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Engineering
Operation &
Original™ Series METAL Pumps Maintenance
WIL-10120-E-02
REPLACES EOM P8/PV8M 5/05
TA BL E OF CON T EN T S
SECTION 5 PERFORMANCE
A. P8 Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
PV8 Performance Curves
Rubber-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
TPE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
PTFE-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Ultra-Flex™-Fitted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
B. Suction Lift Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
CAUTION: Do not apply compressed air to the CAUTION: Do not exceed 82°C (180°F) air inlet
exhaust port — pump will not function. temperature for Pro-Flo V™ models.
CAUTION: Do not over-lubricate air supply — CAUTION: Pumps should be thoroughly flushed
excess lubrication will reduce pump performance. before installing into process lines. FDA and
Pump is pre-lubed. USDA approved pumps should be cleaned and/
or sanitized before being used.
TEMPERATURE LIMITS:
Neoprene –17.7°C to 93.3°C 0°F to 200°F CAUTION: Always wear safety glasses when
Buna-N –12.2°C to 82.2°C 10°F to 180°F operating pump. If diaphragm rupture occurs,
EPDM –51.1°C to 137.8°C –60°F to 280°F material being pumped may be forced out air
Viton® –40°C to 176.7°C –40°F to 350°F exhaust.
Saniflex™ –28.9°C to 104.4°C –20°F to 220°F
Polytetrafluoroethylene (PTFE) CAUTION: Before any maintenance or repair is
4.4°C to 104.4°C 40°F to 220°F attempted, the compressed air line to the pump
Polyurethane –12.2°C to 65.6°C 10°F to 150°F should be disconnected and all air pressure
Tetra-Flex™ PTFE w/Neoprene Backed allowed to bleed from pump. Disconnect all
4.4°C to 107.2°C 40°F to 225°F intake, discharge and air lines. Drain the pump
Tetra-Flex™ PTFE w/EPDM Backed by turning it upside down and allowing any fluid
-10°C to 137°C 14°F to 280°F to flow into a suitable container.
NOTE: Not all materials are available for all
models. Refer to Section 2 for material options CAUTION: Blow out air line for 10 to 20 seconds
for your pump. before attaching to pump to make sure all pipeline
debris is clear. Use an in-line air filter. A 5μ (micron)
CAUTION: When choosing pump materials, be air filter is recommended.
sure to check the temperature limits for all wetted
components. Example: Viton® has a maximum NOTE: When installing PTFE diaphragms, it is
limit of 176.7°C (350°F) but polypropylene has a important to tighten outer pistons simultaneously
maximum limit of only 79°C (175°F). (turning in opposite directions) to ensure tight fit.
(See torque specifications in Section 7.)
CAUTION: Maximum temperature limits are
based upon mechanical stress only. Certain NOTE: Cast Iron PTFE-fitted pumps come
chemicals will significantly reduce maximum standard from the factory with expanded PTFE
safe operating temperatures. Consult Chemical gaskets installed in the diaphragm bead of the
Resistance Guide (E4) for chemical compatibility liquid chamber. PTFE gaskets cannot be re-used.
and temperature limits. Consult PS-TG for installation instructions during
reassembly.
WARNING: Prevention of static sparking — If
static sparking occurs, fire or explosion could NOTE: Before starting disassembly, mark a line
result. Pump, valves, and containers must be from each liquid chamber to its corresponding air
grounded to a proper grounding point when chamber. This line will assist in proper alignment
handling flammable fluids and whenever during reassembly.
discharge of static electricity is a hazard.
CAUTION: Pro-Flo® pumps cannot be used in
CAUTION: Do not exceed 8.6 bar (125 psig) air submersible applications. Pro-Flo V™ is available
supply pressure. in both submersible and non-submersible options.
Do not use non-submersible Pro-Flo V™ models
CAUTION: The process fluid and cleaning fluids in submersible applications. Turbo-Flo™ pumps
must be chemically compatible with all wetted can also be used in submersible applications.
pump components. Consult Chemical Resistance
Guide (E4). CAUTION: Tighten all hardware prior to installation.
