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JCTV3242

SERVICE MANUAL
COLOR TELEVISION RECEIVER

ORIGINAL
MFR'S VERSION A

Design and specifications are subject to change without notice.

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SERVICING NOTICES ON CHECKING
1. KEEP THE NOTICES 6. AVOID AN X-RAY
As for the places which need special attentions, Safety is secured against an X-ray by consider-
they are indicated with the labels or seals on the ing about the cathode-ray tube and the high
cabinet, chassis and parts. Make sure to keep the voltage peripheral circuit, etc.
indications and notices in the operation manual. Therefore, when repairing the high voltage pe-
ripheral circuit, use the designated parts and
2. AVOID AN ELECTRIC SHOCK
make sure not modify the circuit.
There is a high voltage part inside. Avoid an Repairing except indicates causes rising of high
electric shock while the electric current is voltage, and it emits an X-ray from the cathode-
flowing. ray tube.
3. USE THE DESIGNATED PARTS 7. PERFORM A SAFETY CHECK AFTER
The parts in this equipment have the specific SERVICING
characters of incombustibility and withstand
Confirm that the screws, parts and wiring which
voltage for safety. Therefore, the part which is
were removed in order to service are put in the
replaced should be used the part which has
original positions, or whether there are the
the same character.
portions which are deteriorated around the
Especially as to the important parts for safety
serviced places serviced or not. Check the
which is indicated in the circuit diagram or the
insulation between the antenna terminal or
table of parts as a ! mark, the designated
external metal and the AC cord plug blades.
parts must be used.
And be sure the safety of that.
4. PUT PARTS AND WIRES IN THE (INSULATION CHECK PROCEDURE)
ORIGINAL POSITION AFTER
1. Unplug the plug from the AC outlet.
ASSEMBLING OR WIRING 2. Remove the antenna terminal on TV and turn
There are parts which use the insulation on the TV.
material such as a tube or tape for safety, or 3. Insulation resistance between the cord plug
which are assembled in the condition that terminals and the eternal exposure metal
these do not contact with the printed board. [Note 2] should be more than 1M ohm by
The inside wiring is designed not to get closer using the 500V insulation resistance meter
to the pyrogenic parts and high voltage parts. [Note 1].
Therefore, put these parts in the original 4. If the insulation resistance is less than 1M
positions. ohm, the inspection repair should be
required.
5. TAKE CARE TO DEAL WITH THE
[Note 1]
CATHODE-RAY TUBE
If you have not the 500V insulation
In the condition that an explosion-proof cathode- resistance meter, use a Tester.
ray tube is set in this equipment, safety is
secured against implosion. However, when [Note 2]
removing it or serving from backward, it is External exposure metal: Antenna terminal
dangerous to give a shock. Take enough care to
deal with it.

HOW TO ORDER PARTS


Please include the following informations when you order parts. (Particularly the VERSION LETTER.)
1. MODEL NUMBER and VERSION LETTER
The MODEL NUMBER can be found on the back of each product and the VERSION LETTER can be
found at the end of the SERIAL NUMBER.
2. PART NO. and DESCRIPTION
You can find it in your SERVICE MANUAL.

IMPORTANT
Inferior silicon grease can damage IC's and transistors.
When replacing an IC's or transistors, use only specified silicon grease (YG6260M).
Remove all old silicon before applying new silicon.

A1-1

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CONTENTS

SERVICING NOTICES ON CHECKING ................................................................................................... A1-1


HOW TO ORDER PARTS ........................................................................................................................ A1-1
IMPORTANT ............................................................................................................................................ A1-1
CONTENTS .............................................................................................................................................. A2-1
GENERAL SPECIFICATIONS ................................................................................................................. A3-1~A3-4
DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP ........................................................................................................ B1-1
2. REMOVAL AND INSTALLATION OF FLAT PACKAGE IC ........................................................... B2-1, B2-2
SERVICE MODE LIST ............................................................................................................................. C-1
CONFIRMATION OF HOURS USED ....................................................................................................... C-1
WHEN REPLACING EEPROM (MEMORY) IC ......................................................................................... C-2
ELECTRICAL ADJUSTMENTS ............................................................................................................... D-1~D-5
BLOCK DIAGRAM ................................................................................................................................... E-1, E-2
PRINTED CIRCUIT BOARDS
MAIN/CRT/AUDIO .......................................................................................................................... F-1~F-2
MAIN/CRT ...................................................................................................................................... F-3, F-4
SCHEMATIC DIAGRAMS
MICON/TUNER .............................................................................................................................. G-1, G-2
CHROMA ........................................................................................................................................ G-3, G-4
DEFLECTION/CRT ......................................................................................................................... G-5, G-6
POWER .......................................................................................................................................... G-7, G-8
SOUND ........................................................................................................................................... G-9, G-10
JACK/SOUND ................................................................................................................................ G-11, G-12
WAVEFORMS .......................................................................................................................................... H-1, H-2
MECHANICAL EXPLODED VIEW ........................................................................................................... I-1
MECHANICAL REPLACEMENT PARTS LIST ........................................................................................ J1-1
ELECTRICAL REPLACEMENT PARTS LIST ........................................................................................... J2-1, J2-2

