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TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-01

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Charging Conveyor-1 Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO.
ELECT GAS FLUID OTHER
OTHER TYPE OF JOB
FLUI (Mechanical/Therm
ELEC GAS
D al/ Chemical/ VALVE /U - SEAL PUMP / VALVE
gravity) METHOD PANEL NO. Location METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker.
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA Y Motor Maintenance B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA
Maintenance in-charge should ensure that
the motor should be decoupled or electrically isolate from panel No. 2
(MB1-M1) and panel No. 14 (MB1-M2) and put Yellow Lock & Red TAG on
both the feeders before starting the job.
SH ECR-HVMCC, PNL No.2

Y NA NA Y Motor Replacement NA NA NA NA Decouple the motor drive At motor coupling end

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Y NA NA NA Cabling Job Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from NA NA NA NA NA NA
SERVICE position and disconnect the control supply plug of the breaker.
Vibration probe replacement Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA NA B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA

Y NA NA NA RTD checking NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing HVMCC, PNL No.2 and NA NA NA NA


14. & LT MCC, feeder 1. Lock the Chain block after
Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector no- SH2 8FC,SH2 16FD, Positioning of the gravity Pulley,
Y NA NA Y Pulley lagging/repairing NA NA NA NA
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from SH2 8FD, SH2 16FE, SH2 Capacity-5 Tons / 02 Nos. 2.Additional
SERVICE position and disconnect the control supply plug of the breaker. 7FC, SH2 16FC , SH1 1. At gravity take up unit.
Wire Rope sling to be fixed and Beam
Y NA NA Y Bearing checking/changing Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, 10FC, SH1 10FD, SH1 NA NA NA NA 2. Weigh hopper gate
B10-63, and put Yellow Lock & Red TAG on the Feeder. Switch off the Power 22FD, SH1 21FF, SH1 7FB, (or) 150 mm Channel Stopper to be
platform ( 2.5 m)
Isolator (MPCB) in the LT MCC of Stock House ECR, Switch off Control supply SH1 8FB, SH1 9FB, SH1 Welded.
Y NA NA Y Plumber block checking/changing MCB. Put Yellow Lock & Red TAG on the Feeder. 22FC, SH2 2FC, SH2 3FE, NA NA NA NA 3. Close all the hopper discharge gate
SH1 4FC, SH1 3FB, SH1 & lock it
4FB, SH1 3FC
Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA


Main1Charging Conveyor-1M-1
(MB-1)
Stock House
Y NA NA NA Replacement of Return Frame & Idlers -ECR NA NA NA NA NA NA

Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA

Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA

Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Belt Patching Work NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA
Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Y NA NA NA Gear Box Oil Top up SERVICE position and disconnect the control supply plug of the breaker. SH ECR-HVMCC, PNL NA NA NA NA NA NA
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, No.2 and 14.
B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Y NA NA NA Deck plate & carrying idler cleaning NA NA NA NA NA NA

Y NA NA NA fines cleaning NA NA NA NA NA NA

Y NA NA NA Discharge chute cleaning NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-02

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Charging Conveyor-1 Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. Location METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker.
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA Y Motor Maintenance B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA
Maintenance in-charge should ensure that
the motor should be decoupled or electrically isolate from panel No. 2
(MB1-M1) and panel No. 14 (MB1-M2) and put Yellow Lock & Red TAG on
both the feeders before starting the job.
SH ECR-HVMCC, PNL No.
14.

Y NA NA Y Motor Replacement NA NA NA NA Decouple the motor drive At motor coupling end

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Y NA NA NA Cabling Job Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from NA NA NA NA NA NA
SERVICE position and disconnect the control supply plug of the breaker.
Vibration probe replacement Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA NA B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA

Y NA NA NA RTD checking NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing HVMCC, PNL No.2 and NA NA NA NA


Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector 14. & LT MCC, feeder 1. Lock the Chain block after
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from no- SH2 8FC,SH2 16FD, Positioning of the gravity Pulley,
Y NA NA Y Pulley lagging/repairing SERVICE position and disconnect the control supply plug of the breaker. SH2 8FD, SH2 16FE, SH2 NA NA NA NA Capacity-5 Tons / 02 Nos. 2.Additional
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, 7FC, SH2 16FC , SH1 1. At gravity take up unit.
B10-63, and put Yellow Lock & Red TAG on the Feeder. Switch off the Power 10FC, SH1 10FD, SH1 Wire Rope sling to be fixed and Beam
Bearing checking/changing 2. Weigh hopper gate
Y NA NA Y Isolator (MPCB) in the LT MCC of Stock House ECR, Switch off Control supply 22FD, SH1 21FF, SH1 7FB, NA NA NA NA (or) 150 mm Channel Stopper to be
platform ( 2.5 m)
MCB. Put Yellow Lock & Red TAG on the Feeder. Switch off the Power Isolator SH1 8FB, SH1 9FB, SH1 Welded.
Plumber block checking/changing (MPCB) in the LT MCC of Stock House ECR, Switch off Control supply MCB. 22FC, SH2 2FC, SH2 3FE, 3. Close all the hopper discharge gate
Y NA NA Y NA NA NA NA
Put Yellow Lock & Red TAG on the Feeder. SH1 4FC, SH1 3FB, SH1 & lock it
4FB, SH1 3FC
Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


Main
Charging
2 M-2 Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA
Conveyor-1
Stock House
(MB-1) -ECR
Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA

Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA

Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Belt Patching Work NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA
Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Y NA NA NA Gear Box Oil Top up SERVICE position and disconnect the control supply plug of the breaker. SH ECR-HVMCC, PNL NA NA NA NA NA NA
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, No.2 and 14.
B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Y NA NA NA Deck plate & carrying idler cleaning NA NA NA NA NA NA

Y NA NA NA fines cleaning NA NA NA NA NA NA

Y NA NA NA Discharge chute cleaning NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-03

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Charging Conveyor-2 Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS
D gravity) VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. Location METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker.
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Motor Maintenance B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA Y Maintenance in-charge should ensure that NA NA NA NA NA NA
the motor should be decoupled or electrically isolate from panel No. 3
(MB2-M1), PANEL No. 5(MB2-M2), panel No. 15 (MB2-M4) and panel No.
16 (MB2-M3) and put Yellow Lock & Red TAG on both the feeders before
starting the job.
SH ECR-HVMCC, PNL No.3

Y NA NA Y Motor Replacement NA NA NA NA Decouple the motor drive At motor coupling end

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Y NA NA NA Cabling Job Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from NA NA NA NA NA NA
SERVICE position and disconnect the control supply plug of the breaker.
Vibration probe replacement Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA NA B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA

Y NA NA NA RTD checking NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Pulley lagging/repairing Lock the Chain block after Positioning


Y NA NA Y Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector NA NA NA NA
of the gravity Pulley. Capacity-5 Tons /
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Bearing checking/changing SERVICE position and disconnect the control supply plug of the breaker. HVMCC, PNL No.2, 3, 02 Nos. Additional Wire Rope sling to
At gravity take up unit.
Y NA NA Y Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, 5 14, 15, 16. NA NA NA NA be fixed on Beam (or) 150 mm Channel
B10-63, and put Yellow Lock & Red TAG on the Feeder. Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


Main
Charging Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA
3 M-1
Conveyor-2 Stock House
(MB-2) Y NA NA NA Replacement of Return Frame & Idlers -ECR NA NA NA NA NA NA

Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA

Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA

Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Belt Patching Work NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA
Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Y NA NA NA Gear Box Oil Top up SERVICE position and disconnect the control supply plug of the breaker. SH ECR-HVMCC, PNL NA NA NA NA NA NA
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, No.3, 5, 15, 16
B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Y NA NA NA Deck plate & carrying idler cleaning NA NA NA NA NA NA

Y NA NA NA fines cleaning NA NA NA NA NA NA

Y NA NA NA Discharge chute cleaning NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-04

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Charging Conveyor-2 Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. Location METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker.
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Motor Maintenance and greasing B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA Y Maintenance in-charge should ensure that NA NA NA NA NA NA
the motor should be decoupled or electrically isolate from panel No. 3
(MB2-M1), PANEL No. 5(MB2-M2), panel No. 15 (MB2-M4) and panel No.
16 (MB2-M3) and put Yellow Lock & Red TAG on both the feeders before
starting the job.
SH ECR-HVMCC, PNL No.5

