SPEC 17037-P4-S-0A1E-SZ-00001 - 0 - Sup Fabr Erection

SPECIFICATION PAGE 1 of 40
NUMBER SPEC 17037-P4-S-0A1E-SZ-00001
LAMPUNUT VILLAGE, UTILITIES

PROJECT TITLE JOB No. 17037
PACKAGE ARRANGEMENT
DESCRIPTION COMMON
STRUCTURAL STEEL
SUPPLY, FABRICATION AND ERECTION
SPECIFICATION
OFFICE OF ORIGIN CONTROMATION ENERGY SERVICES DIR. REF 17037-1.9.1.SPEC
WRITTEN BY N. DEAFELLA H. U. DATE: 18.01.2018 CLIENT PO
REVIEWED BY MALCOLM COLLYER DATE: 18.01.2018 CLIENT REP.
TITLE OF REVIEWER ENGINEERING MANAGER
STATUS APPROVAL BY CLIENT RESPONSIBLE MANAGER/ENGINEER
SIGNED DATE REV.
ACCEPTED .......................... .................... .............

(Alpha or Numeric)
ACCEPTED EXCEPT AS NOTED .......................... .................... .............

(Alpha)
REVISE AND RESUBMIT .......................... .................... .............

(Alpha or Numeric)
APPROVAL BY CLIENT RESPONSIBLE MANAGER

(Numeric)
.................................................................................. DATE: ................................
Rev. Date Description By Chk’d Reviewed Client

0 29.03.2018 Issued for Use
SPEC 17037-P4-S-0A1E-SZ-00001_0
SPECIFICATION PAGE 2 of 40
NUMBER SPEC 17037-P4-S-0A1E-SZ-00001
LAMPUNUT VILLAGE, UTILITIES

PROJECT TITLE JOB No. 17037
PACKAGE ARRANGEMENT
DESCRIPTION COMMON
STRUCTURAL STEEL
SUPPLY, FABRICATION AND ERECTION
SPECIFICATION
OFFICE OF ORIGIN CONTROMATION ENERGY SERVICES DIR. REF 17037-1.9.1.SPEC
WRITTEN BY N. DEAFELLA H. U. DATE: 18.01.2018 CLIENT PO
REVIEWED BY MALCOLM COLLYER DATE: 18.01.2018 CLIENT REP.
TITLE OF REVIEWER ENGINEERING MANAGER
STATUS APPROVAL BY CLIENT RESPONSIBLE MANAGER/ENGINEER
SIGNED DATE REV.
ACCEPTED .......................... .................... .............

(Alpha or Numeric)
ACCEPTED EXCEPT AS NOTED .......................... .................... .............

(Alpha)
REVISE AND RESUBMIT .......................... .................... .............

(Alpha or Numeric)
APPROVAL BY CLIENT RESPONSIBLE MANAGER

(Numeric)
.................................................................................. DATE: ................................
Rev. Date Description By Chk’d Reviewed Client

0 29.03.2018 Issued for Use ND MC MC
SPEC 17037-P4-S-0A1E-SZ-00001_0
LAMPUNUT VILLAGE, UTILITIES PACKAGE
ARRANGEMENT
Dir. Ref: 17037-1.9.1.SPEC COMMON
Date: 29/03/18 STRUCTURAL STEEL
Page: 3 of 40 SUPPLY, FABRICATION AND ERECTION
SPECIFICATION
CONTENTS
1.0 PURPOSE .......................................................................................................... 6

2.0 DEFINITION & ABBREVIATION ........................................................................ 7
2.1 Definition ........................................................................................................... 7
2.2 Abbreviation ...................................................................................................... 7
3.0 STANDARDS ..................................................................................................... 9
3.1 Statutory Requirements ..................................................................................... 9
3.2 Standards .......................................................................................................... 9
3.3 Project Requirements ...................................................................................... 12
4.0 MATERIALS ..................................................................................................... 13
4.1 General ........................................................................................................... 13
4.2 Type and Grade Steel ..................................................................................... 13
4.3 Material Testing ............................................................................................... 14
4.4 Floor Grating and Stair Treads ........................................................................ 14
4.5 Floor Plates ..................................................................................................... 14
4.6 Handrails and Kick Plates ................................................................................ 14
4.7 Shims and Packing .......................................................................................... 15
4.8 Chemical Anchors ........................................................................................... 15
4.9 Purlins and Girts .............................................................................................. 15
4.10 Cladding .......................................................................................................... 15
4.11 Shear Studs .................................................................................................... 15
4.12 Substitution of Materials .................................................................................. 15
4.13 Deviation of Material Standard ........................................................................ 15
5.0 DESIGN DRAWINGS ....................................................................................... 16
5.1 Shop drawings................................................................................................. 16
5.2 Marking Plans ................................................................................................. 17
5.3 Detail Drawings ............................................................................................... 17
6.0 MARKING ......................................................................................................... 18
6.1 Allocation of Mark Numbers............................................................................. 18
6.2 Marking Locations ........................................................................................... 18
6.3 Identification Marking....................................................................................... 18
7.0 FABRICATION ................................................................................................. 19
7.1 General ........................................................................................................... 19
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
7.2 Straightening and Forming .............................................................................. 19

7.3 Cutting ............................................................................................................. 19
7.4 Holing .............................................................................................................. 19
7.5 Welding ........................................................................................................... 20
7.6 Butt Jointing .................................................................................................... 22
7.7 Drainage.......................................................................................................... 22
7.8 Bolts ................................................................................................................ 22
7.9 Full Contact Splices ......................................................................................... 24
7.10 Tubular Sections ............................................................................................. 24
7.11 Floor Plates ..................................................................................................... 24
7.12 Shear Studs .................................................................................................... 24
7.13 Fabrication Tolerances .................................................................................... 24
8.0 ASSEMBLY CHECKS ...................................................................................... 25
8.1 Checking Structural Components .................................................................... 25
8.2 Tolerances ...................................................................................................... 25
9.0 PROTECTIVE COATINGS ............................................................................... 26
9.1 General ........................................................................................................... 26
9.2 Contact Surfaces ............................................................................................. 26
10.0 HANDLING, TRANSPORTATION AND STORAGE ........................................ 27
10.1 General ........................................................................................................... 27
10.2 Marking ........................................................................................................... 27
10.3 Transportation ................................................................................................. 27
10.4 Packing and Loading ....................................................................................... 27
11.0 PRE ERECTION CHECK ................................................................................. 30
11.1 Checking Structural Components .................................................................... 30
11.2 Checking Foundations ..................................................................................... 30
11.3 Supply Bolts .................................................................................................... 30
12.0 ERECTION ....................................................................................................... 33
12.1 General ........................................................................................................... 33
12.2 Erection Method .............................................................................................. 33
12.3 Steel work Erection ......................................................................................... 33
12.4 Temporary Works ............................................................................................ 34
12.5 Existing Structures .......................................................................................... 35
12.6 Erection Tolerances ........................................................................................ 35
12.7 Permanent fixing ............................................................................................. 35
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
12.8 Site Modifications ............................................................................................ 38

13.0 SITE PAINTING ................................................................................................ 40
13.1 General ........................................................................................................... 40
13.2 Painting ........................................................................................................... 40
LIST OF TABLES
Table 3-1 Steel Standard Specification .................................................................. 10

Table 3-2 Fastener Standards Specification ........................................................... 10
Table 3-3 welding Standards Specification ............................................................. 11
Table 4-1 Structural Steel Grades .......................................................................... 13
Table 7-1 Non-Destructive Weld Testing ................................................................ 21
Table 7-2 Bolting Procedure ................................................................................... 22
Table 11-1 Turn of Nut from Snug Tight Condition ................................................... 31
Table 12-1 Non-Destructive Weld Testing ................................................................ 36
Table 12-2 Hole Dimensions in mm Unit .................................................................. 38
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
1.0 PURPOSE
This document defines the requirements for the supply, fabrication and erection of
structural steel in associated to Lampunut Development Project in Kalimantan, Indonesia.
This Specification shall be adopted for all areas of the Project, unless expressly modified
by the specific Scope of Work, Drawings and/or other Technical Specifications provided
for the area of work.
This Specification has been prepared to suit the use of Indonesian made steel which has
been manufactured and fabricated to the relevant Indonesian Standards.
The use of steel manufactured and/or fabricated to Indonesian, American, British, or