MATERIAL CODES
MODEL AIR VALVE VALVE BALL
P8 = PRO-FLO ® A = ALUMINUM (PV8 only) BN = BUNA-N (Red Dot)
PV8 = PRO-FLO V™ C = PTFE COATED (PV8 only) EP = EPDM (Blue Dot)
N = NICKEL-PLATED (PV8 only) FS = SANIFLEX™
WETTED PARTS P = POLYPROPYLENE (P8 only) [Hytrel® (Cream)]
AA = ALUMINUM/ALUMINUM S = STAINLESS STEEL (PV8 only) FV = SANITARY VITON® (Two
HH = ALLOY C/ALLOY C White Dots) (for Saniflo™
SS = STAINLESS STEEL/ DIAPHRAGMS USDA ONLY)
STAINLESS STEEL BNS = BUNA-N (Red Dot) NE = NEOPRENE (Green Dot)
WW = CAST IRON/CAST IRON BNU = BUNA-N, ULTRA-FLEX™ PU = POLYURETHANE (Brown)
EPS = EPDM (Blue Dot) TF = PTFE (White)
AIR CHAMBERS EPU = EPDM, ULTRA-FLEX™ VT = VITON® (White Dot)
A = ALUMINUM FSS = SANIFLEX™ WF = WIL-FLEX™ [Santoprene®
C = PTFE COATED [Hytrel® (Cream)] (Orange Dot)]
N = NICKEL-PLATED NES = NEOPRENE (Green Dot)
S = STAINLESS STEEL NEU = NEOPRENE, ULTRA-FLEX™ VALVE SEAT
V = HALAR ® COATED PUS = POLYURETHANE (Clear) A = ALUMINUM
ALUMINUM (P8 only) TEU = PTFE W/EPDM BN = BUNA-N (Red Dot)
BACK-UP (White) EP = EPDM (Blue Dot)
CENTER BLOCK TNU = PTFE W/NEOPRENE FS = SANIFLEX™ [Hytrel® (Cream)]
A = ALUMINUM (PV8 only) BACK-UP (White) H = ALLOY C
C = PTFE COATED (PV8 only) TSU = PTFE W/SANIFLEX™ M = MILD STEEL
N = NICKEL-PLATED (PV8 only) BACK-UP (White) NE = NEOPRENE (Green Dot)
P = POLYPROPYLENE (P8 only) VTS = VITON® (White Dot) PU = POLYURETHANE (Clear)
S = STAINLESS STEEL (PV8 only) VTU = VITON®, ULTRA-FLEX™ S = STAINLESS STEEL
WFS = WIL-FLEX™ [Santoprene® VT = VITON ® (Silver
(Orange Dot)] or White Dot)
XBS = CONDUCTIVE BUNA-N WF = WIL-FLEX™
(Two Red Dots) [Santoprene (Orange Dot)]
SPECIALTY CODES
0003 Spark free 0039 Screen based, polyurethane screen 0104 Wil-Gard II™ 110V, spark free
0010 SS outer piston, spark free 0044 Stallion®, balls & seats ONLY 0105 Wil-Gard II™ 220V, spark free
0014 BSPT 0070 Saniflo™ FDA 0108 Wil-Gard II™ 220V, BSPT
0015 Spark free, BSPT 0075 Saniflo™ FDA, Stallion® balls and seats ONLY 0109 Wil-Gard II™ 220V, spark free, BSPT
0023 Wing nuts 0079 Tri-clamp fittings, wing nuts 0120 Saniflo™ FDA, Wil-Gard II™ 110V
0030 Screen based 0080 Tri-clamp fittings ONLY 0330 Wing nuts, BSPT
0033 Screen based, spark free 0100 Wil-Gard II™ 110V 0513 SS outer pistons
0036 Screen based, BSPT 0102 Wil-Gard II™, sensor wires ONLY
0037 Screen based, spark free, BSPT 0103 Wil-Gard II™ 220V
Section 3
HOW IT WORKS—PUMP
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show flow pattern
through the pump upon its initial stroke. It is assumed the pump has no fluid in it prior to its initial stroke.
