Method Statement For Placing of Embedded Hook Bars To Slab For RCC Structures Supporting System - Submittal No. 167 PDF

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SUBMITTAL OF DOCUMENTS
Submittal No:167 Date: 1 8thDecemb <:r 2019
Project CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS FOR

THE PROPOSEDAMBASSADOR RESORT AND SPA AT MIRISSA
MS. Summer Season Ltd.
To
Level 27,East Tower, Echelon Square,
World Trade Center, Colombo 01.Sri Lanka.
Document Remarks
Method statement for placing of embedded For Review and Approval

hook bars to slab for RCC structures (3 Copies attached)
supporting system
The Engineer's Representative is to acknowledge receipt by signing and returning one copy to the
Contractor.
Issued on behalf of the Contractor// Received on behalf of the Engineer
Name Name
t
Signature Athukorala Signature
-1, PROJECT MANAGER
Ambassador Besrt & Spa prol€ct
Date :18 -12-2019

Nuwani Construction (Pvt) Ltd
Kambuntgamuwa, Matara Date
Consultant Comment (if anlz) Issued on behalf of the Engineer
Name
Signature
Date
Method Statement for Placing of embedded hook bars to slab for RCC structure supporting system NU/2019/MIR/MS/CIVIL/021
CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS

FOR THE PROPOSED AMBASSADOR RESORT & SPA AT MIRISSA
METHOD STATEMENT FOR PLACING OF

EMBEDDED HOOK BARS TO SLAB FOR
RCC STRUCTURES SUPPORTING
SYSTEM
Document No.: NU/2019/MIR/MS/CIVIL/021
CONTRACTOR: NUWANI CONSTRUCTION (PVT) LTD

CONSTRUCTION OF PROPOSED AMBASSADOR
RESORT & SPA AT MIRISSA, SRI LANKA CLIENT/CONSULTANT:
METHOD STATEMENT FOR PLACING OF SUMMER SEASON LTD
EMBEDDED HOOK BARS TO SLAB FOR RCC
STRUCTURES SUPPORTING SYSTEM
Document Review Report
Proposed Ambassador Resort & Document Ref.

Project: NU/2019/MIR/MS/CIVIL/021
Spa at Mirissa – Sri Lanka No.
Document Method Statement for Placing of embedded hook bars to slab for RCC structure
Title: supporting system
Structural Deepal Wickremasinghe

Client: Summer Season Ltd
Engineer Associates
Contractor: Nuwani Construction (Pvt) Ltd Date:
*Status
Consultant: Summer Season Ltd
A - Approved
B - Approved with comments
Status Code: C - Resubmit
D - Reject
Comments:
Reviewed by:
Signature Name Position Date
NU/2019/MIR/MS/CIVIL/021 Page 1
METHOD STATEMENT FOR PLACING OF

CONSTRUCTION OF PROPOSED AMBASSADOR RESORT & SPA

AT
MIRISSA, SRI LANKA
DOCUMENT REFERENCE NO: NU/2019/MIR/MS/CIVIL/021
REVISION NO: Rev (0.0)
DATE: 18th December 2019
REVISION PREPARED BY CHECKED BY APPROVED BY DATE
……………………. ……………………. …………………….

Rev. (0.0) 18.12.2019
……………………... ……………………... ……………………...
QA/QC Manager Deputy project Manager Project Manager
CONTROL REF. RECEIVED BY

ISSUE DATE DATE
NUMBER Please sign, photocopy & return
Table of Contents
1.0 INTRODUCTION ...................................................................................................................................................... 4