Japanese Standards may be used with prior written approval.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
2.0 DEFINITION & ABBREVIATION

2.1 Definition
The following term are used in this specification and defined as follow:
Project Lampunut Development Project
Employer ADARO
Contromation Energy Services; the party who carries out

Engineer
all or part of engineering design of the project
The party who undertakes professional technical advices

Consultant
to the engineer
The party who carries out construction work of this

Contractor
project
The party who manufactures and/or supplies the

Suppliers and/ or Vendor
material/equipment
The inspection agency who is appointed by client for the

Third Party Inspection
project
2.2 Abbreviation
The following abbreviations are used in this specification:
TERM DEFINITION
AISC Australian Institute of Steel Construction
AS Australian Standard
AS/NZS Joint Australian/New Zealand Standard
ASCE American Society of Civil Engineering
ASTM American Society for Testing Material
AWS American Welding Society
BSN Badan Standarisasi Nasional
ISO International Organization for Standardization
JIS Japan Industrial Standard
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
TERM DEFINITION
NATA National Association of Testing Authorities Australia
RSCS Research Council of Structural Connection.
SA Standard Australia
SNI Standard Nasional Indonesia
SSPC Steel Structures Painting Council
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
3.0 STANDARDS
The supply and fabrications of structural steelwork shall be carried out in accordance with
the current issue including amendments of the following Indonesian Standards and
relevant international standard.
In the event conflict occurs between standards or codes listed below, the most stringent
one shall apply.
3.1 Statutory Requirements

All steel works shall comply with all relevant Indonesian government legislation, decree
and regulations.
3.2 Standards
All design tasks and deliverables produced shall comply with the latest editions of the
relevant Indonesian Standard. Where no Indonesian Standard is available, the designer
shall nominate a relevant American, Australian or British Standard (in that order of
precedence) to be used, and submit a request for approval.
The supply, fabrication and erection of steel works shall comply with the requirements of
all relevant Indonesian Standards. Where no Indonesian Standard is available, the
designer shall nominate a relevant American, Australian or British Standard (in that order
of precedence) to be used, and submit a request for approval.
In the event of a conflict between this Specification and any applicable Act, Regulation,
Code or Standards, the more stringent requirement shall take precedence.
3.2.1 Design
SNI 03-1727 : Peraturan Pembebanan untuk Rumah dan Gedung
SNI 03-2847 : Peraturan Perencanaan Beton - Bangunan Gedung
SNI 03-1729 : Tata Cara Perencanaan Struktur Baja - Bangunan Gedung
SNI 03-1726 : Tata Cara Perencanaan Ketahanan Gempa untuk Struktur Bangunan
dan Gedung
555.K/26/M.PE/1995 : Decree of The Ministerial of Mining and Energy Republic of Indonesia.
3.2.2 Materials
Selection of material is based on the following;
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
3.2.2.1 Steel
Table 3-1 Steel Standard Specification

Standard Title
ASTM A36/A36M Standard Specification for Carbon Structural Steel
ASTM A500 Standard Specification for Cold-Formed Welded and Seamless

Carbon Steel Structural Tubing in Rounds and Shapes
ASTM A53/A53M, GR. B Standard Specification for Pipe, Steel, Black and Hot-Dipped,
Zinc-coated, Welded and Seamless
ASTM A242/A242M Standard Specification for High-Strength Low-Alloy Structural

Steel
ASTM A283/A283M Standard Specification for Low and Intermediate Tensile Strength
Carbon Steel Plates
ASTM A529 Standard Specification for High-Strength Carbon-Manganese

Steel of Structural Quality
ASTM A606/A606M Standard Specification for Steel, Sheet and strip, High-Strength,
Low-Alloy, Hot-Rolled and Cold-Rolled, with improved
Atmospheric Corrosion Resistance
3.2.2.2 Fasteners
Table 3-2 Fastener Standards Specification

Standard Title
ASTM A307 Standard Specification for Carbon steel bolts and studs,414 Mpa
Tensile Strength
ASTM A325 Standard Specification for High strength bolts for structural steel
joints
ASTM A449 Standard Specification for Standard specification for flex cap
screws, bolt and studs, steel, heat treated, 120/105/90/ksi Min
tensile strength general use
ASTM A490 Standard Specification for Heat-treated steel structural bolts
ASTM A563 Standard Specification for Carbon and alloy steel nuts
ASTM F436 Standard Specification for Hardened steel washers
ASTM A502 Standard Specification for Standard specification for rivets, steel,
structural
ASTM A194 Grade 48 Standard Specification for Carbon and alloy steel nuts for bolts for
high pressure and high-temperature service.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
Standard Title
ASTM A354 Standard Specification for Quenched and tempered alloy steel
bolts, studs and other externally threaded fasteners
ASTM A687 Standard Specification for High strength non-headed steel bolts
and studs
ASTM F959 Standard Specification for Compressible-Washer-Type Direct

Tension Indicators for Use with Structural Fasteners Inch and
Metric Series
3.2.2.3 Welding
Table 3-3 welding Standards Specification

Standard Title
AWS A5.1 Specification for Carbon Steel Electrodes for Shielded Metal Arc
Welding
AWS A5.5 Specification for Low-Alloy Steel Electrodes for Shielded Metal
Arc Welding
AWS A5.17 Specification for Carbon Steel Electrodes and Flux for Submerged
Arc Welding
AWS A5.18 Specification for Carbon Steel Electrodes and Rods for Gas
Shielded Arc Welding
AWS A5.20 Specification for Carbon Steel Electrodes for Flux Cored Arc
Welding
AWS A5.23 Specification for Low-Alloy Steel Electrodes and Fluxes for
Submerged Arc Welding
AWS A5.25 Specification for Low-Alloy Steel Electrodes and Fluxes for
electroslag Welding
AWS A5.26 Specification for Carbon and Low-Alloy Steel Electrodes for
electrogas Welding
AWS A5.28 Specification for Low-Alloy Steel Electrodes and Rods for Gas
Shielded Arc Welding
AWS A5.29 Specification for Low-Alloy Steel Electrodes and Flux Cored Arc
Welding
AWS A5.32 Specification for Welding Shielding Gases
AWS B5.1-2003 Specification for the Qualification of Welding Inspectors
AWS D1.1/D1.1M-2010 Structural Welding Code Steel
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
Standard Title
AWS D1.3-2008 Structural Welding Code-Sheet Steel
RCSC Specification for Structural Joints Using High-Strength Bolts
3.3 Project Requirements

All work shall be undertaken in accordance with this document and the Project Technical
Specifications and Data Sheets as referenced in the document.
Where the requirements of this document, the Data Sheets and/or the Technical
Specifications do not comply with the minimum requirements of the relevant Statutory
Regulations and the applicable Australian Standards, the latter shall prevail.
Where the requirements of this document, the Data Sheets and/or the Technical
Specifications are more onerous than the minimum requirements of the relevant Statutory
Regulations and the applicable Indonesian Standards, the former shall prevail in the
following order:
• Technical Specifications.
• Data Sheets.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
4.0 MATERIALS
4.1 General
All materials shall be supplied new and undamaged. All surfaces shall be free of
excessive corrosion, pitting, lamination, notches and burrs. Where approved, minor
surface defects may be removed using the methods specified in the appropriate
Indonesian Standard.
4.2 Type and Grade Steel

All steelwork shall comply with the grade requirements outlined in table below.
Table 4-1 Structural Steel Grades

Item Grade (MPa)
Hot rolled plates, floor plates, slabs 240
Hot rolled sections and flat bars 240
Standard welded sections (WB, WC) 240
Item Grade (MPa)
Circular Hollow sections 76mm and under 240
Over 76mm 350
Rectangular and square hollow sections 75mm and under 240
Over 75mm 350
Cold formed purlin and girt sections G – 1.0mm BMT G550 Z350
Grade, Z – coating mass
1.2mm BMT G550 Z350
Over 1.2mm BMT G550 Z350
Hot rolled steel flat products 240
For material manufactured and fabricated to Indonesian, American, British or Japanese’s

