Академический Документы
Профессиональный Документы
Культура Документы
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Objective
2
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Some Facts
Outline
4
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Pre-Commissioning RoadMap
Mechanical Completion
Construction
Team Matrix
Testing Strategy
Loop packages
Loop check
Functional testing
5
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Team Responsibility
Operation
Project
Engineering
LSTK
Inspection
Maintenance
Contractor
Management
Planning,
Loop
Witnessing
Installation
Quality
Loopcheck &loop
Assurance
scheduling
check performance
configuration
&&Control
Loop
Looppackage
Front acceptance
coordination.
end check
Configuration
Installation & sign off
& verification
configuration
Pre-Loop
Progress
Installation
Functional
verification reporting
checkinspection
test &&sign
readiness
records
off.
Functional
Pre-commissioning
Pinch test &test
Red mark readiness
teamreview
documents
Calibration leader
Red
Exception
mark and
certificate
Performance itemsexception
clearanceitems
acceptance
logProject
and control.
closeout
Quality control and Assurance
6
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Team Structure
7
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
8
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
9
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
10
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Contractor shall maintain, control, adjust and calibrate all tools, gauges
A.2
and other measuring and testing devices used for controlling quality
PCS Factory Acceptance Test (FAT) and Site Acceptance Test (SAT)
A.3
Certificate
Documentation Review
C. 1 Checking Loop folder content which consist of P&IDs, ILDs,
Specification, punch list item, loop check sheet,
11
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
• P&ID
• ESD logic diagrams
• Cause & Effect
• Wiring diagrams
• Motor Control Circuit
• Layout drawings
• One line diagrams
• Process control narrative documents
• System manual
12
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
LOOP CHECK
• Performed/Witnessed by
Maintenance & Operations and
supported by Engineering
• Loop check includes:
– Wiring integrity check in field and at
control system
– ILD verification vs installation
including control system information
– Analog inputs & outputs 3-point
check, 0%, 50%, 100%; or more if
needed
– Switch & button contact check
– Verify alarms, set points, limits, PCS
graphic
– Outline exception items & loop folder
sign off.
13
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
14
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Functional Test
15
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
16
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Optimization Strategy
17
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org
Copyright 2011 ISA. All Rights Reserved
Optimization Strategy
18
Distributed with permission of author by ISA 2011 Presented at ISA Automation Week 2011; http://www.isa.org