2.0 STANDARDS, SPECIFICATIONS & REFERENCE TO BE ADOPTED ................................................ 5
3.0 RESOURCES, ROLE & RESPONSIBILITIES FOR THE WORK .............................................................. 5
3.1 Role & Responsibilities for the Work ................................................................................................................ 5
3.2 Allocated Resources for the work: ...................................................................................................................... 5
3.2.1 Manpower ..................................................................................................................................................... 5
3.2.2 Machinery / Equipment / Material .......................................................................................................... 6
4.0 WORK DESCRIPTION FLOW CHART FOR THE WORK......................................................................... 6
5.0 CONSTRUCTION SEQUENCE OF WORK ..................................................................................................... 7
5.1 Marking the Location to be installed .................................................................................................................. 7
5.2 Placing the hooks ................................................................................................................................................... 7
5.3 Pouring the Concrete............................................................................................................................................. 7
5.4 Chip off the concrete around the hooks............................................................................................................ 7
5.5 Cutting and removing the hooks ......................................................................................................................... 7
5.6 Cleaning of chipping surface................................................................................................................................ 7
5.7 Treatment application............................................................................................................................................ 8
5.8 Curing of the treated area ..................................................................................................................................... 8
6.0 QUALITY CONTROL AND QUALITY ASSURANCE METHODOLOGY........................................... 8
7.0 SAFETY PRECAUTIONS ........................................................................................................................................ 8
8.0 ENVIRONMENTAL CONSIDERATIONS ....................................................................................................... 8
9.0 ANNEXURE: ............................................................................................................................................................... 8
1.0 INTRODUCTION
 The main purpose of this method statement is describe the installing method of additional hook bars
on the slab reinforcement to get an additional support system for erection of formwork and the
rectification method after completing the job. It has been prepared based on the proper construction
procedures, standards & required specification related to the project.
 Also it will be covered the details of the materials, equipment, procedure & relevant document
QA/QC & safety precautions to be implemented at site during the work.
 Location to be installed the hooks as follows,
300mm wide up stand beam at 1st floor at the location of
o Along grid C-15 to C-18
600mm wide RCC Wall at 1st floor at the location of
o Along grid 15-A0 to 15/D
o Along grid 18-A0 to 15/D
 Same method for placing, removal & rectification will be followed where placing of the hooks at the
necessary places in the adjacent floors.
2.0 STANDARDS, SPECIFICATIONS & REFERENCE TO BE ADOPTED
1. Client’s/Structural Consultant’s Instruction

2. Approved Method statement for rectification of P cone holes & honey combs related with the Hotel
Building. (NU/2019/MIR/MS/CIVIL/011/R01)
3. Materials Manufacturer Data Sheets (MDS)

 Main products:
i. Emaco 157D Primer
ii. Master flow 810
 Back up products:
i. MasterKure 128
.
3.0 RESOURCES, ROLE & RESPONSIBILITIES FOR THE WORK
3.1 Role & Responsibilities for the Work
 Under the full inspection of the QA/QC Manager, QA/QC Engineer work to be executed. To
conduct the work Engineer – Reinforcement Incharge, Formwork In-charge and Concrete In
charge will be participating for the work with subordinate receiving.
3.2 Allocated Resources for the work:

3.2.1 Manpower
Position Nos
QA/QC Manager/QA/QC Engineer 01
Site Engineer /Civil Engineer 01
Technical Officer 01
Safety Officer/ Safety Supervisor 01
General Skilled & Unskilled workers for surface preparation &
As required
ratification work
3.2.2 Machinery / Equipment / Material
Type Nos
T-16/T-20 hook bars As needed
Flat & Point chisel/ Ball hammer As needed
7”/ 4”Angle grinder 1
Hand pump 1
Vacuum Cleaner 1
Emaco 157D Primer As needed
Masterflow 810 As needed
MasterKure 128 As needed
Mason Trowel As needed
4.0 WORK DESCRIPTION FLOW CHART FOR THE WORK
Work sequence can be grouped as follows;
Marking the location to be installed
Placing the hooks
Pouring concrete
Chip off the concrete around the hooks
Cutting and removing hooks
Cleaning of chipping surface
Treatment application
Curing of treated area
5.0 CONSTRUCTION SEQUENCE OF WORK
5.1 Marking the Location to be installed

 Marking will be done to identify the location by using steel tape and twine. It will be 3m off to the
structural element and by 2m-3m C/C along with the parallel to Structure element.
5.2 Placing the hooks

 Placing the hooks will be done by bar-benders while the continuing of slab reinforcement work.
 It will be bound with the bottom reinforcement of the slab.
5.3 Pouring the Concrete

