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Air Quality
Control Systems
IHI's Flue Gas Treatment Systems offer impressive credentials to our Customers.
Beginning in the 1970's IHI systems have been installed around the world in a variety of
plant configurations and over a wide range of fuels. IHI has set industry standards on many
occasions as "First" or "Largest".
IHI has the ability to optimize Air Quality Control Systems designs through the combination
of our own leading-edge technologies, such as our DeSOx and DeNOx systems, to bring the
best total system solutions to our Customers. These environmental friendly solutions offer
excellent plant performance while minimizing capital and O&M costs. IHI is continuously
Exploring the Engineering Edge to improve our current basket of solutions to the benefit of
our Customers, while developing the next generation of Air Quality Control technologies.
Contents
IHI Air Quality Control Systems 4
Flue Gas DeNOx System 5-7
Flue Gas DeSOx System 8-11
2 3
IHI Air Quality Control Systems Flue Gas DeNOx System
IHI has a rich history with Engineering, Procurement and In 1978, IHI supplied the world’s first
Construction of Air Quality Control Systems (AQCS) in both Honeycomb catalyst based Selective Catalytic
Reduction (SCR) system for a large scale flue
domestic and overseas markets. This experience allows IHI to
gas emission source. Since then, IHI and our
provide our Customers with the most optimal system that
Licensees have provided over 300 DeNOx
delivers to them the benefits of high reliability and outstanding systems around the world.
performance.
Kudamatsu Power Plant No.3 Unit
The Chugoku Electric Power Co., Inc.
700MW Oil Fired Boiler
Gas Flow: 1,900,000 Nm3/h
Commercial Operation: September, 1979
Employing this experience and capability, IHI can provide cutting edge AQCS solutions to comply with the new US clogging by dust in the flue gas.
regulations such as the Mercury & Air Toxics Standards, the Cross-State Air Pollution Rule and so on. IHI offers a series of catalysts suitable for various types of flue gas
150mm
sources and fuels. High quality catalysts can be supplied with the
shortest possible delivery time.
150mm
▲ ▲ ▲
Cell pitch 7.5mm 5.0mm 3.7mm
4 5
SCR Reactor Mercury Oxidation (Capture Method)
The gas flow direction in the reactor, either vertical downward or horizontal, is determined based on the flue gas dust In this process the SCR plays an important role in
Hg0 Hg0
concentration and device layout. oxidizing the element Hg from the boiler outlet. Hg2+
A small amount of the oxidized Hg is removed in HgP
the ESP (Electrostatic Precipitator), while most of
Vertical Down Flow Type oxidized Hg is captured in the FGD. IHI’s SCR system
based on leading-edge technology oxidizes a higher
percentage of Hg, and leads to more efficient Hg Boiler SCR ESP Wet-FGD Stack
Experiences
in excess of 66 GWs of generation. Through this knowledge of boiler design IHI offers Low NOx Burners and our NOx
Preventing Advanced Combustion Technology (INPACT) to lower total NOx production in the boiler. These technologies
when used in combination with our SCR system are capable of lowering NOx emissions by 97% or more.
OFA
NOx
Reduction
1.0 Zone
Low
NOx
Approx. 0.84 Burner
(500ppm)
Approx. 0.58
▲30% (350ppm)
NOx (lb/mmBtu)
0.5 Hekinan Thermal Power Station No. 4 Futtsu Thermal Power Station System
▲60% Approx. 0.25 Chubu Electric Power Co., Inc. Tokyo Electric Power Co., Inc.
(150ppm) 1,000MW Coal-fired Boiler Group No. 4 stages 1 and 2
Gas Flow: 2,800,000 wet Nm3/h Gas Flow: 2,198,400 wet Nm3/h
Commencement of Operation: 2001 Commencement of Operation: 2009
Approx. 0.03
▲90% (15ppm)
6 7
Flue Gas DeSOx System
IHI has been constructing Flue Gas Desulfurization IHI Spray Tower
(FGD) systems for thermal power stations since
1976 and supplied the world’s first single absorber IHI's Desulfurization System can be customized with the absorber tower shape (Cylindrical or
for a 1,000MW class coal fired plant in 1997. IHI Rectangular) selected according to layout and construction requirements from customers.
is currently a world leader in environmental Agitators arrangement and corner design for Rectangular Type Absorber prevent gypsum
protection technology. sedimentation at the bottom corner.
Matsuura Thermal Power station Unit 2 Cylindrical Type Absorber Rectangular Type Absorber
Electric Power Development Co.,Ltd.(J-POWER)
Treated Gas
Fuel: Coal
Treated Gas
Net Capacity: 1,000MW
Gas Volume(dry): 3,047,000Nm3/h Photo is provided by J-POWER(EPDC)
Mist Eliminator
SO2 Conc.(O2=6%): 675.9ppm-dry
DeSOx efficiency: 95.0%
Flue Gas
Flue Gas
Gas Outlet
Agitator
Recirculation Pump
Feeder
Gas Inlet
Filtrate Pit
SO2+ CaCO3+ 1/2O2+ 2H2O → CaSO4 • 2H2O+ CO2 High SO2 Removal and Dust Removal Efficiency High SO2 Removal Efficiency
Reduction of Absorber Diameter
8 9
Non-Leak type Gas Gas Heater (GGH) Experiences
Building upon our knowledge and experience with heat Boiler Stack
exchange surfaces as a boiler manufacturer, IHI has
developed a non-leak, forced circulation, separated heat
exchanger type GAS to GAS Heater (GGH). Developed
Heat Extractor Reheater
and commercialized by IHI the GGH improves efficiency
in both the desulfurization and de-dusting system, while
providing flexibility in the system arrangement. Recirculation Pump
FGD FGD
Flow diagram of Non-leakage type GGH
to FGD
Reihoku Power Station Unit 2 (700MW), Hitachinaka Power Plant No.1 Unit (1,000MW)
Kyushu Electric Power Co., Inc Tokyo Elertric Power Company
Sootblower (Completed in 2003) (Completed in 2003)
Heating Surface
(Fin tube Bundle)
from Boiler
Hsinta Power Station Unit 3 & 4 (2 x 550MW), Pulau Seraya Power Station (3 x 250MW),
Taiwan Power Company Power Seraya Ltd.