Standards, the designer to provide the equivalent Types and Grades for review and
written approval.
High-yield strength steel shall not be used unless specifically shown on the design
drawings or approved in writing by the Client Representative.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
4.3 Material Testing

Certified mill test reports or test certificates issued by the supplier shall be available for
inspection as evidence of compliance with the material standard specified.
For plate exceeding 25 mm thick used for built-up members with bolted splices and
subject to primary tensile stresses due to tension of flexure, material toughness need not
be specified. If such members are spliced using full penetration welds, the steel shall be
supplied with charpy v-notch testing in accordance with ASTM A6, supplementary
requirements S5. The impact test shall achieve a minimum average value of 27 Nm,
absorbed energy at +21.1oC and shall be conducted in accordance with ASTM A673.
Test shall be conducted by the manufacturer or material selected from a location

representing the top of each ingot or part of an ingot used to produce the product
represented by these tests.
Where testing indicates failure of the material to comply with the requirements of this
specification, all suspect material shall be rejected.
4.4 Floor Grating and Stair Treads

Floor grating shall be Webforge or approved equivalent, of the type and size specified,
installed in accordance with the Manufacturer’s recommendations. Grating shall consist of
longitudinal load bars with square twisted cross rods. Cross rods shall be recessed into
the top of the load bars and fully welded. Cross rods shall not protrude more than 1.5 mm
above the top of the load bars.
All grating shall be supplied fully banded at all ends, penetrations and around edges of
removable panels. All stair treads shall be of the type and size specified. Treads shall be
supplied with a contrasting (non slip) tread nosing unless noted otherwise.
4.5 Floor Plates

Floor plates shall be supplied with a raised angular skid resistant pattern rolled onto one
surface (similar to the standard OneSteel floor plate pattern).
Floor plates shall be stitch welded to floor beams so as to provide a flat uniform surface.
The top surface at butting edges of adjacent plate shall not misalign by more than 2mm.
4.6 Handrails and Kick Plates

Handrails shall be of galvanised mild steel ball and tube type construction (Webforge
Monowills handrail system or approved equivalent).
Handrail should preferably be side – mounted on access platform and floor members and
top mounted on stair stringers. All handrail components shall be factory hot dipped
galvanized fabricated and painted panels.
Handrails stanchions to be equal angle 65x65x6 at max 2m centre, top rail to be pipe
32NB Schd 40 and mid rail to be 25 NB Schd 40 and kick-plates shall be 100x6 flat. At
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
corners of platforms handrails shall be finished with standard radiused 32NB and 25NB
Schd 40 bends.
4.7 Shims and Packing

Shims or packing steel shall be galvanised grade 240 MPa mild steel, with the exception
of packing in friction joint connections which shall have the same surface treatment as the
adjacent surfaces.
4.8 Chemical Anchors

Chemical anchors shall not be used as hold down bolts for major structural elements
including all columns, beams and trusses.
Where permitted, all chemical anchors shall be Ramset Chemset 800 series epoxy resin
anchors (or approved equivalent), installed and tightened in accordance with the
manufacturer’s recommendations. All chemical anchor studs and nuts shall be grade 5.8,
with a hot dipped galvanised finish.
4.9 Purlins and Girts

Purlins and girts shall be formed from G550-Z350 steel of 1.2 mm minimum material
thickness
All purlins and girts shall be part of a proprietary system which includes appropriate
bridging and tie-rods. Purlins and girts shall be cold rolled “C” or “Z” sections to the sizes
specified on the design drawings.
4.10 Cladding
All Cladding shall be in accordance with Manufacturer’s Specification.
4.11 Shear Studs

Shear connector studs for composite concrete floor slabs shall have a minimum tensile
strength of 410MPa, minimum yield strength of 345MPa and minimum elongation of 12%.
4.12 Substitution of Materials

No variations from the sizes, sections or grades of material shown on the design drawings
shall be made unless approved in writing by the Client Representative.
4.13 Deviation of Material Standard

Deviation will only be accepted, where it is clearly demonstrated that the project triple
constraint (Scope, Schedule, Cost) will benefit from such deviation.
Deviations will only be executed where approval has been granted in writing by the Client
Representative, duly witnessed by the Clients Engineer.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
5.0 DESIGN DRAWINGS

The Client Engineer will provide design drawings for fabrication. Only design drawings
endorsed "Issued for Construction" shall be used in the execution of the contracted works.
The design drawings will include the following:
• General arrangements of structures showing layout of each structure and section

sizes of the structural members;
• Standard details for connections, handrails, stairs and ladders;
• Details for non-standard connections and other special fabricated steelwork;
• Setting-out diagram for column baseplates;
• Arrangement and details for cladding;
• An erection diagram where special conditions prevail which the Contractor may not
otherwise appreciate.
5.1 Shop drawings

In general Client Engineer will prepare shop drawings for fabrication purposes. The
design drawings and specifications shall meet the requirements in the Code of
Standard Practice for Steel Buildings and Bridges, except for deviations specifically
identified in the design drawings and/or specifications.
Each shop drawing will show details of each assembly, component and correction in the
work, together with all information relative to their fabrication, surface treatment and
erection, including the following:
• Schedule of drawings and cross-references;
• Steel type and grade;
• Marking plans and elevations;
• Required camber, where applicable;
• Orientation of members;
• Detail fabrication drawings;
• Fitting Sheets;
• Location of temporary connections;
• Bolt Lists
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
• Site fixing details, including bolting and site welding categories;
• Purlin a Girt Fabrication sheets;
• Surface preparation methods and protective coating system
• Lifting and support points for handling and transport including working load limit (WLL)
where special conditions prevail which the contractor may not otherwise appreciate.
• Required fixings for adjoining building
5.2 Marking Plans

Marking plans and elevations will be prepared at the outset and submitted progressively
with the detail drawings, being updated as necessary.
5.3 Detail Drawings

Detail drawings will show all relevant work points. All weld preparation will be shown.
Oblique cuts in members be fully dimensioned. Details will be drawn to scale wherever
distorted scale could lead to fabrication errors.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
6.0 MARKING
6.1 Allocation of Mark Numbers
Each item of structural steelwork shall be allocated a unique mark number, which shall be
used in all related schedules and documents.
Mark numbers shall be arranged in a logical sequence to assist ready identification and
location of members.
All mark numbers shall be prefixed by the drawing number of the drawing on which they
are detailed, and where appropriate by an acronym denoting the area of the Project in
which they are located.
6.2 Marking Locations

• Beams shall be marked on the top flange at the North or West end;
• Columns shall be marked on the North face approximately 290 mm above the base
plate;
• Horizontal bracing shall be marked at the North end;
• Vertical bracing shall be marked at the top.
6.3 Identification Marking

All pieces shall be clearly marked with the identification mark as shown on the shop detail
and erection drawings. Loose pieces which shall be site welded (cleats etc) to another
member shall be securely attached to that member and marked with that number.
Identification marks shall be hard stamped and applied to the members by an approved
method with 20 mm minimum height lettering and the marks shall be protective coated
placed in the same location on the member as shown on the erection drawing. No raised
marks shall be placed on the top flange of members where grating are located.
If a marking area of sufficient size is not available, a corrosion resistant metal tag shall be
securely affixed to each individual piece by steel wire, with the tag indicating the
identification mark in 6 mm minimum height lettering.
Oil Based paints and crayons shall not be used for marking purposes.
For monorails, the rated capacity shall be marked on the finished steelwork, in
accordance with applicable statutory regulation using 150 mm minimum height lettering on
both sides of the monorail beam weld.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
7.0 FABRICATION
7.1 General
Fabrication shall be carried out by qualified and experienced tradesmen to produce
finished steelwork components that accurately reflect the design intent as represented on
the design drawings. Fabrication shall comply with the required standard.
7.2 Straightening and Forming