 Pouring of slab concrete will be done according to the approved method statement and specification.
 Before applying any force to anchoring hooks, the slab should be cured at least 3day as per the method
of slab curing.
5.4 Chip off the concrete around the hooks

 After usage of the anchoring hooks for the formwork tightening purpose of the relevant structural
element, it can be removed from the slab.
 Chip Off the concrete around the hooks up to 20-25mm depth & 75-100 mm diameter from hook
vertical bars.
 Flat/Point chisel and ball hammer will be used to do this rectification work.
5.5 Cutting and removing the hooks

 Exposed bars will be cut by using 7” angle grinder or 4” Grinder.
 Close supervision will be done to not disturb the hardened concrete while cutting.
5.6 Cleaning of chipping surface

 Remove all the impurities/ loose concrete particles by using Hand pump/Vacuum cleaner to achieve
sound substratum.
5.7 Treatment application

 As per the TDS of non-shrinkage grout (Master flow 810), recommended water will be collected to
bucket & mixing will be done until receiving a self flowable slurry.
 Emaco 157 D primer will be used before pouring of grout to receive a good bonding.
 While continuing the pouring of grout, steel rod will be used to tamp to have proper filing. Grout is
working as a self-levelling grout, but to get more compaction additional tamping will be applied.
 The top surface of the filling will be kept to some time for drying & while at the troweling stage
using mason trowel top surface will be finish with the slab top level.
5.8 Curing of the treated area

 Treated surfaces to be applied with MasterKure 128 just after the hardening of them.
 Treated area will be covered with polythene or gunny bags for 3 days until to receive curing effect.
6.0 QUALITY CONTROL AND QUALITY ASSURANCE METHODOLOGY
 QA/QC team to closely supervise the rectification & post inspection as well as to receive proper
completion.
7.0 SAFETY PRECAUTIONS
 Everyone involved in the rectification will be advised to observe the safety precautions.
 Workmen shall wear all appropriate safety personnel protective equipment such as helmet,
coverall clothing (High visible Jacket), and safety boots, goggles and gloves, wherever required
while they are within the site premises/ working location.
 A first aid box with the necessary medication will be placed at the site first aid room in case of an
emergency.
 Adequate safe access to the working area shall be provided.
 Sufficient light shall be ensured before the start of the work
 Necessary skilled personals to be used for the cutting & chipping of the area to be treated.
8.0 ENVIRONMENTAL CONSIDERATIONS
 Generally, should care about the chemical compounds not to be mixed with the water sources/ sea
directly.
9.0 ANNEXURE:
01. Manufacturer Data Sheets of following products (MDS)

