Mounting shows you how to install the sensor in the pipeline.
See page 11.
• Step 4 Wiring describes the wiring connections between the sensor

and a transmitter. See page 13.
Orientation
• Step 5 Startup covers the requirements for flowmeter startup. See
page 17.
Additional information In addition to installation instructions, the following subjects are also
covered in this manual:
• Troubleshooting procedures begin on page 21.
Mounting
• Product specifications, including performance specifications,
functional specifications, and dimensions, are listed in Appendix A,
page 25.
• Return policy for Micro Motion equipment is described in Appendix B,

page 31.
Wiring
Startup
Troubleshooting

Before You Begin
Installation
Step 1 Location
Location
Keys for sensor location
The sensor may be located anywhere in the process line, as long as
the following conditions are met:
• Before operation, you must be able to stop flow through the sensor.
(During the zeroing procedure, flow must be stopped completely, and
the sensor tubes must be full of process fluid.)
• During operation, the sensor tubes must remain full.
Orientation
• The sensor must be installed in an area that is compatible with the
classification specified on the approvals tag. (See Figure 1, page 1.)
• You must consider the environmental requirements of an integrally-
mounted transmitter and core processor, and the visibility of a
transmitter display.
Pipe run Micro Motion CNG050 sensors do not require a straight run of pipe
Mounting
upstream or downstream.
Valves After the sensor has been installed, you must perform the zeroing
procedure. During the zeroing procedure, flow through the sensor must
be halted and the sensor tubes must be completely full. A shutoff valve,
downstream from the sensor, is recommended to halt flow during the
zeroing procedure.
Wiring
Accessibility and visibility Select a location for the sensor where:
• Wiring compartments and conduit openings are easily accessible for
wiring, service, and troubleshooting
• The transmitter display is upright and visible
• All tags and labels attached to the sensor housing are visible.
Startup
Troubleshooting

Location continued
Temperature, humidity, and Install the sensor according to specified limits.

vibration
Process fluid temperature limits
The process fluid temperature limits of the sensor are –40 to 257 °F
(–40 to 125 °C)
Ambient temperature limits

Install the sensor where the ambient temperature is between –40 and
140 °F (–40 and 60 °C).
At their upper limits, process fluid temperature and ambient temperature

restrict each other. Figure 3 illustrates the maximum recommended
process fluid temperature based on maximum expected ambient
temperature.
Environmental limits on electronics

The transmitter should be installed in a location that falls within the
following limits:
• The humidity limits are 5 to 95% non-condensing.
• The vibration limits are per IEC 68.2.6, 2 g, endurance sweep, 10 to
2000 Hz, 50 sweep cycles.
• Check the approval tag on the transmitter for any further restrictions on
ambient temperature related to specific approval agencies.
Figure 3. Effect of ambient temperature on maximum process fluid temperature

Before You Begin
Location continued
Maximum wiring distance

The maximum wiring distance is listed in Table 1.
Table 1. Maximum wiring distance

Components Maximum length
Location
Sensor with core processor • 1000 feet with 18 AWG wire (300 meters with 0.8 mm2 wire)
to remotely mounted Series 1000 or 2000 transmitter • 300 feet with 22 AWG wire (91.45 meters with 0.35 mm2
wire)
Power supply 1000 feet with 18 AWG wire (300 meters with 0.8 mm2 wire)
to integrally mounted transmitter at minimum supply voltage of 22 VDC or 85 VAC
Hazardous area installations To comply with requirements for an intrinsically safe (I.S.)
installation, you must use a Micro Motion I.S. installation instruction
Orientation
manual, in addition to this manual, when installing the sensor in a
hazardous area. An I.S. manual is shipped with an approved sensor.
A complete list of hazardous area classifications for Micro Motion

CNG050 sensors is provided on page 27.
Mounting
Wiring
Startup
Troubleshooting

Before You Begin
Installation
Step 2 Orientation
Location
Keys for sensor orientation
The sensor will function properly in any orientation if the sensor tubes
remain filled with process fluid.
Orientation
Flow direction Micro Motion sensors measure accurately regardless of flow direction.
Flow direction arrow

The sensor features a flow direction arrow (Figure 4) to aid in
configuring a transmitter for flow direction.
If the process fluid flows in the direction opposite to the flow direction
arrow, transmitter outputs may not behave as expected unless the
transmitter is configured appropriately. For information about configuring
the transmitter’s flow direction parameter, see the instruction manual
Mounting
shipped with the transmitter.
Figure 4. Flow direction arrow
Wiring
Startup
Flow direction
arrow
Troubleshooting

Orientation continued
Rotating the transmitter and display

If the transmitter is integrally mounted to the sensor, the transmitter and
display can be independently rotated for easier access or greater
visibility. The conduit opening of the core processor can also be rotated
before the core processor is wired to the transmitter. For information
about rotating the transmitter or display, see the instruction manual
shipped with the transmitter.