Any straightening of material or bending to produce curvilinear forms shown on the
drawings shall be achieved by methods that will not diminish the material properties of the
steel, and in accordance with approved procedures. The temperatures of heated areas, as
measured by approved methods, shall not exceed 649oC.
7.3 Cutting
Cutting shall comply with the requirements of Section B5. of SNI 1729.
Steelwork shall be cut by sawing, shearing, machine, plasma or hand flame cutting
methods except that:
• Thermally cut free edges which will be subject to substantial tensile stress shall be
free of gouges greater than 5 mm. Gouges greater than 1.6 mm deep and sharp
notches shall be removed by grinding or repaired by welding. Thermally cut edge
which are to have welded deposited upon them, shall be reasonably free of notches or
gouges.
• Ends of sections or edges of plates required to transmit full contact bearing (e.g.
column end to base plate) shall be cold sawn or milled;
• All cut edges shall be ground off to a minimum 2.0 radius to ensure the proper
application of the protective coatings.
• All cut internal corners shall have a minimum radius of 4 mm.
• Plates thicker than 16 mm where edges are to be welded or galvanized shall not be
sheared;
• Any cutting operations shall produce clean, true lines and surface, complying with the
requirements of AWS D1.1.1 for surfaces to be welded and SNI 1729 for surfaces not
to be welded;
• All re-entrant corners shall be shaped to a smooth transition. If specific contour is

required, it shall be radiussed at least 10 mm.
7.4 Holing
Holing shall comply with the requirements of the standards detailed herein:
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
• If the thickness of the material is not greater than the nominal diameter of the bolt plus
3 mm the holes may be punched. If the thickness of the material is greater than the
nominal diameter of the bolts plus 3 mm, the holes shall be either drilled or sub
punched holes. The drill for all sub-drilled holes shall be at least 1.6 mm smaller than
the nominal diameter of the bolt – holes in A514 steel plates over 12 mm thick shall be
drilled.
• Holes to be tapped shall be first drilled to the tapping size;
• Holes through tubular members shall be lined with pipe sleeves, seal-welded in place
and ground flush.
• Shearing and cropping of material thicker than 12 mm shall not be permitted. Bolt
holes shall not be punched in material thicker than 12 mm.
• Bolt holes shall not be hand flame cut
• Surfaces of high strength bolted parts in contact with bolt head and nut shall not have
a slope of more than 1 : 20 with respect to a plane normal to the bolt axis. Where the
surface of a high-strength-bolted part has a slope of more than 1 : 20, a bevelled
washer shall be used to compensate for the lack of parallelism. High-strength-bolted
parts shall fit solidly together when assembled and shall not be separated by gaskets
or any other interposed compressible materials.
• The orientation of fully inserted finger shims with a total thickness of not more than 6
mm within a joint, depends on direction of applicable loads.
7.5 Welding
• Welding shall comply with AWS D1.1 and SNI 1729 or AISC 360. Weld quality shall
be category SP unless noted otherwise on the design drawings;
• Refer to drawing for type of welded connection for particular structure
• All butt welds to be full preparation butt welds, unless noted otherwise in accordance
with the required standard
• All fillet welds to be 6 mm minimum continuous fillet welds, unless noted otherwise
• Any segment of intermittent fillet shall be the product of the effective length of not less
than 4 times the weld size, with a minimum of 38 mm in accordance with the required
standard
• The Contractor shall nominate a Welding Supervisor qualified in accordance with AWS
B5.1 who shall supervise all welding for the Project in accordance with the required
standard
• Weld procedure shall be submitted for review prior to commencement of welding
• Welder qualification certificates shall be made available on request.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
• After welding, all surfaces shall be cleared of weld spatter, slag deposits and flux
residue
• All welds shall be made in the workshop, unless written approval is obtained in
advance. Wherever possible, site welds shall be located in positions for down hand
welding.
• Welds shall be inspected for dimensional accuracy, position, length, defects, and
appearance in accordance with AWS D1.1
• Welds shall be tested prior to priming and painting.
• All welds shall be subjected to non-destructive testing in accordance with the minimum
extents specified in Table below Non Destructive Weld Testing below. The nominated
levels of testing shall apply to each individual welder and to the component items of
each structure as well as the structure as a whole.
• Unless approved otherwise, all non-destructive examination shall be undertaken by an

independent Philippine registered testing and inspection authority. Visual inspection
maybe under taken by qualified welding inspectors. Records shall be maintained of
the result of all inspections and tests.
• The weld testing requirements outlined in table below Non Destructive Weld Testing
shall apply unless specified otherwise in the applicable project technical specifications,
project drawings and/or project standards.
Table 7-1 Non-Destructive Weld Testing

Type of Weld Examination Method Extent (% of total length)
All welds Visual scanning (Clause 7.4 100

AS 1557)
All welds Visual Examination (Clause 100

74 AS 1557)
All fillet welds Magnetic particle (Clause 7.4 10

AS 1557)
All butt welds Radiographic or ultrasonic 10 unless noted otherwise on

drawings
Joints to tanks, bins and Radiographic or ultrasonic 10 unless noted otherwise on

vessels drawings
• Where the extent of welding to be examined is specified to be less than 100%, the
nominated percentage of weld type to be examined shall be selected to ensure that a
representative sample of each weld type is examined. For connected plates with a
thickness greater than 20 mm a portion of each multipass butt weld should be
examined ultrasonically to determine whether there are any transverse cracks in the
weld material.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
• All welds that fail to meet the acceptance limits nominated in the appropriate section of
AWS D1.1 shall be rejected, removed or repaired and rested. Retesting of the repair
shall be 100% examination using the previously nominated method.
• The frequency of non-destructive testing for welds subject to fatigue stress loadings
and for high strength steel may be increased as directed.
• Welding and fabrication procedures shall be such that residual stress in the structure
does not exceed those permitted in accordance with AWS D.1.1. Welding procedures
shall not be used to relieve residual stress and distortion unless approved.
7.6 Butt Jointing

Structural members shall be cut from full lengths of stock material unless written approval
is obtained from the Client Representative to include butt joints in particular instances.
Such joints shall be full penetration butt welds and shall be subject to non-destructive
testing. No more than one joint will be permitted in any member.
7.7 Drainage
Channels or I-Sections oriented in the structure with webs horizontal shall be provided
with 40 mm diameter holes at 2.0 metres centres to ensure drainage. Adequate drainage
shall also be provided at the low point of any pockets formed by connections or stiffeners.
7.8 Bolts
7.8.1 General
Bolt threads shall be greased and nuts shall run on the thread by hand. Unless shown
otherwise on the design drawings bolts have been designed for threads to be included in
the shear planes between plies. Bolt lengths shall be selected such that at least one
thread projects beyond the nut after tightening. Where bolt ends project into trafficable
walkways or interfere with installation of other bolts, the projection shall not exceed three
threads.
The following bolting procedures shall be used for all bolted corrections in structural steel.
Table 7-2 Bolting Procedure

Standards Description
ASTM A325 bolt + F436 Washer + Structural bolting generally snug tightened)
A563 Nut
ASTM A490 bolt + F436 Washer + Bolting Subject to dynamic loads (bearing type, slip
A563 nut permitted)
ASTM A325 bolt + F436 Washer + Bolting in critical situations (tension type no slip
A563 Nut permitted)
ASTM A490 bolt + F436 washer + A563 Alternative structural bolt for high load, dynamic load
Nut or high reversal stresses
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
ASTM A307, A194 Nut, A325 washer Bolting to handrail
A307 Bolting to purlin and girt
7.8.2 Commercial Bolts
1/2” and 5/8” commercial bolts to minimum A307 shall be used for fixting purlins, girts,
handrails and kick plates and other lightly loaded connections where shown on the design
drawings.
7.8.3 High Strength Structural Bolts
3/4" and 1” high strength structural ASTM A325 bolts shall be used for all structural
connections (excluding hold down bolts). Bolted connections for structures subject to
vibration and high load or high reversal stresses shall be ASTM A490 unless noted
otherwise.
7.8.4 Nuts and Washer
At least one and no more than two washers shall be used under the nut. Where a bolt
head or nut bears on a tapered flange, a washer of corresponding taper shall be used.
The nuts on bolts subject to vibration and vertical bolts in tension shall be locked in
position by appropriate method approved by Client Representative
7.8.5 Bolt Finish
All bolts shall be supplied hot-dipped galvanized to ASTM A153. Where bolted
connections are exposed in the finished work. Bolt shall be inserted such that the bolt
heads are on the face most exposed to view, with the nuts and cleat on the hidden face.
Where equal exposure to view is evident, bolt heads shall be on consistent faces and on
the face of the main members being connected.
7.8.6 Hold Down Bolts
All hold down bolts shall be galvanised and cast in place. Chemical anchors will not be
accepted as hold down bolts for column, beams, etc.
Hold down bolts shall be commercial grade ASTM A449 bolts unless noted otherwise, and
fitted with washers and locknuts.
Unless approved otherwise by the equipment supplier, levelling nuts shall not be used on
hold down bolts, any machinery or structural steel columns.
7.8.7 Packers and Shims
For each column baseplate, supplier to provide unpainted flat steel packers 50mmx50mm
in the following thickness: 20mm, 16mm, 10mm, 8mm, 6mm, 5mm, 3mm.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
7.9 Full Contact Splices