FIGURE 1 The air valve directs pressurized FIGURE 2 When the pressurized diaphragm, FIGURE 3 At completion of the stroke,
air to the back side of diaphragm A. The diaphragm A, reaches the limit of its discharge the air valve again redirects air to the
compressed air is applied directly to the stroke, the air valve redirects pressurized back side of diaphragm A, which starts
liquid column separated by elastomeric air to the back side of diaphragm B. The diaphragm B on its exhaust stroke. As
diaphragms. The diaphragm acts as pressurized air forces diaphragm B away the pump reaches its original starting
a separation membrane between the from the center while pulling diaphragm A point, each diaphragm has gone through
compressed air and liquid, balancing the to the center. Diaphragm B is now on its one exhaust and one discharge stroke.
load and removing mechanical stress discharge stroke. Diaphragm B forces the This constitutes one complete pumping
from the diaphragm. The compressed inlet valve ball onto its seat due to the cycle. The pump may take several cycles
air moves the diaphragm away from hydraulic forces developed in the liquid to completely prime depending on the
the center of the pump. The opposite chamber and manifold of the pump. These conditions of the application.
diaphragm is pulled in by the shaft same hydraulic forces lift the discharge
connected to the pressurized diaphragm. valve ball off its seat, while the opposite
Diaphragm B is on its suction stroke; air discharge valve ball is forced onto its seat,
behind the diaphragm has been forced forcing fluid to flow through the pump
out to atmosphere through the exhaust discharge. The movement of diaphragm A
port of the pump. The movement of toward the center of the pump creates a
diaphragm B toward the center of the vacuum within liquid chamber A. Atmos-
pump creates a vacuum within chamber B. pheric pressure forces fluid into the inlet
Atmospheric pressure forces fluid into manifold of the pump. The inlet valve ball
the inlet manifold forcing the inlet valve is forced off its seat allowing the fluid being
ball off its seat. Liquid is free to move pumped to fill the liquid chamber.
past the inlet valve ball and fill the liquid
chamber (see shaded area).
51 mm
M V (2") FNPT
N W LIQUID INLET
ALUMINUM BASE SCREEN MODEL
R S
P 8 M e t a l Sa n i f l o F DA
64 mm (2-1/2")
TRI-CLAMP LIQUID
DISCHARGE F DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
A 434 17.1
B 64 2.5
13 mm
(1/2") FNPT 19 mm
C 348 13.7
AIR INLET (3/4") FNPT D 625 24.6
AIR EXHAUST
E E 666 26.2
D
F 76 3.0
G 343 13.5
C G H 345 13.6
J 305 12.0
K 254 10.0
B
L 229 9.0
A H M 254 10.0
64 mm (2-1/2") N 15 0.6
TRI-CLAMP
LIQUID INLET
J
K
L M
F
V
S
W R
M 51 mm (2")
N FNPT LIQUID INLET
ALUMINUM BASE SCREEN MODEL FOOTED BASE FOR STAINLESS
STEEL & ALLOY C MODELS
PV8 M e t a l Sa n i f l o F DA
63 mm (2-1/2") TRI-CLAMP
LIQUID DISCHARGE F
19 mm
(3/4") FNPT
AIR INLET 25 mm
(1") FNPT
AIR EXHAUST
E
D
C G DIMENSIONS
ITEM METRIC (mm) STANDARD (inch)
B A 409 16.1
B 54 2.5
A H C 340 13.4
63 mm (2-1/2") D 625 24.6
TRI-CLAMP LIQUID INLET
E 665 26.2
J
F 76 3.0
K
G 351 13.8
H 340 13.4
J 305 12.0
K 254 10.0
L M
F L 229 9.0
M 254 10.0
N 15 0.6
N
WIL-10120-E-02 5 WILDEN PUMP & ENGINEERING, LLC
Section 5A
PERFORMANCE
P8 METAL
RUBBER-FITTED
Height ................................ 669 mm (26.3")
Width ..................................404 mm (15.9")
Depth ..................................343 mm (13.5")
Ship Weight ....... Aluminum 32 kg (70 lbs)
316 Stainless Steel 51 kg (112 lbs)
Cast Iron 47 kg (104 lbs)
Alloy C 52 kg (114 lbs)
Air Inlet ...................................19 mm (3/4")
Inlet ........................................... 51 mm (2")
Outlet ........................................ 51 mm (2")
Suction Lift ......................7.3 m Dry (24.0')
9.5 m Wet (31.0')
Displacement/Stroke ..... 2.99 l (0.79 gal.)1
Max. Flow Rate ........... 587 lpm (155 gpm)
Max. Size Solids ...................6.4 mm (1/4")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Flow rates indicated on chart were determined by pumping water.