A2-1

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GENERAL SPECIFICATIONS
G-1 TV CRT CRT Size / Visual Size 20 inch / 480.0mmV
System CRT Type Normal
Deflection 90 degree
Magnetic Field BV/BH +0.45G/0.18G
Color System NTSC
Speaker 2Speaker
Position Front
Size 2 x 4.7 Inch
Impedance 8 ohm
Sound Output MAX 2.5+2.5 W
10%(Typical) 2.0+2.0 W
NTSC3.58+4.43 /PAL60Hz No
G-2 Tuning Broadcasting System US System M
System Tuner and System 1Tuner
Receive CH Destination Others
Tuning System F-Synth
Input Impedance VHF/UHF 75 ohm
2 - 69, 4A, A-5 - A-1,
CH Coverage A - I, J - W, W+1 - W+84
Intermediate Picture(FP) 45.75MHz
Frequency Sound(FS) 41.25MHz
FP-FS 4.50MHz
Preset CH No
Stereo/Dual TV Sound Yes
Tuner Sound Muting Yes
G-3 Power Power Source AC 120V AC 60Hz
DC
Power Consumption at AC
90 W at AC 120 V 60 Hz
Stand by (at AC) 5 W at AC 120 V 60 Hz
Per Year -- kWh/Year
Protector Power Fuse Yes
G-4 Regulation Safety UL / CSA
Radiation FCC / IC
X-Radiation DHHS / HWC
G-5 Temperature Operation +5oC ~ +40 oC
Storage -20oC ~ +60 oC
G-6 Operating Humidity Less then 80% RH
G-7 On Screen Menu Yes
Display Menu Type Character
Picture Yes
Contrast Yes
Brightness Yes
Color Yes
Tint Yes
Sharpness Yes
Audio No
Bass No
Treble No
Balance No
BBE On/Off No
Stable Sound On/Off No
CH Set Up Yes
TV/CATV Yes
Auto CH Memory Yes
Add/ Delete Yes
Language Yes
V-chip No
CH Label No
Favorite CH No
Color Stream DVD/DTV No
Control Level Yes
Volume Yes
Brightness Yes

A3-1

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GENERAL SPECIFICATIONS
Contrast Yes
Color Yes
Tint (NTSC Only) Yes
Sharpness Yes
Tuning No
Bass No
Treble No
Balance No
Back Light No
Stereo,Audio Output,SAP Yes
Video Yes
Color Stream No
Channel(TV/Cable) Yes
CH Label No
Sleep Timer Yes
Sound Mute Yes
V-chip Rating No
G-8 OSD Language English French Spanish
OSD Language Setting English
G-9 Clock and Sleep Timer Max Time 120 Min
Timer Step 10 Min
On/Off Timer Program(On Tim / Off Tim) No
Wake Up Timer No
Timer Back-up (at Power Off Mode) more than -- Min Sec
G-10 Remote Unit RC-DW
Control Glow in Dark Remocon No
Format NEC
Custom Code 86-05 h
Power Source Voltage(D.C) 3V
UM size x pcs UM-4 x 2 pcs
Total Keys 28 Keys
Keys Power Yes
1 Yes
2 Yes
3 Yes
4 Yes
5 Yes
6 Yes
7 Yes
8 Yes
9 Yes
0 Yes
100 No
CH Up Yes
CH Down Yes
Volume Up Yes
Volume Down Yes
TV/Caption/Text Yes
CH1/CH2 Yes
TV/Video(TV/AV) Yes
CH RTN/CH ENT(Quick View) Yes
Sleep Yes
RE Call(Call) Yes
Reset Yes
Menu Yes
Enter Yes
Mute Yes
Exit No
MTS(Audio Select) Yes
Set + Yes
Set - Yes
Multi Brand Keys CH Up(VCR) No
CH Down(VCR) No
Pause/Still No

A3-2

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GENERAL SPECIFICATIONS
TV/VCR(VCR) No
Code No
FF No
Rew No
Rec No
Play No
Stop No
TV No
VCR No
Cable No
G-11 Features Auto Degauss Yes
Auto Shut Off Yes
Canal+ No
CATV Yes
Anti-theft No
Rental No
Memory(Last CH) Yes
Memory(Last Volume) Yes
V-Chip No
Type -
BBE No
Auto Search No
CH Allocation No
SAP Yes
Tone Control No
Channel Lock No
Just Clock Function No
Game Position No
CH Label No
VM Circuit No
Full OSD No
Premiere No
Comb Filter No
Lines
Auto CH Memory Yes
Hotel Lock No
Closed Caption Yes
Stable Sound No
Energy Star No
Favorite CH No
G-12 Accessories Owner's Manual Language English / French
w/Guarantee Card Yes
Remote Control Unit Yes
Rod Antenna No
Poles
Terminal
Loop Antenna No
Terminal
U/V Mixer No
DC Car Cord (Center+) No
Guarantee Card No
Warning Sheet No
Circuit Diagram No
Antenna Change Plug No
Service Facility List Yes
Important Safeguard No
Dew/AHC Caution Sheet No
AC Plug Adapter No
Quick Set-up Sheet No
Battery No
UM size x pcs
OEM Brand No
AC Cord No
AV Cord (2Pin-1Pin) No