Column ends and splices shall be prepared for full contact bearing by machine saw
cutting or machining in accordance with SNI 1729.
7.10 Tubular Sections

Structural steel tubes which are 100mm O.D. or large and rectangular hollow sections
which are to be welded shall be profiled to fit the shape of the members to which they are
to be welded.
Tubes which are less than 100mm O.D. may, with approval, be sheared and flattened
symmetrically about the longitudinal axis for three (3) diameters from the joint and formed
to provide contact for welding. The change of sections shall be gradual.
7.11 Floor Plates

Where floor plate is specified as removable, the plate shall be shop drilled and
countersunk for fixing to the supporting structure with 10mm minimum diameter flat head
cap screws. Fixings shall be provided to each floor beam, with a minimum of four (4)
screws per plate. The supporting steelwork shall be drilled and tapped in the field to suit.
Floor plates in areas subject to the weather shall have 22mm diameter drain holes in the
centre of each span.
7.12 Shear Studs

Shear studs for concrete floor slabs shall be welded in position in the fabrication shop
prior to the application of protective finishes. Shear connectors shall not be fixed on site.
Shear studs shall be installed with the stud manufacturer's proprietary equipment.
7.13 Fabrication Tolerances

Steelwork shall be supplied and fabricated to Indonesian Standards.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
8.0 ASSEMBLY CHECKS

8.1 Checking Structural Components
The Supplier shall check major steelwork assemblies against both the design drawings
and shop drawings and execute partial assembly to ensure fit.
The timing of such partial assembly shall be executed prior to Sand blast activities, with
date photo required to support supplier MDR (Manufacturing Data Record).
8.2 Tolerances
Fabrication tolerances for completed components shall comply with the required standard.
Tolerances shall be checked after application of any surface treatment, especially
galvanizing, which may introduce additional distortion in the components.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
9.0 PROTECTIVE COATINGS

9.1 General
Surface preparation and protective coating of fabricated steelwork shall be carried out in
accordance with the project approved Surface Protection specification.
9.2 Contact Surfaces

Supplier shall ensure that all fabricated steelworks clean and well painted prior to
shipment to site.
Paint is permitted unconditionally in bearing type connections. For slip-critical connections

fully tightened, the faying surface requirements shall be in accordance with the RCSC
specifications for structural joints using ASTM A325 or A490,bolts.
Contact surfaces of friction type (/TF) bolted connections shall receive a prime coat only
(not exceeding 75µm thickness). The contact surfaces shall be protected during top coat
application to exclude all subsequent coatings and over spray.
Contact surfaces of snug tight and bearing type bolted connections (/S, /TB) shall be fully
painted.
The top flanges of beams supporting concrete floors shall be fully painted, after the
welding of shear studs.
All bolts shall be hot dipped galvanised in accordance with the relevant Australian
Standards and painted where specified.
Care shall be taken to prevent damage to protective coatings. In particular:
• Finish on items located adjacent to any area of site welding shall be protected from hot
weld spatter and sparks.
• Metal swarf produced by site drilling shall be removed upon completion of the drilling.
Unless otherwise specified in the design documents, surfaces within 50 mm of any field
weld locations shall be free of coatings and materials that would prevent proper welding or
produce toxic fumes during welding.
Any damage to protective coatings shall be repaired after erection. Coating repairs shall
be undertaken in accordance with the Technical Specification for Surface Protection.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
10.0 HANDLING, TRANSPORTATION AND STORAGE

10.1 General
Steel work shall be handled and stored by methods and appliances that will not cause
over stress, deformation on or damage. Refer to the project specification “Identification
Packaging and Transport of Goods”, [TBA].
10.2 Marking
All steelwork crates, bundles, and loose pieces shall carry appropriate shipping marks.
Individual pieces exceeding 3 tonnes in weight shall be marked with their gross weight.
10.3 Transportation
Steelwork shall be shipped fully assembled as far as practicable to minimise on-site work
and to meet permissible transportation restrictions.
Dimensions of all fabricated pieces shall comply with the relevant Statutory Regulations
for maximum dimensions of transport vehicles, and as per the maximum transport limits
as advised by the Client.
10.4 Packing and Loading

10.4.1 General
Steelwork shall be handled and stored by methods and appliances that will not cause
overstress, deformation or damage.
No sign writing, stencilling or marking whatsoever shall be applied to painted surfaces of

plant, machinery and equipment unless specifically approved and compatible with the
specified coating system.
Particular care shall be taken to avoid damage to coatings in handling and transport.
Coated steelwork shall not be packed and shipped until the coating has cured in
accordance with the manufacturer’s instructions.
Coated steelwork shall be handled and transported in a manner that will not chip, scratch,
abrade, or otherwise damage the finished coatings. All handling methods, slings, lifting
devices, dunnage, packing, tie-downs and the like shall be of a type that is designed to
achieve this end.
Damaged paint areas shall be made good to a uniform colour and quality consistent with
the specified coatings.
All machined surfaces shall be protected by a suitable rust inhibitor and hessian and
timber sheeting.
Projections from steelwork, such as lugs and splice plates shall be protected with timber
packing pieces.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
The supplier shall retain full responsibility for packaging and protecting the material until
delivery is made.
Steelwork shall be delivered to the site in discrete packages and in an orderly manner, so
that erection may proceed in a logical sequence. Handrail, grating and floor plate shall be
shipped by area and elevation and shall be bundled, banded, tagged and, where possible,
shipped on pallets for lifting to erection elevation.
Unless otherwise approved, the maximum dimensions of shop fabricated items to be

transported by road shall conform to the limits specified by the appropriate transport
authority. Where approval has been to exceed the maximum transport dimensions, this
shall not diminish the responsibility for making the necessary arrangements with the
relevant authorities for transporting such items.
Checks shall be made to ensure that the appropriate identification marking is visible on all
members requiring site assembly.
10.4.2 Small Items
Bolts, nuts, washers and other small loose pieces shall be shipped in kegs or bags to the
site in advance of respective steel deliveries. Any single keg or bag shall contain one type,
diameter and length of bolt and be marked by area. Each shipment shall be accompanied
by two sets of bolt take-off sheets.
Damaged and corroded bolts shall not be delivered to site.
Parts not completely assembled in the shop or parts that have been disassembled shall
be adequately hard stamped with marking to facilitate reassembly on site.
Light slender members, small items and handrails shall be bundled together with steel
straps for transport on pallets.
Grating shall be marked to facilitate assembly at site and bundled together with steel
straps prior to transport.
10.4.3 Inspection Prior to Despatch
Approval may be required prior to the despatch of the loaded vehicles from the fabrication
shop or store. Where approval of the loaded vehicle is not given, additional packing or
rearrangement of the load shall be undertaken.
10.4.4 Acceptance on Site
Members bent or buckled from handling or storing shall be liable to rejection. Burred,
damaged, corroded or otherwise unserviceable bolts shall not be accepted. Damaged
materials or components shall be replaced unless approval is given to repair the items.
10.4.5 Site Storage
Care shall be taken during off-loading, stacking and erection to ensure that workshop
applied protective coatings are not damaged. Steelwork shall be lifted with slings in
contact with the steelwork (not chains) to prevent damage to the paintwork.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
All steelwork shall be handled and stored without deformation, on the ground on timber
bearers and in such a manner to as to avoid collection of water on the steel.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
11.0 PRE ERECTION CHECK