 Main products:
i. Emaco 157D Primer
ii. Master flow 810
iii. MasterKure 128
EMACO® 157D PRIMER (Barra Emulsion 57D)
SBR acrylic based bonding and polymer modifying agent for concrete and mortars
DESCRIPTION APPLICATION
EMACO 157D PRIMER is an aqueous emulsion of Substrate Preparation
styrene-butadiene copolymer latex, specially formulated The substrate must be clean, sound and free of dust and
for use in cementitious mixtures to improve wear loose particles. Cement laitance, oil, grease, mould
resistance, durability, waterproofing and bonding release oil or curing compounds must be removed from
properties. concrete surfaces by using gritblasting or other means.
EMACO 157D PRIMER is also compatible with Steel surfaces should be degreased with a suitable
sulphate-resisting or high alumina cement and gypsum solvent and/or treated by gritblasting or wire brushing
plaster. where necessary.
Steel rebars must also be clean from grease, oil or rust
FIELDS OF APPLICATION and ideally treated by gritblasting. Corroded rebars
EMACO 157D PRIMER is the ideal SBR-latex should be protected using BARRAFER S (refer separate
recommended for use: data sheet). When repairing spalled or deteriorated
• With cement as a bonding slurry concrete, ensure that the concrete has been cut back to
• In weather resistant exterior or interior renderings sound material. In cases where corrosion is absent,
• In floor screeds and toppings, or plasters for wire brushing to a clean bright surface is sufficient.
improved chemical resistance Before applying EMACO 157D PRIMER, be sure to pre-
• In repair of honeycombed and spalled concrete, wet the concrete substrate thoroughly to saturate the
beams and precast elements pores completely with water. During application of
EMACO 157D PRIMER, the temperature of the
• In tile or mosaic bedding compounds for bedding o
substrate should not be below 5 C. To avoid too high a
tiles or re-fixing slip bricks
surface temperature, it is advisable to shade application
FEATURES AND BENEFITS areas.
• Water resistant Mixing
• Excellent adhesion to concrete, steel and brick Stir well before use. Preferably, mixing should be done
• High abrasion resistance in an efficient pan type mixer or by means of a low
speed drill with appropriate paddle. Hand mixing is not
• Good resistance to salts, mineral oils and many
recommended.
other chemicals
• Reduces bleeding Application Method
• Greatly increased durability Bonding slurry (priming) - Apply a slurry onto the still
• High flexibility damp substrate, consisting of 1 part EMACO 157D
• Plasticizing effect and reduced shrinkage PRIMER and 1 to 2 parts by part of cement, mixed to a
lump-free creamy consistency. A stiff brush should be
• Highly increased tensile strength
used to work the bonding slurry well into the damp
• Non-toxic. Can be used in contact with potable
surface. This slurry should not be applied in a thickness
water
exceeding approximately 2mm. The mortar must be
• Improved corrosion protection placed wet-on-wet. If the slurry does dry, a further slurry
• Lower water/cement ratio coat must be applied.
• Promotes high early strength in mortars
Renderings (to vertical surfaces) - After brushing the
PROPERTIES bonding slurry onto the prepared surface, apply
immediately EMACO 157D PRIMER modified mortar, in
Supply form: liquid average thicknesses of 10 mm, as thicker layers tend to
sag. However, several layers can be applied in quick
Colour: milky white
succession. If thicker layers are applied, suitable
Specific gravity: 1.01 kg/L formwork has to be used.
pH value: approx 9 – 10.5 To provide good mechanical bond, scratch the freshly
Storage temperature: sensitive to frost applied coat of rendering when the next coat is to be
applied the following day.
Application temperature: not below 5°C
Toxicity: non-toxic Screed and toppings (to horizontal surfaces) -
Always place screed, topping or patching mortar onto
the still wet bonding slurry. Use low water-cement ratio
for thick layers of mortar.
BASF Construction Chemicals offices in ASEAN

Singapore Malaysia Indonesia Thailand Vietnam Philippines
Tel :+65-6861-6766 Tel :+60-3-5628-3388 Tel :+62-21-893-4339 Tel :+66-2204-9427 Tel :+84-650-743-100 Tel : +63-2-889-4321
Fax :+65-6861-3186 Fax :+60-3-7847-6781 Fax :+62-21-893-4342 Fax :+66-2664-9267 Fax :+84-650-743-200 Fax : +63-2-889-4361
EMACO® 157D PRIMER (Barra Emulsion 57D)
Repair mortars (to horizontal and vertical surfaces) - SHELF LIFE
Mix EMACO 157D PRIMER with sand/cement in ratio
of 1:3. The thinner the repair patch is, the higher the EMACO 157D PRIMER should be stored out of direct
dosage rate of EMACO 157D PRIMER. Apply the sunlight. If kept in a dry place in tightly closed original
EMACO 157D PRIMER modified mortar onto the still packing above freezing point, it has 12 month shelf life.
tacky bonding slurry.
Tile or mosaic bedding compound - Dampen the PACKAGING
substrate as well as the tiles. Apply a bonding slurry to
the damp substrate and to the back of the tile. Before Available in 25L pails and 205L drums.
the slurry starts to dry, plaster the tile with mortar in the
required thickness and firmly press to the floor or wall to GENERAL GUIDELINES
ensure full contact. Strike off surplus mortar and do not
Materials for EMACO 157D PRIMER modified mixtures:
disturb until set. For thin bed applications, press the
• Sand should be washed, well graded and free from
tiles straight onto the substrate using only the bonding
excessive fines.
slurry. Strut tile surfaces until set.
• Although EMACO 157D PRIMER is compatible with
ESTIMATING DATA high alumina cement, hardening will be delayed.
Always use fresh cement.
Depending on type of application (refer to "Application • Expansion joints in the substrate must be carried
Method"). through the EMACO 157D PRIMER modified
CURING mixture.
• EMACO 157D PRIMER modified mixtures should be
Freshly applied screeds and renderings, when mixed applied to damp, but never wet, surfaces. Where
with EMACO 157D PRIMER (Barra Emulsion 57D), running water is present, this must first be sealed
should be kept damp and be protected from direct and plugged.
sunlight, rain, wind or frost, until sufficiently hardened. • Do not over trowel and avoid re-trowelling of setting
Excessive rapid drying may cause shrinkage, insufficient mortar.
strength and other defects. • EMACO 157D PRIMER may float to the surface and
CLEANING impair the adhesion of subsequently applied
materials.
Tools should be cleaned with water before the material • Do not work at temperatures below 5°C.
hardens.
PRECAUTIONS
For detailed Health, Safety and Environmental
recommendations, please consult and follow all
instructions in the product Material Safety Data Sheet.
2-1-3-0108
The technical information and application advice given in this BASF Construction Chemicals publication
are based on the present state of our best scientific and practical knowledge. As the information herein is
STATEMENT OF of a general nature, no assumption can be made as to a product's suitability for a particular use or
RESPONSIBILITY application and no warranty as to its accuracy, reliability or completeness either expressed or implied is
given other than those required by law. The user is responsible for checking the suitability of products for
their intended use.
Field service where provided does not constitute supervisory responsibility. Suggestions made by
BASF Construction Chemicals either orally or in writing may be followed, modified or rejected by the
NOTE owner, engineer or contractor since they, and not BASF Construction Chemicals, are responsible for
carrying out procedures appropriate to a specific application.
MASTERKURE® 128
Polymeric emulsion based, concrete curing compound
DESCRIPTION roller, or brush. With all methods, take adequate care to