Example: To pump 292 lpm (77 gpm)
against a discharge pressure head of For optimum life and performance, pumps should be specified so that daily operation
2.1 bar (30 psig) requires 4.1 bar (60 psig) parameters will fall in the center of the pump performance curve.
and 78 Nm3 /h (46 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
P8 METAL
TPE-FITTED
Height ................................ 669 mm (26.3")
Width ..................................404 mm (15.9")
Depth ..................................343 mm (13.5")
Ship Weight ....... Aluminum 32 kg (70 lbs)
316 Stainless Steel 51 kg (112 lbs)
Cast Iron 47 kg (104 lbs)
Alloy C 52 kg (114 lbs)
Air Inlet ................................... 13 mm (1⁄2")
Inlet ............................................ 51 mm (2")
Outlet ......................................... 51 mm (2")
Suction Lift ......................7.0 m Dry (23.0')
9.5 m Wet (31.0')
Displacement/Stroke ........ 2.95 l (0.78 gal.)1
Max. Flow Rate ............591 lpm (156 gpm)
Max. Size Solids ...................6.4 mm (1/4")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Flow rates indicated on chart were determined by pumping water.
Example: To pump 284 lpm (75 gpm)
against a discharge pressure head of For optimum life and performance, pumps should be specified so that daily operation
2.1 bar (30 psig) requires 4.1 bar (60 psig) parameters will fall in the center of the pump performance curve.
and 78 Nm3 /h (46 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
P8 METAL
ULTRA-FLEX™-FITTED
Height ................................ 669 mm (26.3")
Width ..................................404 mm (15.9")
Depth ..................................343 mm (13.5")
Ship Weight ....... Aluminum 32 kg (70 lbs)
316 Stainless Steel 51 kg (112 lbs)
Cast Iron 47 kg (104 lbs)
Alloy C 52 kg (114 lbs)
Air Inlet ...................................19 mm (3/4")
Inlet ............................................ 51 mm (2")
Outlet ......................................... 51 mm (2")
Suction Lift ......................4.9 m Dry (16.0')
8.8 m Wet (29.0')
Displacement/Stroke ......2.12 l (0.56 gal.)1
Max. Flow Rate ............526 lpm (139 gpm)
Max. Size Solids ...................6.4 mm (1/4")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Flow rates indicated on chart were determined by pumping water.
Example: To pump 201 lpm (53 gpm)
against a discharge pressure head of For optimum life and performance, pumps should be specified so that daily operation
2.1 bar (30 psig) requires 4.1 bar (60 psig) parameters will fall in the center of the pump performance curve.
and 60 Nm3 /h (35 scfm) air consumption.