11.1 Checking Structural Components
The Contractor shall check all steelwork components on receipt against both the design
drawings and shop drawings.
11.2 Checking Foundations

Immediately following handover from the concrete work contractor, and prior to
commencing erection, the Contractor shall check the following:
• That the setting out of plinths and anchor bolts with respect to location and level is
within the tolerances given in SNI 1729.
• That all foreign matter has been removed from anchor bolt and shear key pockets,
including polystyrene block-outs.
• That concrete has been scabbled and cleaned.
• That anchor bolts are undamaged, with adequately greased threads, and are complete
with all necessary nuts and washers.
Any departures from the above shall be notified to the Employer.
11.3 Supply Bolts

11.3.1 General
The Employer will be responsible to supply structural Bolts for the steelworks. Bolts to be
hot dip galvanized for general area and stainless steel for acidic areas.
Bolt threads shall be greased and nuts shall run on the thread by hand. Unless shown
otherwise on the design drawings bolts have been designed for threads to be included in
the shear planes between plies. Bolt lengths shall be selected such that at least one
thread projects beyond the nut after tightening. Where bolt ends project into trafficable
walkways or interfere with installation of other bolts, the projection shall not exceed three
threads.
11.3.2 Commercial Bolts
Diameter 16 commercial bolts to minimum ASTM A307M shall be used for fixing purlins
and girts, handrails and kick-plates, and other lightly loaded connections where shown on
the design drawings. Diameter 12 to ASTM A307M is permitted where required for
connections to proprietary items such as kick plate to proprietary hand rail stanchions.
11.3.3 High Strength Structural Bolts
High strength structural bolts to ASTM A325M and ASTM A490M shall be used for all
structural connections.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
Joint types shall be clearly identified on the design and erection drawings if designed as
“pre-tension” or “slip critical”. All other joints shall be snug tight..
Snug Tightened (ST)
The snug-tight condition is defined as the tightness attained by either a few impacts of an
impact wrench or the full effort of a worker with an ordinary speed wrench that brings the
connected plies into firm contact and all of the bolts in the joint have been tightened
sufficiently to prevent the removal of nuts without the use of a wrench.
Joints tensioned to the snug-tight condition only shall when erecting, have all joint
surfaces, including those adjacent to the washer, free of scale, except tight mill scale,
however joint surfaces maybe painted or galvanised.
Pre-Tension (PT)
Unless otherwise noted on project drawings or vendor specifications for joints tensioned to
the Pre-Tension condition, the system of Turn–of–Nut shall be adopted (see table 9.3-1) .
First use the Snug tightened procedure to bring the connected plies together and shall
proceed from the stiffest part of the connection to the free edges. From the nut and bolt
marked position, final tensioning of bolts shall use the Turn–of–Nut procedure and shall
follow the same sequence after snug tightening.
Joints tensioned to the Pre-Tension condition shall when erecting, have all joint surfaces,
including those adjacent to the washer, free of scale, except tight mill scale. Due to
possibility of relaxation of the pre-tension, joint surfaces shall only be painted with an
approved primer, or other approved system. Galvanised surfaces shall be wire brushed
prior erection to remove the soft outer surface.
Slip Critical (SC)
Unless otherwise noted on project drawings or vendor specifications for joints tensioned to
the Slip Critical condition, the same system as Pre-Tension (PT) shall be used.
Joints tensioned to the Slip Critical condition only shall when erecting, have all joint
surfaces, including those adjacent to the washer, free of scale, except tight mill scale.
However joint surfaces may be coated with an approved primer which must be cured
before erection. Galvanised surfaces to be roughed with a wire brush.
Table 11-1 Turn of Nut from Snug Tight Condition

Disposition of Outer Face of Bolted Parts (see Notes 1,2,3 &4)
One Face Normal to

Bolt Length (underside Both Faces Normal to
Bolt Axis and Other Both Faces Sloped
of head to end of bolt) Bolt Axis
Sloped
Up to and including 4
1/3 Turn 1/2 Turn 2/3 Turn
Diameters
Over 4 Diameters but

not Exceeding 8 1/2 Turn 2/3 Turn 5/6 Turn
Diameters
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
Disposition of Outer Face of Bolted Parts (see Notes 1,2,3 &4)
One Face Normal to

Bolt Length (underside Both Faces Normal to
Bolt Axis and Other Both Faces Sloped
of head to end of bolt) Bolt Axis
Sloped
Over 8 Diameters but

not Exceeding 12
2/3 Turn 5/6 Turn 1 Turn
Diameters (see Note
5)
Notes:
1) Tolerance on rotation for 1/2 turn or less, 1/12 of a turn (30º) over and nil under
tolerance, for 2/3 turn or more, 1/8 of a turn (45º) over and nil under tolerance.
2) The bolt tension achieved with the amount of nut rotation specified in Nut Rotation
from the Snug-Tight Condition Table will be at least equal to the minimum bolt tension
specified in the Minimum Bolt Tension Table.
3) Nut rotation is the rotation relative to the bolt, regardless of the component turned.
4) Nut rotations specified are only applicable to the connections in which all material
within the grip of the bolt is steel.
5) No research has been performed to establish the turn-of-nut procedure for bolt lengths
exceeding 12 diameters. Therefore the required rotation should be determined by
actual test in a suitable tension measuring device which simulates condition of solidly
fitted steel.
11.3.4 Equipment Bolts
All equipment bolts shall be compared with vendor data and relevant mechanical drawing.
11.3.5 Washers
At least one and no more than two washers shall be used under the nut. Where a bolt
head or nut bears on a tapered flange; a washer of corresponding taper shall be used.
11.3.6 Bolt Finish
All bolts shall be supplied hot-dipped galvanised to ASTM F2329 or mechanical

galvanizing in accordance with ASTM B695. Adjustment of Holding-Down Bolts
The position of holding down bolts shall be adjusted by moving them within the limits of
the structural steel bolt holes.
If the movement available is not adequate, this shall be reported to The Employer for his
decision on the modifications to be made either to the structural steel or the equipment
base.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
12.0 ERECTION
12.1 General
The steelwork shall be erected as indicated on the Drawings.
Steelwork shall be cleaned of all dirt, grease, oil and other surface contamination prior to
erection.
Unless specified otherwise, all angles shall be installed toes down.
An approved load-indicating method (e.g. load-indicating washers or similar) shall be used

on all friction grip (/TF) and tension-bearing (/TB) connections.
Prior to the commencement of erection, the following checks shall be undertaken:
• Footing and hold down bolt set out with respect to location and level
• All foreign matter is removed from hold down bolt pockets and the tops of pedestals
• Hold down bolts are of the correct size, set out and supplied with nuts and washers
• Hold down bolt threads are clean and undamaged
12.2 Erection Method

All appropriate precautions shall be taken to ensure the safety and stability of the structure
at all times during erection. Erection method shall ensure that all members can be lifted
and fixed into position without damage.
Where required, temporary steelwork and/or false work shall be provided to facilitate
erection of the permanent steelwork. Written approval of the temporary support system
shall be obtained prior to the commencement of erection.
Temporary steelwork shall be affixed in a manner which does not weaken or damage the
permanent steelwork. Temporary steelwork shall be removed after erection, unless
otherwise approved.
Columns shall be set up on steel packer to facilitate alignment and subsequent grouting.
Permanent bolting or welding of the steelwork shall not be undertaken until the camber
has correctly aligned.
12.3 Steel work Erection