Y NA NA Y Motor Replacement NA NA NA NA Decouple the motor drive At motor coupling end

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Y NA NA NA Cabling Job Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from NA NA NA NA NA NA
SERVICE position and disconnect the control supply plug of the breaker.
Vibration probe replacement Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA NA B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA

Y NA NA NA RTD checking NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Pulley lagging/repairing Lock the Chain block after Positioning


Y NA NA Y Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector NA NA NA NA
of the gravity Pulley. Capacity-5 Tons /
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Bearing checking/changing SERVICE position and disconnect the control supply plug of the breaker. HVMCC, PNL No.2, 3, 02 Nos. Additional Wire Rope sling to
At gravity take up unit.
Y NA NA Y Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, 5 14, 15, 16. NA NA NA NA be fixed on Beam (or) 150 mm Channel
B10-63, and put Yellow Lock & Red TAG on the Feeder. Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


Main
Charging
4 M-2 Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA
Conveyor-2 Stock House
(MB-2) -ECR
Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA

Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA

Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Belt Patching Work NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA
Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Y NA NA NA Gear Box Oil Top up SERVICE position and disconnect the control supply plug of the breaker. SH ECR-HVMCC, PNL NA NA NA NA NA NA
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, No.3, 5, 15, 16
B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Y NA NA NA Deck plate & carrying idler cleaning NA NA NA NA NA NA

Y NA NA NA fines cleaning NA NA NA NA NA NA

Y NA NA NA Discharge chute cleaning NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-05

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Charging Conveyor-2 Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. Location METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker.
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Motor Maintenance B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA Y Maintenance in-charge should ensure that NA NA NA NA NA NA
the motor should be decoupled or electrically isolate from panel No. 3
(MB2-M1), PANEL No. 5(MB2-M2), panel No. 15 (MB2-M4) and panel No.
16 (MB2-M3) and put Yellow Lock & Red TAG on both the feeders before
starting the job.
SH ECR-HVMCC, PNL
No.16

Y NA NA Y Motor Replacement NA NA NA NA Decouple the motor drive At motor coupling end

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Y NA NA NA Cabling Job Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from NA NA NA NA NA NA
SERVICE position and disconnect the control supply plug of the breaker.
Vibration probe replacement Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA NA B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA

Y NA NA NA RTD checking NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Lock the Chain block after Positioning


Y NA NA Y Pulley lagging/repairing Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector NA NA NA NA
of the gravity Pulley. Capacity-5 Tons /
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker. HVMCC, PNL No.2, 3, 02 Nos. Additional Wire Rope sling to
At gravity take up unit.
Y NA NA Y Bearing checking/changing Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, 5 14, 15, 16. NA NA NA NA be fixed on Beam (or) 150 mm Channel
B10-63, and put Yellow Lock & Red TAG on the Feeder. Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


Main
Charging Safety switch checking/Replacement
5 M-3 Y NA NA NA NA NA NA NA NA NA
Conveyor-2 Stock House
(MB-2) -ECR
Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA

Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA

Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Belt Patching Work NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA
Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Y NA NA NA Gear Box Oil Top up SERVICE position and disconnect the control supply plug of the breaker. SH ECR-HVMCC, PNL NA NA NA NA NA NA
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, No.3, 5, 15, 16
B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Y NA NA NA Deck plate & carrying idler cleaning NA NA NA NA NA NA

Y NA NA NA fines cleaning NA NA NA NA NA NA

Y NA NA NA Discharge chute cleaning NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-06

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Charging Conveyor-2 Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. Location METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker.
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Motor Maintenance B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA Y Maintenance in-charge should ensure that NA NA NA NA NA NA
the motor should be decoupled or electrically isolate from panel No. 3
(MB2-M1), PANEL No. 5(MB2-M2), panel No. 15 (MB2-M4) and panel No.
16 (MB2-M3) and put Yellow Lock & Red TAG on both the feeders before
starting the job.
SH ECR-HVMCC, PNL
No.15

Y NA NA Y Motor Replacement NA NA NA NA Decouple the motor drive At motor coupling end

Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Y NA NA NA Cabling Job Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from NA NA NA NA NA NA
SERVICE position and disconnect the control supply plug of the breaker.
Vibration probe replacement Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70,
Y NA NA NA B10-63, and put Yellow Lock & Red TAG on the Feeder. NA NA NA NA NA NA