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
PV8 METAL
TPE-FITTED
Height ................................ 668 mm (26.3")
Width ..................................404 mm (15.9")
Depth ..................................340 mm (13.4")
Ship Weight .......Aluminum 35 kg (78 lbs)
316 Stainless Steel 53 kg (117 lbs)
Cast Iron 49 kg (109 lbs)
Alloy C 54 kg (119 lbs)
Air Inlet ...................................19 mm (3/4")
Inlet ............................................ 51 mm (2")
Outlet ......................................... 51 mm (2")
Suction Lift ......................7.1 m Dry (23.3')
9.5 m Wet (31.2')
Displacement/Stroke ........3.1 l (0.83 gal.)1
Max. Flow Rate ............675 lpm (178 gpm)
Max. Size Solids ...................6.4 mm (1/4")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Example: To pump 151 lpm (40 gpm)
against a discharge pressure head of Flow rates indicated on chart were determined by pumping water.
3.8 bar (55 psig) requires 4.1 bar (60 psig) For optimum life and performance, pumps should be specified so that daily operation
and 51 Nm3 /h (30 scfm) air consumption. parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
PV8 METAL
ULTRA-FLEX™-FITTED
Height ................................ 668 mm (26.3")
Width ..................................404 mm (15.9")
Depth ..................................340 mm (13.4")
Ship Weight .......Aluminum 35 kg (78 lbs)
316 Stainless Steel 53 kg (117 lbs)
Cast Iron 49 kg (109 lbs)
Alloy C 54 kg (119 lbs)
Air Inlet ...................................19 mm (3/4")
Inlet ............................................ 51 mm (2")
Outlet ......................................... 51 mm (2")
Suction Lift ..................... 5.5 m Dry (18.2')
9.5 m Wet (31.2')
Displacement/Stroke............. 2.1 l (0.56 gal.)1
Max. Flow Rate ............575 lpm (152 gpm)
Max. Size Solids ...................6.4 mm (1/4")
1
Displacement per stroke was calculated
at 4.8 bar (70 psig) air inlet pressure
against a 2.1 bar (30 psig) head pressure.
Example: To pump 208 lpm (55 gpm)
against a discharge pressure head of Flow rates indicated on chart were determined by pumping water.
4.1 bar (60 psig) requires 5.5 bar (80 psig) For optimum life and performance, pumps should be specified so that daily operation
and 102 Nm3 /h (60 scfm) air consumption. parameters will fall in the center of the pump performance curve.
Caution: Do not exceed 8.6 bar (125 psig)
air supply pressure.
P 8 M E TA L S U C T I O N
L I F T C A PA B I L I T Y
P V 8 M E TA L S U C T I O N
L I F T C A PA B I L I T Y
Suction lift curves are calibrated for pumps operating number of intake and discharge elbows, viscosity of
at 305 m (1,000') above sea level. This chart is meant pumping fluid, elevation (atmospheric pressure) and
to be a guide only. There are many variables which pipe friction loss all affect the amount of suction lift
can affect your pump’s operating characteristics. The your pump will attain.
WILDEN PUMP & ENGINEERING, LLC 10 WIL-10120-E-02
Section 6
S U G G E S T E D I N S TA L L AT I O N
Wilden pumps are designed to meet the performance specifications using the standard Wilden muffler. Other
requirements of even the most demanding pumping mufflers can be used to further reduce sound levels, but
applications. They have been designed and manufactured they usually reduce pump performance.
to the highest standards and are available in a variety of
ELEVATION: Selecting a site that is well within the pump’s
liquid path materials to meet your chemical resistance
dynamic lift capability will assure that loss-of-prime issues will
needs. Refer to the performance section of this manual for
be eliminated. In addition, pump efficiency can be adversely
an in-depth analysis of the performance characteristics of
your pump. Wilden offers the widest variety of elastomer affected if proper attention is not given to site location.
options in the industry to satisfy temperature, chemical PIPING: Final determination of the pump site should not be
compatibility, abrasion resistance and flex concerns. made until the piping challenges of each possible location
The suction pipe size should be at least the equivalent or have been evaluated. The impact of current and future
larger than the diameter size of the suction inlet on your installations should be considered ahead of time to make
Wilden pump. The suction hose must be non-collapsible, sure that inadvertent restrictions are not created for any
reinforced type as these pumps are capable of pulling a high remaining sites.