A3-3

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GENERAL SPECIFICATIONS
Registration Card No
PTB Sheet No
300 ohm to 75 ohm Antenna Adapter No
G-13 Interface Switch Front Power Yes
System Select No
Main Power SW No
Sub Power No
Channel Up/Reset Yes
Channel Down/Enter Yes
Volume Up/Set Up Yes
Volume Down/Set Down Yes
MENU=Volume Up+Volume Down Yes
Rear AC/DC No
TV/CATV Selector No
Degauss No
Main Power SW No
Indicator Power No
Stand-by No
On Timer No
Terminals Front Video Input RCA
Audio Input RCA x 2
Other Terminal No
Rear Video Input(Rear1) No
Video Input(Rear2) No
Audio Input(Rear1) No
Audio Input(Rear2) No
Video Output No
Audio Output No
Euro Scart No
Color Stream No
Diversity No
Ext Speaker No
DC Jack 12V(Center +) No
VHF/UHF Antenna Input F Type
AC Outlet No
G-14 Set Size Approx. W x D x H (mm) 590 x 492 x 447
G-15 Weight Net (Approx.) 21.0kg ( 46.3 lbs)
Gross (Approx.) 23.8kg ( 52.5lbs)
G-16 Carton Master Carton No
Content ---- Sets
Material -- /--
Dimensions W x D x H(mm) -- x -- x --
Description of Origin No
Gift Box Yes
Material Double /White
Dimensions W x D x H(mm) 658 x 575 x 529
Design As per Buyer's
Description of Origin No
Natural Dropping At 1 Corner / 3 Edges /
Drop Test
6 Surfaces
Height (cm) 46
Container Stuffing 288 Sets/40' container
G-17 Cabinet Material Cabinet Front PS 94V0 DECABROM
Cabinet Rear PS 94V0 DECABROM

A3-4

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DISASSEMBLY INSTRUCTIONS
1. REMOVAL OF ANODE CAP 3. After one side is removed, pull in the opposite direction to
remove the other.
Read the following NOTED items before starting work.
NOTE
After turning the power off there might still be a potential
* voltage that is very dangerous. When removing the Take care not to damage the Rubber Cap.
Anode Cap, make sure to discharge the Anode Cap's INSTALLATION
potential voltage.
1. Clean the spot where the cap was located with a small
Do not use pliers to loosen or tighten the Anode Cap
* terminal, this may cause the spring to be damaged.
amount of alcohol. (Refer to Fig. 1-3.)

REMOVAL
1. Follow the steps as follows to discharge the Anode Cap. Location of Anode Cap
(Refer to Fig. 1-1.)
Connect one end of an Alligator Clip to the metal part of
a flat-blade screwdriver and the other end to ground.
While holding the plastic part of the insulated screwdriver,
touch the support of the Anode with the tip of the
screwdriver.
A cracking noise will be heard as the voltage is discharged.

Fig. 1-3
GND on the CRT
NOTE
Confirm that there is no dirt, dust, etc. at the spot where
the cap was located.
2. Arrange the wire of the Anode Cap and make sure the
wire is not twisted.
3. Turn over the Rubber Cap. (Refer to Fig. 1-4.)

Screwdriver CRT
Support
Alligator Clip

GND on the CRT Fig. 1-4


Fig. 1-1

2. Flip up the sides of the Rubber Cap in the direction of the 4. Insert one end of the Anode Support into the anode button,
arrow and remove one side of the support. then the other as shown in Fig. 1-5.
(Refer to Fig. 1-2.)

Rubber Cap

Support
CRT CRT
Fig. 1-5
Support
Fig. 1-2
5. Confirm that the Support is securely connected.
6. Put on the Rubber Cap without moving any parts.

B1-1

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DISASSEMBLY INSTRUCTIONS
2. REMOVAL AND INSTALLATION OF 3. When IC starts moving back and forth easily after
desoldering completely, pickup the corner of the IC using
FLAT PACKAGE IC a tweezers and remove the IC by moving with the IC
desoldering machine. (Refer to Fig. 2-3.)
REMOVAL
NOTE
1. Put the Masking Tape (cotton tape) around the Flat
Some ICs on the PCB are affixed with glue, so be
Package IC to protect other parts from any damage. careful not to break or damage the foil of each IC
(Refer to Fig. 2-1.) leads or solder lands under the IC when removing it.
NOTE
Masking is carried out on all the parts located within Blower type IC
10 mm distance from IC leads. desoldering
machine

Masking Tape IC
(Cotton Tape)