Y NA NA NA RTD checking NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Lock the Chain block after Positioning


Y NA NA Y Pulley lagging/repairing Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector NA NA NA NA
of the gravity Pulley. Capacity-5 Tons /
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
SERVICE position and disconnect the control supply plug of the breaker. HVMCC, PNL No.2, 3, 02 Nos. Additional Wire Rope sling to
At gravity take up unit.
Y NA NA Y Bearing checking/changing Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, 5 14, 15, 16. NA NA NA NA be fixed on Beam (or) 150 mm Channel
B10-63, and put Yellow Lock & Red TAG on the Feeder. Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


Main
Charging
6 M-4 Safety switch checking/Replacement
Conveyor-2 Y NA NA NA NA NA NA NA NA NA
Stock House
(MB-2) -ECR
Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA

Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA

Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Belt Patching Work NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA
Switch off the Breaker from DCS/LCS/TNC Switch and put the R/L Selector
Switch in Switch gear Mode. Rack out the Breaker Up to TEST position from
Y NA NA NA Gear Box Oil Top up SERVICE position and disconnect the control supply plug of the breaker. SH ECR-HVMCC, PNL NA NA NA NA NA NA
Switch off the Control Supply MCB No-B10-35, B10-02, B10-03, B10-70, No.3, 5, 15, 16
B10-63, and put Yellow Lock & Red TAG on the Feeder.
Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Y NA NA NA Deck plate & carrying idler cleaning NA NA NA NA NA NA

Y NA NA NA fines cleaning NA NA NA NA NA NA

Y NA NA NA Discharge chute cleaning NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-07

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
that the motor should be decoupled before starting the job
Y NA NA NA Cabling Job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA Lock the Chain block after Positioning


of the gravity Pulley. Capacity-5 Tons /
02 Nos. Additional Wire Rope sling to
Y NA NA Y Bearing checking/changing NA NA NA NA At gravity take up unit.
be fixed on Beam (or) 150 mm Channel
Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switches checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


MCC#COM2,FDR
No.2FD & 2FC
sinter
7 SC – 2 Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA
Conveyor-2 Stock
Switch off the Power Isolators (MCCB) in the MCC of Stock House -ECR
House ECR, Switch off Control supply MCB and press
Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deck Sheet COMMON CUBICLE NA NA NA NA NA NA

Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Switch off the Power Isolators (MCCB) in the MCC of Stock


House ECR, Switch off Control supply MCB and press MCC#COM2,FDR No.2FD,
Y NA NA NA Cleaning of SC-2 discharge chute emergency push button at field. Put Yellow Lock & Red TAG on 2FC, 3FD, 3FE, 14FC, NA NA NA NA NA NA
the Feeder and switch off the control supply MCB of the 21FB
COMMON CUBICLE

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-08

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
that the motor should be decoupled before starting the job
Y NA NA NA Cabling Job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Bearing checking/changing At Screw takeup pulley
Y NA NA Y NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


sinter
8 SC – 3
Conveyor-3 Y NA NA NA Replacement of Return Frame & Idlers MCC#COM2,FDR Stock NA NA NA NA NA NA
No.3FE, 3FD & 14FC House- ECR
Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-09

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS
D gravity) VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
that the motor should be decoupled before starting the job
Y NA NA NA Cabling Job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


sinter 1.MCC#COM2,FDR
9 SC – 4 Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA
Conveyor-4 No.4FD & 4FC. 2. Stock
MCC#COM2,FDR House- ECR
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.7FC & 14FD NA NA NA NA NA NA
Switch off the Power Isolators (MCCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-10

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS
D gravity) VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
that the motor should be decoupled before starting the job
Y NA NA NA Cabling Job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA


sinter
10 SC – 5 1. MCC#COM2,FDR
Conveyor-5
Y NA NA NA Replacement of Return Frame & Idlers No.15FD & 15FC. Stock NA NA NA NA NA NA
2.MCC#COM2,FDR House- ECR
Replacement of Skirt Board Skirt Rubber No.8FC & 19FB
Y NA NA NA NA NA NA NA NA NA
Switch off the Power Isolators (MCCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
Replacement of Deflector Pulley the Feeder and switch off the control supply MCB of the
Y NA NA NA NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-11