12.3.1 General
Prior to commencing work the Contractor shall submit his proposed steelwork erection
procedures and programme. Erection methods and practices shall comply with the
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
relevant statutory legislation and regulations for construction safety, and shall be subject
to the Employer approval.
Cranes, lifting appliances, rigging and other installation aids shall comply with, and be
used in accordance with the Statutory Authority requirements.
The Contractor shall be responsible to prepare lifting study and lifting procedure and
rigging plant for heavy lift. The equipment used for lifting shall be large enough for the
required lifting. The lifting plan and rigging plan shall be reviewed and approved by the
Employer.
12.3.2 Operation of Equipment
The Contractor shall ensure that all cranes and other equipment is positioned and
operated in such a way that loads carried are at all times within the safe limits of the
equipment itself and of the ground or supports that it rests upon.
Equipment shall be maintained and operated at all times to comply with the safety
requirements of the current appropriate statutory legislation and regulations for
construction safety.
12.3.3 Avoidance of Damage
The Contractor shall take all reasonable care to avoid damage to steelwork, including
protective coatings, before, during, and after erection. Notwithstanding any approval of
erection procedures given by the Employer, the Contractor remains responsible for the
integrity of the work and shall rectify any damage in accordance with Sections 12.0 below.
12.3.4 Adjustable Spanners
Adjustable spanners or pipe wrenches shall not be used for structural bolting.
12.4 Temporary Works

12.4.1 General
The Contractor shall be responsible for the stability of partially erected structures, and
shall design and construct temporary works such as false-work, guys, and bracing to
ensure that no permanent structural members are overloaded during the construction
phase.
12.4.2 Approval
The Contractor shall obtain approval in writing from the Employer before undertaking any
welding, drilling, cutting or other modification to permanent steelwork to accommodate
temporary works.
12.4.3 Rectification
The Contractor shall make full rectification to permanent steelwork, including restoration of
protective coatings, after removal of temporary works.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
12.5 Existing Structures

Where existing structures are refurbished, modified or extended, the dimensions of the
existing structures shall be site measured to ensure a correct fit for the new steelwork.
All protective coatings shall be repaired upon the completion of work.
12.6 Erection Tolerances

12.6.1 General
Steelwork shall be erected to the lines and levels shown on the design drawings within the
tolerances nominated in SNI 1729.
12.6.2 Crane
Overhead gantry crane beams and rails shall be installed to within the manufactures
specified tolerances.
12.6.3 Shims and Packers
Shims and packers shall be mild steel ASTM A36 unless shown otherwise on the
drawings, and shall be clean, flat and free from burrs other imperfections. Packers shall
be sized to cover as much of the area of the packed joint as possible. Packers may be
notched to facilitate assembly, but the number of plies shall be kept to a minimum.
Packers and shims shall be used in joints using high strength structural bolts unless they
are shown on the design drawings. Packers and shims supplied with the steelwork shall
be assembled in accordance with the relevant drawings.
Other members may be subject to more stringent tolerances as detailed in the applicable
technical specification and/or standards.
12.7 Permanent fixing

12.7.1 General
No permanent bolting, welding or grouting shall be undertaken until the portion of

structure that will be stiffened thereby has been fully aligned, levelled and plumbed.
12.7.2 Bolting
All bolts shall be supplied in accordance with Section 8 above.
All bolts shall be installed fully tightened in accordance with requires standard. The
erection of slip-critical high strength bolted connection shall be in accordance with the
provisions of the RCSC specification for structural joints using ASTM A325 or A490 bolts.
Where other than inorganic zinc silicate paint in used as a primer, contact surfaces for
friction-type joints designated ASTM A325 and A449 for anchor bolts shall be left
unpainted.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
If bolts are slackened for any reason after being fully tensioned, they shall be discarded
and replaced with new bolts.
12.7.3 Welding
Site welding of structural steelwork shall be minimised. Where site welding is shown on
the design drawings, or where site welding becomes necessary to rectify discrepancies or
inaccuracies in fabrication, the welding shall comply with the ITP. All relevant details and
procedures must be approved by Employer prior to commencement of site welding.
Shop paint on surfaces adjacent to joints to be field welded shall be wire brushed if
necessary to assure weld quality. Field welding quality of attachments to installed
embedment’s in contact with concrete shall be done in such a manner as to avoid
excessive thermal expansion of the embedment, which could result in spalling or cracking
of the concrete or excessive stress in the embedment anchors.
Weld quality for site welding shall be category SP to AS 1554 and AWS D1.1/01.IM-2004
unless noted otherwise in the design drawings, except for welding of grating flooring load
bars to support beams and welding of handrails, which shall be category GP.
All requirements of the approved ITP for welding supervision and inspections shall apply
to site welding.
All welds shall be subjected to non destructive testing in accordance with the minimum
extents specified in Error! Reference source not found. and test reports shall be
submitted at weekly intervals and full records shall be kept.
Table 12-1 Non-Destructive Weld Testing

Type of Weld Examination Method Extent of total Length
All welds Visual Screening 100 %
All welds Visual Examination 100 %
Fillet welds Magnetic Praticle 50 %
Where welding is required that does not conform to the above codes, the necessary
procedure and instructions shall be indicated on the superintendent’s drawing.
To enable complete assemblies to be effected, site welding of individual members

attached to main shop fabricated pieces shall be permitted as indicated on the
superintendent’s and fabrication drawings (e.g. conveyor gantry steelwork). The individual
member shall be welded to their main components at grout level. Adequate mobile
welding facilities shall be provided for this operation.
When the occasion arises due to discrepancy in away, or other reasons, site welding may
be used. All relevant details and procedures must be approved by the superintendent
before site welding may commerce.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
12.7.4 Cold-Formed Steelwork
Cold-formed purlins and girts shall be handled in accordance with manufacturer’s

instructions. Bridging shall be fitted progressively to maintain alignment, and shall be a
neat fit at all intersections. Purlins and girts shall be correctly aligned prior to fixing of
sheeting.
Zed-section grits shall be fitted with the outer flange oriented upwards, to avoid forming a
pocket against the wall sheeting.
Cold-formed framing panels shall be joined by bolting, self-tapping screws or welding in

accordance with manufacturer’s recommendations.
Welding is not permitted, and flame cutting or holing shall not be used. Service holes shall
be made in webs (not flanges) of studs, plates and noggins. Fixings to sub-floors shall be
in accordance with manufacturer’s recommendations and as shown on the design
drawings. Where explosive powered fasteners are used to fix framing to concrete floors,
the drive pin shall be fitted with a 12 mm diameter washer. All galvanizing damaged
during erection shall be cleaned and painted with approved zinc-rich primer. All debris
shall be removed from frame cavities on completion.
12.7.5 Grouting
All column base plates on concrete pedestals shall be grouted to the thickness shown on
the engineering drawings. Grouting shall be undertaken prior to the application of any live
loads to the structure. Grouting shall not occur without written consent of the employer.
Grout shall be pre-packaged cementations, dual phase, non string grout (Fosroc Con
Bextra GP or approved equivalent) the compressive strength of the grout shall exceed 50
MPa at 28 days at a flow able consistency.
All concrete surfaces, hold down bolt voids and shear key pockets shall be thoroughly
cleaned prior to placing the grout. Concrete laitance shall be removed over the full contact
area of the grout. Any polystyrene void formers shall be mechanically removed. Void
formers shall not be chemically removed or burnt out.
Grout shall be stored, mixed and installed in strict accordance with the manufacture’s
recommendations. Grout shall be pured and compacted to ensure that all voids, including
shear keys and hold down bolt pockets, are completely filled. Within one hour of the final
trimming of the grout, all exposed surfaces shall be cured using an approved curing
compound.
12.7.6 Slide Bearings
Where specified, slide bearings shall be supplied and installed in accordance with the
manufacture’s recommendations. Sliding surfaces shall be in full contact and adjusted to
make allowance for the ambient temperature at the time of installation.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
12.8 Site Modifications