prevent marring of concrete surface.
MASTERKURE 128 is a ready to use, clear membrane Apply the curing compound evenly on all exposed
curing compound based on selected polymeric emulsion, concrete surfaces.
which when applied on to freshly placed concrete
surfaces provides an efficient curing membrane with It is important to avoid leaving patches of untreated
excellent non yellowing properties. areas. Use MASTERKURE 128FD (with the fugitive dye)
to identify areas treated, or ensure that there are no
The curing compound is also offered with a fugitive dye breaks during application until a well marked area is
as MASTERKURE 128FD for easier identification of completely treated.
coated areas.
CLEANING
FIELDS OF APPLICATION
MASTERKURE 128 is suitable for curing all general Clean the tools and equipment using water.
purpose freshly placed or deshuttered concrete and
mortar, both indoors and outdoors, such as; ESTIMATING DATA
• Concrete floors Actual coverage depends upon the method of application,
• Exposed architectural concrete the texture and porosity of the surface. As a guide,
coverage on a smooth dense surface will be
FEATURES AND BENEFITS approximately 12 m2/L, while for a porous, rough surface
it will be approximately 6 m2/L.
Greater moisture Therefore material requirement will be between 0.2 and
retention in Facilitates more efficient hydration 0.08 L/m2.
mortar and of cement for greater strength and
concrete superior wear resistance. PACKAGING
Non staining Suitable for exposed architectural
MASTERKURE 128 is available in 20 L pails and 205 L
concrete.
drums.
Available with a Treated area easily identifiable. No
fugitive dye wasteful repetitive coatings or risk SHELF LIFE
of untreated areas.
MASTERKURE 128 can be stored in tightly sealed
PROPERTIES original containers for 12 months from date of
manufacture at constant moderate temperature.
Supply form : liquid
Colour : White (for MASTERKURE 128) PRECAUTIONS
Coloured (for MASTERKURE 128FD)
Health : MASTERKURE 128 is non toxic but can cause
Density : 1.01 kg/L irritation to persons with sensitive skin if exposed and
respiratory reaction if inhaled.
APPLICATION Safety : Wear eye protection, gloves and mask while
Use MASTERKURE 128 as supplied without dilution. It handling the product. Wash thoroughly after handling.
should be applied after the final finishing operation as In case of accidental eye contact wash with copious
soon as the concrete or mortar surface has hardened amount of water and seek medical help.
sufficiently to prevent marring. If ingested drink a glass of water and do not induce
The surface should be damp but with no free water on it. vomiting. Consult doctor immediately.
In the case of formed concrete, apply immediately after Fire : Not flammable.
striking the formwork. For detailed Health, Safety and Environmental
Delaying the application until the next day will allow recommendations, please consult and follow all
substantial loss of moisture reducing the effectiveness of instructions on the product Material Safety Data Sheet.
the curing membrane.
For best results, apply an even coat by a low pressure 2-1-3-0208
spray equipment (knapsack sprayer) or a wide short nap
BASF Construction Chemicals offices in ASEAN