Before You Begin
Installation
Step 3 Mounting
Location
Keys for sensor mounting
Use your common piping practices to minimize:
• Torque on process connections
• Bending load on process connections
Orientation
Figure 5 illustrates how to mount a CNG050 sensor.
Figure 5. Mounting a CNG050 sensor
Mounting
Wiring
Startup
CAUTION
Using the sensor to support piping

can damage the meter or
cause measurement error.
Do not use flowmeter to support pipe.
Troubleshooting

Before You Begin
Installation
Step 4 Wiring
Location
Integrally mounted transmitters For sensors with an integrally-mounted core processor and Model 1700
or 2700 transmitter:
• There are no wiring connections to be made between an integrally
mounted sensor and transmitter.
• Wiring connections for transmitter outputs, power supply, and
communications devices are described in the transmitter instruction
manual.
Orientation
Remotely mounted transmitters For sensors that are connected to a remotely mounted transmitter, use
color-coded 4-wire cable to make connections between the core
processor and a Series 1000 or 2000 transmitter. Shielded 4-wire cable
should be used unless the cable is run in continuous, metallic conduit.
Maximum cable lengths are listed in Table 1, page 7.
Core processor
An integrated core processor is provided for connecting to a remotely
Mounting
mounted Series 1000 or 2000 transmitter.
• Before wiring is attached, the part of the core processor housing with
the conduit fitting can be rotated, as indicated in Figure 6.
• If possible, install wiring with the conduit opening pointed down, to
reduce the risk of condensation or excessive moisture in the core
processor.
CAUTION
Wiring
Twisting the core processor will damage the sensor.
Do not twist the core processor.
Figure 6. Rotating the core processor housing
Startup
Troubleshooting

Wiring continued
Wiring Instructions
Use one of the following methods to shield the wiring from the core
processor to the remote transmitter:
• Install shielded wiring with drain wires connected to ground at both
ends.
• Install unshielded wiring in continuous, metallic conduit that provides
360° termination shielding for the enclosed wiring.
To wire the core processor to a remotely mounted transmitter:

1. Remove the cover from the core processor.
2. Connect the four color-coded wires to the numbered core processor
terminals. Connect the shield wire end to the ground screw.
3. At the transmitter, connect the opposite end of each color-coded wire
to the mating-connector slot with the same number as the matching
core processor terminal. Connect the shield wire end to the ground
screw.
4. Replace the core processor cover.
For more complete wiring instructions, refer to the instruction manual or

quick reference guide shipped with the transmitter.

Before You Begin
Wiring continued
Sensor grounding Ground the sensor and transmitter independently.
The sensor can be grounded via the piping, if joints in the pipeline are
ground-bonded, or by means of a ground screw on the outside of the
core processor housing.
Location
WARNING
Improper grounding could cause measurement error.
To reduce the risk of measurement error:
• Ground the flowmeter to earth, or follow ground network

requirements for the facility.
• For installation in an area that requires intrinsic safety,
Orientation
refer to Micro Motion UL, CSA, or CENELEC installation
instructions.
• For hazardous area installations in Europe, refer to
standard EN 60079-14 if national standards do not apply.
The transmitter is grounded by means of a ground screw on the outside

of the transmitter housing.
If national standards are not in effect, adhere to these guidelines:
Mounting
• Use copper wire, 14 AWG (2.5 mm2) or larger wire size.
• Keep all ground leads as short as possible.
• Ground leads must have less than 1 Ω impedance.
• Connect ground leads directly to earth, or follow plant standards.
Wiring
Startup
Troubleshooting