(Completed in 2002) (Completed in 2005)
Heat Extractor
to Stack
from FGD
Taichung Power Station Unit 9 & 10 (2 x 550MW), Maritsa East 2 Power Station (4 x 177MW),
Reheater Taiwan Power Company TPP Maritsa East 2 EAD
Fin tube of GGH
(Completed in 2005) (Completed in 2009)
10 11
Our Offices Around the World
EUROPE, MIDDLE EAST, AFRICA
LONDON: IHI EUROPE LTD.
2nd Floor, America House,2 America Square, London EC3N 2LU, U.K.
TEL: +44(20)7481-8180 FAX: +44(20)7481-4955
PARIS: 17,Rue d'Orleans, 92200 Neuilly sur Seine, FRANCE
TEL: +33(1)4643-1493 FAX: +33(1)4637-7869
ALGIERS: Boulevard du 11 Decembre 1960,Lot No.12 Cooperative Essalam,Appartement No.02,1er etage,El Biar,Alger,Algerie
(Mailing Address)BP.102.El Biar,Alger,Algerie
TEL: +213-21-924399 FAX: + 213-21-921436
MOSCOW: Office E02-312, 2nd floor, 8, 4th Dobryninskiy Pereulok, Moscow 119049 RUSSIA
TEL: +7(495)989-6001 FAX: +7(495)989-6005
ISTANBUL: Esentepe Mahallesi Harman Sokak, Harmanci Giz Plaza No:5 Kat:18 D:35 34394 Levent-Sisli Istanbul TURKEY
TEL: +90-850-252-2122 FAX: +90-212-282-8370
BAHRAIN: Manama Centre, Entrance 1, 2nd floor, Suite No.208, Government Road P. O. Box 5837, Manama, KINGDOM OF BAHRAIN
TEL: +973-1721-2230 FAX: +973-1721-2201
ASIA, PACIFIC
NEW DELHI: 15th Floor Dr.Gopal Das Bhawan, 28 Barakhamba Road, New Delhi 110001, INDIA
TEL: +91(11)2332-5095 FAX: +91(11)2332-2480
YANGON: IHI ASIA PACIFIC PTE. LTD. YANGON BRANCH
Unit 309, 3rd Floor, Prime Hill Business Square, No.60, Shwe Dagon Pagoda Road, Dagon Township, Yangon, Myanmar
TEL: +95-1-395526
BANGKOK: IHI ASIA PACIFIC (Thailand) CO.,LTD.
11th Floor,Ramaland Building, 952 Rama IV Road, Suriyawongse, Bangrak, Bangkok 10500, THAILAND
TEL: +66(2)236-3490,9099 FAX: +66(2)236-7340
KUALA LUMPUR: 27th Floor,UBN Tower,10 Jalan P.Ramlee,50250 Kuala Lumpur, Malaysia
TEL: +60(3)2072-1255 FAX: +60(3)2072-1418
SINGAPORE: IHI ASIA PACIFIC PTE. LTD.
77 Robinson Road, #14-03 Robinson 77, Singapore, 068896
TEL: +65-6515-6609 FAX: +65-6438-8006
HANOI: Unit 515, Sun Red River, 23 Phan Chu Trinh Street, Hoan Kiem District, Hanoi, VIETNAM
TEL: +84(4)3934-5305 FAX: +84(4)3934-5303
JAKARTA: Mid Plaza Ⅱ, 17th Floor, Jl. Jendral Sudirman Kav.10-11 Jakarta 10220 INDONESIA
TEL: +62(21)570-7701 FAX: +62(21)570-7705
SHANGHAI: IHI(Shanghai)Management Co., Ltd
24th Floor, Shanghai HSBC Tower,1000, Lujiazui Ring Road, Pudong New Area, Shanghai, 200120 CHINA
TEL: +86-21-6841-1717 FAX: +86-21-6841-1919
BEIJING: Room 8008, ChangFuGong Office Building 26 Jianguomen Wai Avenue Beijing, 100022 CHINA
TEL: +86-10-6527-2700 FAX: +86-10-6527-3100
TAIPEI: Room 1202, Chia Hsin Building., No.96 Section2, Chung Shan North Road, Taipei, 10449 TAIWAN
TEL: +886(2)2542-5520 FAX: +886(2)2542-4362
SEOUL: 23F Seoul Finance Center B/D, 84, 1-ka, Taepyung-ro, Chung-ku, Seoul 100-768, KOREA
TEL: +82(2)753-8605 FAX: +82(2)755-4772
SYDNEY: IHI ENGINEERING AUSTRALIA PTY. LTD.
Suite 2201,Level 22,111 Pacific Highway,North Sydney NSW 2060 AUSTRALIA
TEL: +61(2)9923-9300 FAX: +61(2)9923-9333
AMERICAS
NEW YORK: IHI INC.
150 East 52nd Street, 24th Floor, New York, NY 10022, U.S.A.
TEL: +1(212)599-8100 FAX: +1(212)599-8111
RIO DE JANEIRO: IHI do Brasil Representações Ltda.
Rua Lauro Muller, 116 sl. 2201 - Botafogo - Rio de Janeiro - RJ, BRASIL CEP 22.290-160
TEL: +55(21)3806-2150