Singapore Malaysia Indonesia Thailand Vietnam Philippines
Tel :+65-6861-6766 Tel :+60-3-5628-3388 Tel :+62-21-893-4339 Tel :+66-2204-9427 Tel :+84-650-743-100 Tel : +63-2-889-4321
Fax :+65-6861-3186 Fax :+60-3-7847-6781 Fax :+62-21-893-4342 Fax :+66-2664-9267 Fax :+84-650-743-200 Fax : +63-2-889-4361

Method Statement For Placing of Embedded Hook Bars To Slab For RCC Structures Supporting System - Submittal No. 167 PDF

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HUTIIfAHI

Submittal No:167 Date: 1 8thDecemb <:r 2019

Project CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS FOR

Method statement for placing of embedded For Review and Approval

Issued on behalf of the Contractor// Received on behalf of the Engineer

Date :18 -12-2019

Consultant Comment (if anlz) Issued on behalf of the Engineer

CONSTRUCTION AND COMPLETION OF MAIN CONTRACT WORKS

METHOD STATEMENT FOR PLACING OF

CONTRACTOR: NUWANI CONSTRUCTION (PVT) LTD

Document Review Report

Proposed Ambassador Resort & Document Ref.

Structural Deepal Wickremasinghe

Contractor: Nuwani Construction (Pvt) Ltd Date:

Signature Name Position Date

METHOD STATEMENT FOR PLACING OF

CONSTRUCTION OF PROPOSED AMBASSADOR RESORT & SPA

DOCUMENT REFERENCE NO: NU/2019/MIR/MS/CIVIL/021

REVISION NO: Rev (0.0)

DATE: 18th December 2019

REVISION PREPARED BY CHECKED BY APPROVED BY DATE

……………………. ……………………. …………………….

QA/QC Manager Deputy project Manager Project Manager

CONTROL REF. RECEIVED BY

1.0 INTRODUCTION ...................................................................................................................................................... 4

2.0 STANDARDS, SPECIFICATIONS & REFERENCE TO BE ADOPTED

1. Client’s/Structural Consultant’s Instruction

3. Materials Manufacturer Data Sheets (MDS)

3.0 RESOURCES, ROLE & RESPONSIBILITIES FOR THE WORK

3.1 Role & Responsibilities for the Work

3.2 Allocated Resources for the work:

3.2.2 Machinery / Equipment / Material

4.0 WORK DESCRIPTION FLOW CHART FOR THE WORK

Work sequence can be grouped as follows;

Marking the location to be installed

Placing the hooks

Chip off the concrete around the hooks

Cutting and removing hooks

Cleaning of chipping surface

Curing of treated area

5.0 CONSTRUCTION SEQUENCE OF WORK

5.1 Marking the Location to be installed

5.2 Placing the hooks

5.3 Pouring the Concrete

5.4 Chip off the concrete around the hooks

5.5 Cutting and removing the hooks

5.6 Cleaning of chipping surface

5.7 Treatment application

5.8 Curing of the treated area

6.0 QUALITY CONTROL AND QUALITY ASSURANCE METHODOLOGY

7.0 SAFETY PRECAUTIONS

8.0 ENVIRONMENTAL CONSIDERATIONS

01. Manufacturer Data Sheets of following products (MDS)

BASF Construction Chemicals offices in ASEAN

DESCRIPTION roller, or brush. With all methods, take adequate care to

BASF Construction Chemicals offices in ASEAN

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