Before You Begin
Installation
Step 5 Startup
Location
Zeroing After the sensor and transmitter have been fully installed, you must
perform the zeroing procedure. Zeroing establishes flowmeter response
to zero flow and sets a baseline for flow measurement. Refer to the
instruction manual shipped with the transmitter for more information.
CAUTION
Orientation
Failure to zero the flowmeter at initial startup could
cause measurement error.
Zero the flowmeter before putting the meter in operation.
Configuration, calibration, and If the sensor and transmitter are ordered together as a Coriolis
characterization flowmeter, the factory has characterized the meter—no additional
characterization is necessary. If either the sensor or transmitter is
replaced, characterization is required.
Mounting
To configure, calibrate, or characterize the meter, see the instruction
manual shipped with the transmitter.
The following information explains the difference between configuration,

calibration, and characterization. Certain parameters might require
configuration even when calibration is not necessary.
Configuration parameters include such items as flowmeter tag,
Wiring
measurement units, flow direction, damping values, and slug flow
parameters. If requested at time of order, the meter is configured at the
factory according to customer specifications.
Calibration accounts for the flowmeter’s sensitivity to flow, density, and

temperature. Field calibration is optional.
Characterization is the process of entering calibration factors for flow,

density, and temperature directly into transmitter memory, instead of
performing field calibration procedures. Calibration factors can be found
Startup
on the sensor serial number tag and on the certificate that is shipped
with the sensor.
Troubleshooting

Startup continued
Weights and measures The Series 2000 transmitter, when intended for use with a CNG050
configuration lockout feature sensor, can be ordered with either standard software or with a special
weights and measures software option. When ordered with the special
weights and measures option, the transmitter comes equipped with
physical and software lockout features intended to prevent tampering
with the measurement characteristics of the flow meter after it has been
sealed by an inspector.
When the transmitter is selected with this software option, it will only
operate in one of two modes: the operating (secure) mode or the
configuration mode. The flowmeter cannot measure flow while in the
configuration mode, nor can any configuration parameters be changed
while the flow meter is in the operating mode. It is necessary to toggle
back and forth between these two modes when installing a new
flowmeter to allow for the meter to be zeroed in the configuration mode.
The flowmeter, after initial installation, can then be left in the operating
mode until such time as changes to the configuration of the transmitter
are needed.
Note: Transmitters with the weights and measures option will arrive from
the factory in the configuration mode.
To start using your CNG050 with Series 2000 transmitter weights and
measures software option, follow these basic steps after the meter has
been fully installed:
1. Verify that the transmitter is in Configuration mode (see below for
details on changing modes).
2. Zero the meter as described in the transmitter instruction manual.
3. Verify that all configuration parameters are set as desired (see the
transmitter manual for more details about specific parameters).
4. Change the transmitter to Operating (Secure) mode (see below for
details on changing modes).
5. Close and seal the transmitter housing as appropriate.
Operating (secure) mode

In the operating mode, the device will be capable of measuring the flow
and reporting an accurate flow rate through all the outputs and the
display. The meter cannot be zeroed in this mode. No changes can be
made that would effect the measurement or the output scaling. The sole
exception to this is that the 4–20 mA output can be trimmed in the
operating mode. In this mode, the internal totals cannot be reset or
stopped.
Configuration mode
In the configuration mode, all outputs configured for flow and flow
indication through the display will go immediately to zero, whether there
is flow through the meter or not. The only exception to this is the
4–20 mA output, which will continue to indicate the true flow rate, as
scaled, if it is configured for flow. Density and temperature will continue
to be indicated normally. The internal totals can be reset, but will not
increment while in this mode, even if there is flow.

Before You Begin
Startup continued
In configuration mode, any and all parameters within the transmitter can
be changed. Those available through the display effecting output
scaling, as well as the larger set of parameters available through serial
communication.
It is necessary to enter the configuration mode in order to zero the
Location
sensor. Zeroing the meter can be done via the display menu. To zero,
place the transmitter in configure mode and consult transmitter manual
for further instructions.
Note: Even if it is configured for upscale fault indication (15000 Hz), the
frequency output will NOT output any pulses when in the configuration
mode, EVEN in the event of a meter fault condition.
Changing between operating (secure) mode and configuration
Orientation
mode
In order to change between configuration mode and operating mode,
follow these steps:
1. Disconnect power to the transmitter.
2. Remove the windowed transmitter lid from the display. If there is no
display, remove the transmitter lid on the side of the transmitter
opposite the wiring compartment.
3. If the unit has a display, loosen the two screws on either side of the
display bezel and gently pull the display bezel straight up off the black
Mounting
plastic cover and pins underneath.
4. Locate the DIP switch through the hole in the black plastic cover. To
leave the transmitter in configuration mode, move the DIP switch to
the OFF position. To leave the transmitter in Operating mode, move
the DIP switch to the ON position.
5. Carefully match the pins to the connector on the back of the display
bezel that will leave the display bezel in the desired orientation.
Ensure that each of the pins is inserted into one of the receptacles of
the display connector that was selected.
6. Replace and tighten the two screws that hold the display in place.
Wiring
7. Replace the transmitter lid and screw it tightly into place.
8. Return power to the transmitter.
Sealing the transmitter housing