Tweezers

Fig. 2-1
IC
Fig. 2-3
2. Heat the IC leads using a blower type IC desoldering
machine. (Refer to Fig. 2-2.)
4. Peel off the Masking Tape.
NOTE 5. Absorb the solder left on the pattern using the Braided
Do not add the rotating and the back and forth Shield Wire. (Refer to Fig. 2-4.)
directions force on the IC, until IC can move back and NOTE
forth easily after desoldering the IC leads completely.
Do not move the Braided Shield Wire in the vertical
direction towards the IC pattern.
Blower type IC
desoldering machine

Braided Shield Wire

Soldering Iron

IC pattern Fig. 2-4


IC
Fig. 2-2

B2-1

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DISASSEMBLY INSTRUCTIONS
INSTALLATION 4. When bridge-soldering between terminals and/or the
soldering amount are not enough, resolder using a Thin-
1. Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 2-8.)
new IC fitting on the printed circuit pattern. Then solder
each lead on the diagonal positions of IC temporarily.
(Refer to Fig. 2-5.)
Thin-tip Soldering Iron IC

Soldering Iron

Fig. 2-8

5. Finally, confirm the soldering status on four sides of the


Solder temporarily Solder temporarily
IC using a magnifying glass.
Confirm that no abnormality is found on the soldering
Fig. 2-5 position and installation position of the parts around the
IC. If some abnormality is found, correct by resoldering.
2. Supply the solder from the upper position of IC leads NOTE
sliding to the lower position of the IC leads.
When the IC leads are bent during soldering and/or
(Refer to Fig. 2-6.)
repairing, do not repair the bending of leads. If the
bending of leads are repaired, the pattern may be
damaged. So, be always sure to replace the IC in this
case.

Solder Soldering Iron

IC Supply soldering
from upper position
to lower position

Fig. 2-6

3. Absorb the solder left on the lead using the Braided


Shield Wire. (Refer to Fig. 2-7.)
NOTE
Do not absorb the solder to excess.

Soldering Iron
IC

Braided Shield Wire

Fig. 2-7

B2-2

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SERVICE MODE LIST
This unit provided with the following SERVICE MODES so you can repair, examine and adjust easily.
To enter the Service Mode, press both set key and remote control key for more than 1 second.

Set Key Remocon Key Operations


VOL. (-) MIN 0 Releasing of V-CHIP PASSWORD.
Initialization of the factory.
VOL. (-) MIN 1
NOTE: Do not use this for the normal servicing.
If you set a factory initialization, the memories are reset such as the clock
setting, the channel setting, the POWER ON total hours, and PLAY/REC
total hours.
POWER ON total hours is displayed on the screen.
Refer to the "CONFIRMATION OF HOURS USED".
VOL. (-) MIN 6
Can be checked of the INITIAL DATA of MEMORY IC.
Refer to the "WHEN REPLACING EEPROM (MEMORY) IC".

Writing of EEPROM initial data.


VOL. (-) MIN 8
NOTE: Do not use this for the normal servicing.

Display of the Adjustment MENU on the screen.


VOL. (-) MIN 9
Refer to the "ELECTRICAL ADJUSTMENT" (On-Screen Display Adjustment).

CONFIRMATION OF HOURS USED


POWER ON total hours can be checked on the screen. Total hours are displayed in 16 system of notation.
ADDRESS DATA
1. Set the VOLUME to minimum.
2. Press both VOL. DOWN button on the set and Channel INIT 00 83 Initial setting content of MEMORY IC.
button (6) on the remote control for more than 1 second.
3. After the confirmation of using hours, turn off the power. CRT ON 0010 POWER ON total hours.
= (16 x 16 x 16 x thousands digit value)
+ (16 x 16 x hundreds digit value)
+ (16 x tens digit value)
FIG. 1 + (ones digit value)

C-1

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WHEN REPLACING EEPROM (MEMORY) IC
If a service repair is undertaken where it has been required to change the MEMORY IC, the following steps should be taken to
ensure correct data settings while making reference to TABLE 1.

INI +0 +1 +2 +3 +4 +5 +6 +7 +8 +9 +A +B +C +D +E +F

00 08 60 89 02 1B B3 24 39 82 C0 A4 03 04 4C 42 A5

10 00 10 20 30 39 40 49 4C 51 53 55 57 5A 60 64 68

20 6D 70 75 79 7C 7D 7E 7F 80 81 82 84 87 89 8B 90

30 94 98 9B 9F A2 A4 A6 A8 AA AD AF B0 B4 B8 BC C0

40 C3 C6 C8 CC D0 D4 D8 DC E0 E4 E8 EC F0 F4 F8 FF

Table 1
1. Enter DATA SET mode by setting VOLUME to minimum.
2. Press both VOL. DOWN button on the set and Channel button (6) on the remote control for more than 1 second.
ADDRESS and DATA should appear as FIG 1.
3. ADDRESS is now selected and should "blink". Using the SET + or - keys on the remote, step through the ADDRESS until
required ADDRESS to be changed is reached.
4. Press ENTER to select DATA. When DATA is selected, it will "blink".
5. Again, step through the DATA using SET + or - until required DATA value has been selected.
6. Pressing ENTER will take you back to ADDRESS for further selection if necessary.
7. Repeat steps 3 to 6 until all data has been checked.
8. When satisfied correct DATA has been entered, turn POWER off (return to STANDBY MODE) to finish DATA input.
The unit will now have the correct DATA for the new MEMORY IC.