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Lock the Chain block after Positioning


Y NA NA Y Pulley lagging/repairing NA NA NA NA of the gravity Pulley. Capacity-5 Tons /
02 Nos. Additional Wire Rope sling to
At gravity take up unit.
Y NA NA Y Bearing checking/changing NA NA NA NA be fixed on Beam (or) 150 mm Channel
Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

ore/Addtve
OAC-2 Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA
Conveyor-2
MCC#COM2,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.17FD & 17FC House- ECR NA NA NA NA NA NA
11
Switch off the Power Isolators (MCCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Switch off the Power Isolators (MCCB) in the MCC of Stock


House ECR, Switch off Control supply MCB and press MCC#COM2,FDR No.
Y NA NA NA Cleaning of OAC-2 discharge chute emergency push button at field. Put Yellow Lock & Red TAG on 17FD, 17FC, 22FD, NA NA NA NA NA NA
the Feeder and switch off the control supply MCB of the 22FE, 8FB, 3FB
COMMON CUBICLE

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-12

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Bearing checking/changing At Screw takeup pulley
Y NA NA Y NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

ore/additive Replacement of Return Frame & Idlers


12 OAC-3 Y NA NA NA NA NA NA NA NA NA
Conveyor-3 1.MCC#COM2,FDR
No.22FE & 22FD. Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber 2.MCC#COM2,FDR House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock No.8FB
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-13

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA

Bearing checking/changing Screw takeup Adjust by Manual.


Y NA NA Y NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

ore/additive Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


13 OAC-4 1.MCC#COM2,FDR
Conveyor-4
Replacement of Skirt Board Skirt Rubber No.5FD & 5FC. Stock
Y NA NA NA NA NA NA NA NA NA
2.MCC#COM2,FDR House- ECR
Switch off the Power Isolators (MCCB) in the MCC of Stock No.9FC & 23FC
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
Y NA NA NA Replacement of Deflector Pulley the Feeder and switch off the control supply MCB of the NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-14

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

ore/additive Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


14 OAC-5 1.MCC#COM2,FDR
Conveyor-5 No.16FD & 16FC. Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber 2.MCC#COM2,FDR House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MCCB) in the MCC of Stock No.9FD & 23FD
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-15

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Bearing checking/changing At Screw takeup pulley
Y NA NA Y NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Sinter fines Replacement of Return Frame & Idlers


15 SFC-1 Y NA NA NA NA NA NA NA NA NA
conveyor-1
MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.5FE & 5FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-16

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS
D gravity) VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA

Screw takeup Adjust by Manual.


Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

sinter fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


16 SFC-2
Conveyor-2
MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.19FD & 19FC House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
Y NA NA NA Replacement of Deflector Pulley the Feeder and switch off the control supply MCB of the NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-17

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS
D gravity) VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Bearing checking/changing At Screw takeup pulley
Y NA NA Y NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

sinter fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


17 SFC-3
Conveyor-3
MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.5FC & 5FB House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-18

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Lock the Chain block after Positioning


Y NA NA Y Pulley lagging/repairing NA NA NA NA of the gravity Pulley. Capacity-5 Tons /
02 Nos. Additional Wire Rope sling to
At gravity take up unit.
Y NA NA Y Bearing checking/changing NA NA NA NA be fixed on Beam (or) 150 mm Channel
Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

sinter fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


18 SFC-4
Conveyor-4 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.7FD & 7FC House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MCCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-19

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA

Screw takeup Adjust by Manual.


Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


Sinter fines
19 SFC-5
Conveyor-5
Replacement of Skirt Board Skirt Rubber MCC#COM1,FDR Stock
Y NA NA NA NA NA NA NA NA NA
No.6FE House- ECR
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
Y NA NA NA Replacement of Deflector Pulley the Feeder and switch off the control supply MCB of the NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-20

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


Ore fines
20 OFC-1
Conveyor-1 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.9FE & 9FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-21

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


ore fines
21 OFC-2
Conveyor-2 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.21FE & 21FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-22

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Ore fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


22 OFC-3
Conveyor-3 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.22FC & 22FB House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-23