Once the flow meter has been zeroed and configured as desired, the
transmitter can be placed in operating mode and the transmitter housing
sealed to prevent unwanted tampering. Sealing of the transmitter
housing is accomplished with a special sealing clamp that is held in
place by a screw that can be sealed with a standard lead-wire seal.
Startup
Troubleshooting

Before You Begin
Troubleshooting
Location
General information Follow these general guidelines while troubleshooting the flowmeter:
• Before beginning the diagnostic process, become familiar with this
instruction manual.
• While troubleshooting a problem, leave the meter in place, if possible.
Problems may result from the specific environment in which the meter
operates.
• Check all signals under both flow and no-flow conditions. This
Orientation
procedure will minimize the possibility of overlooking some causes or
symptoms.
• Most troubleshooting is performed with the transmitter. Consult the
troubleshooting section of the transmitter instruction manual.
Micro Motion Customer Service If you cannot find the problem you are looking for, or if troubleshooting
fails to reveal the problem, contact the Micro Motion Customer Service
Department.
Mounting
If possible, provide Micro Motion Customer Service with the model
numbers and/or serial numbers of your Micro Motion equipment, which
will assist us in answering your questions.
• In the U.S.A., phone 1-800-522-MASS (1-800-522-6277), 24 hours
• Outside the U.S.A., phone 303-530-8400, 24 hours
• In Europe, phone +31 (0) 318 549 443
• In Asia, phone 65-770-8155
You can also use Fisher-Rosemount’s Asset Management Solutions

(AMS) software to troubleshoot Micro Motion flowmeters. For
Wiring
instructions on using AMS software, refer to the AMS on-line help.
Startup
Troubleshooting

Troubleshooting continued
Zero drift Symptom

The flowmeter indicates the process fluid is flowing while flow is
stopped; or indicates a flow rate that does not agree with a reference
rate at low flow, but does agree at higher flow rates.
Troubleshooting instructions
Several sensor problems may cause zero drift. To troubleshoot zero drift
that may be caused by the sensor:
1. At the transmitter, check the low flow cutoff value. Refer to the
instruction manual that was shipped with the transmitter.
2. Check the process connections near the sensor for leaking valves
and seals. Eliminate any leaks you find.
3. Check for two-phase flow. See Checking for two-phase flow, page 23.
4. Check for moisture in the core processor and dry out the
compartments if necessary. See Checking for moisture, page 23.
5. Make sure the sensor is not under mounting stress. See Checking for
mounting stress on the flowmeter, page 23.
6. Check for vibration or crosstalk. See Checking for vibration and
crosstalk, page 23.
7. Check for plugging or build-up on the sensor flow tubes. See
Checking for plugging or build-up, page 24.
Erratic flow rate Symptom

The flowmeter indicates the flow rate is varying, even though it is steady.
Troubleshooting instructions
Several sensor problems may cause an erratic flow rate. To troubleshoot
an erratic flow rate that may be caused by the sensor:
1. Check for vibration or crosstalk. See Checking for vibration and

crosstalk, page 23.
2. Check for two-phase flow. See Checking for two-phase flow, page 23.
3. Check for plugging or build-up on the sensor flow tubes. See
Checking for plugging or build-up, page 24.

Before You Begin
Checking for moisture All wiring compartments must be fully sealed to prevent a short circuit. A
short circuit would result in measurement error or flowmeter failure.
Open the core processor compartment cover to check for moisture. If

moisture is present, dry out the compartment. Do not use contact
cleaner. Follow these guidelines to avoid risk of condensation or
Location
excessive moisture from accumulating:
• Seal all conduit openings.
• Install drip legs in conduit or cable.
• Check integrity of all gaskets and O-rings.
• Close and seal all housing covers.
Checking for mounting stress on Because each installation is unique, it is not possible to offer a definitive
the flowmeter solution for mounting problems. However, mounting stresses can be
Orientation
caused by one or more of the following conditions:
• The pipeline is being supported by (hung from) the flowmeter.
• Misaligned piping was drawn together by the flowmeter.
• An unsupported pipeline is not sturdy enough to support the flowmeter.
If you are unable to determine whether the process connections are