12.8.1 General
No modification that may affect the structural integrity of the steelwork or the serviceability
of the works shall be made without the prior written approval of the Employer, who may
direct where additional strengthening or altered configurations of the proposed
modification shall be made. Any field fabrication shall conform to the requirements of
Project specification STD P13005-P3-S-0A15-SP-0001. Procedures and methods of
modification shall be subject to the Employer's approval.
12.8.2 Modifications
12.8.2.1 Cutting
Site cutting shall be by mechanical means wherever practical. Where flame cutting is
unavoidable, an allowance shall be left for grinding off ragged edges to ensure a smooth
finish.
12.8.2.2 Holing
Bolt-holes shall be drilled, not flame-cut. Correction of mismatching holes may be

achieved by reaming or by filling badly misaligned holes with weld metal, grinding flush,
and redrilling correctly.
The maximum sizes of holes for bolts are given in table Error! Reference source not
found., except that larger holes, required for tolerance on location of anchor rods in
concrete foundations, are permitted in column base details.
Table 12-2 Hole Dimensions in mm Unit

Hole Dimensions
Bolt diameter
Short-slot (width x Long slot (width x
(mm) Standard (dia) Oversize (dia)
length) length)
16 18 20 8 x 22 18 x 40
20 22 24 22 x 26 22 x 50
24 27 30 27 x 33 21 x 60
30 33 38 33 x 40 33 x 75
≥ 36 d+3mm d+8 (d+3)x(d+10) (d+3)x(2.5d)
Finger shims up to 6 mm are permitted for slip-critical connections designed on the basis
of standard holes without reducing the nominal shear strength of the fastener to that
specified for slotted holes.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
Oversize holes are permitted in any or all plies of non slip-critical connections. Hardened
washers shall be installed over oversized holes in outer ply.
Short-slotted holes are permitted in any or all plies of non slip-critical or bearing type
connections. The slots are permitted without regard to direction of loading in non slip-
critical connections, but the length shall be normal to the direction of the load in bearing-
type connections. Washers shall be installed over short-slotted holes in an outer ply, when
high strength bolts are used, such washers shall be herded.
Long slotted holes are permitted in only one of the connected parts of either a non slip-
critical or bearing-type connection at an individual faying surface. Long slotted holes are
permitted without regard to direction of loading in non slip-critical connection, but shall be
normal to the direction of load in bearing-type connections. Where long-slotted are used in
an outer ply, plate washers, or a continuous bar with standard holes, having a size
sufficient to completely cover the slot after installation shall be not less than 6 mm thick
and shall be of structural grade material, but need not be hardened. If hardened washers
are required for use of high-strength bolts, the hardened washers shall be placed over the
outer surface of the plate washer or bar.
12.8.2.3 Repositioning
Where welded fitments need to be repositioned, the existing weld shall be removed by
chipping, grinding, or gouging. When the fitment has been removed any undercut areas
shall be filled with weld metal and the area shall be ground smooth. Fitments damaged
during removal shall be replaced with new items. Fitments shall be replaced using the
same fixing as shown in the detail drawings.
All site welded joints shall be fully seal welded.
12.8.2.4 Finishing
Wherever remedial work has been carried out burrs, slag, and weld spatter shall be
removed and the surface of the affected area shall be cleaned. The paintwork shall be
made good in accordance with Section 12.0 below.
SPEC 17037-P4-S-0A1E-SZ-00001_0
ARRANGEMENT
SPECIFICATION
13.0 SITE PAINTING

13.1 General
This section covers site painting work only. Painting during fabrication is specified in
separated specification.
Site painting of areas affected by site welding and site modifications shall comply with
Engineering Standard Specification.
Care shall be taken to prevent damage to protective coatings. In particular:
The finish on items located adjacent to any area of site welding shall be protected from
hot weld spatter and sparks.
Metal swarf produced by site drilling shall be removed upon completion of the drilling
Any damage to protective coating shall be repaired after erection. Coating repairs shall be
undertaken in accordance with the technical specification for protective coatings
referenced in.
13.1.1 Surface Preparation
Previously applied paintwork damaged by site work shall be completely removed, and all
bare steel surfaces shall be cleaned using power tools if possible, or otherwise hand tools,
to achieve a Class 2 finish as defined by AS 1627 Part 7. The edges of the affected area
shall be feathered and painted areas which will be recoated shall be wet-sanded to
provide an appropriate key.
13.2 Painting
Paint shall be applied within 4 hours of completion of surface preparation.
SPEC 17037-P4-S-0A1E-SZ-00001_0

SPEC 17037-P4-S-0A1E-SZ-00001 - 0 - Sup Fabr Erection

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

SPEC 17037-P4-S-0A1E-SZ-00001 - 0 - Sup Fabr Erection

Загружено:

Авторское право:

Доступные форматы

SPECIFICATION PAGE 1 of 40

NUMBER SPEC 17037-P4-S-0A1E-SZ-00001

LAMPUNUT VILLAGE, UTILITIES

OFFICE OF ORIGIN CONTROMATION ENERGY SERVICES DIR. REF 17037-1.9.1.SPEC

WRITTEN BY N. DEAFELLA H. U. DATE: 18.01.2018 CLIENT PO

REVIEWED BY MALCOLM COLLYER DATE: 18.01.2018 CLIENT REP.

TITLE OF REVIEWER ENGINEERING MANAGER

STATUS APPROVAL BY CLIENT RESPONSIBLE MANAGER/ENGINEER

SIGNED DATE REV.

ACCEPTED .......................... .................... .............

ACCEPTED EXCEPT AS NOTED .......................... .................... .............

REVISE AND RESUBMIT .......................... .................... .............

APPROVAL BY CLIENT RESPONSIBLE MANAGER

.................................................................................. DATE: ................................

Rev. Date Description By Chk’d Reviewed Client

NUMBER SPEC 17037-P4-S-0A1E-SZ-00001

LAMPUNUT VILLAGE, UTILITIES

OFFICE OF ORIGIN CONTROMATION ENERGY SERVICES DIR. REF 17037-1.9.1.SPEC

WRITTEN BY N. DEAFELLA H. U. DATE: 18.01.2018 CLIENT PO

REVIEWED BY MALCOLM COLLYER DATE: 18.01.2018 CLIENT REP.

TITLE OF REVIEWER ENGINEERING MANAGER

STATUS APPROVAL BY CLIENT RESPONSIBLE MANAGER/ENGINEER

SIGNED DATE REV.

ACCEPTED .......................... .................... .............

ACCEPTED EXCEPT AS NOTED .......................... .................... .............

REVISE AND RESUBMIT .......................... .................... .............

APPROVAL BY CLIENT RESPONSIBLE MANAGER

.................................................................................. DATE: ................................

Rev. Date Description By Chk’d Reviewed Client

1.0 PURPOSE .......................................................................................................... 6

7.2 Straightening and Forming .............................................................................. 19

12.8 Site Modifications ............................................................................................ 38

Table 3-1 Steel Standard Specification .................................................................. 10

The use of steel manufactured and/or fabricated to Indonesian, American, British, or

2.0 DEFINITION & ABBREVIATION

Project Lampunut Development Project

Contromation Energy Services; the party who carries out

The party who undertakes professional technical advices

The party who carries out construction work of this

The party who manufactures and/or supplies the

The inspection agency who is appointed by client for the

AISC Australian Institute of Steel Construction

AS/NZS Joint Australian/New Zealand Standard

ASCE American Society of Civil Engineering

ASTM American Society for Testing Material

AWS American Welding Society

BSN Badan Standarisasi Nasional

ISO International Organization for Standardization

JIS Japan Industrial Standard

NATA National Association of Testing Authorities Australia

RSCS Research Council of Structural Connection.

SNI Standard Nasional Indonesia

SSPC Steel Structures Painting Council

3.1 Statutory Requirements

SNI 03-2847 : Peraturan Perencanaan Beton - Bangunan Gedung

SNI 03-1729 : Tata Cara Perencanaan Struktur Baja - Bangunan Gedung

555.K/26/M.PE/1995 : Decree of The Ministerial of Mining and Energy Republic of Indonesia.

Selection of material is based on the following;

Table 3-1 Steel Standard Specification

ASTM A36/A36M Standard Specification for Carbon Structural Steel

ASTM A500 Standard Specification for Cold-Formed Welded and Seamless

ASTM A242/A242M Standard Specification for High-Strength Low-Alloy Structural

ASTM A529 Standard Specification for High-Strength Carbon-Manganese