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Lock the Chain block after Positioning


Y NA NA Y Pulley lagging/repairing NA NA NA NA of the gravity Pulley. Capacity-5 Tons /
02 Nos. Additional Wire Rope sling to
At gravity take up unit.
Y NA NA Y Bearing checking/changing NA NA NA NA be fixed on Beam (or) 150 mm Channel
Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Ore fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


23 OFC-4
Conveyor-4 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.24FD & 24FC House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-24

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
At Screw takeup pulley
Y NA NA Y Bearing checking/changing NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Coke Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


24 CC-2
Conveyor-2 MCC#COM2,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.18FE & 18FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press
Y NA NA NA NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-25

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Filling Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS
D gravity) VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

coke Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


25 carousel CRC 1.MCC#COM2, FDR
Conveyor No.7FE & 7FD. Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber 2.MCC#COM2,FDR House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock No.18FC & 18FB
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-26

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
TYPE OF JOB
FLUI al/ Chemical/
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Bearing checking/changing At Screw takeup pulley
Y NA NA Y NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Coke fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


26 CFC-1
Conveyor-1 1.MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.2FE & 2FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-27

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
At Screw takeup pulley
Y NA NA Y Bearing checking/changing NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Coke fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


27 CFC-2
Conveyor-2 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.17FE & 17FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
House ECR, Switch off Control supply MCB and press
Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-28

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Cabling Job that the motor should be decoupled before starting the job
Y NA NA NA NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


Coke fines 1.MCC#COM1,FDR
28 CFC-3
Conveyor-3 No.2FC & 2FB. Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber 2.MCC#COM1,FDR House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock No.3FD
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-29

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO.
ELECT GAS FLUID OTHER
OTHER TYPE OF JOB
FLUI (Mechanical/Therm
ELEC GAS
D al/ Chemical/ VALVE /U - SEAL PUMP / VALVE
gravity) METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Y NA NA Y Bearing checking/changing NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


Coke fines
29 CFC-4
Conveyor-4 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.3FB & 4FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-30

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI gravity)
ELEC GAS
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
At Screw takeup pulley
Y NA NA Y Bearing checking/changing NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Coke fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


30 CFC-5
Conveyor-5 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.17FC & 17FB House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-31

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI gravity)
ELEC GAS
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Pulley lagging/repairing Lock the Chain block after Positioning


Y NA NA Y NA NA NA NA
of the gravity Pulley. Capacity-5 Tons /
02 Nos. Additional Wire Rope sling to
Y NA NA Y Bearing checking/changing NA NA NA NA At gravity take up unit.
be fixed on Beam (or) 150 mm Channel
Stopper to be Welded.
Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


coke fines
31 CFC-6
conveyor-6 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.20FD & 20FC House- ECR NA NA NA NA NA NA

Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA


Switch off the Power Isolators (MCCB) in the MCC of Stock House ECR, Switch off Control supply MCB and press emergency push button at field. Put Yellow Lock & Red TAG on the Feeder and switch off the control supply MCB of the COMMON CUBICLE
Y NA NA NA Replacement of Deflector Pulley NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-32

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI gravity)
ELEC GAS
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Bearing checking/changing At Screw takeup pulley
Y NA NA Y NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Coke fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


32 CFC-7
Conveyor-7 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.18FB & 19FE House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
House ECR, Switch off Control supply MCB and press
Y NA NA NA Replacement of Deck Sheet NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-33

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI gravity)
ELEC GAS
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA

Bearing checking/changing Screw takeup Adjust by Manual.


Y NA NA Y NA NA NA NA At Screw takeup pulley
Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


Coke fines
33 CFC-8
Conveyor-8 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber NA NA NA NA NA NA
No.18FE & 18FD House- ECR
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
Y NA NA NA Replacement of Deflector Pulley the Feeder and switch off the control supply MCB of the NA NA NA NA NA NA
COMMON CUBICLE
Inspection of Primary Scrapper & Secondary
Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation
TATA STEEL BSL LIMITED, MERAMANDALI, ODISHA

ENERGY SOURCE IDENTIFICATION FOR OPERATION/MECHANICAL/ELECTRICAL EQUIPMENT

(Performance Criteria – Perfection in job with no injury to persons or damage to property)