being subjected to mounting stress, contact Micro Motion for additional
assistance. See Micro Motion Customer Service, page 21.
Mounting
Checking for vibration and Micro Motion sensors have been designed to minimize the effect of
crosstalk vibration. In very rare cases, however, vibration or crosstalk can affect
flowmeter operation. Crosstalk is the transfer of resonant vibration from
one sensor to another, and sometimes occurs when two like-size
sensors are installed in close proximity to each other and are operating
on the same process fluid.
Micro Motion meters are rarely affected by vibration, so vibration or

crosstalk is probably not the problem. If you are not sure whether
Wiring
vibration or crosstalk is affecting the sensor, contact Micro Motion for
additional assistance. See Micro Motion Customer Service, page 21.
Checking for two-phase flow Two-phase flow occurs when air or gas is present in a liquid process
stream, or when liquid is present in a gas process stream. Two-phase
flow has several causes, as described below.
Low points in the system. When measuring gases, liquid condensate

can collect in low points of a gas system. If the gas velocity is low, and/or
Startup
the low points are very low relative to the system, condensates can
accumulate and persist. If the liquid passes through the flowmeter,
measurement error could occur. One possible solution is to install
condensate valves at a low point in the system, upstream from the
meter. Use your common plant practices if you choose to install
condensate valves.
Troubleshooting

Leaks. Leaks can occur at process connections, valve seals, and pump
seals, resulting in air being introduced into a liquid stream. Air might also
be drawn in at the system inlet. Check the system for leaks, and repair
any leaks that are found.
Cavitation and flashing. Cavitation and flashing are caused by

operating the system at or near the process fluid vapor pressure,
resulting in pockets of air or gas being introduced into the process fluid.
If the flowmeter is near a device that causes pressure drop, such as a
control valve, locating the meter upstream from the device can decrease
the risk of flashing. Alternatively, increasing back pressure downstream
from the meter can also reduce the likelihood of cavitation and flashing.
High points in the system. When measuring liquids, entrained air

(pockets of non-condensable gas) can collect in high points of a system.
If the fluid velocity is low, and/or the high points are very high relative to
the system, entrained air pockets can grow and persist. If the air pocket
releases and passes through the flowmeter, measurement error could
occur. One possible solution is to install vent valves or air eliminators at
a high point in the system, upstream from the meter. Use your common
plant practices if you choose to install vent valves or air eliminators.
Checking for plugging or build-up If the process fluid tends to build up in the piping, the flowmeter can
become plugged or partially plugged due to build-up of material inside
the meter’s flow tubes. To determine whether plugging or build-up has
occurred, check at the flowmeter for a high drive gain and high density
reading (see below).
• If the drive gain and the density reading are both high, flush or clean
the meter, then check for an accurate density reading on water (or
some other gas or gas with a known density). If the density is still
wrong, plugging of the tube is probably not the problem.
• If either the drive gain or the density reading is not high, plugging of the
tube is probably not the problem.
Checking the drive gain. Use digital communications and the

transmitter manual to check the drive gain.
Checking the density reading. Review the flowmeter density

measurement according to the instructions in the manual shipped with
the transmitter.

Appendix
A Micro Motion CNG050
Specifications
Performance specifications
Standard
Flow specifications Mass Volume(1)
Nominal flow range lb/min kg/hr SCFM
2.5–85 68–2313 50–1700
Maximum flow rate(2) 170 4627 3400
Accuracy(3) ±1.5% 2.5–6.5 68–177 n/a
±0.5% 6.5–170 177–4627 n/a
(3)
Repeatability ±0.3% 2.5–170 68–4627 n/a
Minimum measured 2.5 lb 1.1 kg
quantity
(1)
CNG with SG = 0.66 at 60 °F (17 °C) and 14.73 psia.
(2)
The pressure drop on CNG at the maximum flow rate is approximately 300 psid.
(3)
Accuracy and repeatability are in terms of percent of total batch delivered on CNG.
Pressure specifications
Flow tube rating(1) 5000 psi 345 bar
Process connection rating(2) 5000 psi 345 bar
(3)
Union to NPT adapter piece rating 4600 psi 317 bar
Housing rating Housing is not rated for pressure containment
(1)
Pressure rating at 77 °F (25 °C), according to ASME B31.3. Above 200 °F (93 °C), up to the maximum operating temperature of 257 °F
(125 °C), the maximum operating pressure is 4712 psi (325 bar).
(2)
All fittings are rated to 5000 psi: the Union SWG type fitting according to ASME B31.3 and the SAE fitting according to SAE J1453.
(3)
The additional adapter piece (#12 O-ring face seal to female NPT) provided with process connection option 239.