vacuum. Discharge piping should also be the equivalent The best choice possible will be a site involving the shortest
or larger than the diameter of the pump discharge which and straightest hook-up of suction and discharge piping.
will help reduce friction losses. It is critical that all fittings Unnecessary elbows, bends, and fittings should be avoided.
and connections are airtight or a reduction or loss of pump Pipe sizes should be selected to keep friction losses within
suction capability will result. practical limits. All piping should be supported independently
INSTALLATION: Months of careful planning, study, of the pump. In addition, the piping should be aligned to
and selection efforts can result in unsatisfactory pump avoid placing stress on the pump fittings.
performance if installation details are left to chance.
Flexible hose can be installed to aid in absorbing the forces
Premature failure and long term dissatisfaction can be created by the natural reciprocating action of the pump. If the
avoided if reasonable care is exercised throughout the pump is to be bolted down to a solid location, a mounting
installation process. pad placed between the pump and the foundation will assist
LOCATION: Noise, safety, and other logistical factors usually in minimizing pump vibration. Flexible connections between
dictate where equipment will be situated on the production the pump and rigid piping will also assist in minimizing
floor. Multiple installations with conflicting requirements pump vibration. If quick-closing valves are installed at any
can result in congestion of utility areas, leaving few choices point in the discharge system, or if pulsation within a system
for additional pumps. becomes a problem, a surge suppressor (SD Equalizer®)
should be installed to protect the pump, piping and gauges
Within the framework of these and other existing conditions,
from surges and water hammer.
every pump should be located in such a way that six key
factors are balanced against each other to maximum If the pump is to be used in a self-priming application, make
advantage. sure that all connections are airtight and that the suction lift is
within the model’s ability. Note: Materials of construction and
ACCESS: First of all, the location should be accessible. If
elastomer material have an effect on suction lift parameters.
it’s easy to reach the pump, maintenance personnel will
have an easier time carrying out routine inspections and Please refer to the performance section for specifics.
adjustments. Should major repairs become necessary, ease When pumps are installed in applications involving flooded
of access can play a key role in speeding the repair process suction or suction head pressures, a gate valve should be
and reducing total downtime. installed in the suction line to permit closing of the line for
AIR SUPPLY: Every pump location should have an air line pump service.
large enough to supply the volume of air necessary to Pumps in service with a positive suction head are most efficient
achieve the desired pumping rate. Use air pressure up to when inlet pressure is limited to 0.5–0.7 bar (7–10 psig).
a maximum of 8.6 bar (125 psig) depending on pumping Premature diaphragm failure may occur if positive suction
requirements. is 0.7 bar (10 psig) and higher.
For best results, the pumps should use a 5μ (micron) air SUBMERSIBLE APPLICATIONS: Pro-Flo V™ pumps can be
filter, needle valve and regulator. The use of an air filter used for submersible applications, when using the Pro-Flo
before the pump will ensure that the majority of any pipeline V™ submersible option. Turbo-Flo™ pumps can also be
contaminants will be eliminated. used for submersible applications.
SOLENOID OPERATION: When operation is controlled by a NOTE: Pro-Flo® and Accu-Flo™ pumps are not submersible.
solenoid valve in the air line, three-way valves should be
used. This valve allows trapped air between the valve and ALL WILDEN PUMPS ARE CAPABLE OF PASSING SOLIDS.
the pump to bleed off which improves pump performance. A STRAINER SHOULD BE USED ON THE PUMP INTAKE TO
Pumping volume can be estimated by counting the number ENSURE THAT THE PUMP'S RATED SOLIDS CAPACITY IS
of strokes per minute and then multiplying the figure by the NOT EXCEEDED.
displacement per stroke. CAUTION: DO NOT EXCEED 8.6 BAR (125 PSIG) AIR
MUFFLER: Sound levels are reduced below OSHA SUPPLY PRESSURE.