C-2

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ELECTRICAL ADJUSTMENTS
1. BEFORE MAKING ELECTRICAL 2. BASIC ADJUSTMENTS
ADJUSTMENTS 2-1: RF AGC
Read and perform these adjustments when repairing the 1. Place the set with Aging Test for more than 15 minutes.
circuits or replacing electrical parts or PCB assemblies. 2. Receive an 63dB monoscope pattern.
CAUTION 3. Connect the digital voltmeter to the W062.
4. Activate the adjustment mode display of Fig. 1-1 and
• Use an isolation transformer when performing any service on press the channel button (02) on the remote control to
this chassis. select "RF.AGC".
• Before removing the anode cap, discharge electricity 5. Press the VOL. UP/DOWN button on the remote
because it contains high voltage. control until the digital voltmeter is 2.5 ± 0.05V.
• When removing a PCB or related component, after
unfastening or changing a wire, be sure to put the wire back 2-2: CUT OFF
in its original position.
Inferior silicon grease can damage IC's and transistors. 1. Place the set with Aging Test for more than 15 minutes.
• When When you exchange IC and Transistor for a heat sink, 2. Activate the adjustment mode display of Fig. 1-1 and
apply the silicon grease (YG6260M) on the contract press the channel button (01) on the remote control to
section of the heat sink, Before applying new silicon select "CUT OFF".
grease, remove all the old silicon grease. (Old grease 3. Adjust the Screen Volume until a dim raster is obtained.
may cause damages to the IC and Transistor.)
2-3: FOCUS
Prepare the following measurement tools for
1. Receive the monoscope pattern.
electrical adjustments.
2. Turn the Focus Volume fully counterclockwise once.
1. Synchro Scope 3. Adjust the Focus Volume until picture is distinct.
2. Digital Voltmeter
2-4: WHITE BALANCE
On-Screen Display Adjustment NOTE: Adjust after performing CUT OFF adjustment.
1. In the condition of NO indication on the screen.
1. Place the set with Aging Test for more than 10 minutes.
Press the VOL. DOWN button on the set and the
2. Receive the white 100% signal from the Pattern
Channel button (9) on the remote control for more
Generator.
than 1 second to appear the adjustment mode on the
3. Using the adjustment control, set the brightness and
screen as shown in Fig. 1-1.
contrast to normal position.
4. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (10) on the remote control to
TV select "R.BIAS".
5. Using the VOL. UP/DOWN button on the remote control,
adjust the R.BIAS.
6. Press the CH. UP/DOWN button on the remote control to
select the "R.DRIVE", "B.DRIVE", "G.BIAS" or "B.BIAS".
7. Using the VOL. UP/DOWN button on the remote control,
00 OSD 15
adjust the R.DRIVE, B.DRIVE, G.BIAS or B.BIAS.
Fig. 1-1 8. Perform the above adjustments 6 and 7 until the white
color is looked like a white.
2. Use the Channel UP/DOWN button or Channel button
(0-9) on the remote control to select the options 2-5: VIF VCO
shown in Fig. 1-2.
3. Press the MENU button on the remote control to end 1. Place the set with Aging Test for more than 15 minutes.
the adjustments. 2. Receive an 80dB monoscope pattern.
3. Connect the digital voltmeter between the pin 5 of
CP601 and the GND.
NO. FUNCTION NO. FUNCTION
00 OSD H 16 CONTRAST CENT
4. Activate the adjustment mode display of Fig. 1-1 and
01 CUT OFF 17 CONTRAST MAX press the channel button (03) on the remote control to
02 RF AGC 18 CONTRAST MIN select "V.VCO".
03 VIF VCO 19 COLOR CENT 5. Press the VOL. UP/DOWN button on the remote
04 H.VCO 20 COLOR MAX control until the digital voltmeter is 2.5V.
05 H.PHASE 21 COLOR MIN
06 V.SIZE 22 TINT
07 V.SHIFT 23 SHARPNESS
08 R.DRIVE 24 FM LEVEL
09 B.DRIVE 25 LEVEL
10 R.BIAS 26 SEPARATION 1
11 G.BIAS 27 SEPARATION 2
12 B.BIAS 28 TEST MONO
13 BRIGHT CENT 29 TEST STEREO
14 BRIGHT MAX 30 X-RAY TEST
15 BRIGHT MIN
Fig. 1-2
D-1