Micro Motion CNG050 Specifications continued
Functional specifications
Temperature limits
Process fluid –40 to 257 °F (–40 to 125 °C)
Ambient temperature –35 to 140 °F (–37 to 60 °C)
Process fluid vs. At their upper limits, process fluid temperature and ambient temperature restrict
ambient temperature each other. The graph on page 27 defines the maximum recommended process
fluid temperature based on maximum expected ambient temperature
Environments effects
EMI effect Micro Motion CNG050 sensors meet the requirements of the EMC directive 89/336/
EEC per EN 50081-2 (January 1992) and EN 50082-2 (March 1995) when
operated at nominal rated flow measurement range. For specific EMC effects within
the EC, the Technical EMC file may be reviewed at Micro Motion Veenendaal.
Micro Motion CNG050 sensors meet the requirements of SAMA PMC 33.1
(October 1978), Class 2, A, B, C (1% span) at nominal flow rate. Micro Motion
CNG050 sensors meet the recommendations of ANSI/IEEE C62.41 (1991) for
surge and EFT.
To meet the above specifications, the sensors must be directly connected to a low-
impedance (less than 1 ohm) earth ground.

Hazardous area classifications, CNG050 sensor with local core processor

UL is a U.S.A. approvals agency, CSA is a Canadian approvals agencythat provides
approvals accepted both in the U.S.A. (C-US) and in Cananda. CENELEC is a European
standards organization.
UL and CSA(1) Class I, Div. 1, Groups C and D
Class I, Div. 2, Groups A, B, C, and D
Class II, Div. 1, Groups E, F, and G
CENELEC EEx ib IIC T1...T5(2)
EEx ib IIC T1 ... T5
:3
De-rate at Slope = -0.25 °C
Ambient per °C Fluid
93 55 °C 117 °C
Max Ambient Temp (°C)
53 °C
83
73
63
T5 T4 T1-T3
53
43
69 °C 104 °C 125 °C
3
3 53 73 93 ;3 433 453 473 493 4;3
Sensor Fluid Temp (°C)
(1)
At time of printing, UL approval for Micro Motion CNG050 flowmeters is pending. CSA C-US approval is available for use in the
United States.
(2)
The CENELEC "T" rating is defined as the maximum surface temperature of the flowmeter. The "T" rating of the hazardous area,
and ambient temperatures above 53 °C, restrict the allowable temperature of the process fluid, as shown in the graph above.
Ambient temperature limits for CENELEC-compliant flowmeters are –40 °C to 55 °C.

Hazardous area classification, Series 1000 and Series 2000 Transmitters
UL and CSA Transmitter

Class I, Div. 1, Groups C and D, Class II, Div. 1, Groups E, F, and G explosion proof
(when installed with approved conduit seals). Otherwise, Class I, Div. 2, Groups A, B, C,
and D.
Outputs
Provides nonincendive sensor outputs for use in Class I, Div. 2, Groups A, B, C, and D;
or intrinsically safe sensor outputs for use in Class I, Div. 1, Groups C and D or Class II,
Div. 1, Groups E, F, and G.
CENELEC HART/Modbus transmitters
Flameproof when installed with approved cable glands:
with display EEx d [ib] IIB+H2 T6
without display EEx d [ib] IIC T6
Increased safety when installed with approved cable glands:
with display EEx de [ib] IIB+H2 T6
without display EEx de [ib] IIC T6
Physical specifications
Material of construction
Wetted parts(1) 316L stainless steel
Sensor housing 304L stainless steel
(1)
General corrosion guides do not account for cyclical stress, and therefore should not be relied upon when choosing a wetted material
for your Micro Motion flowmeter. Please refer to Micro Motion’s corrosion guide for material compatibility information.
Weight
With integral core processor 13 lb 5.9 kg
With integrally mounted core processor 17 lb 7.7 kg
and Model 1700 or 2700 transmitter