WIL-10120-E-02 11 WILDEN PUMP & ENGINEERING, LLC
SUGGES T ED INS TA L L AT ION
NOTE: In the event of a power failure, the shut off valve shut off valve (user supplied) installed in the air supply
should be closed, if the restarting of the pump is not line. A properly functioning valve will stop the air supply
desirable once power is regained. to the pump, therefore stopping output. This shut off
valve should be located far enough away from the
AIR OPERATED PUMPS: To stop the pump from pumping equipment such that it can be reached safely
operating in an emergency situation, simply close the in an emergency situation.
TROUBLESHOOTING
Pump will not run or runs slowly. 2. Verify that vacuum required to lift liquid is not
1. Ensure that the air inlet pressure is at least 0.4 bar greater than the vapor pressure of the material
(5 psig) above startup pressure and that the differential being pumped (cavitation).
pressure (the difference between air inlet and liquid 3. Check for sticking ball check valves. If material being
discharge pressures) is not less than 0.7 bar (10 psig). pumped is not compatible with pump elastomers,
swelling may occur. Replace ball check valves and
2. Check air inlet filter for debris (see recommended
seats with proper elastomers. Also, as the check
installation).
valve balls wear out, they become smaller and can
3. Check for extreme air leakage (blow by) which become stuck in the seats. In this case, replace balls
would indicate worn seals/bores in the air valve, and seats.
pilot spool, main shaft.
4. Disassemble pump and check for obstructions Pump air valve freezes.
in the air passageways or objects which would 1. Check for excessive moisture in compressed
obstruct the movement of internal parts. air. Either install a dryer or hot air generator for
5. Check for sticking ball check valves. If material being compressed air. Alternatively, a coalescing filter
pumped is not compatible with pump elastomers, may be used to remove the water from the
swelling may occur. Replace ball check valves and compressed air in some applications.
seals with proper elastomers. Also, as the check
valve balls wear out, they become smaller and can Air bubbles in pump discharge.
become stuck in the seats. In this case, replace balls 1. Check for ruptured diaphragm.
and seats. 2. Check tightness of outer pistons (refer to Section 7).
6. Check for broken inner piston which will cause the 3. Check tightness of fasteners and integrity of o-rings
air valve spool to be unable to shift. and seals, especially at intake manifold.
7. Remove plug from pilot spool exhaust. 4. Ensure pipe connections are airtight.
Pump runs but little or no product flows. Product comes out air exhaust.
1. Check for pump cavitation; slow pump speed 1. Check for diaphragm rupture.
down to allow thick material to flow into liquid 2. Check tightness of outer pistons to shaft.
chambers.
WIL-10120-E-02 13 WILDEN PUMP & ENGINEERING, LLC
Section 7
P U M P DIS A S SE M BLY
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 1/2" Wrench pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it
• 9/16" Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
any hazardous effects of contact with your process fluid.
• 11/16" Wrench
NOTE: The model photographed for these instructions incorporates rubber
• Adjustable Wrench diaphragms, balls, and seats. Models with PTFE diaphragms, balls and seats are
• Vise equipped w/ the same except where noted.
soft jaws (such as
plywood, plastic
or other suitable
material)
Step 9B Step 10
2) The outer piston, diaphragm and To remove diaphragm assembly
inner piston separate from the shaft from shaft, secure shaft with soft
which remains connected to the jaws (a vise fitted with plywood,
opposite side diaphragm assembly. plastic or other suitable material)
Repeat disassembly instructions to ensure shaft is not nicked,
for the opposite liquid chamber. scratched or gouged. Using
Inspect diaphragm assembly and an adjustable wrench, remove
shaft for signs of wear or chemical diaphragm assembly from shaft.
attack. Replace all worn parts with
genuine Wilden parts for reliable
performance.
To o l s R e q u i r e d : CAUTION: Before any maintenance or repair is attempted, the compressed air line
to the pump should be disconnected and all air pressure allowed to bleed from the
• 3/16" Hex Head Wrench pump. Disconnect all intake, discharge, and air lines. Drain the pump by turning it
• 1/4" Hex Head Wrench upside down and allowing any fluid to flow into a suitable container. Be aware of
hazardous effects of contact with your process fluid.