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ELECTRICAL ADJUSTMENTS
2-6: SUB TINT/SUB COLOR 2-8: VERTICAL SIZE
1. Receive the color bar pattern. NOTE: Adjust after performing adjustments in section 2-8.
2. Connect the oscilloscope to TP024. 1. Receive the monoscope pattern.
3. Activate the adjustment mode display of Fig. 1-1 and 2. Using the adjustment control, set the brightness and
press the channel button (22) on the remote control to contrast to normal position.
select "TINT". 3. Activate the adjustment mode display of Fig. 1-1 and
4. Press the VOL. UP/DOWN button on the remote control press the channel button (06) on the remote control to
until the section "A" becomes as straight line. select "V.SIZE".
(Refer to Fig. 2-1) 4. Press the VOL. UP/DOWN button on the remote control
5. Connect the oscilloscope to TP022. until the SHIFT quantity of the OVER SCAN on upside
6. Activate the adjustment mode display of Fig. 1-1 and and downside becomes 10 ± 2%.
press the channel button (19) on the remote control to 5. Receive a broadcast and check if the picture is normal.
select "COL.CENT".
7. Press the VOL. UP/DOWN button on the remote control 2-9: VERTICAL SHIFT
until the red color level is adjusted to 110% of the white
level. (Refer to Fig. 2-2) 1. Receive the monoscope pattern.
8. Receive the color bar pattern. (Audio Video Input) 2. Using the remote control, set the brightness and
9. Press the TV/AV button on the remote control to set to contrast to normal position.
the AV mode. Then perform the above adjustments 2~7 3. Press the VOL. UP/DOWN button on the remote
control until the horizontal line becomes fit to the notch
of the shadow mask.

2-10: OSD HORIZONTAL


1. Activate the adjustment mode display of Fig. 1-1.
2. Press the VOL. UP/DOWN button on the remote
control until the difference of A and B becomes
minimum. (Refer to Fig. 2-3)

"A"
TV

Fig. 2-1

00 OSD 15

A B Fig. 2-3

2-11: CONSTANT VOLTAGE


1. Place the set with Aging Test for more than 15 minutes.
White 100% 2. Connect the digital voltmeter to the TP402.
Red 110%
3. Set condition is AV MODE without signal.
Fig. 2-2
4. Using the remote control, set the brightness and
contrast to normal position.
2-7: HORIZONTAL PHASE 5. Adjust the digital voltmeter is 130 ± 1V.
1. Receive the monoscope pattern.
2. Using the adjustment control, set the brightness and
contrast to normal position.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (05) on the remote control to
select "H.PHAS".
4. Press the VOL. UP/DOWN button on the remote
control until the SHIFT quantity of the OVER SCAN
on right and left becomes minimum.

D-2

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ELECTRICAL ADJUSTMENTS
2-12: SEPARATION 1, 2
Please do the method (1) or method (2) adjustment.
Method (1)
1. Set the multi-sound signal generator for each different L-ch
and R-ch frequency (Ex. L-ch=2KHz, R-ch=400Hz) and
receive the RF.
2. Connect the oscilloscope to the pin 6 and pin 7 of CP601.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (26) on the remote control to
select "SEP 1".
4. Press the VOL. UP/DOWN button on the remote control to
adjust it until the audio output wave becomes a fine sine
wave.
5. Press the CH UP button once the set to "SEP 2" mode.
Then perform the above adjustment 4.
Method (2)
1. Set the multi-sound signal generator L-ch=1KHz, R-ch
=Non input and receive the RF.
2. Connect the oscilloscope to the pin 6 and pin 7 of CP601
3. Press the AUDIO SELECT button on the remote control to
set to the stereo mode.
4. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (26) on the remote control to
select "SEP 1".
5. Press the VOL. UP/DOWN button on the remote control to
adjust it until the R-ch output becomes minimum.
6. Set the multi-sound signal generator L-ch=Non input,
R-ch=1KHz and receive the RF.
7. Connect the oscilloscope to the pin 6 and pin 7 of CP601
8. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (27) on the remote control to
select "SEP 2".
9. Press the VOL. UP/DOWN button on the remote control to
adjust it until the L-ch output becomes minimum.

2-13: FM LEVEL
1. Receive a 80dB monoscope pattern.
2. Connect the AC voltmeter to the pin 14 of IC901 or W508.
3. Activate the adjustment mode display of Fig. 1-1 and press
the channel button (24) on the remote control to select "FM
LEVEL".
4. Press the VOL. UP/DOWN button on the remote control
until the AC voltmeter is 75 ± 5mV.

2-14: LEVEL
1. Receive a 80dB monoscope pattern.
2. Connect the AC voltmeter to the pin 6 of CP601.
3. Activate the adjustment mode display of Fig. 1-1 and
press the channel button (25) on the remote control to
select "LEVEL".
4. Press the VOL. UP/DOWN button on the remote
control until the AC voltmeter is 100mV.