DEPARTMENT : Blast Furnace-2 (EM, TSBSL) REV. NO: 01 PAGE-34

SECTION:- STOCK HOUSE (MECH/ELECTRICAL) DOC. NO. : BF2/ESI/Fines Conveyor Effective Date:- 10-07-2019

Sl. No EQUIPMENT
ENERGY SOURCE ISOLATION DETAILS OF ENERGY SOURCES & LOCATION OF ISOLATION LOCKS
DETAIL
NAME NO. OTHER
(Mechanical/Therm ELECT GAS FLUID OTHER
al/ Chemical/ TYPE OF JOB
FLUI
ELEC GAS gravity)
D VALVE /U - SEAL PUMP / VALVE
METHOD PANEL NO. LOCATION METHOD METHOD METHOD LOCATION
/ FLANGE NO. NO.

NA NA NA NA Motor Greasing NA NA NA NA NA NA NA NA NA

Y NA NA Y Motor Maintenance (in running conveyor) NA NA NA NA Decouple the motor At motor coupling end
Switch off the respective Power Isolator (MPCB) in the MCC of
Stock House ECR, Switch off Control supply MCB and press
Y NA NA Y Motor Replacement the emergency push button at field. Put Yellow Lock & Red NA NA NA NA Decouple the motor At motor coupling end
TAG on the Feeder. Maintenance in-charge should ensure
Y NA NA NA Cabling Job that the motor should be decoupled before starting the job NA NA NA NA NA NA

Motor Maintenance (in conveyor stop


Y NA NA NA condition) NA NA NA NA NA NA

Belt joint repairing/changing/re-joining./piece


Y NA NA Y addition/belt clipping NA NA NA NA

Y NA NA Y Pulley changing NA NA NA NA

Y NA NA Y Pulley lagging/repairing NA NA NA NA
Screw takeup Adjust by Manual.
Bearing checking/changing At Screw takeup pulley
Y NA NA Y NA NA NA NA Stopper to be Welded

Y NA NA Y Plumber block checking/changing NA NA NA NA

Y NA NA Y GTU Rope Changing / greasing NA NA NA NA

Y NA NA Y Lifting and Lowering of the Counter weight NA NA NA NA

Y NA NA NA Safety switch checking/Replacement NA NA NA NA NA NA

Y NA NA NA Replacement of Carrying Frame & Idlers NA NA NA NA NA NA

Coke fines Y NA NA NA Replacement of Return Frame & Idlers NA NA NA NA NA NA


34 CFC-9
Conveyor-9 MCC#COM1,FDR Stock
Y NA NA NA Replacement of Skirt Board Skirt Rubber No.6FD House- ECR NA NA NA NA NA NA
Switch off the Power Isolators (MPCB) in the MCC of Stock
Y NA NA NA Replacement of Deck Sheet House ECR, Switch off Control supply MCB and press NA NA NA NA NA NA
emergency push button at field. Put Yellow Lock & Red TAG on
the Feeder and switch off the control supply MCB of the
Y NA NA NA Replacement of Deflector Pulley COMMON CUBICLE NA NA NA NA NA NA

Inspection of Primary Scrapper & Secondary


Y NA NA NA Scrapper NA NA NA NA NA NA

Y NA NA NA Drive Change Over NA NA NA NA NA NA

Y NA NA NA Inspection of Gearbox NA NA NA NA NA NA

Y NA NA NA Gear Box Oil Top up NA NA NA NA NA NA

Y NA NA NA Fluid Coupling Oil Top up NA NA NA NA NA NA

Y NA NA NA All bearings greasing NA NA NA NA NA NA

Y NA NA NA Chute patching/ Liner Changing/repairing NA NA NA NA NA NA

Y NA NA NA Impact pad mounting near receiving area NA NA NA NA NA NA

Y NA NA NA Belt guard fixing NA NA NA NA NA NA

Y NA NA NA Gear box SOI inspection NA NA NA NA NA NA

Y NA NA NA Gear box changing/alignment NA NA NA NA NA NA

Y NA NA NA Fluid coupling checking/changing NA NA NA NA NA NA

Prepared By Approved By

Operation Mechanical Electrical & Instrumentation Operation Mechanical Electrical & Instrumentation

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