Figure 7. Dimensions of the CNG050 sensor with integrally mounted Model 1700 or 2700 transmitter1
All options
16 9/16 ±1/8
(420 ±3)
7 3/16
(183) 11 11/16
(297)
6 7/8
(174)
2X 13/16 3 15/16 2 7/16 ø4 7/8
(21) (100) (62) (124)
2 11/16 2X 1/2–14 NPT

(69) OR
M20 X 1.5
6 5/16 1 15/16
4 15/16 5/8
(160) (49)
(126) 3 3/8 (15)
(87) 15 1/2
(393) OPTIONAL
2X 3/4" NPT
FEMALE FITTING
6 3/4
(171)
4 1/8
2 15/16 (104)
(74)
Figure 8. Dimensions of the CNG050 sensor with integral core processor1
All options
16 9/16 ±1/8
(420 ±3)
11 11/16
ø3 5/8 (297)
(92)
2 1/4
(58)
1/2–14 NPT 5/8
OR (15)
1 15/16
4 5/8 M120 X 1.5 (49)
(118) 2 15/16
(75)
OPTIONAL
2X 3/4" NPT
FEMALE FITTING
6 3/4
(171)
2 15/16
(74)
1.If the transmitter is integrally mounted to the sensor, the transmitter and display can be independently rotated for easier access
or greater visibility. The conduit opening of the core processor can also be rotated before the core processor is wired to the
transmitter. For information about rotating the transmitter or display, see the instruction manual shipped with the transmitter.

Appendix
B Return Policy
General guidelines Micro Motion return procedures must be followed for you to meet the
legal requirements of applicable U.S. Department of Transportation
(DOT) regulations. They also help us provide a safe working
environment for our employees. Failure to follow these requirements will
result in your equipment being refused delivery.
To return equipment, contact the Micro Motion Customer Service

Department for return procedures and required documentation:
• In the U.S.A., phone 1-800-522-6277 or 1-303-530-8400 between
6:00 a.m. and 5:30 p.m. (Mountain Standard Time), Monday through
Friday, except holidays.
• In Europe, phone +31 (0) 318 549 549, or contact your local sales
representative.
• In Asia, phone (65) 777-8211, or contact your local sales
representative.
Information on return procedures and forms are also available on our

Web site, at www.micromotion.com.
New and unused equipment Only equipment that has not been removed from the original shipping
package will be considered new and unused. New and unused
equipment includes sensors, transmitters, or peripheral devices which:
• Were shipped as requested by the customer but are not needed, or
• Were shipped incorrectly by Micro Motion.
Used equipment All other equipment is considered used. This equipment must be
completely decontaminated and cleaned before being returned.
Document all foreign substances that have come in contact with the
equipment.

Index
A H
Air eliminators 24 Hazardous area installations

AMS flowmeter location 7
troubleshooting with 21 Humidity limits
Approvals tag installation 6
keys for flowmeter location 5
I
B
Installation
Before you begin 1–3 step 1: location 5–7
additional information 3 step 2: orientation 9
installation process 3 step 3: mounting 11
your new sensor 1 step 4: wiring 13
step 5: startup 17
Installation process 3
C
Calibration
startup 17 Integral transmitter 13
Cavitation 24 K
CE Keys for installation

See European installations flowmeter location 5
Characterization 17 flowmeter mounting 11
Condensate valves 23 flowmeter orientation 9
Conduit openings
orientation and mounting 5
L
Location 5–7
troubleshooting moisture 23 accessibility 5
Configuration 17 hazardous area installations 7
Configuration lockout feature 18 keys for installation 5
Crosstalk 23 pipe run 5
Customer service 21 valves 5
D
Lockout feature 18
Density
inaccurate density reading 23
M
Mounting 11
E
keys for installation 11
EMC directive stress 23
See European installations
EMI
O
Orientation 9
See European installations flow direction 9
Entrained air or gas 23–24 flow direction arrow 9
Environmental keys for installation 9
effects 26
limits 6 P
Performance specifications 25
European installations 1 Pipe run 5
EMI effect 26 Plugging 24
F
Process fluid
Flashing 24 flow direction 9
Flow direction
arrow 9 R
Remote transmitter 13
sensor orientation 9 Return policy 31
Flow rate
erratic flow rate 22 S
Flowmeter
wiring 13
Function specifications 26
G
Grounding 15