D-3

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ELECTRICAL ADJUSTMENTS
3. PURITY AND CONVERGENCE 3-3: STATIC CONVERGENCE
ADJUSTMENTS NOTE
NOTE Adjust after performing adjustments in section 3-2.
1. Receive the crosshatch pattern from the color bar
1. Turn the unit on and let it warm up for at least 30
generator.
minutes before performing the following adjustments.
2. Combine red and blue of the 3 color crosshatch pattern
2. Place the CRT surface facing east or west to reduce the
on the center of the screen by adjusting the pair of
terrestrial magnetism.
4 pole magnets.
3. Turn ON the unit and demagnetize with a Degauss Coil.
3. Combine red/blue (magenta) and green by adjusting the
3-1: STATIC CONVERGENCE (ROUGH ADJUSTMENT) pair of 6 pole magnets.
1. Tighten the screw for the magnet. Refer to the adjusted 3-4: DYNAMIC CONVERGENCE
CRT for the position. (Refer to Fig. 3-1)
If the deflection yoke and magnet are in one body, NOTE
untighten the screw for the body. Adjust after performing adjustments in section 3-3.
2. Receive the green raster pattern from the color bar 1. Adjust the differences around the screen by moving
generator. the deflection yoke upward/downward and right/left.
3. Slide the deflection yoke until it touches the funnel (Refer to Fig. 3-2-a)
side of the CRT. 2. Insert three wedges between the deflection yoke
4. Adjust center of screen to green, with red and blue on the and
sides, using the pair of purity magnets. CRT funnel to fix the deflection yoke.
5. Switch the color bar generator from the green raster (Refer to Fig. 3-2-b)
pattern to the crosshatch pattern.
RGB RGB
6. Combine red and blue of the 3 color crosshatch pattern
on the center of the screen by adjusting the pair of
4 pole magnets. R
7. Combine red/blue (magenta) and green by adjusting the G
pair of 6 pole magnets. B
8. Adjust the crosshatch pattern to change to white R
G
by repeating steps 6 and 7. B
3-2: PURITY
UPWARD/DOWNWARD SLANT RIGHT/LEFT SLANT
NOTE
Fig. 3-2-a
Adjust after performing adjustments in section 3-1.
1. Receive the green raster pattern from color bar
generator.
2. Adjust the pair of purity magnets to center the
color on the screen.
Adjust the pair of purity magnets so the color at the
ends are equally wide. WEDGE WEDGE
3. Move the deflection yoke backward (to neck side)
slowly, and stop it at the position when the whole
screen is green.
4. Confirm red and blue colors.
5. Adjust the slant of the deflection yoke while watching the WEDGE
screen, then tighten the fixing screw.
DEFLECTION YOKE WEDGE POSITION
DEFLECTION YOKE SCREW
Fig. 3-2-b
MAGNET SCREW

PURITY MAGNETS
6 POLE MAGNETS
4 POLE MAGNETS
Fig. 3-1

D-4

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ELECTRICAL ADJUSTMENTS
4. ELECTRICAL ADJUSTMENT PARTS LOCATION GUIDE (WIRING CONNECTION)

CRT PCB

R8
R8

03
05
CP806
CP701A

TP024
J801 TP022 J702

CRT AV PCB
CP801
CD801

CP802A
CP601_1
CRT
FB401

W062

TU001
TP402
W027

CP701B
CP401_1

IC901

T501 CP1001

SPEAKER

S501A S501B

SYSCON PCB

D-5

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BLOCK DIAGRAM

SOUND DECORDER IC
IC901 AN5829S

TUNER VIDEO SIGNAL


14 22 21 24 23 18 19 AUDIO SIGNAL
DEFLECTION SIGNAL
B. SIGNAL
R. SIGNAL
G. SIGNAL
Q1001
MUTE SW
TU001 CHROMA IC IC1001 AN7522
IF AGC IC601 M61206FP

11 1 SOUND 2
51 AUDIO OUT SP1002
8 AMP IC 4
9
10
59 RF AGC OUT SP1001
X' TAL 34
CF601 6
12

MICON IC
SAW FILTER 63 VIF IN(1) X602
IC101 OEC7072A 64 VIF IN(2) 3.579545MHz
CH DOWN Q801
4 2 6 RED R 34 23 R IN R OUT 14 RED OUT
VOL DOWN GREEN G 35 22 G IN G OUT 15 Q803
FRONT_A/V_IN
(STEREO) BLUE B 36 21 B IN B OUT 16 GREEN OUT
J702 POWER 1 AUDIO MUTE
19 INV FBP OUT HI VCC 44 Q802
CVIN 26
6 KEY1 BLUE OUT
CH UP 20 V PULSE OUT EXT C in 38
REMOCON 9 1
26 SDA Q606
VOL UP 7 KEY2
OS101 27 SCL 8.7V REG OUT 47 REG
2 EXT MUTE Q603
10 FPB IN
AT5.7V REG OUT 32 5V REG AT+5V
H. SYNC 38
28 POWER ON CONT
Y SW OUT 31
V. SYNC 37 5 V OUT H OUT 11
29 POWER
MEMORY IC
SDA

42 VIF Vcc
SCL

P.CON 5.7V REG 49


IC199 8 X-RAY
S-24C04BDP-LA Q403 Q404
5 6 X-RAY TEST
X-RAY
11 X-RAY_TEST
TEST SW. SW
30 SCL 1
V-OUT IC
31 SDA 1 PUMP UP Q402 11 6 8
IC401
DEGAUSS COIL

- AN5522 H. DRIVE B G R
TH501 AMP CRT
+ Q401 Heater V801
VCC H. OUTPUT 10 F 7
L503

1 7 3 2 6 5

F501
RECTIFIER
AC IN

T501 DY
IC501
Q507 LTV-817M-VB Q501 8
FEED BACK FB401
FEED BACK SWITCHING 5 14
SW. Q608 Q604
VR502 3 10
12
+B ADJ.

