SEMNAS K3 UNAIR

2019
INDUSTRY 4.0 AND ITS
RELEVANCE TO OHS
Disampaikan oleh :
Dr. Adithya Sudiarno, ST., MT., IPM, ASEAN Eng.

INDUSTRIAL ENGINEERING DEPARTMENT

ITS - SURABAYA
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what is industry 4.0 ?

― The term "Industrie 4.0", shortened to I4.0 or simply I4, originated in

2011 from a project in the high-tech strategy of the German government,
which promotes the computerization of manufacturing.

― The term "Industrie 4.0" was publicly introduced in the same year at the
Hannover Fair.

― The term “Industry 4.0” means the smart factory in which smart digital
devices are networked and they communicate with raw materials, semi-
finished products, products, machines, tools, robots and men.

― Industry 4.0 is characterized by flexibility, efficient use of resources and

integration of customers and business partners in the business process.
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the industry 4.0 transformation

Degree of
complexity

first mechanical loom first PLC

first conveyor belt,Medicon 084
Cincinnati Slaughterhouse
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industry 1.0
The first industrial revolution starts around 1780s through
the introduction of mechanical production facilities with
help of water and steam power.
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industry 2.0
The second industrial revolution took place 30 years later when the first
electricity powered assembly line was built in 1870. The era of mass
production has begun.
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industry 3.0

The third industrial revolution started in the late 1960s when the first
Programmable Logistic Controller [PLC] Modicon 084 was built. It enabled
production automation trough the use of electronic and IT systems.
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industry 4.0
The industrial revolution 4.0 is happening today trough the use of Cyber-Physical
Systems [CPS]. CPS are physical and engineered systems whose operations are
monitored, coordinated, controlled and integrated by a computing and communication
core. Its automation systems equipped with machine learning algorithms.
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components of industry 4.0

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industry 4.0 why it matters?

Cost Complexity
― Eliminate waste & losses ― Sub-Nano technology
― Eliminate hidden cost ― Cyber Physical System
― Cost reduction ― Exponential technologies

― Personalize ― Digitalization
― Fast, Cheap, Quality ― Increase competitiveness
― Total Customer Satisfaction ― Globalization

Customer Competition
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industry 4.0 why it matters?

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vertical & horizontal integration under industry 4.0

The merging of
planning and
development with
the production

The increasing of networked production,

interconnections, data and information
exchange among department and
companies.
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industry 4.0 driving disruption today

World’s largest
World’s largest World’s largest
accommodation
taxi company, valuable retailer, owns
provider, owns no real
owns no taxi no inventory
apartment

World’s most
World’s largest movie
popular media
house, owns no
owner, owns
cinemas
no content
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welcome
to the new
normal
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industry 4.0 : six design principles

― Interoperability: the ability of CPS, humans and Smart Factories to
connect and communicate with each other via the Internet of Things and
the Internet of Services.
― Virtualization: a virtual copy of the Smart Factory which is created by
linking sensor data (from monitoring physical processes) with virtual plant
models and simulation models.
― Decentralization: the ability of CPS within Smart Factories to make
decisions on their own.
― Real-Time Capability: the capability to collect and analyze data and
provide the insights immediately.
― Service Orientation: offering of services (of CPS, humans and Smart
Factories) via the Internet of Services
― Modularity: flexible adaptation of Smart Factories for changing
requirements of individual modules
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its relevance to OHS [example]

Category Advantages
Improved interaction between equipment/ machinery and
Cyber-physical system
detectors of anomalies
Big data Unlimited gathering of data
Artificial intelligence Learning and quick recognition of hazard
Improved evaluation and comparison of work scenarios and
Simulation
methods
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its relevance to OHS [example]

cyber-physical system : Go-ARC.

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its relevance to OHS [example]

big data : fatigue detector

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its relevance to OHS [example]

artificial intelligence : smart helmet for industrial worker

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its relevance to OHS [example]

artificial intelligence : smart helmet for industrial worker

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its relevance to OHS [example]

Simulation : Virtual Reality for APAR Training

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its relevance to OHS [example]

Simulation : Virtual Reality for Working at Height Training

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its relevance to OHS [example]

Simulation : Virtual Reality for High Rise Building Evacuation

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To be survive
we’ve got keep
moving
forward
[thank you]
Dr. Adithya Sudiarno, ST., MT., IPM, ASEAN Eng.
Dept. Teknik Industri ITS
adithya.sudiarno@gmail.com
+62 8 123-0-123-88