Index continued
Sensor Weights and measures lockout 18

components 1 Wiring 13
grounding 15 integral transmitter 13
location 5–7 remote transmitter 13
mounting 11 troubleshooting 23
orientation 9
specifications 25–28
Z
Zero drift 22
startup 17 Zeroing
troubleshooting 21–24 keys for flowmeter location 5
wiring 13
Specifications 25–28
dimensions 29
environmental effects 26
functional 26
materials of construction 28
performance 25
temperature limits 26
weight 28
Startup 17
configuration, calibration, and characterization 17
T
Temperature
installation 6
limits 26
Troubleshooting 21–24
air eliminators 24
cavitation 24
condensate valves 23
crosstalk 23
customer service 21
erratic flow rate 22
flashing 24
general information 21
high points in system 24
inaccurate density reading 23
low points in system 23
mounting stress 23
plugging 24
two-phase flow 23
vent valves 24
vibration 23
wiring 23
zero drift 22
V
Valves
flowmeter location 5
high points in the system 24
low points in the system 23
Vent valves 24
Vibration
limits
installation 6
troubleshooting 23
W

Visit us on the Internet at www.micromotion.com
Micro Motion Europe Micro Motion Asia

Groeneveldselaan 8 1 Pandan Crescent
3903 AZ Veenendaal Singapore 128461
The Netherlands Republic of Singapore
Tel +31 (0) 318 549 549 Tel (65) 777-8211
Fax +31 (0) 318 549 559 Fax (65) 770-8003
Micro Motion Inc. USA Micro Motion Japan

Worldwide Headquarters New Pier Takeshiba
7070 Winchester Circle South Tower 6F
Boulder, Colorado 80301 1-16-1, Kaigan Minato-ku
Tel (303) 530-8400 Tokyo 105-0022 Japan
(800) 522-6277 Tel (81) 3 5403-8989
Fax (303) 530-8459 Fax (81) 3 5403-8970
©2001, Micro Motion, Inc.

All rights reserved
P/N 3101480, Rev. A
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Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

1) PURPOSE AND ADVANTAGES OF THE SYSTEM 3

3) SHORT DESCRIPTION OF OPERATIONAL PRINCIPLES 3

5) CHARACTERISTICS OF DISPENSING UNIT 5

6) MAIN COMPONENTS DESCRIPTION 6

6b) Motor valve 6

8) FUELLING OPERATION SEQUENCE 7

11) SPARE PARTS 10

12) TECHNICAL ATTACHED 11

12a) DRAWINGS AND SCHEMATIC DIAGRAM 11

12b) ELECTRONIC HEAD 11

12c) ELECTRIC BOARD SCHEME 11

12d) MASS FLOW METER MANUAL 11

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

1) PURPOSE AND ADVANTAGES OF THE SYSTEM

Following are some of the advantages:

3) SHORT DESCRIPTION OF OPERATIONAL PRINCIPLES

The meter head thus begins the following procedure:

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

5) CHARACTERISTICS OF DISPENSING UNIT

Fluid to measure: compressed natural gas

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

6) MAIN COMPONENTS DESCRIPTION

MERING UNIT (See enclosed manual)

COMPUTING UNIT + VISUAL DISPLAY UNIT (See enclosed manual)

6b) MOTOR VALVE

THREE WAYS VALVE

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

1) Open the lower front end.

8) FUELLING OPERATION SEQUENCE

OPERATION DESCRIPTION NOTE

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

1) Original replacement parts

2) Operational and maintenance personnel

3) Damages arising from use

4) Interruption and suspensions

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

11) SPARE PARTS

HOW ORDER SPARE PARTS

Component Code Ref.

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

12) TECHNICAL ATTACHED

Attached Denomination Nr. draw

Doc. N° Commessa Redatto da Approvato da Data Rev N° pagina

1. DESCRIPTION AND PURPOSE............................................................................................ 3

1. DESCRIPTION AND PURPOSE

- Maximum power supply of the output: 6 A

Input connector (J13) Output connector (J14)

3.1 Terminal board J12 (electrical supply)

(frontal view, wire side)

Pin Name Function

3.2 Terminal board J9 (Analogical input)

(frontal view, wire side)

Pin Name Function

3.3 Terminal board J3 ( Port RS485 CH0)

(frontal view, wire side)

Pin Name Function

3.4 Terminal board J13 (digital input)

(frontal view, wire side)

Pin Name Function

3.5 Terminal board J14 ( digital output 24vdc)