STEREO+5V REG REG


Q502 1 F
Q605 TUNER+5V FBT
BUFFER 9 S
REG
5 HV

E-1 E-2

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PRINTED CIRCUIT BOARDS
MAIN/CRT/AUDIO (INSERTED PARTS)
SOLDER SIDE

C123

C126
OS101
SW105 SW104 SW103 SW102 SW101
R140
AS REPLACE -
FIRE OF RISK

W090
W091
Q405

W042

W050
R626

W078
R404
R110
05 W819 D616
C5 CP701A

W817
W113
FH502 J702 D613

L101
FH501 R504

R107
F501 D615

W114
R111
S501B

S801Y
R613

C115
S501A R627
MARKED

Q607 W816
R631

R641
C621
R114 R617

C128

C653
R630
CD501

W040

C603
D610
W811 Q609
03

R614
.

R640
05

C125
L501
07
C530

R8

R8

R139

C120
C802_1
R8

C122
W002 C639 W802
TH501

CP806
R806_1
R500

C612
D611
R804

C129
R802_1

C601
C607
C118 W049

W072
CP503 W047
CP502

C137
D612
C533

W110
W109
D504

TP024 TP023 C809 W043


C506 IC199 W046
TP022 C611_1
C502
D501

C637_1
Q802 Q803 W094 C635 Q603
J8
Q801 W119

C124
C613

X602
01
W810

C503 R608 R635


W857

W112
W088 C625

C647
W001

C638

CF601_1
CP802B
D503

C646
R651

R638
C627

C605
D502

D606

W070
1

C628
80 R623
R503

R1002
CP

C604
W123

C632
R501

W828
W801
C520

CP1001 D601 CF603


W807 C501_1

W818
C626

C619_1
D602
C518_1 T501
W106

C1009 CF604

C629
D518

C504

R502

W839

C630

L607
W048
W095

R624
Q1001

C1006

R616
R1010
R517

W093
R506

C645
R509

W096 R1001 W830

C624
C509

W814 D505 Q605


B501

W085 W083
W100

D509 IC1001

C620

W111
W061
C507_1
W116

W060

R606
C531

D515 R632
D514
3

Q604
R54

W122
C514_1

W082 Q606 Q608

W829
B504

W084 HS1001
D511

B503

D507 C1003
R450_2 R621
R542

W827 R629
C1001
C560_2

D521
C446_1

B502 W080
C512

Q502
C511

W055
W009
W030
W073

W826
C439

W087
D512

C521

Q501

C903
C1002 W057
W120

C907
W074 W056
C915

W058
R507 W823 C517_2 T401_1
D506

W081

R446

D510

C904
W121

C905
C440

C911

C913

S801X W079
IC401
W021

Q402_1
D520
IC501 HS501 R554 R553_1
R909
W006

HS401 R905

C701
R427

W075
W858

CP701B
R405 W028
R514

R417
C403
C444_2
C443_1

VR502 R418 C917


C702

R436
W027

R419

R420
Q507
W843

C417

R407 R904 C919


C916
D528

C921

W103
Q401 CP401_1 C914
C910

W860 R425
W840

W035
C418_1

L406 R410 R430_1


TP402 C912
W862

W861

W104
W842

R712
C414

R411 R001
C437 R428 R416
W031
TU001

W066
C427

C416 C430
D407
W863
C433

W033
D403

W844
W024
C434

R448_1

C004

W065
C412
R445

W108
D001
W012
R409

Q404
C002

R421 W102
W062

R424
C435

Q403
FB401
R408
C448

D413
C003
D605

D404
W115
D411

D410 W037
V.POSI

R422
W036
C401_1 R429
W014

CP802A
W008

D405 D408 CP601_1

F-1 F-2

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PRINTED CIRCUIT BOARDS
MAIN/CRT (CHIP MOUNTED PARTS)
SOLDER SIDE
R142

R141
R607

C906

R534 R532 R533


R437
R733
C513
R734

IC901

C909
R903
R908

R907

R1008 C1004
C561

R1006
R615
R1005

R622
R611

C618_1 C602
C655
R628
R609

C623_1

R639

C606
R642

49
C622
C634

R633

R646
IC

C616

33
60

1
1

C801
R809
R811
R105

C810
R816
R814

C811
R813

17
C609

R106

R815
C108
C107
R601

R625

R619
R103

R124
R123
R102

R130
C121
R120

R122
R104
C138

C140 R129
R605

R119

R134
R121

R108
C104

C103

R602 R118

IC101 C113
R109

R113
C114

R112
R115
R403

R125
R131
R116
R117

R101
R128 R126

F-3 F-4

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