• Snap Ring Pliers
The Wilden P8 and PV8 metal pumps utilize a revolutionary Pro-Flo® air distribution
• O-Ring Pick system. Proprietary composite seals reduce the coefficient of friction and allow
lube-free operation. Constructed of polypropylene or aluminum, the Pro-Flo® air
distribution system is designed to perform in on/off, non-freezing, non-stalling,
tough duty applications.
Step 9
With o-ring pick, gently remove the
o-ring from the opposite side of the
notched end of the spool. Gently
remove the pilot spool from sleeve
and inspect for nicks or gouges and
other signs of wear. replace pilot sleeve
assembly or outer sleeve o-rings if
Step 7 Step 8
necessary. During re-assembly never
Remove air chamber bolts with Remove pilot spool bushing from insert the pilot spool into the sleeve
1/4" hex head wrench. center block. with the “notched" end side first, this
end incorporates the urethane o-ring
and will be damaged as it slides over
the ports cut in the sleeve.
NOTE: Seals should not be
removed from pilot spool. Seals
are not sold separately.
WILDEN PUMP & ENGINEERING, LLC 18 WIL-10120-E-02
A I R VA LV E / C E N T E R SEC T ION DIS A S SE M BLY
SUBMERSIBLE PRO-FLO V™
Non-Submersible Submersible
Step 1 Step 2
Install a 1/4” NPT pipe plug Next, install an optional submersible air valve gasket
(00-7010-08) into the pilot spool (04-2621-52). The submersible air valve gasket can
bleed port located at the front of the be purchased as a spare part or included with the
center block. purchase of a new Pro-Flo V™ pump.
SHAFT SEAL
TAPE TAPE
WILDEN PUMP & ENGINEERING, LLC 20 WIL-10120-E-02
G ASK E T K I T INS TA L L AT ION
Only P4 and PV4 Cast Iron pumps come standard and all mating surfaces. If necessary, smooth or
with expanded PTFE Gasket Kits (P/N 04-9502-99). deburr all sealing surfaces. Mating surfaces must
Carefully prepare sealing surfaces by removing all be properly aligned in order to ensure positive
debris and foreign matter from diaphragm bead sealing characteristics.
24 21 23 22 20
Ultra-Flex™
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
WILDEN PUMP & ENGINEERING, LLC 22 WIL-10120-E-02
E XPLODED VIE W & PARTS LISTING
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
WILDEN PUMP & ENGINEERING, LLC 24 WIL-10120-E-02
E XPLODED VIE W & PARTS LISTING
20 17 19 18 16
Ultra-Flex™
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
WILDEN PUMP & ENGINEERING, LLC 26 WIL-10120-E-02
E XPLODED VIE W & PARTS LISTING
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
WILDEN PUMP & ENGINEERING, LLC 28 WIL-10120-E-02
E XPLODED VIE W & PARTS LISTING
PRO-FLO V™
DESCRIPTION NEOPRENE BUNA-N VITON® EPDM
Pro-Flo V™ Original™ Metal 08-9582-51 08-9582-52 08-9582-53 08-9582-54
Pro-Flo V™ Original™ Metal (Ultra-Flex™) 08-9586-51 08-9586-52 08-9586-53 08-9586-54
DESCRIPTION PTFE WIL-FLEX™ SANIFLEX™ POLYURETHANE
Pro-Flo V™ Original™ Metal 08-9582-55 08-9582-58 08-9582-56 08-9582-50
Item # Serial #
Y O U R I N F O R M AT I O N
Company Name
Industry
Name Title
Street Address
Types of pumps in facility (check all that apply): Diaphragm Centrifugal Gear Submersible Lobe
Other
How did you hear of Wilden Pump? Trade Journal Trade Show Internet/E-mail Distributor
Other